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BMW R850, R1100 1994-2007 Workshop Repair & Service Manual





Price: $9.99

Complete digital official shop manual contains service, maintenance, and troubleshooting information for the 1994-2007 BMW R850R, R850GS, R1100R, R1100GS, R1100RS, R1100RT Motorcycle. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for R850R, R850GS, R1100R, R1100GS, R1100RS, R1100RT Motorbike is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

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MODEL: R850R, R850GS, R1100R, R1100GS, R1100RS, R1100RT
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YEAR: 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
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FORMAT: PDF (2,019 pages, 181 MB)

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Maintenance BMW Integral ABS System - R1150RT.pdf
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R1150GS Repair Manual.pdf
R850C, R1200C Repair Manual.pdf
R850R_GS, R1100R_GS_RS_RT Repair Manual (EN).pdf
R850R_GS, R1100R_GS_RS_RT Repair Manual (ES).pdf

Replacing valve guides
• Heat cylinder head slowly and uniformly to 200 °C (392 °F) in a suitable oven.
Caution: Wear protective gloves when handling heated parts.
• Drive out valve guides with 5 mm (0.20 in) dia. extractor pin, BMW No. 11 5 674, from the combustion chamber side.
• Allow cylinder head to cool down to room temperature (app. 20 °C/68 °F).
• Examine valve guide bore for:
– wear,
– widening taper and
– correct dimensions in H7 tolerance range (12.500...12.518 mm/0.4921...0.4928 in).
Valve guides are installed in the cylinder head with an interference fit of 0.015...0.044 mm (0.0006...0.0017 in).
If valve guide bore is undamaged and dimensions are within correct 12.5 H7 tolerance range:
• Use original 12.5 U6 (12.533...12.544 mm/0.4934...0.4939 in) valve guide.
• Measure valve guides with micrometer.
If valve guide bore is undamaged but slightly larger than the 12.5 H7 tolerance range:
• Use replacement valve guide 12.550...12.561 mm (0.4941...0.4945 in).
If valve guide bore is damaged or not to correct dimensions in 12.5 H7 tolerance range:
• Use an oversize 12.7U6 (12.733...12.744 mm/0.5013...0.5017 in) valve guide.
Repair method 1 – ream out the bore (if bore is damaged or not to correct dimensions)
• Determine actual diameter of valve guide using micrometer.
• Open out bore with Ø12.7 H7 mm (12.700...12.718 mm/0.5000...0.5007 in) reamer.
Repair method 2 – lathe-turn the valve guide (bore must not be damaged)
• Determine actual diameter of bore with internal measuring tool.
• Calculate the nominal diameter of the valve guide:
Nominal diameter of valve guide = bore dia. + interference-fit value (0.015...0.044 mm/
0.0006...0.0017 in).
• Use an oversize 12.7 U6 (12.733...12.744 mm/0.5013...0.5017 in) valve guide.
• Turn down oversize valve guide to nominal dimension.