Complete workshop & service manual with electrical wiring diagrams for JCB Telescopic Handler 505-19, 505-22, 506-36, 506B, 507-42, 508-40, 509-42, 510-40, 510-56, 512-56. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This JCB Telescopic Handler 505-19, 505-22, 506-36, 506B, 507-42, 508-40, 509-42, 510-40, 510-56, 512-56 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
9803-3600U - JCB Telescopic Handler 500-Series (505-19, 505-22, 506-36, 506B, 508-40, 510-40) Service Manual.pdf
9803-3740 - JCB Telescopic Handler 506-36, 507-42, 509-42, 510-56, 512-56 Service Manual.pdf
This manual contains topics that relate to some or all JCB Loadall machines in the 5C group. There are several machine model codes in the family.
Machine Group Model Code Model Name
5C D 506-36
5C E 507-42
5C F 509-42
5C G 510-56
5C H 512-56
This Service Manual covers the following Machines:-
505-19 - Serial Number 561001 - 579365
505-22 - Serial Number 561001 - 579365
508-40 - Serial Number 562601 - 579365
506-36 - Serial Number 563359 - 579999
510-40 - Serial Number 564542 - 579365
508-40, 508-40 - PlaceAce
505-19, 505-22 - Basic Servo Options
506-36, 508-40 - Servo Options
506B - Serial Number 570000 - 579766
Information covers two stage and three stage boom machines.
506-36, 507-42, 509-42, 510-56, 512-56
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Routine Maintenance
Section B - Body and Framework
Section C - Electrics
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section H - Steering
Section K - Engine
Section M - Electronic Network
Removal and Replacement
Before removing and dismantling the pump, check the flow and pressure. If either of these are low and cannot be corrected at the relief valve, the appropriate pump section must be renewed completely.
Renewal of components such as gears, bearings and housings will not effect a permanent cure. If the pump output is satisfactory but there is external leakage, the pump should be removed and dismantled for re-sealing only.
Before removing or dismantling the pump, make sure the exterior of the pump and working area is thoroughly cleaned and free of possible sources of contamination.
Make the machine safe before working underneath it.
Park the machine on level ground, lower the attachments to the ground. Apply the park brake, put the transmission in neutral and stop the engine. Block both sides of all four wheels.
Disconnect the battery, to prevent the engine being started while you are beneath the machine.
Hydraulic fluid at system pressure can injure you.
Before connecting or removing any hydraulic hose, residual hydraulic pressure trapped in the service hose line must be vented. Make sure the hose service line has been vented before connecting or removing hoses. Make sure the engine cannot be started while the hoses are open.