Bobcat T35100, T35100S, T35100L, T35100SL, T35120L, T35120SL, T35120SL MP Telescopic Handlers Service Manual
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Model:
Complete repair service manual for Bobcat T35100, T35100S, T35100L, T35100SL, T35120L, T35120SL, T35120SL MP Telescopic Handlers, with all the shop information to maintain, diagnose, andrepair like professional mechanics.
Bobcat T35100, T35100S, T35100L, T35100SL, T35120L, T35120SL, T35120SL MP Telescopic Handlers service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
4852240 (9-06) - T35100, T35100L, T35100SL, T35120L, T35120SL Service Manual.pdf
4852240 (10-12) - T35100, T35100L, T35100SL, T35120L, T35120SL Service Manual.pdf
6986766 (2-10) - T35100, T35100S, T35100L, T35100SL, T35120L, T35120SL Telescopic Handler Service Manual.pdf
6986766 (8-12) - T35100, T35100S, T35100L, T35100SL, T35120L, T35120SL Telescopic Handler Service Manual.pdf
6986767 (8-08) - T35120SL MP Service Manual.pdf
6986767 (8-12) - T35120SL MP Service Manual.pdf
6989554 (2-10) - T35100(S)(L) Telescopic Handler Operation & Maintenance Manual.pdf
6989555 (2-10) - T35120(S)L Telescopic Handler Operation & Maintenance Manual.pdf
PRODUCT DETAILS:
Total Pages: 5,332 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
4852240 (10-12) - T35100, T35100L, T35100SL, T35120L, T35120SL Service Manual...1
ALPHABETICAL INDEX...5
CONTENTS...7
FOREWORD...8
SAFETY INSTRUCTIONS...11
Before Operation...11
Safe Operation Is The Operator’s Responsibility...12
Safe Operation Needs A Qualified Operator...12
SERIAL NUMBER LOCATIONS...13
Telescopic Handler Serial Number...13
Engine Serial Number...13
Other Serial Numbers...13
Delivery Report...13
Identification of the telescopic handler...14
SAFETY AND MAINTENANCE...15
LIFTING AND BLOCKING THE TELESCOPIC HANDLER ...17
Procedure...17
OPERATOR CAB...19
Emergency Exit...19
Cab Door...20
Cab Door Window...20
TRANSPORTING THE TELESCOPIC HANDLER...21
Procedure...21
TOWING THE TELESCOPIC HANDLER...23
Preparing for towing...23
Disengaging the hydrostatic transmission...23
Releasing the handbrake (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000):...24
Releasing the handbrake (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above):...24
Towing The Telescopic Handler...25
SERVICE SCHEDULE...27
AIR CLEANER SERVICE...29
Replacing Filter Element...29
ENGINE COOLING SYSTEM...31
Cleaning The Cooling System...31
Checking The Coolant Level...31
Replacing The Coolant...32
FUEL SYSTEM...33
Fuel Specifications...33
Fuel Filter...33
ENGINE LUBRICATION SYSTEM...35
Checking Engine Oil...35
Oil Chart...35
Replacing Oil And Filter...36
HYDRAULIC/HYDROSTATIC SYSTEM...37
Checking And Adding Fluid...37
Replacing Hydraulic/Hydrostatic Filter...38
Replacing Hydraulic Fluid...39
AXLES (FRONT AND REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000)...41
Checking Oil Level (Planetary Carrier)...41
Draining Oil (Planetary Carrier)...41
Checking Oil Level (Rear Differential)...42
Draining Oil (Rear Differential)...42
Checking Oil Level (Front...42
Draining Oil (Front Differential)...42
AXLES (FRONT AND REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...43
Checking Oil Level (...43
Draining Oil (Planetary Carrier)...43
Checking Oil Level (Rear Differential)...44
Draining Oil (Rear Differential)...44
Checking Oil Level (Front Differential)...44
Draining Oil (Front Differential)...45
LUBRICATION (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000)...47
Procedure...47
LUBRICATION (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...53
Procedure...53
ATTACHMENT FRAME...51
Inspection And Maintenance...51
ATTACHMENT FRAME...57
Inspection And Maintenance...57
TIRE MAINTENANCE...59
Wheel Nuts...59
Tire Rotation...59
Tire Mounting...59
OPTIONAL APPROVED BOOM STOP...61
Installing The Approved Boom Stop...61
ENGINE COVER...63
Opening And Closing The Engine Cover...63
CHAIN CHECKING AND ADJUSTING PROCEDURE...65
Checking/Adjustment Procedure...65
HYDRAULIC SYSTEM...67
HYDRAULIC SYSTEM INFORMATION...71
Troubleshooting Chart...74
Tightening Procedures...75
LIFT CYLINDER...77
Removal And Installation...77
Parts Identification...80
Disassembly...81
Assembly...86
BUCKET POSITIONING CYLINDER...91
Removal And Installation...91
Parts Identification...94
Disassembly...95
Assembly...99
EXTENSION CYLINDER...103
Cylinder Group Removal And Installation...103
Parts Identification...106
Disassembly...107
Assembly...110
TILT CYLINDER...113
Removal And Installation...113
Parts Identification...115
Disassembly...116
Assembly ...119
STEERING CYLINDER (FRONT) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000)...123
Removal And Installation...123
Parts Identification...125
Disassembly...126
Assembly...129
STEERING CYLINDER (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...135
Removing The Steering Cylinder...135
Installing The Steering Cylinder...137
Disassembling The Steering Cylinder...139
Assembling The Steering Cylinder...141
STEERING CYLINDER (REAR) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000)...145
Removal And Installation...145
Parts Identification...147
Disassembly...148
Assembly...151
STEERING CYLINDER (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...157
Removing The Steering Cylinder...157
Installing The Steering Cylinder...159
Disassembling The Steering Cylinder...161
Assembling The Steering Cylinder...163
DRIVE BOX (For S/N 362611001 - 362612000, S/N 362711001 - 362712000)...167
Parts Identification...167
Disassembly...168
Inspection...173
Assembly...174
DRIVE BOX (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...181
Parts Identification...181
Disassembly...182
Assembly...186
Special Tools...189
MAIN RELIEF VALVE...191
Testing And Adjustment...191
QUICK TACH CYLINDER...195
Removal And Installation...195
Parts Identification...197
Disassembly...198
Assembly...201
FRAME LEVELING CYLINDER...203
Removal And Installation (FOR S/N 362611001 -362612000, S/N 362711001 - 362712000)...203
Removal And Installation (For S/N 366211001 andAbove, S/N 366311001 and Above, S/N 366611001 andAbove, S/N 362612001 and Above, S/N 363812001and Above, S/N 362712001 and Above, S/N 363712001and Above)...204
Removal...205
Parts Identification...206
Disassembly...207
Assembly...212
STEERING MODE VALVE BLOCK...219
Removal And Installation...219
Parts Identification...221
Disassembly...222
Solenoid Testing...224
Assembly...224
BRAKE VALVE...227
Removal And Installation...227
Disassembly And Assembly...228
GEAR PUMP...231
Removal And Installation...231
Parts Identification...234
Disassembly And Assembly...235
FAN MOTOR...241
Removal And Installation...241
Parts Identification...245
Disassembly And Assembly (1 Speed Version)...246
Disassembly And Assembly (2 Speed Version)...249
HYDRAULIC RESERVOIR...253
Removal And Installation...253
STEERING VALVE...255
Removal And Installation...255
Parts Identification...256
Disassembly...257
Inspection...263
Assembly...263
HYDRAULIC CONTROL VALVE...271
Troubleshooting Chart (Controllers)...271
Telescopic Valve Section Troubleshooting...272
Auxiliary Valve Section Troubleshooting...276
Troubleshooting Chart (Control Valve)...280
Removal And Installation...281
Parts Identification...285
Disassembly And Assembly...286
End Housing Disassembly And Assembly...287
Lifting Valve Section Disassembly And Assembly...288
Tilting Valve Section Disassembly And Assembly...293
Telescoping Valve Section Disassembly And Assembly...298
Auxiliary/Frame Leveling Valve Section Disassembly And Assembly...310
Inlet-Outlet Valve Section Disassembly And Assembly...320
PORT RELIEF VALVES ...325
Adjustment Procedure...325
FLOW CONTROL VALVE...327
Removal And Installation...327
JOYSTICK...329
Removal And Installation...329
Parts Identification...331
PARKING BRAKE...333
Parking Brake Valve Removal And Installation...333
Parking Brake Valve Disassembly And Assembly...334
PILOT PRESSURE LOCK OUT VALVE...335
Testing...335
Removal And Installation...336
Disassembly And Assembly...337
ACCUMULATOR...339
Removal And Installation...339
OPTIONAL TOW VALVE...341
Removal And Installation...341
Disassembly And Assembly...342
STABILIZER CYLINDER...347
Removal And Installation...347
Parts Identification...349
Disassembly...350
Assembly...352
STABILIZER CONTROL VALVE...355
Parts Identification...355
Removal...356
Assembly...357
HYDROSTATIC SYSTEM...359
HYDROSTATIC SYSTEM INFORMATION...361
Troubleshooting Chart...361
Replenishing Valve Function...362
OIL COOLER...363
Description...363
HYDROSTATIC DRIVE MOTOR...365
Removal And Installation...365
Parts Identification...366
Disassembly...369
Inspection...384
Assembly...386
HYDROSTATIC PUMP...403
Removal And Installation...403
Parts Identification...406
Disassembly...411
Inspection...423
Assembly...427
Charge Pressure Checking Procedure...442
Charge Pressure Adjusting Procedure...442
DRIVE SYSTEM...443
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000)...449
General Information...449
Planetary Carrier Parts Identification...449
Planetary Carrier Disassembly...450
Planetary Carrier Inspection...452
Wheel Hub Parts Identification...453
Wheel Hub Disassembly...454
Wheel Hub Inspection...457
Steering Knuckle Parts Identification...457
Steering Knuckle Disassembly...458
Axle Housing/Drive Axle Parts Identification...460
Axle Housing/Drive Axle Disassembly...461
Brake Group Parts Identification...466
Brake Group Disassembly...466
Brake Group Inspection...472
Differential Parts Identification...473
Differential Disassembly...473
Differential Inspection...476
Pinion Group Parts Identification...477
Pinion Group Disassembly...478
Pinion Group Inspection...480
Pinion Group Assembly...481
Differential Assembly...487
Brake Group Assembly...490
Axle Housing/Drive Axle Assembly ...500
Steering Knuckle Assembly...505
Wheel Hub Assembly ...508
Planetary Carrier Assembly...510
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000)...513
General Information...513
Planetary Carrier Parts Identification...513
Planetary Carrier Disassembly...514
Planetary Carrier Inspection...516
Wheel Hub Parts Identification...517
Wheel Hub Disassembly...518
Wheel Hub Inspection...521
Steering Knuckle Parts Identification...521
Steering Knuckle Disassembly...522
Axle Housing/Drive Axle Parts Identification...524
Axle Housing/Drive Axle Disassembly...525
Differential Parts Identification...528
Differential Disassembly...528
Differential Inspection...535
Pinion Group Parts Identification...536
Pinion Group Disassembly...537
Pinion Group Inspection...540
Pinion Group Assembly...541
Differential Assembly...547
Axle Housing/Drive Axle Assembly...558
Steering Knuckle Assembly...561
Wheel Hub Assembly...564
Planetary Carrier Assembly...566
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...569
General Information...569
Planetary Carrier Parts Identification...569
Planetary Carrier Disassembly...570
Steering Knuckle and Drive Axle Parts Identification...575
Steering Knuckle Disassembly...576
Drive Axle Disassembly...578
Brake system Identification...580
Brake System Disassembly...581
Differential Parts Identification...585
Differential Disassembly...586
Bevel pinion Parts Identification...591
Bevel Pinion Disassembly...592
Bevel Pinion Assembly...595
Differential assembly...604
Setting Ring And Pinion Backlash...607
Brake System Assembly...609
Drive Axle Assembly...616
Steering Knuckle Assembly...618
Planetary Carrier Assembly...621
SPECIAL TOOLS...626
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...627
General Information...627
Planetary Carrier Parts Identification...627
Planetary Carrier Disassembly...628
Steering Knuckle and Drive Axle Parts Identification...633
Steering Knuckle Disassembly...634
Differential and Bevel Pinion Parts Identification...636
Differential Disassembly...637
Bevel pinion Disassembly...641
Bevel pinion Assembly...644
Differential assembly...652
Steering Knuckle Assembly...657
Planetary Carrier Assembly...660
Special tools...664
FRONT AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000)...665
Removal...665
Installation...670
AXLE PIVOT FRAME (Only For S/N 362611001 -362612000, S/N 362711001 - 362712000)...677
Removal And Installation ...677
Bushing Removal And Installation...678
FRONT AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...679
Removal...679
Installation...686
AXLE TOE-IN (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000)...693
Adjustment...693
AXLE TOE-IN (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...695
Adjustment...695
PARKING BRAKE (For S/N 362611001 - 362612000, S/ N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000)...697
Preparing For Towing...697
Disengaging The Hydrostatic Transmission...697
Releasing The Parking Brake...698
Twing The Telescopic Handler...698
PARKING BRAKE (For S/N 366211001 and Above, S/ N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...699
Preparing For Towing...699
Disengaging The Hydrostatic Transmission...699
Releasing The Parking Brake...700
Towing The Telescopic Handler...700
STEERING ANGLE ADJUSTMENT (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000)...701
Adjustment...701
STEERING ANGLE ADJUSTMENT (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...703
Adjustment...703
DRIVESHAFT...705
Removal And Installation...705
SERVICE BRAKE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000)...707
Description...707
Bleeding The Brake Circuit...707
SERVICE BRAKE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...709
Description...709
Bleeding The Brake Circuit...709
REAR AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000)...711
Removal...711
Installation...714
REAR AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...719
Removal...719
Installation...722
MAIN FRAME...727
OPERATOR CAB...729
Removal And Installation...729
OPERATOR SEAT...737
FIXED BOOM...739
Removal...739
Installation...741
END BOOM...743
Removal...743
Installation...745
WEAR PADS (FRONT)...747
Removal...747
Installation...748
WEAR PADS (REAR)...751
Removal...751
Installation...752
ENGINE COVER...753
Gas Cylinder Removal And Installation...753
Removal And Installation...753
AIR INTAKE COWLING...755
Removal And Installation...755
FUEL TANK...757
Removal And Installation...757
QUICK TACH...761
Removal And Installation...761
REAR WEIGHTS...763
Removal And Installation...763
FENDER...765
Removal And Installation...765
DASH COVER/STEERING COLUMN COVER...767
Removal And Installation...767
JOYSTICK PANEL...771
Removal And Installation...771
BOOM TRAY...773
Removal And Installation...773
INTERMEDIATE BOOM...777
Removal...777
Installation...778
CHAIN CHECKING AND ADJUSTING PROCEDURE...781
Checking/Adjustment Procedure...781
STABILIZER FRAME...783
Removal...783
Installation...784
ELECTRICAL SYSTEM AND ANALYSIS...785
ELECTRICAL SYSTEM INFORMATION...787
Troubleshooting Chart...787
Description...788
Fuses, Diodes & Relays...788
BATTERY...793
Removal And Installation...793
Servicing...794
Using A Booster Battery (Jump Starting)...795
ALTERNATOR...797
Removal And Installation...797
Adjusting The Alternator Belt...798
STARTER...799
Removal And Installation...799
Parts Identification...800
Assembly/Disassembly...801
LIGHTS...803
Rear Light Removal And Installation...803
Front Light Removal And Installation...804
TRAVEL/SIGNAL LEVER...805
Removal And Installation...805
INSTRUMENT PANEL...807
Removal And Installation...807
SWITCH PANEL...809
Parts Description...809
BRAKE LIGHT SWITCH...811
Removal And Installation...811
Adjustment...811
FRONT WIPER MOTOR...813
Removal And Installation...813
TOP WIPER MOTOR...817
Removal And Installation...817
REAR WIPER MOTOR...819
Removal And Installation...819
PEDAL ASSEMBLY...821
Removal And Installation...821
Disassembly And Assembly...822
INCHING SWITCH...827
Removal And Installation...827
Adjustment...827
SERVICE SOFTWARE...829
Connecting The Laptop Computer...829
Entering The Service Software...830
Monitor Screen...831
Warnings Screen...832
Calibrate Inch Pedal...833
FRAME LEVEL SPEED SWITCH...835
Description...835
Removal...835
Installation...836
LONGITUDINAL STABILITY INDICATOR CALIBRATION...837
Fitting The Sensor...837
Calibration Procedure...837
ENGINE SERVICE...839
TROUBLESHOOTING...843
Chart...843
ENGINE SPEED CONTROL...845
Removal And Installation...845
MUFFLER...847
Removal And Installation...847
AIR CLEANER...849
Housing Removal And Installation...849
OIL COOLER/RADIATOR...851
Removal And Installation...851
Disassembly And Assembly...853
ENGINE AND ENGINE MOUNTS...855
Removal And Installation...855
ENGINE COMPONENTS AND TESTING...859
Fuel Injection Pump Removal...859
Fuel Injection Pump Installation...862
Fuel Injectors Removal And Installation...865
Checking The Fuel Lift Pump...867
Fuel Lift Pump Removal And Installation...868
Compression Checking...869
Glow Plugs Checking...870
Glow Plugs Removal And Installation...870
ENGINE TIMING...873
Procedure...873
ENGINE/HYDROSTAT ASSEMBLY...875
Removal And Installation...875
FLYWHEEL AND HOUSING...887
Removal And Installation...887
RECONDITIONING THE ENGINE...891
Turbo Charger Troubleshooting...891
Turbo Charger Description...892
Turbo Charger Removal And Installation...892
Exhaust Manifold Removal And Installation...894
Fuel Injector Cover Removal And Installation...894
Rocker Cover Removal And Installation...895
Cylinder Head Removal...896
Cylinder Head Inspection...898
Cylinder Head Installation...898
Rocker Shaft Disassembly And Assembly...901
Valve Removal...901
Valve Springs Checking...902
Valve Depth Checking...902
Valve Guides Checking...903
Valve Guide Removal...904
Valve Guide Installation...904
Valves Checking...905
Cutting A Valve Seat...905
Valve Seat Assembly...906
Changing Valve Springs (With Cylinder Head Installed)...907
Valve Clearance Adjustment...908
Timing Case And Drive Assembly Description...909
Timing Cover Removal...909
Timing Cover Installation...909
Crankshaft Pulley Removal And Installation...909
Timing Case And Gear Removal...910
Timing Case And Gear Installation...911
Camshaft And Tappets Removal...913
Camshaft And Tappets Installation...914
Pistons And Connecting Rods Description...916
Pistons And Connecting Rods Removal...916
Pistons And Connecting Rods Disassembly...918
Piston Ring End Gap...918
Piston Ring Installation...918
Piston Ring Groove Clearance...919
Connecting Rod Inspection...920
Connecting Rod Bushing Replacement...920
Piston And Connecting Rod Assembly...920
Piston And Connecting Rod Installation...920
Crankshaft And Bearings Description...923
Crankshaft And Bearings Removal...923
Inspection Of Crankshaft And Bearings...925
Crankshaft And Bearings Installation...925
Rear Oil Seal Removal...927
Rear Oil Seal Installation...927
Checking Crankshaft End Play...928
Cooling System Description...929
Thermostat Removal And Installation...930
Thermostat Testing...930
Lubricating Oil Cooler Removal And Installation...930
Water Pump Removal...931
Water Pump Installation...931
Engine Lubrication System Description...932
Oil Filter Adapter Removal And Installation...933
Oil Pan Removal And Installation...933
Oil Screen And Pick-up Tube...934
Oil Pump Installation...935
Oil Pump Disassembly And Assembly...936
Oil Pressure Relief Valve Disassembly And Assembly...936
Engine Block Description...937
Engine Block Disassembly And Assembly...937
Piston Cooling Jet Removal...938
Piston Cooling Jet Installation...938
Piston Cooling Jet Alignment...938
Inspection...938
Cylinder Liner Inspection...939
Cylinder Liner Removal...940
Cylinder Liner Installation...941
HEATING, VENTILATION, AIR CONDITIONING...943
AIR CONDITIONING SYSTEM FLOW...946
Principals...946
Chart...947
COMPONENTS...949
Identification...949
SAFETY ...951
Safety Equipment...951
REGULAR MAINTENANCE...953
Filter Element Removal And Installation...953
Compressor Drive Belt Inspection...954
Cleaning The Condenser...954
BASIC TROUBLESHOOTING...955
Poor A/C Performance...955
Compressor Drive Belt Inspection...955
Checking The Electrical System...956
GENERAL AIR CONDITIONING SERVICE GUIDELINES...961
Compressor Oil...961
Compressor Oil Check...961
Component Replacement And Refrigeration Leaks...962
SYSTEM TROUBLESHOOTING CHART...963
TEMPERATURE/PRESSURE...967
Chart...967
AIR CONDITIONING SERVICE...969
Chart...969
SYSTEM CHARGING AND RECLAMATION...971
Reclamation Procedure...971
Charging Procedure With A Manifold Gauge Set...974
Charging Procedure...975
COMPRESSOR...977
Removal And Installation...977
Compressor Clutch Disassembly And Assembly...978
CONDENSER...983
Removal And Installation...983
RECEIVER/DRIER...985
Removal And Installation...985
PRESSURE SWITCH...987
Removal And Installation...987
EVAPORATOR/BLOWER UNIT...989
Removal And Installation...989
EXPANSION VALVE...991
Removal And Installation...991
HEATER ASSEMBLY...993
Removal And Installation...993
Fan Removal And Installation...994
Core Removal And Installation...994
SPECIFICATIONS...997
Telescopic Handler SPECIFICATIONS...999
Dimensional Specifications...999
Performance Specificaitons...1000
Engine...1000
Controls...1000
Drive System...1000
Tires...1001
Capacities...1001
Hydraulic System...1001
Electrical System...1001
Instrument Panel...1001
ENGINE SPECIFICATIONS...1003
General...1003
Cylinder Head...1003
Valve Guides...1003
Exhaust Valves...1004
Intake Valves...1004
Valve Springs...1004
Rocker Shaft, Rockers And Bushings...1005
Pistons And Piston Rings...1005
Connecting Rods And Bearings...1006
Crankshaft...1006
Crankshaft Re-Grind Data...1007
Main Bearings...1008
Thrust Washers...1008
Camshaft And Thrust Washer...1008
Cylinder Block...1008
Cylinder Liners...1009
Fuel Injection Pump...1009
Fuel Injectors...1009
Fuel Lift Pump...1009
Timing Case And Timing Gears...1010
Oil Pump, Gear And Relief Valve...1011
Turbocharger...1011
Flywheel...1011
Water Pump And Thermostat...1012
Engine Torque Component...1013
MACHINE TORQUE SPECIFICATIONS...1015
Axle...1015
Boom...1015
Drive Box...1015
Drive Motor...1015
Engine...1016
Hydraulic Pump...1016
TORQUE SPECIFICATIONS FOR BOLTS...1017
Torque For General SAE Bolts...1017
Torque For General Metric Bolts...1018
HYDRAULIC CONNECTION SPECIFICATIONS...1019
O-ring Face Seal Connection...1019
Straight Tread O-ring Fitting...1019
Tubelines And Hoses...1019
Flare Fitting...1020
O-ring Flare Fitting...1021
Port Seal Fitting...1023
HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS...1025
Specificaitons...1025
CONVERSIONS...1027
Decimal And Millimeter Equivalents...1027
U.S. To Metric Conversion...1028
SERVICE MANUAL REVISION...1029
Revision No: T35100, T35100L, T35100SL, T35120L, T35120SL - 1...1029
4852240 (9-06) - T35100, T35100L, T35100SL, T35120L, T35120SL Service Manual...1031
T35100...1031
S/N 366611001 & above...1031
T35100L...1031
S/N 366311001 & above...1031
T35100SL...1031
S/N 366211001 & above...1031
T35120L...1031
S/N 362711001 & above S/N 363711001 & above...1031
T35120SL...1031
S/N 362611001 & above S/N 363811001 & above...1031
ALPHABETICAL INDEX...1035
ALPHABETICAL INDEX (CONT’D)...1036
Contents...1037
FOReWORD II...1037
SAFETY INSTRUCTIONS V...1037
Serial Number LocationS VII...1037
Delivery Report VII...1037
Identification of the telescopic handler VIII...1037
SAFETY AND MAINTENANCE 10-01...1037
HYDRAULIC SYSTEM 20-01...1037
HYDROSTATIC SYSTEM 30-01...1037
DRIVE SYSTEM 40-01...1037
MAIN FRAME 50-01...1037
ELECTRICAL SYSTEM AND ANALYSIS 60-01...1037
ENGINE SERVICE 70-01...1037
HEATING, VENTILATION, AIR CONDITIONING 80-01...1037
SPECIFICATIONS SPEC-01...1037
FOReWORD...1038
This manual is for the Bobcat Telescopic Handler mechanic. It provides necessary servicing and adjustment procedures for the Bob...1038
A general inspection of the following items must be made after the Telescopic Handler has had service or repair:...1038
SAFETY INSTRUCTIONS...1041
Before Operation...1041
SAFETY INSTRUCTIONS (CONT’D)...1042
Safe Operation Is The Operator’s Responsibility...1042
Safe Operation Needs A Qualified Operator...1042
A Qualified Operator Must Do The Following:...1042
Serial Number LocationS...1043
Telescopic Handler Serial Number...1043
Figure 1...1043
Engine Serial Number...1043
Figure 2...1043
Other Serial Numbers...1043
Delivery Report...1043
Figure 3...1043
Identification of the telescopic handler...1044
SAFETY AND MAINTENANCE...1045
AIR CLEANER SERVICE 10-60-1...1045
Replacing Filter Element 10-60-1...1045
OPTIONAL APPROVED BOOM STOP 10-150-1...1045
Installing The Approved Boom Stop 10-150-1...1045
Removing The Approved Boom Stop 10-150-1...1045
AXLES (FRONT AND REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000) 10-110-1...1045
Checking Oil Level (Front Differential) 10-110-2...1045
Checking Oil Level (Planetary Carrier) 10-110-1...1045
Checking Oil Level (Rear Differential) 10-110-2...1045
Draining Oil (Front Differential) 10-110-2...1045
Draining Oil (Planetary Carrier) 10-110-1...1045
Draining Oil (Rear Differential) 10-110-2...1045
AXLES (FRONT AND REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) 10-111-1...1045
Checking Oil Level (Front Differential) 10-111-2...1045
Checking Oil Level (Planetary Carrier) 10-111-1...1045
Checking Oil Level (Rear Differential) 10-111-2...1045
Draining Oil (Front Differential) 10-111-3...1045
Draining Oil (Planetary Carrier) 10-111-1...1045
Draining Oil (Rear Differential) 10-111-2...1045
CHAIN CHECKING AND ADJUSTING PROCEDURE 10-160-1...1045
Checking/Adjustment Procedure 10-160-1...1045
ENGINE COOLING SYSTEM 10-70-1...1045
Checking The Coolant Level 10-70-1...1045
Cleaning The Cooling System 10-70-1...1045
Replacing The Coolant 10-70-2...1045
ENGINE COVER 10-160-1...1045
Opening And Closing The Engine Cover 10-160-1...1045
ENGINE LUBRICATION SYSTEM 10-90-1...1045
Checking Engine Oil 10-90-1...1045
Oil Chart 10-90-1...1045
Replacing Oil And Filter 10-90-2...1045
FUEL SYSTEM 10-80-1...1045
Filling The Fuel Tank 10-80-1...1045
Fuel Filter 10-80-1...1045
Fuel Specifications 10-80-1...1045
Continued On Next Page...1045
SAFETY AND MAINTENANCE (Cont’d)...1046
HYDRAULIC/HYDROSTATIC SYSTEM 10-100-1...1046
Checking And Adding Fluid 10-100-1...1046
Replacing Hydraulic Fluid 10-100-3...1046
LIFTING AND BLOCKING THE Telescopic Handler 10-10-1...1046
Procedure 10-10-1...1046
LUBRICATION (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000) 10- 120-1...1046
Lubricate the attachment frame (See “SERVICE SCHEDULE” on page 10-50-1.) 10-120-5...1046
LUBRICATION (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) 10-121-1...1046
Procedure 10-121-1...1046
OPERATOR CAB 10-20-1...1046
Cab Door 10-20-2...1046
Cab Door Window 10-20-2...1046
Emergency Exit 10-20-1...1046
SERVICE SCHEDULE 10-50-1...1046
TIRE MAINTENANCE 10-130-1...1046
Tire Mounting 10-130-1...1046
Tire Rotation 10-130-1...1046
Wheel Nuts 10-130-1...1046
TOWING THE Telescopic Handler 10-40-1...1046
Preparing for towing 10-40-1...1046
Disengaging the hydrostatic transmission 10-40-1...1046
Releasing the handbrake (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000): 10-40-2...1046
Releasing the handbrake (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above): 10-40-2...1046
Towing the Telescopic Handler 10-40-3...1046
TRANSPORTING THE Telescopic Handler 10-30-1...1046
Procedure 10-30-1...1046
LIFTING AND BLOCKING THE Telescopic Handler...1047
Figure 10-10-1...1047
Figure 10-10-2...1047
Figure 10-10-3...1047
Figure 10-10-4...1047
Figure 10-10-5...1047
Figure 10-10-6...1048
Figure 10-10-7...1048
TOWING THE Telescopic Handler...1053
Preparing for towing...1053
The Telescopic Handler can be towed a short distance such as removing it from mud or loading onto a transport vehicle...1053
The machine must be prepared before towing...1053
Disengaging the hydrostatic transmission...1053
It is impossible for oil to circulate in a hydrostatic transmission in a closed circuit when the machine is not running, this operation involves making oil circulation possible:...1053
Figure 10-40-2...1053
If the optional tow valve is installed, simply raise the engine cover and turn the valve counterclockwise 90 (Item 1) [Figure 10-40-2] to TOWING POSITION...1053
Follow the below procedure if the optional tow valve is not installed:...1053
Figure 10-40-3...1053
TOWING THE Telescopic Handler (CONT’d)...1054
Releasing the handbrake (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000):...1054
As the machine’s handbrake is tightened by lack of pressure, this operation involves releasing the brake mechanically:...1054
Figure 10-40-4...1054
Figure 10-40-5...1054
The brakes are now released for towing the vehicle...1054
Releasing the handbrake (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above):...1054
As the machine’s brakes are tightened by lack of hydraulic pressure (= handbraked position), this operation involves releasing the brakes mechanically. Only the front axle has brakes...1054
The following procedure describes how to untighten the brakes...1054
Figure 10-40-6...1054
Figure 10-40-7...1054
The brakes are now released for towing the vehicle...1054
TOWING THE Telescopic Handler (CONT’d)...1055
Towing the Telescopic Handler...1055
Tow the Telescopic Handler at slow speed...1055
After towing:...1055
SERVICE SCHEDULE...1057
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The service schedule is a guide for correct maintenance of the Bobcat Telescopic Handler...1057
ENGINE LUBRICATION SYSTEM...1065
Figure 10-90-1...1065
Oil Chart...1065
Figure 10-90-2...1065
ENGINE LUBRICATION SYSTEM (CONT’D)...1066
Figure 10-90-3...1066
Figure 10-90-4...1066
Figure 10-90-5...1066
HYDRAULIC/HYDROSTATIC SYSTEM...1067
Figure 10-100-1...1067
Figure 10-100-2...1067
Figure 10-100-3...1067
HYDRAULIC/HYDROSTATIC SYSTEM (CONT’D)...1068
Figure 10-100-4...1068
HYDRAULIC/HYDROSTATIC SYSTEM (CONT’D)...1069
Figure 10-100-5...1069
Figure 10-100-6...1069
AXLES (FRONT AND REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000)...1071
Figure 10-110-1...1071
Figure 10-110-2...1071
AXLES (FRONT AND REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1072
Figure 10-110-3...1072
Figure 10-110-4...1072
Figure 10-110-5...1072
Figure 10-110-6...1072
AXLES (FRONT AND REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...1073
Figure 10-10-111-2...1073
AXLES (FRONT AND REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (Cont'd)...1074
Figure 10-10-111-3...1074
Figure 10-10-111-4...1074
Figure 10-10-111-5...1074
Figure 10-10-111-6...1074
Figure 10-10-111-7...1075
Figure 10-10-111-8...1075
Figure 10-10-111-9...1075
Figure 10-10-111-10...1075
LUBRICATION (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000)...1077
Figure 10-120-1...1077
Figure 10-120-2...1077
Figure 10-120-3...1077
Figure 10-120-4...1077
Figure 10-120-5...1077
LUBRICATION (CONT’D)...1078
Figure 10-120-6...1078
Figure 10-120-7...1078
Figure 10-120-8...1078
Figure 10-120-9...1078
LUBRICATION (CONT’D)...1079
Figure 10-120-10...1079
Figure 10-120-11...1079
Figure 10-120-12...1079
LUBRICATION (CONT’D)...1080
Figure 10-120-13...1080
Figure 10-120-14...1080
Figure 10-120-15...1080
Figure 10-120-16...1080
ATTACHMENT FRAME...1081
Figure 10-120-17...1081
Figure 10-120-18...1081
Figure 10-120-19...1081
Figure 10-120-20...1081
LUBRICATION (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...1083
Figure 10-121-2...1083
Figure 10-121-3...1083
Figure 10-121-4...1083
LUBRICATION (CONT’D)...1084
Figure 10-121-5...1084
Figure 10-121-6...1084
Figure 10-121-7...1084
Figure 10-121-8...1084
LUBRICATION (CONT’D)...1085
Figure 10-121-9...1085
Figure 10-121-10...1085
Figure 10-121-11...1085
LUBRICATION (CONT’D)...1086
Figure 10-121-12...1086
Figure 10-121-13...1086
Figure 10-121-14...1086
Figure 10-121-15...1086
ATTACHMENT FRAME...1087
Figure 10-121-16...1087
Figure 10-121-17...1087
Figure 10-121-18...1087
Figure 10-121-19...1087
TIRE MAINTENANCE...1089
Figure 10-130-2...1089
ENGINE COVER...1093
AVOID INJURY OR DEATH...1093
Figure 10-160-1...1093
CHAIN CHECKING AND ADJUSTING PROCEDURE...1095
Retract Chains Tightness...1095
Figure 10-160-1...1095
Extend Chains Tightness...1095
Figure 10-160-2...1095
Figure 10-160-3...1096
HYDRAULIC SYSTEM...1097
ACCUMULATOR 20-210-1...1097
Removal And Installation 20-210-1...1097
BRAKE VALVE 20-120-1...1097
Disassembly And Assembly 20-120-2...1097
Removal And Installation 20-120-1...1097
BUCKET POSITIONING CYLINDER 20-30-1...1097
Assembly 20-30-9...1097
Disassembly 20-30-5...1097
Parts Identification 20-30-4...1097
Removal And Installation 20-30-1...1097
DRIVE BOX (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) 20-70-1...1097
Assembly 20-70-8...1097
Disassembly 20-70-2...1097
Inspection 20-70-77...1097
Parts Identification 20-70-1...1097
DRIVE BOX (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) 20-71-1...1097
Assembly 20-71-6...1097
Disassembly 20-71-2...1097
Parts Identification 20-71-1...1097
EXTENSION CYLINDER 20-40-1...1097
Assembly 20-40-8...1097
Cylinder Group Removal And Installation 20-40-1...1097
Disassembly 20-40-5...1097
Parts Identification 20-40-4...1097
FAN MOTOR 20-140-1...1097
Disassembly And Assembly (1 speed version) 20-140-6...1097
Parts Identification 20-140-5...1097
Removal And Installation 20-140-1...1097
FLOW CONTROL VALVE 20-172-1...1097
Removal And Installation 20-172-1...1097
HYDRAULIC SYSTEM (COnt’d)...1098
FRAME LEVELING CYLINDER 20-100-1...1098
Assembly 20-100-10...1098
Disassembly 20-100-5...1098
Parts Identification 20-100-4...1098
Removal And Installation (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) 20-100-1...1098
Removal And Installation (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) 20-100-2...1098
GEAR PUMP 20-130-1...1098
Disassembly And Assembly 20-130-5...1098
Parts Identification 20-130-4...1098
Removal And Installation 20-130-1...1098
HYDRAULIC CONTROL VALVE (CONT’D) 20-170-11...1098
Auxiliary/Frame Leveling Valve Section Disassembly And Assembly 20-170-40...1098
Disassembly And Assembly 20-170-16...1098
End Housing Disassembly And Assembly 20-170-17...1098
Inlet-Outlet Valve Section Disassembly And Assembly 20-170-50...1098
Lifting Valve Section Disassembly And Assembly 20-170-18...1098
Parts Identification 20-170-15...1098
Removal And Installation 20-170-11...1098
Telescoping Valve Section Disassembly And Assembly 20-170-28...1098
Tilting Valve Section Disassembly And Assembly 20-170-23...1098
HYDRAULIC RESERVOIR 20-150-1...1098
Removal And Installation 20-150-1...1098
HYDRAULIC SYSTEM INFORMATION 20-10-1...1098
Tightening Procedures 20-10-5...1098
Troubleshooting Chart 20-10-4...1098
JOYSTICK 20-180-1...1098
Removal And Installation 20-180-1...1098
LIFT CYLINDER 20-20-1...1098
Assembly 20-20-10...1098
Disassembly 20-20-5...1098
Parts Identification 20-20-4...1098
Removal And Installation 20-20-1...1098
MAIN RELIEF VALVE 20-80-1...1098
MAIN RELIEF VALVE (CONT’D) 20-80-3...1098
Testing And Adjustment 20-80-1...1098
hydraulic system (cont’d)...1099
PARKING BRAKE 20-190-1...1099
Parking Brake Valve Disassembly And Assembly 20-190-2...1099
Parking Brake Valve Removal And Installation 20-190-1...1099
PORT RELIEF VALVES 20-171-1...1099
Adjustment Procedure 20-171-1...1099
PILOT PRESSURE LOCK OUT VALVE 20-200-1...1099
Disassembly And Assembly 20-200-3...1099
Removal And Installation 20-200-2...1099
Testing 20-200-1...1099
QUICK TACH CYLINDER 20-90-1...1099
Assembly 20-90-7...1099
Disassembly 20-90-4...1099
Parts Identification 20-90-3...1099
Removal And Installation 20-90-1...1099
STABILIZER CONTROL VALVE 20-260-1...1099
Assembly 20-260-3...1099
Parts Identification 20-260-1...1099
Removal 20-260-2...1099
STABILIZER CYLINDER 20-250-1...1099
Assembly 20-250-6...1099
Removal And Installation 20-250-1...1099
STEERING CYLINDER (FRONT) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) 20-60-1...1099
Assembly 20-60-7...1099
Disassembly 20-60-4...1099
Parts Identification 20-60-3...1099
Removal And Installation 20-60-1...1099
STEERING CYLINDER (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) 20-61-1...1099
Assembling the Steering Cylinder 20-61-7...1099
Disassembling the Steering Cylinder 20-61-5...1099
Removing the Steering Cylinder 20-61-1...1099
Installing the Steering Cylinder 20-61-3...1099
STEERING CYLINDER (REAR) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) 20-62-1...1099
Assembly 20-62-7...1099
Disassembly 20-62-4...1099
Parts Identification 20-62-3...1099
Removal And Installation 20-62-1...1099
hydraulic system (cont’d)...1100
STEERING CYLINDER (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) 20-63-1...1100
Assembling the Steering Cylinder 20-63-7...1100
Disassembling the Steering Cylinder 20-63-5...1100
Removing the Steering Cylinder 20-63-1...1100
Installing the Steering Cylinder 20-63-3...1100
STEERING MODE VALVE BLOCK 20-110-1...1100
Assembly 20-110-6...1100
Disassembly 20-110-4...1100
Parts Identification 20-110-3...1100
Removal And Installation 20-110-1...1100
Solenoid Testing 20-110-6...1100
STEERING VALVE 20-160-1...1100
Assembly 20-160-9...1100
Disassembly 20-160-3...1100
Inspection 20-160-9...1100
Parts Identification 20-160-2...1100
Removal And Installation 20-160-1...1100
TILT CYLINDER 20-50-1...1100
Assembly 20-50-7...1100
Disassembly 20-50-4...1100
Parts Identification 20-50-3...1100
Removal And Installation 20-50-1...1100
Optional TOW VALVE 20-220-1...1100
Disassembly And Assembly 20-220-2...1100
Removal And Installation 20-220-1...1100
BUCKET POSITIONING CYLINDER...1121
Figure 20-30-1...1121
Figure 20-30-2...1121
Figure 20-30-3...1121
Figure 20-30-4...1121
BUCKET POSITIONING CYLINDER (CONT’D)...1122
Figure 20-30-5...1122
Figure 20-30-6...1122
Figure 20-30-7...1122
Figure 20-30-8...1122
BUCKET POSITIONING CYLINDER (CONT’D)...1123
Figure 20-30-9...1123
Figure 20-30-10...1123
Figure 20-30-11...1123
BUCKET POSITIONING CYLINDER (CONT’D)...1124
BUCKET POSITIONING CYLINDER (Cont'd)...1125
Figure 20-30-12...1125
Figure 20-30-13...1125
Figure 20-30-14...1125
Figure 20-30-15...1125
BUCKET POSITIONING CYLINDER (Cont'd)...1126
Figure 20-30-16...1126
Figure 20-30-17...1126
Figure 20-30-18...1126
Figure 20-30-19...1126
BUCKET POSITIONING CYLINDER (Cont'd)...1127
Figure 20-30-20...1127
Figure 20-30-21...1127
Figure 20-30-22...1127
Figure 20-30-23...1127
BUCKET POSITIONING CYLINDER (Cont'd)...1128
Figure 20-30-24...1128
Figure 20-30-25...1128
Figure 20-30-26...1128
BUCKET POSITIONING CYLINDER (Cont'd)...1129
Figure 20-30-27...1129
Figure 20-30-28...1129
Figure 20-30-29...1129
Figure 20-30-30...1129
BUCKET POSITIONING CYLINDER (Cont'd)...1130
Figure 20-30-31...1130
Figure 20-30-32...1130
Figure 20-30-33...1130
Figure 20-30-34...1130
BUCKET POSITIONING CYLINDER (Cont'd)...1131
Figure 20-30-35...1131
Figure 20-30-36...1131
Figure 20-30-37...1131
Figure 20-30-38...1131
BUCKET POSITIONING CYLINDER (Cont'd)...1132
Figure 20-30-39...1132
Figure 20-30-40...1132
Figure 20-30-41...1132
Figure 20-30-42...1132
1...1124
Bushing...1124
2...1124
Housing...1124
3...1124
Wear Ring...1124
4...1124
Seal...1124
5...1124
O-ring...1124
6...1124
Set Screw...1124
7...1124
Piston...1124
8...1124
Rod...1124
9...1124
Head Gland...1124
10...1124
Wiper...1124
11...1124
Grease Fitting...1124
EXTENSION CYLINDER...1133
Figure 20-40-1...1133
Figure 20-40-2...1133
Figure 20-40-3...1133
Figure 20-40-4...1133
EXTENSION CYLINDER (CONT’D)...1134
Figure 20-40-5...1134
Figure 20-40-6...1134
jjj...1134
Figure 20-40-7...1134
Figure 20-40-8...1134
EXTENSION CYLINDER (CONT’D)...1135
Figure 20-40-9...1135
EXTENSION CYLINDER (Cont'd)...1136
EXTENSION CYLINDER (Cont'd)...1137
Figure 20-40-10...1137
Figure 20-40-11...1137
Figure 20-40-12...1137
Figure 20-40-13...1137
EXTENSION CYLINDER (Cont'd)...1138
Figure 20-40-14...1138
Figure 20-40-15...1138
Figure 20-40-16...1138
Figure 20-40-17...1138
Figure 20-40-18...1138
EXTENSION CYLINDER (Cont'd)...1139
Figure 20-40-19...1139
Figure 20-40-20...1139
Figure 20-40-21...1139
Figure 20-40-22...1139
Figure 20-40-23...1139
EXTENSION CYLINDER (Cont'd)...1140
Figure 20-40-24...1140
Figure 20-40-25...1140
Figure 20-40-26...1140
Figure 20-40-27...1140
EXTENSION CYLINDER (Cont'd)...1141
Figure 20-40-28...1141
Figure 20-40-29...1141
Figure 20-40-30...1141
Figure 20-40-31...1141
EXTENSION CYLINDER (Cont'd)...1142
Figure 20-40-32...1142
Figure 20-40-33...1142
Figure 20-40-34...1142
Figure 20-40-35...1142
Figure 20-40-36...1142
TILT CYLINDER...1143
Figure 20-50-1...1143
Figure 20-50-2...1143
Figure 20-50-3...1143
Figure 20-50-4...1143
TILT CYLINDER (CONT’D)...1144
Figure 20-50-5...1144
Figure 20-50-6...1144
Figure 20-50-7...1144
Figure 20-50-8...1144
Figure 20-50-9...1144
TILT CYLINDER (CONT’D)...1145
TILT CYLINDER (Cont'd)...1146
Figure 20-50-10...1146
Figure 20-50-11...1146
Figure 20-50-12...1146
Figure 20-50-13...1146
Figure 20-50-14...1146
TILT CYLINDER (Cont'd)...1147
Figure 20-50-15...1147
Figure 20-50-16...1147
Figure 20-50-17...1147
Figure 20-50-18...1147
Figure 20-50-19...1147
TILT CYLINDER (Cont'd)...1148
Figure 20-50-20...1148
Figure 20-50-21...1148
Figure 20-50-22...1148
Figure 20-50-23...1148
Figure 20-50-24...1148
TILT CYLINDER (Cont'd)...1149
Figure 20-50-25...1149
Figure 20-50-26...1149
Figure 20-50-27...1149
Figure 20-50-28...1149
TILT CYLINDER (Cont'd)...1150
Figure 20-50-29...1150
Figure 20-50-30...1150
Figure 20-50-31...1150
Figure 20-50-32...1150
TILT CYLINDER (Cont'd)...1151
Figure 20-50-33...1151
Figure 20-50-34...1151
Figure 20-50-35...1151
Figure 20-50-36...1151
Figure 20-50-37...1151
STEERING CYLINDER (FRONT) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000)...1153
Figure 20-60-1...1153
Figure 20-60-2...1153
Figure 20-60-3...1153
Figure 20-60-4...1153
STEERING CYLINDER (FRONT) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (CONT’D)...1154
Figure 20-60-5...1154
Figure 20-60-6...1154
Figure 20-60-7...1154
Figure 20-60-8...1154
STEERING CYLINDER (FRONT) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (CONT’D)...1155
Parts Identification...1155
STEERING CYLINDER (FRONT) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (CONT’D)...1156
Figure 20-60-9...1156
Figure 20-60-10...1156
Figure 20-60-11...1156
Figure 20-60-12...1156
STEERING CYLINDER (FRONT) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (CONT’D)...1157
Figure 20-60-13...1157
Figure 20-60-14...1157
Figure 20-60-15...1157
Figure 20-60-16...1157
STEERING CYLINDER (FRONT) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (CONT’D)...1158
Figure 20-60-17...1158
Figure 20-60-18...1158
Figure 20-60-19...1158
Figure 20-60-20...1158
STEERING CYLINDER (FRONT) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000)(CONT’D)...1159
Figure 20-60-21...1159
Figure 20-60-22...1159
Figure 20-60-23...1159
Figure 20-60-24...1159
STEERING CYLINDER (FRONT) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (CONT’D)...1160
Figure 20-60-25...1160
Figure 20-60-26...1160
Figure 20-60-27...1160
Figure 20-60-28...1160
STEERING CYLINDER (FRONT) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (CONT’D)...1161
Figure 20-60-29...1161
Figure 20-60-30...1161
Figure 20-60-31...1161
Figure 20-60-32...1161
STEERING CYLINDER (FRONT) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (CONT’D)...1162
Figure 20-60-33...1162
Figure 20-60-34...1162
Figure 20-60-35...1162
Figure 20-60-36...1162
STEERING CYLINDER (FRONT) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (CONT’D)...1163
Figure 20-60-37...1163
Figure 20-60-38...1163
STEERING CYLINDER (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...1165
Figure 20-61-2...1165
Figure 20-61-3...1165
Figure 20-61-4...1165
STEERING CYLINDER (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1166
Figure 20-61-5...1166
Figure 20-61-6...1166
Figure 20-61-7...1166
Figure 20-61-8...1166
STEERING CYLINDER (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1167
Figure 20-61-9...1167
Figure 20-61-10...1167
Figure 20-61-11...1167
Figure 20-61-12...1167
STEERING CYLINDER (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1168
Figure 20-61-13...1168
Figure 20-61-14...1168
STEERING CYLINDER (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1169
Figure 20-61-15...1169
Figure 20-61-16...1169
Figure 20-61-17...1169
Figure 20-61-18...1169
STEERING CYLINDER (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1170
Figure 20-61-19...1170
STEERING CYLINDER (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1171
Figure 20-61-20...1171
Figure 20-61-21...1171
Figure 20-61-22...1171
Figure 20-61-23...1171
STEERING CYLINDER (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1172
Figure 20-61-24...1172
Figure 20-61-25...1172
Figure 20-61-26...1172
Figure 20-61-27...1172
STEERING CYLINDER (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1173
Figure 20-61-28...1173
Figure 20-61-29...1173
Figure 20-61-30...1173
STEERING CYLINDER (REAR) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000)...1175
Figure 20-62-1...1175
Figure 20-62-2...1175
Figure 20-62-3...1175
Figure 20-62-4...1175
STEERING CYLINDER (REAR) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1176
Figure 20-62-5...1176
Figure 20-62-6...1176
Figure 20-62-7...1176
Figure 20-62-8...1176
STEERING CYLINDER (REAR) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1177
Parts Identification...1177
STEERING CYLINDER (REAR) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1178
Figure 20-62-9...1178
Figure 20-62-10...1178
Figure 20-62-11...1178
Figure 20-62-12...1178
STEERING CYLINDER (REAR) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1179
Figure 20-62-13...1179
Figure 20-62-14...1179
Figure 20-62-15...1179
Figure 20-62-16...1179
STEERING CYLINDER (REAR) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1180
Figure 20-62-17...1180
Figure 20-62-18...1180
Figure 20-62-19...1180
Figure 20-62-20...1180
STEERING CYLINDER (REAR) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1181
Figure 20-62-21...1181
Figure 20-62-22...1181
Figure 20-62-23...1181
Figure 20-62-24...1181
STEERING CYLINDER (REAR) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1182
Figure 20-62-25...1182
Figure 20-62-26...1182
Figure 20-62-27...1182
Figure 20-62-28...1182
STEERING CYLINDER (REAR) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1183
Figure 20-62-29...1183
Figure 20-62-30...1183
Figure 20-62-31...1183
Figure 20-62-32...1183
STEERING CYLINDER (REAR) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1184
Figure 20-62-33...1184
Figure 20-62-34...1184
Figure 20-62-35...1184
Figure 20-62-36...1184
STEERING CYLINDER (REAR) (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1185
Figure 20-62-37...1185
Figure 20-62-38...1185
STEERING CYLINDER (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...1187
Figure 20-63-1...1187
Figure 20-63-2...1187
Figure 20-63-3...1187
Figure 20-63-4...1187
STEERING CYLINDER (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1188
Figure 20-63-5...1188
Figure 20-63-6...1188
Figure 20-63-7...1188
Figure 20-63-8...1188
STEERING CYLINDER (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1189
Figure 20-63-9...1189
Figure 20-63-10...1189
Figure 20-63-11...1189
Figure 20-63-12...1189
STEERING CYLINDER (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1190
Figure 20-63-13...1190
Figure 20-63-14...1190
STEERING CYLINDER (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1191
Figure 20-63-15...1191
Figure 20-63-16...1191
Figure 20-63-17...1191
Figure 20-63-18...1191
STEERING CYLINDER (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1192
Figure 20-63-19...1192
STEERING CYLINDER (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1193
Figure 20-63-20...1193
Figure 20-63-21...1193
Figure 20-63-22...1193
Figure 20-63-23...1193
STEERING CYLINDER (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1194
Figure 20-63-24...1194
Figure 20-63-25...1194
Figure 20-63-26...1194
Figure 20-63-27...1194
STEERING CYLINDER (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1195
Figure 20-63-28...1195
Figure 20-63-29...1195
Figure 20-63-30...1195
DRIVE BOX (For S/N 362611001 - 362612000, S/N 362711001 - 362712000)...1197
Parts Identification...1197
DRIVE BOX (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1198
Figure 20-70-1...1198
Figure 20-70-2...1198
Figure 20-70-3...1198
Figure 20-70-4...1198
DRIVE BOX (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1199
Figure 20-70-5...1199
Figure 20-70-6...1199
Figure 20-70-7...1199
DRIVE BOX (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1200
Figure 20-70-8...1200
Figure 20-70-9...1200
Figure 20-70-10...1200
Figure 20-70-11...1200
DRIVE BOX (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1201
Figure 20-70-12...1201
Figure 20-70-13...1201
Figure 20-70-14...1201
DRIVE BOX (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1202
Figure 20-70-15...1202
Figure 20-70-16...1202
Figure 20-70-17...1202
DRIVE BOX (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1203
Figure 20-70-18...1203
Figure 20-70-19...1203
Figure 20-70-20...1203
Figure 20-70-21...1203
DRIVE BOX (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1204
Figure 20-70-22...1204
Figure 20-70-23...1204
Figure 20-70-24...1204
Figure 20-70-25...1204
DRIVE BOX (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1205
Figure 20-70-26...1205
Figure 20-70-27...1205
Figure 20-70-28...1205
Figure 20-70-29...1205
DRIVE BOX (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1206
Figure 20-70-30...1206
Figure 20-70-31...1206
Figure 20-70-32...1206
DRIVE BOX (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1207
Figure 20-70-33...1207
Figure 20-70-34...1207
Figure 20-70-35...1207
Figure 20-70-36...1207
DRIVE BOX (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1208
Figure 20-70-37...1208
Figure 20-70-38...1208
Figure 20-70-39...1208
Figure 20-70-40...1208
DRIVE BOX (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1209
Figure 20-70-41...1209
Figure 20-70-42...1209
Figure 20-70-43...1209
DRIVE BOX (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1210
Figure 20-70-44...1210
Figure 20-70-45...1210
Figure 20-70-46...1210
Figure 20-70-47...1210
DRIVE BOX (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...1211
Parts Identification...1211
Figure 20-71-1...1211
DRIVE BOX (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1212
Figure 20-71-2...1212
Figure 20-71-3...1212
Figure 20-71-4...1212
Figure 20-71-5...1212
DRIVE BOX (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1213
Figure 20-71-6...1213
Figure 20-71-7...1213
Figure 20-71-8...1213
Figure 20-71-9...1213
DRIVE BOX (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1214
Figure 20-71-10...1214
Figure 20-71-11...1214
Figure 20-71-12...1214
DRIVE BOX (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1215
Figure 20-71-13...1215
Figure 20-71-14...1215
Figure 20-71-15...1215
Figure 20-71-16...1215
DRIVE BOX (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1216
Figure 20-71-17...1216
Figure 20-71-18...1216
Figure 20-71-19...1216
Figure 20-71-20...1216
DRIVE BOX (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1217
Figure 20-71-21...1217
Figure 20-71-22...1217
Figure 20-71-23...1217
Figure 20-71-24...1217
DRIVE BOX (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1218
Figure 20-71-25...1218
Figure 20-71-26...1218
Figure 20-71-27...1218
Figure 20-71-28...1218
special tools...1219
MAIN RELIEF VALVE...1221
Figure 20-20-1...1221
Figure 20-80-2...1221
Figure 20-80-3...1221
MAIN RELIEF VALVE (CONT’D)...1222
Figure 20-80-4...1222
Figure 20-80-5...1222
MAIN RELIEF VALVE (CONT’D)...1223
Figure 20-80-6...1223
QUICK TACH CYLINDER...1225
Figure 20-90-1...1225
Figure 20-90-2...1225
Figure 20-90-3...1225
Figure 20-90-4...1225
Figure 20-90-5...1225
QUICK TACH CYLINDER (Cont'd)...1226
Figure 20-90-6...1226
Figure 20-90-7...1226
QUICK TACH CYLINDER (Cont'd)...1227
Parts Identification...1227
QUICK TACH CYLINDER (Cont'd)...1228
Figure 20-90-8...1228
Figure 20-90-9...1228
Figure 20-90-11...1228
QUICK TACH CYLINDER (Cont'd)...1229
Figure 20-90-12...1229
Figure 20-90-13...1229
Figure 20-90-14...1229
Figure 20-90-15...1229
QUICK TACH CYLINDER (Cont'd)...1230
Figure 20-90-16...1230
Figure 20-90-17...1230
Figure 20-90-18...1230
QUICK TACH CYLINDER (Cont'd)...1231
Figure 20-90-19...1231
Figure 20-90-20...1231
Figure 20-90-21...1231
Figure 20-90-22...1231
QUICK TACH CYLINDER (Cont'd)...1232
Figure 20-90-23...1232
Figure 20-90-24...1232
Figure 20-90-25...1232
FRAME LEVELING CYLINDER...1233
Figure 20-100-2...1233
Figure 20-100-3...1233
FRAME LEVELING CYLINDER (CONT’D)...1234
Figure 20-100-4...1234
Figure 20-100-5...1234
FRAME LEVELING CYLINDER (CONT’D)...1235
Figure 20-100-2...1235
Figure 20-100-3...1235
Figure 20-100-4...1235
FRAME LEVELING CYLINDER (CONT’D)...1236
FRAME LEVELING CYLINDER (CONT’D)...1237
Figure 20-100-5...1237
Figure 20-100-6...1237
Figure 20-100-7...1237
Figure 20-100-8...1237
FRAME LEVELING CYLINDER (CONT’D)...1238
Figure 20-100-9...1238
Figure 20-100-10...1238
Figure 20-100-11...1238
Figure 20-100-12...1238
FRAME LEVELING CYLINDER (CONT’D)...1239
Figure 20-100-13...1239
Figure 20-100-14...1239
Figure 20-100-15...1239
Figure 20-100-16...1239
FRAME LEVELING CYLINDER (CONT’D)...1240
Figure 20-100-17...1240
Figure 20-100-18...1240
Figure 20-100-19...1240
Figure 20-100-20...1240
FRAME LEVELING CYLINDER (CONT’D)...1241
Figure 20-100-21...1241
Figure 20-100-22...1241
Figure 20-100-23...1241
FRAME LEVELING CYLINDER (CONT’D)...1242
Figure 20-100-24...1242
Figure 20-100-25...1242
Figure 20-100-26...1242
Figure 20-100-27...1242
FRAME LEVELING CYLINDER (CONT’D)...1243
Figure 20-100-28...1243
Figure 20-100-29...1243
Figure 20-100-30...1243
Figure 20-100-31...1243
FRAME LEVELING CYLINDER (CONT’D)...1244
Figure 20-100-32...1244
Figure 20-100-33...1244
Figure 20-100-34...1244
Figure 20-100-35...1244
FRAME LEVELING CYLINDER (CONT’D)...1245
Figure 20-100-36...1245
Figure 20-100-37...1245
Figure 20-100-38...1245
Figure 20-100-39...1245
FRAME LEVELING CYLINDER (CONT’D)...1246
Figure 20-100-40...1246
Figure 20-100-41...1246
Figure 20-100-42...1246
Figure 20-100-43...1246
FRAME LEVELING CYLINDER (CONT’D)...1247
Figure 20-100-44...1247
Figure 20-100-45...1247
1...1264
Fitting...1264
2...1264
O-ring...1264
3...1264
Spring...1264
4...1264
Spring Seat...1264
5...1264
Spool...1264
6...1264
Screen...1264
7...1264
Orifice Spool...1264
8...1264
Bolt...1264
9...1264
Housing...1264
10...1264
Plug...1264
11...1264
Bolt...1264
12...1264
Washer...1264
13...1264
Cover...1264
14...1264
Seal Ring...1264
15...1264
Housing...1264
16...1264
Backup Ring...1264
17...1264
Seal Ring...1264
18...1264
Holder...1264
19...1264
Gear...1264
20...1264
Drive Shaft...1264
21...1264
Mount Plate...1264
22...1264
Thrust Plate...1264
23...1264
Mount Plate...1264
24...1264
Seal...1264
25...1264
Snap ring...1264
FAN MOTOR...1271
Figure 20-140-1...1271
Figure 20-140-2...1271
Figure 20-140-3...1271
Figure 20-140-4...1271
FAN MOTOR (CONT’D)...1272
Figure 20-140-5...1272
Figure 20-140-6...1272
Figure 20-140-7...1272
Figure 20-140-8...1272
FAN MOTOR (CONT’D)...1273
Figure 20-140-9...1273
Figure 20-140-10...1273
Figure 20-140-11...1273
Figure 20-140-12...1273
FAN MOTOR (CONT’D)...1274
Figure 20-140-13...1274
FAN MOTOR (CONT’D)...1275
FAN MOTOR (CONT’D)...1276
Figure 20-140-14...1276
Figure 20-140-15...1276
Figure 20-140-16...1276
FAN MOTOR (CONT’D)...1277
Figure 20-140-17...1277
Figure 20-140-18...1277
Figure 20-140-19...1277
Figure 20-140-20...1277
FAN MOTOR (CONT’D)...1278
Figure 20-140-21...1278
Figure 20-140-22...1278
Figure 20-140-23...1278
FAN MOTOR (CONT’D)...1279
Figure 20-140-24...1279
Figure 20-140-25...1279
Figure 20-140-26...1279
Figure 20-140-27...1279
FAN MOTOR (CONT’D)...1280
Figure 20-140-28...1280
Figure 20-140-29...1280
Figure 20-140-30...1280
Figure 20-140-31...1280
FAN MOTOR (CONT’D)...1281
Figure 20-140-32...1281
Figure 20-140-33...1281
Figure 20-140-34...1281
JOYSTICK...1359
Figure 20-180-1...1359
Figure 20-180-2...1359
Figure 20-180-3...1359
JOYSTICK (CONT’D)...1360
Figure 20-180-4...1360
Figure 20-180-5...1360
PARKING BRAKE...1363
Figure 20-190-6...1363
Figure 20-190-7...1363
Figure 20-190-8...1363
Figure 20-190-9...1363
PARKING BRAKE (CONT’D)...1364
Figure 20-190-10...1364
Figure 20-190-11...1364
Figure 20-190-12...1364
Figure 20-190-13...1364
Figure 20-190-14...1364
1...1379
Cylinder Ref. 2 to 14...1379
2...1379
Rod...1379
3...1379
Piston Torque: 900 ± 180Nm...1379
4...1379
Screw Torque: 20 Nm...1379
5...1379
Bush...1379
6...1379
Grease nipple...1379
7...1379
Cap...1379
8...1379
Inner ring...1379
9...1379
Cylinder...1379
10...1379
Grease nipple...1379
11...1379
Cylinder head Torque: 450-500 Nm...1379
12...1379
Valve Torque: 45-50 Nm...1379
13...1379
Valve...1379
14...1379
Seals kit...1379
STABILIZER CYLINDER...1377
Figure 20-250-2...1377
Figure 20-250-3...1377
Figure 20-250-4...1377
Figure 20-250-5...1377
Figure 20-250-6...1378
Figure 20-250-7...1378
Figure 20-250-8...1378
Figure 20-260-9...1379
Figure 20-250-10...1380
Figure 20-250-11...1380
Figure 20-250-12...1380
Figure 20-250-13...1380
Figure 20-250-14...1380
Figure 20-250-15...1380
Figure 20-250-16...1381
Figure 20-250-17...1381
Figure 20-250-18...1381
Figure 20-250-19...1381
Figure 20-250-20...1381
Figure 20-250-21...1382
Figure 20-250-22...1382
Figure 20-250-23...1382
Figure 20-250-24...1382
Figure 20-250-25...1383
Figure 20-250-26...1383
Figure 20-250-27...1383
Figure 20-250-28...1383
Figure 20-250-29...1383
Figure 20-250-30...1384
Figure 20-250-31...1384
Figure 20-250-32...1384
Figure 20-250-33...1384
Figure 20-250-34...1384
STABILIZER CONTROL VALVE...1385
Figure 20-260-35...1385
Figure 20-260-36...1386
Figure 20-260-37...1386
Figure 20-260-38...1386
Figure 20-260-39...1386
Figure 20-260-40...1386
Figure 20-260-41...1387
Figure 20-260-42...1387
Figure 20-260-43...1387
Figure 20-260-44...1388
Figure 20-260-45...1388
Figure 20-260-46...1388
Figure 20-260-47...1388
1...1385
2...1385
3...1385
4...1385
5...1385
6...1385
7...1385
8...1385
9...1385
10...1385
11...1385
12...1385
13...1385
14...1385
15...1385
16...1385
17...1385
18...1385
19...1385
20...1385
21...1385
22...1385
HYDROSTATIC DRIVE MOTOR...1395
Figure 30-30-1...1395
HYDROSTATIC DRIVE MOTOR (Cont'd)...1396
Parts Identification...1396
HYDROSTATIC DRIVE MOTOR (Cont'd)...1397
Parts Identification (Cont’d)...1397
HYDROSTATIC DRIVE MOTOR (Cont'd)...1398
Parts Identification (Cont’d)...1398
HYDROSTATIC DRIVE MOTOR (Cont'd)...1399
Figure 30-30-2...1399
Figure 30-30-3...1399
Figure 30-30-4...1399
Figure 30-30-5...1399
HYDROSTATIC DRIVE MOTOR (Cont'd)...1400
Figure 30-30-6...1400
Figure 30-30-7...1400
Figure 30-30-8...1400
Figure 30-30-9...1400
HYDROSTATIC DRIVE MOTOR (Cont'd)...1401
Figure 30-30-10...1401
Figure 30-30-11...1401
Figure 30-30-12...1401
Figure 30-30-13...1401
HYDROSTATIC DRIVE MOTOR (Cont'd)...1402
Figure 30-30-14...1402
Figure 30-30-15...1402
Figure 30-30-16...1402
Figure 30-30-17...1402
HYDROSTATIC DRIVE MOTOR (Cont'd)...1403
Figure 30-30-18...1403
Figure 30-30-19...1403
Figure 30-30-20...1403
Figure 30-30-21...1403
HYDROSTATIC DRIVE MOTOR (Cont'd)...1404
Figure 30-30-22...1404
Figure 30-30-23...1404
Figure 30-30-24...1404
Figure 30-30-25...1404
HYDROSTATIC DRIVE MOTOR (Cont'd)...1405
Figure 30-30-26...1405
Figure 30-30-27...1405
Figure 30-30-28...1405
Figure 30-30-29...1405
HYDROSTATIC DRIVE MOTOR (Cont'd)...1406
Figure 30-30-30...1406
Figure 30-30-31...1406
Figure 30-30-32...1406
Figure 30-30-33...1406
HYDROSTATIC DRIVE MOTOR (Cont'd)...1407
Figure 30-30-34...1407
Figure 30-30-35...1407
Figure 30-30-36...1407
Figure 30-30-37...1407
HYDROSTATIC DRIVE MOTOR (Cont'd)...1408
Figure 30-30-38...1408
Figure 30-30-39...1408
Figure 30-30-40...1408
Figure 30-30-41...1408
HYDROSTATIC DRIVE MOTOR (Cont'd)...1409
Figure 30-30-42...1409
Figure 30-30-43...1409
Figure 30-30-44...1409
Figure 30-30-45...1409
HYDROSTATIC DRIVE MOTOR (Cont'd)...1410
Figure 30-30-46...1410
Figure 30-30-47...1410
Figure 30-30-48...1410
Figure 30-30-49...1410
HYDROSTATIC DRIVE MOTOR (Cont'd)...1411
Figure 30-30-50...1411
Figure 30-30-51...1411
Figure 30-30-52...1411
Figure 30-30-53...1411
HYDROSTATIC DRIVE MOTOR (Cont'd)...1412
Figure 30-30-54...1412
Figure 30-30-55...1412
Figure 30-30-56...1412
Figure 30-30-57...1412
HYDROSTATIC DRIVE MOTOR (Cont'd)...1413
Figure 30-30-58...1413
Figure 30-30-59...1413
Figure 30-30-60...1413
Figure 30-30-61...1413
HYDROSTATIC DRIVE MOTOR (Cont'd)...1414
Figure 30-30-62...1414
Figure 30-30-63...1414
Figure 30-30-64...1414
HYDROSTATIC DRIVE MOTOR (Cont'd)...1415
Figure 30-30-65...1415
Figure 30-30-66...1415
Figure 30-30-67...1415
HYDROSTATIC DRIVE MOTOR (Cont'd)...1416
Figure 30-30-68...1416
Figure 30-30-69...1416
Figure 30-30-70...1416
Figure 30-30-71...1416
HYDROSTATIC DRIVE MOTOR (Cont'd)...1417
Figure 30-30-72...1417
Figure 30-30-73...1417
Figure 30-30-74...1417
Figure 30-30-75...1417
HYDROSTATIC DRIVE MOTOR (Cont'd)...1418
Figure 30-30-76...1418
Figure 30-30-77...1418
Figure 30-30-78...1418
Figure 30-30-79...1418
HYDROSTATIC DRIVE MOTOR (Cont'd)...1419
Figure 30-30-80...1419
Figure 30-30-81...1419
Figure 30-30-82...1419
Figure 30-30-83...1419
HYDROSTATIC DRIVE MOTOR (Cont'd)...1420
Figure 30-30-84...1420
Figure 30-30-85...1420
Figure 30-30-86...1420
Figure 30-30-87...1420
HYDROSTATIC DRIVE MOTOR (Cont'd)...1421
Figure 30-30-88...1421
Figure 30-30-89...1421
Figure 30-30-90...1421
Figure 30-30-91...1421
HYDROSTATIC DRIVE MOTOR (Cont'd)...1422
Figure 30-30-92...1422
Figure 30-30-93...1422
Figure 30-30-94...1422
Figure 30-30-95...1422
HYDROSTATIC DRIVE MOTOR (Cont'd)...1423
Figure 30-30-96...1423
Figure 30-30-97...1423
Figure 30-30-98...1423
Figure 30-30-99...1423
HYDROSTATIC DRIVE MOTOR (Cont'd)...1424
Figure 30-30-100...1424
Figure 30-30-101...1424
Figure 30-30-102...1424
Figure 30-30-103...1424
HYDROSTATIC DRIVE MOTOR (Cont'd)...1425
Figure 30-30-104...1425
Figure 30-30-105...1425
Figure 30-30-106...1425
Figure 30-30-107...1425
HYDROSTATIC DRIVE MOTOR (Cont'd)...1426
Figure 30-30-108...1426
Figure 30-30-109...1426
Figure 30-30-110...1426
Figure 30-30-111...1426
HYDROSTATIC DRIVE MOTOR (Cont'd)...1427
Figure 30-30-112...1427
Figure 30-30-113...1427
Figure 30-30-114...1427
Figure 30-30-115...1427
HYDROSTATIC DRIVE MOTOR (Cont'd)...1428
Figure 30-30-116...1428
Figure 30-30-117...1428
Figure 30-30-118...1428
Figure 30-30-119...1428
HYDROSTATIC DRIVE MOTOR (Cont'd)...1429
Figure 30-30-120...1429
Figure 30-30-121...1429
Figure 30-30-122...1429
Figure 30-30-123...1429
HYDROSTATIC DRIVE MOTOR (Cont'd)...1430
Figure 30-30-124...1430
Figure 30-30-125...1430
Figure 30-30-126...1430
Figure 30-30-127...1430
HYDROSTATIC DRIVE MOTOR (Cont'd)...1431
Figure 30-30-128...1431
Figure 30-30-129...1431
Figure 30-30-130...1431
Figure 30-30-131...1431
HYDROSTATIC DRIVE MOTOR (Cont'd)...1432
Figure 30-30-132...1432
Figure 30-30-133...1432
Figure 30-30-134...1432
Figure 30-30-135...1432
HYDROSTATIC PUMP...1433
Figure 30-40-1...1433
Figure 30-40-2...1433
Figure 30-40-3...1433
HYDROSTATIC PUMP (CONT’D)...1434
Figure 30-40-4...1434
Figure 30-40-5...1434
Figure 30-40-6...1434
Figure 30-40-7...1434
HYDROSTATIC PUMP (CONT’D)...1435
Figure 30-40-8...1435
Figure 30-40-9...1435
Figure 30-40-10...1435
HYDROSTATIC PUMP (Cont'd)...1436
Parts Identification...1436
HYDROSTATIC PUMP (Cont'd)...1437
Parts Identification (Cont’d)...1437
CUSTOMER PACKING LIST...1438
HYDROSTATIC PUMP (CONT’D)...1439
HYDROSTATIC PUMP (CONT’D)...1440
HYDROSTATIC PUMP (Cont'd)...1441
Figure 30-40-11...1441
Figure 30-40-12...1441
Figure 30-40-13...1441
Figure 30-40-14...1441
HYDROSTATIC PUMP (Cont'd)...1442
Figure 30-40-15...1442
Figure 30-40-16...1442
Figure 30-40-17...1442
Figure 30-40-18...1442
HYDROSTATIC PUMP (Cont'd)...1443
Figure 30-40-19...1443
Figure 30-40-20...1443
Figure 30-40-21...1443
Figure 30-40-22...1443
HYDROSTATIC PUMP (Cont'd)...1444
Figure 30-40-23...1444
Figure 30-40-24...1444
Figure 30-40-25...1444
Figure 30-40-26...1444
HYDROSTATIC PUMP (Cont'd)...1445
Figure 30-40-27...1445
Figure 30-40-28...1445
Figure 30-40-29...1445
Figure 30-40-30...1445
HYDROSTATIC PUMP (Cont'd)...1446
Figure 30-40-31...1446
Figure 30-40-32...1446
Figure 30-40-33...1446
Figure 30-40-34...1446
HYDROSTATIC PUMP (Cont'd)...1447
Figure 30-40-35...1447
Figure 30-40-36...1447
Figure 30-40-37...1447
Figure 30-40-38...1447
HYDROSTATIC PUMP (Cont'd)...1448
Figure 30-40-39...1448
Figure 30-40-40...1448
Figure 30-40-41...1448
Figure 30-40-42...1448
HYDROSTATIC PUMP (Cont'd)...1449
Figure 30-40-43...1449
Figure 30-40-44...1449
Figure 30-40-45...1449
Figure 30-40-46...1449
HYDROSTATIC PUMP (Cont'd)...1450
Figure 30-40-47...1450
Figure 30-40-48...1450
Figure 30-40-49...1450
Figure 30-40-50...1450
HYDROSTATIC PUMP (Cont'd)...1451
Figure 30-40-51...1451
Figure 30-40-52...1451
Figure 30-40-53...1451
Figure 30-40-54...1451
HYDROSTATIC PUMP (Cont'd)...1452
Figure 30-40-55...1452
Figure 30-40-56...1452
Figure 30-40-57...1452
HYDROSTATIC PUMP (Cont'd)...1453
Figure 30-40-58...1453
Figure 30-40-59...1453
Figure 30-40-60...1453
Figure 30-40-61...1453
HYDROSTATIC PUMP (Cont'd)...1454
Figure 30-40-62...1454
Figure 30-40-63...1454
Figure 30-40-64...1454
Figure 30-40-65...1454
HYDROSTATIC PUMP (Cont'd)...1455
Figure 30-40-66...1455
Figure 30-40-67...1455
Figure 30-40-68...1455
Figure 30-40-69...1455
HYDROSTATIC PUMP (Cont'd)...1456
Figure 30-40-70...1456
Figure 30-40-71...1456
Figure 30-40-72...1456
Figure 30-40-73...1456
HYDROSTATIC PUMP (Cont'd)...1457
Figure 30-40-74...1457
Figure 30-40-75...1457
Figure 30-40-76...1457
Figure 30-40-77...1457
HYDROSTATIC PUMP (Cont'd)...1458
Figure 30-40-78...1458
Figure 30-40-79...1458
Figure 30-40-80...1458
Figure 30-40-81...1458
HYDROSTATIC PUMP (Cont'd)...1459
Figure 30-40-82...1459
Figure 30-40-83...1459
Figure 30-40-84...1459
Figure 30-40-85...1459
HYDROSTATIC PUMP (Cont'd)...1460
Figure 30-40-86...1460
Figure 30-40-87...1460
Figure 30-40-88...1460
Figure 30-40-89...1460
HYDROSTATIC PUMP (Cont'd)...1461
Figure 30-40-90...1461
Figure 30-40-91...1461
Figure 30-40-92...1461
Figure 30-40-93...1461
HYDROSTATIC PUMP (Cont'd)...1462
Figure 30-40-94...1462
Figure 30-40-95...1462
Figure 30-40-96...1462
Figure 30-40-97...1462
HYDROSTATIC PUMP (Cont'd)...1463
Figure 30-40-98...1463
Figure 30-40-99...1463
Figure 30-40-100...1463
Figure 30-40-101...1463
HYDROSTATIC PUMP (Cont'd)...1464
Figure 30-40-102...1464
Figure 30-40-103...1464
Figure 30-40-104...1464
Figure 30-40-105...1464
HYDROSTATIC PUMP (Cont'd)...1465
Figure 30-40-106...1465
Figure 30-40-107...1465
Figure 30-40-108...1465
Figure 30-40-109...1465
HYDROSTATIC PUMP (Cont'd)...1466
Figure 30-40-110...1466
Figure 30-40-111...1466
Figure 30-40-112...1466
Figure 30-40-113...1466
HYDROSTATIC PUMP (Cont'd)...1467
Figure 30-40-114...1467
Figure 30-40-115...1467
Figure 30-40-116...1467
Figure 30-40-117...1467
HYDROSTATIC PUMP (Cont'd)...1468
Figure 30-40-118...1468
Figure 30-40-119...1468
Figure 30-40-120...1468
Figure 30-40-121...1468
HYDROSTATIC PUMP (Cont'd)...1469
Figure 30-40-122...1469
Figure 30-40-123...1469
Figure 30-40-124...1469
Figure 30-40-125...1469
HYDROSTATIC PUMP (Cont'd)...1470
Figure 30-40-126...1470
Figure 30-40-127...1470
Figure 30-40-128...1470
Figure 30-40-129...1470
HYDROSTATIC PUMP (Cont'd)...1471
Figure 30-40-130...1471
Figure 30-40-131...1471
HYDROSTATIC PUMP (Cont'd)...1472
Figure 30-40-132...1472
Figure 30-40-133...1472
1...1438
Key...1438
2...1438
Charge Pump Shaft...1438
3...1438
Pin...1438
4...1438
Wear Plate...1438
5...1438
Gears...1438
6...1438
Coupling...1438
7...1438
Seal...1438
8...1438
Charge Pump Cover...1438
9...1438
Retaining Plate...1438
10...1438
Bolt...1438
11...1438
O-Ring...1438
12...1438
Flange Adapter...1438
13...1438
Washer...1438
14...1438
Bolt...1438
15...1438
O-Ring...1438
1...1439
Valve Plate...1439
2...1439
Retaining Ring...1439
3...1439
Spring Retainer...1439
4...1439
Spring...1439
5...1439
Spring Seat...1439
6...1439
Cylinder...1439
7...1439
Bolt...1439
8...1439
Slipper Guide Bearing...1439
9...1439
Spacer...1439
10...1439
Slipper Guide...1439
11...1439
Piston...1439
12...1439
Bolt...1439
13...1439
Bolt...1439
14...1439
Block...1439
15...1439
Spring...1439
16...1439
Servo Arm...1439
17...1439
Pin...1439
18...1439
Washer...1439
19...1439
Swash Plate Guide...1439
20...1439
Pin...1439
21...1439
Housing...1439
22...1439
Swash Plate...1439
23...1439
Bearing Assembly...1439
24...1439
Pin...1439
25...1439
Housing...1439
1...1440
Snap Ring...1440
2...1440
Spring Guide...1440
3...1440
Spring...1440
4...1440
Spring Guide...1440
5...1440
Bolt...1440
6...1440
Bolt...1440
7...1440
Servo Spring Housing...1440
8...1440
Nut...1440
9...1440
Screw...1440
10...1440
Servo Cylinder...1440
11...1440
O-Ring...1440
12...1440
O-Ring...1440
13...1440
Nut...1440
14...1440
Nut...1440
15...1440
Bearing...1440
16...1440
Spacer...1440
17...1440
Snap Ring...1440
18...1440
Shaft...1440
19...1440
Piston Ring...1440
20...1440
O-Ring...1440
21...1440
Block...1440
22...1440
Servo Piston...1440
23...1440
O-Ring...1440
24...1440
O-Ring...1440
25...1440
Bolt...1440
26...1440
End Cap...1440
27...1440
Shim...1440
28...1440
Spring...1440
29...1440
Spring Seat...1440
30...1440
Guide Post...1440
31...1440
Leveler...1440
32...1440
O-ring...1440
33...1440
Inserts...1440
34...1440
Side Cover...1440
35...1440
Bolt...1440
36...1440
Nut...1440
37...1440
Plug...1440
DRIVE SYSTEM...1473
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000) 40-20-1...1473
Axle Housing/Drive Axle Assembly 40-20-52...1473
Axle Housing/Drive Axle Disassembly 40-20-13...1473
Axle Housing/Drive Axle Parts Identification 40-20-12...1473
Brake Group Assembly 40-20-42...1473
Brake Group Disassembly 40-20-18...1473
Brake Group Inspection 40-20-24...1473
Brake Group Parts Identification 40-20-18...1473
Differential Assembly 40-20-39...1473
Differential Disassembly 40-20-25...1473
Differential Inspection 40-20-28...1473
Differential Parts Identification 40-20-25...1473
General Information 40-20-1...1473
Pinion Group Assembly 40-20-33...1473
Pinion Group Disassembly 40-20-30...1473
Pinion Group Inspection 40-20-32...1473
Pinion Group Parts Identification 40-20-29...1473
Planetary Carrier Assembly 40-20-62...1473
Planetary Carrier Disassembly 40-20-2...1473
Planetary Carrier Inspection 40-20-4...1473
Planetary Carrier Parts Identification 40-20-1...1473
Steering Knuckle Assembly 40-20-57...1473
Steering Knuckle Disassembly 40-20-10...1473
Steering Knuckle Parts Identification 40-20-9...1473
Wheel Hub Assembly 40-20-60...1473
Wheel Hub Disassembly 40-20-6...1473
Wheel Hub Inspection 40-20-9...1473
Wheel Hub Parts Identification 40-20-5...1473
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/ N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) 40-22-1...1473
General Information 40-22-1...1473
Planetary carrier Assembly 40-22-53...1473
Planetary Carrier Disassembly 40-22-2...1473
Planetary Carrier Parts Identification 40-22-1...1473
Steering Knuckle and Drive Axle Parts Identification 40-22-7...1473
Steering Knuckle Assembly 40-22-50...1473
Steering Knuckle Disassembly 40-22-8...1473
Bevel pinion Parts Identification 40-22-23...1473
Bevel Pinion Assembly 40-22-27...1473
Bevel Pinion Disassembly 40-22-24...1473
Brake system Identification 40-22-12...1473
Brake System Assembly 40-22-41...1473
Brake System Disassembly 40-22-13...1473
Differential Parts Identification 40-22-17...1473
Differential assembly 40-22-36...1473
Continued On Next Page...1473
DRIVE SYSTEM (Cont’d)...1474
Differential Disassembly 40-22-18...1474
Drive Axle Disassembly 40-22-10...1474
Drive Axle Assembly 40-22-48...1474
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/ N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000) 40-21-1...1474
Axle Housing/Drive Axle Assembly 40-21-46...1474
Axle Housing/Drive Axle Disassembly 40-21-13...1474
Axle Housing/Drive Axle Parts Identification 40-21-12...1474
Differential Assembly 40-21-35...1474
Differential Disassembly 40-21-16...1474
Differential Inspection 40-21-23...1474
Differential Parts Identification 40-21-16...1474
General Information 40-21-1...1474
Pinion Group Assembly 40-21-29...1474
Pinion Group Disassembly 40-21-25...1474
Pinion Group Inspection 40-21-28...1474
Pinion Group Parts Identification 40-21-24...1474
Planetary Carrier Assembly 40-21-54...1474
Planetary Carrier Disassembly 40-21-2...1474
Planetary Carrier Inspection 40-21-4...1474
Planetary Carrier Parts Identification 40-21-1...1474
Steering Knuckle Assembly 40-21-49...1474
Steering Knuckle Disassembly 40-21-10...1474
Steering Knuckle Parts Identification 40-21-9...1474
Wheel Hub Assembly 40-21-52...1474
Wheel Hub Disassembly 40-21-6...1474
Wheel Hub Inspection 40-21-9...1474
Wheel Hub Parts Identification 40-21-5...1474
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) 40-23-1...1474
Bevel pinion Assembly 40-23-18...1474
Bevel pinion Disassembly 40-23-15...1474
Differential assembly 40-23-26...1474
Differential and Bevel Pinion Parts Identification 40-23-10...1474
Differential Disassembly 40-23-11...1474
General Information 40-23-1...1474
Steering Knuckle Assembly 40-23-31...1474
Steering Knuckle Disassembly 40-23-8...1474
Steering Knuckle and Drive Axle Parts Identification 40-23-7...1474
Planetary Carrier Assembly 40-23-34...1474
Planetary Carrier Parts Identification 40-23-1...1474
Continued On Next Page...1474
DRIVE SYSTEM (Cont’d)...1475
AXLE PIVOT FRAME (Only For S/N 362611001 - 362612000, S/N 362711001 - 362712000) 40-32-1...1475
Bushing Removal And Installation 40-32-2...1475
Removal And Installation 40-32-1...1475
AXLE TOE-IN (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) 40-41-1...1475
Adjustment 40-41-1...1475
AXLE TOE-IN (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000) 40-40-1...1475
Adjustment 40-40-1...1475
DRIVESHAFT 40-70-1...1475
Removal And Installation 40-70-1...1475
FRONT AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) 40-32-1...1475
Installation 40-32-8...1475
Removal 40-32-1...1475
FRONT AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000) 40-30-1...1475
Installation 40-31-6...1475
Removal 40-31-1...1475
PARKING BRAKE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) 40-51-1...1475
Preparing for towing 40-51-1...1475
Disengaging the hydrostatic transmission 40-51-1...1475
Releasing the parking brake 40-51-2...1475
Towing the Telescopic Handler 40-51-2...1475
PARKING BRAKE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000) 40-50-1...1475
Preparing for towing 40-50-1...1475
Disengaging the hydrostatic transmission 40-50-1...1475
Releasing the parking brake 40-50-2...1475
Towing the Telescopic Handler 40-50-2...1475
Continued On Next Page...1475
DRIVE SYSTEM (Cont’d)...1476
REAR AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) 40- 91-1...1476
Installation 40-91-4...1476
Removal 40-91-1...1476
REAR AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000) 40-90-1...1476
Installation 40-90-4...1476
Removal 40-90-1...1476
SERVICE BRAKE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) 40-81-1...1476
Bleeding The Brake Circuit 40-81-1...1476
Description 40-81-1...1476
SERVICE BRAKE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000) 40-80-1...1476
Bleeding The Brake Circuit 40-80-1...1476
Description 40-80-1...1476
STEERING ANGLE ADJUSTMENT (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) 40-61-1...1476
Adjustment 40-61-1...1476
STEERING ANGLE ADJUSTMENT (For S/N 362611001 - 362612000, S/ N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000) 40-60-1...1476
Adjustment 40-60-1...1476
TROUBLESHOOTING 40-10-1...1476
Chart 40-10-1...1476
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000)...1479
Planetary Carrier Parts Identification...1479
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1480
Figure 40-20-1...1480
Figure 40-20-2...1480
Figure 40-20-3...1480
Figure 40-20-4...1480
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1481
Figure 40-20-5...1481
Figure 40-20-6...1481
Figure 40-20-7...1481
Figure 40-20-8...1481
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1482
Figure 40-20-9...1482
Figure 40-20-10...1482
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1483
Wheel Hub Parts Identification...1483
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1484
Figure 40-20-11...1484
Figure 40-20-12...1484
Figure 40-20-13...1484
Figure 40-20-14...1484
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1485
Figure 40-20-15...1485
Figure 40-20-16...1485
Figure 40-20-17...1485
Figure 40-20-18...1485
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1486
Figure 40-20-19...1486
Figure 40-20-20...1486
Figure 40-20-21...1486
Figure 40-20-22...1486
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1487
Figure 40-20-23...1487
Steering Knuckle Parts Identification...1487
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1488
Figure 40-20-24...1488
Figure 40-20-25...1488
Figure 40-20-26...1488
Figure 40-20-27...1488
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1489
Figure 40-20-28...1489
Figure 40-20-29...1489
Figure 40-20-30...1489
Figure 40-20-31...1489
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1490
Figure 40-20-32...1490
Figure 40-20-33...1490
Axle Housing/Drive Axle Parts Identification...1490
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1491
Figure 40-20-34...1491
Figure 40-20-35...1491
Figure 40-20-36...1491
Figure 40-20-37...1491
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1492
Figure 40-20-38...1492
Figure 40-20-39...1492
Figure 40-20-40...1492
Figure 40-20-41...1492
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1493
Figure 40-20-42...1493
Figure 40-20-43...1493
Figure 40-20-44...1493
Figure 40-20-45...1493
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1494
Figure 40-20-46...1494
Figure 40-20-47...1494
Figure 40-20-48...1494
Figure 40-20-49...1494
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1495
Figure 40-20-50...1495
Figure 40-20-51...1495
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1496
Brake Group Parts Identification...1496
Figure 40-20-52...1496
Figure 40-20-53...1496
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1497
Figure 40-20-54...1497
Figure 40-20-55...1497
Figure 40-20-56...1497
Figure 40-20-57...1497
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1498
Figure 40-20-58...1498
Figure 40-20-59...1498
Figure 40-20-60...1498
Figure 40-20-61...1498
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1499
Figure 40-20-62...1499
Figure 40-20-63...1499
Figure 40-20-64...1499
Figure 40-20-65...1499
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1500
Figure 40-20-66...1500
Figure 40-20-67...1500
Figure 40-20-68...1500
Figure 40-20-69...1500
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1501
Figure 40-20-70...1501
Figure 40-20-71...1501
Figure 40-20-72...1501
Figure 40-20-73...1501
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1502
Figure 40-20-74...1502
Figure 40-20-75...1502
Figure 40-20-76...1502
Figure 40-20-77...1502
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1503
Differential Parts Identification...1503
Figure 40-20-78...1503
Figure 40-20-79...1503
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1504
Figure 40-20-80...1504
Figure 40-20-81...1504
Figure 40-20-82...1504
Figure 40-20-83...1504
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1505
Figure 40-20-84...1505
Figure 40-20-85...1505
Figure 40-20-86...1505
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1506
Figure 40-20-87...1506
Figure 40-20-88...1506
Figure 40-20-89...1506
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1507
Pinion Group Parts Identification...1507
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1508
Figure 40-20-90...1508
Figure 40-20-91...1508
Figure 40-20-92...1508
Figure 40-20-93...1508
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1509
Figure 40-20-94...1509
Figure 40-20-95...1509
Figure 40-20-96...1509
Figure 40-20-97...1509
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1510
Figure 40-20-98...1510
Figure 40-20-99...1510
Figure 40-20-100...1510
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1511
Figure 40-20-101...1511
Figure 40-20-102...1511
Figure 40-20-103...1511
Figure 40-20-104...1511
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1512
Figure 40-20-105...1512
Figure 40-20-106...1512
Figure 40-20-107...1512
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1513
Figure 40-20-108...1513
Figure 40-20-109...1513
Figure 40-20-110...1513
Figure 40-20-111...1513
2.5...1513
2.6...1513
2.7...1513
2.8...1513
2.9...1513
3.0...1513
3.1...1513
3.2...1513
3.3...1513
3.4...1513
Qty...1513
-...1513
-...1513
-...1513
-...1513
-...1513
-...1513
-...1513
-...1513
-...1513
-...1513
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1514
Figure 40-20-112...1514
Figure 40-20-113...1514
Figure 40-20-114...1514
Figure 40-20-115...1514
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1515
Figure 40-20-116...1515
Figure 40-20-117...1515
Figure 40-20-118...1515
Figure 40-20-119...1515
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1516
Figure 40-20-120...1516
Figure 40-20-121...1516
Figure 40-20-122...1516
Figure 40-20-123...1516
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1517
Figure 40-20-124...1517
Figure 40-20-125...1517
Figure 40-20-126...1517
Figure 40-20-127...1517
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1518
Figure 40-20-128...1518
Figure 40-20-129...1518
Figure 40-20-130...1518
Figure 40-20-131...1518
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1519
Figure 40-20-132...1519
Figure 40-20-133...1519
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1520
Figure 40-20-134...1520
Figure 40-20-135...1520
Figure 40-20-136...1520
Figure 40-20-137...1520
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1521
Figure 40-20-138...1521
Figure 40-20-139...1521
Figure 40-20-140...1521
Figure 40-20-141...1521
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1522
Figure 40-20-142...1522
Figure 40-20-143...1522
Figure 40-20-144...1522
Figure 40-20-145...1522
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1523
Figure 40-20-146...1523
Figure 40-20-147...1523
Figure 40-20-148...1523
Figure 40-20-149...1523
AXLE AND DIFFERENTIAL (FRONT) (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1524
Figure 40-20-150...1524
Figure 40-20-151...1524
Figure 40-20-152...1524
Figure 40-20-153...1524
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1525
Figure 40-20-154...1525
Figure 40-20-155...1525
Figure 40-20-156...1525
Figure 40-20-157...1525
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1526
Figure 40-20-158...1526
Figure 40-20-159...1526
Figure 40-20-160...1526
Figure 40-20-161...1526
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1527
Figure 40-20-162...1527
Figure 40-20-163...1527
Figure 40-20-164...1527
Figure 40-20-165...1527
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1528
Figure 40-20-166...1528
Figure 40-20-167...1528
Figure 40-20-168...1528
Figure 40-20-169...1528
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1529
Figure 40-20-170...1529
Figure 40-20-171...1529
Figure 40-20-172...1529
Figure 40-20-173...1529
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1530
Figure 40-20-174...1530
Figure 40-20-175...1530
Figure 40-20-176...1530
Figure 40-20-177...1530
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1531
Figure 40-20-178...1531
Figure 40-20-179...1531
Figure 40-20-180...1531
Figure 40-20-181...1531
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1532
Figure 40-20-182...1532
Figure 40-20-183...1532
Figure 40-20-184...1532
Figure 40-20-185...1532
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1533
Figure 40-20-186...1533
Figure 40-20-187...1533
Figure 40-20-188...1533
Figure 40-20-189...1533
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1534
Figure 40-20-190...1534
Figure 40-20-191...1534
Figure 40-20-192...1534
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1535
Figure 40-20-193...1535
Figure 40-20-194...1535
Figure 40-20-195...1535
Figure 40-20-196...1535
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1536
Figure 40-20-197...1536
Figure 40-20-198...1536
Figure 40-20-199...1536
Figure 40-20-200...1536
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1537
Figure 40-20-201...1537
Figure 40-20-202...1537
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1538
Figure 40-20-203...1538
Figure 40-20-204...1538
Figure 40-20-205...1538
Figure 40-20-206...1538
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1539
Figure 40-20-207...1539
Figure 40-20-208...1539
Figure 40-20-209...1539
Figure 40-20-210...1539
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1540
Figure 40-20-211...1540
Figure 40-20-212...1540
Figure 40-20-213...1540
Figure 40-20-214...1540
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1541
Figure 40-20-215...1541
Figure 40-20-216...1541
Figure 40-20-217...1541
Figure 40-20-218...1541
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000)...1543
Planetary Carrier Parts Identification...1543
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1544
Figure 40-21-1...1544
Figure 40-21-2...1544
Figure 40-21-3...1544
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1545
Figure 40-21-4...1545
Figure 40-21-5...1545
Figure 40-21-6...1545
Figure 40-21-7...1545
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1546
Figure 40-21-8...1546
Figure 40-21-9...1546
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1547
Wheel Hub Parts Identification...1547
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1548
Figure 40-21-10...1548
Figure 40-21-11...1548
Figure 40-21-12...1548
Figure 40-21-13...1548
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1549
Figure 40-21-14...1549
Figure 40-21-15...1549
Figure 40-21-16...1549
Figure 40-21-17...1549
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1550
Figure 40-21-18...1550
Figure 40-21-19...1550
Figure 40-21-20...1550
Figure 40-21-21...1550
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1551
Figure 40-21-22...1551
Steering Knuckle Parts Identification...1551
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1552
Figure 40-21-23...1552
Figure 40-21-24...1552
Figure 40-21-25...1552
Figure 40-21-26...1552
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1553
Figure 40-21-27...1553
Figure 40-21-28...1553
Figure 40-21-29...1553
Figure 40-21-30...1553
Figure 40-21-31...1553
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1554
Figure 40-21-32...1554
Figure 40-21-33...1554
Axle Housing/Drive Axle Parts Identification...1554
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1555
Figure 40-21-34...1555
Figure 40-21-35...1555
Figure 40-21-36...1555
Figure 40-21-37...1555
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1556
Figure 40-21-38...1556
Figure 40-21-39...1556
Figure 40-21-40...1556
Figure 40-21-41...1556
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1557
Figure 40-21-42...1557
Figure 40-21-43...1557
Figure 40-21-44...1557
Figure 40-21-45...1557
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1558
Differential Parts Identification...1558
Figure 40-21-46...1558
Figure 40-21-47...1558
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1559
Figure 40-21-48...1559
Figure 40-21-49...1559
Figure 40-21-50...1559
Figure 40-21-51...1559
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1560
Figure 40-21-52...1560
Figure 40-21-53...1560
Figure 40-21-54...1560
Figure 40-21-55...1560
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1561
Figure 40-21-56...1561
Figure 40-21-57...1561
Figure 40-21-58...1561
Figure 40-21-59...1561
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1562
Figure 40-21-60...1562
Figure 40-21-61...1562
Figure 40-21-62...1562
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1563
Figure 40-21-63...1563
Figure 40-21-64...1563
Figure 40-21-65...1563
Figure 40-21-66...1563
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1564
Figure 40-21-67...1564
Figure 40-21-68...1564
Figure 40-21-69...1564
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1565
Figure 40-21-70...1565
Figure 40-21-71...1565
Figure 40-21-72...1565
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1566
Pinion Group Parts Identification...1566
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1567
Figure 40-21-73...1567
Figure 40-21-74...1567
Figure 40-21-75...1567
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1568
Figure 40-21-76...1568
Figure 40-21-77...1568
Figure 40-21-78...1568
Figure 40-21-79...1568
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1569
Figure 40-21-80...1569
Figure 40-21-81...1569
Figure 40-21-82...1569
Figure 40-21-83...1569
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1570
Figure 40-21-84...1570
Figure 40-21-85...1570
Figure 40-21-86...1570
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1571
Figure 40-21-87...1571
Figure 40-21-88...1571
Figure 40-21-89...1571
Figure 40-21-90...1571
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1572
Figure 40-21-91...1572
Figure 40-21-92...1572
Figure 40-21-93...1572
Figure 40-21-94...1572
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1573
Figure 40-21-95...1573
Figure 40-21-96...1573
2.5...1573
2.6...1573
2.7...1573
2.8...1573
2.9...1573
3.0...1573
3.1...1573
3.2...1573
3.3...1573
3.4...1573
Qty...1573
-...1573
-...1573
-...1573
-...1573
-...1573
-...1573
-...1573
-...1573
-...1573
-...1573
Figure 40-21-97...1573
Figure 40-21-98...1573
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1574
Figure 40-21-99...1574
Figure 40-21-100...1574
Figure 40-21-101...1574
Figure 40-21-102...1574
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1575
Figure 40-21-103...1575
Figure 40-21-104...1575
Figure 40-21-105...1575
Figure 40-21-106...1575
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1576
Figure 40-21-107...1576
Figure 40-21-108...1576
Figure 40-21-109...1576
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1577
Figure 40-21-110...1577
Figure 40-21-111...1577
Figure 40-21-112...1577
Figure 40-21-113...1577
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1578
Figure 40-21-114...1578
Figure 40-21-115...1578
Figure 40-21-116...1578
Figure 40-21-117...1578
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1579
Figure 40-21-118...1579
Figure 40-21-119...1579
Figure 40-21-120...1579
Figure 40-21-121...1579
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1580
Figure 40-21-122...1580
Figure 40-21-123...1580
Figure 40-21-124...1580
Figure 40-21-125...1580
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1581
Figure 40-21-126...1581
Figure 40-21-127...1581
Figure 40-21-128...1581
Figure 40-21-129...1581
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1582
Figure 40-21-130...1582
Figure 40-21-131...1582
Figure 40-21-132...1582
Figure 40-21-133...1582
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1583
Figure 40-21-134...1583
Figure 40-21-135...1583
Figure 40-21-136...1583
Figure 40-21-137...1583
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1584
Figure 40-21-138...1584
Figure 40-21-139...1584
Figure 40-21-140...1584
Figure 40-21-141...1584
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1585
Figure 40-21-142...1585
Figure 40-21-143...1585
Figure 40-21-144...1585
Figure 40-21-145...1585
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1586
Figure 40-21-146...1586
Figure 40-21-147...1586
Figure 40-21-148...1586
Figure 40-21-149...1586
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1587
Figure 40-21-150...1587
Figure 40-21-151...1587
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1588
Figure 40-21-152...1588
Figure 40-21-153...1588
Figure 40-21-154...1588
Figure 40-21-155...1588
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1589
Figure 40-21-156...1589
Figure 40-21-157...1589
Figure 40-21-158...1589
Figure 40-21-159...1589
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1590
Figure 40-21-160...1590
Figure 40-21-161...1590
Figure 40-21-162...1590
Figure 40-21-163...1590
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1591
Figure 40-21-164...1591
Figure 40-21-165...1591
Figure 40-21-166...1591
Figure 40-21-167...1591
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1592
Figure 40-21-168...1592
Figure 40-21-169...1592
Figure 40-21-170...1592
Figure 40-21-171...1592
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1593
Figure 40-21-172...1593
Figure 40-21-173...1593
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1594
Figure 40-21-174...1594
Figure 40-21-175...1594
Figure 40-21-176...1594
Figure 40-21-177...1594
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1595
Figure 40-21-178...1595
Figure 40-21-179...1595
Figure 40-21-180...1595
Figure 40-21-181...1595
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1596
Figure 40-21-182...1596
Figure 40-21-183...1596
Figure 40-21-184...1596
Figure 40-21-185...1596
AXLE AND DIFFERENTIAL (REAR) (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/ N 362711001 - 362712000, S/N 363711001 - 363712000) (Cont'd)...1597
Figure 40-21-186...1597
Figure 40-21-187...1597
Figure 40-21-188...1597
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...1599
General Information...1599
Planetary Carrier Parts Identification...1599
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1600
Planetary Carrier Disassembly...1600
Figure 40-22-1...1600
Figure 40-40-22-2...1600
Figure 40-22-3...1600
Figure 40-22-4...1600
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1601
Figure 40-22-5...1601
Figure 40-22-6...1601
Figure 40-22-7...1601
Figure 40-22-8...1601
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1602
Figure 40-22-9...1602
Figure 40-22-10...1602
Figure 40-22-11...1602
Figure 40-22-12...1602
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1603
Figure 40-22-13...1603
Figure 40-22-14...1603
Figure 40-22-15...1603
Figure 40-22-16...1603
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1604
Figure 40-22-17...1604
Steering Knuckle and Drive Axle Parts Identification...1605
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1606
Steering Knuckle Disassembly...1606
Figure 40-22-18...1606
Figure 40-22-19...1606
Figure 40-22-20...1606
Figure 40-22-21...1606
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/ N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1607
Figure 40-22-22...1607
Figure 40-22-23...1607
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1608
Drive Axle Disassembly...1608
Figure 40-22-24...1608
Figure 40-22-25...1608
Figure 40-22-26...1608
Figure 40-22-27...1608
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1609
Figure 40-22-28...1609
Figure 40-22-29...1609
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1610
Brake system Identification...1610
Figure 40-22-30...1610
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1611
Brake System Disassembly...1611
Figure 40-22-31...1611
Figure 40-22-32...1611
Figure 40-22-33...1611
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1612
Figure 40-22-34...1612
Figure 40-22-35...1612
Figure 40-22-36...1612
Figure 40-22-37...1612
Figure 40-22-38...1612
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/ N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1613
Figure 40-22-39...1613
Figure 40-22-40...1613
Figure 40-22-41...1613
Figure 40-22-42...1613
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1614
Figure 40-22-43...1614
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1615
Differential Parts Identification...1615
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/ N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1616
Differential Disassembly...1616
Figure 40-22-44...1616
Figure 40-22-45...1616
Figure 40-22-46...1616
Figure 40-22-47...1616
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1617
Figure 40-22-48...1617
Figure 40-22-49...1617
Figure 40-22-50...1617
Figure 40-22-51...1617
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1618
Figure 40-22-52...1618
Figure 40-22-53...1618
Figure 40-22-54...1618
Figure 40-22-55...1618
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1619
Figure 40-22-56...1619
Figure 40-22-57...1619
Figure 40-22-58...1619
Figure 40-22-59...1619
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1620
Figure 40-22-60...1620
Figure 40-22-61...1620
Figure 40-22-62...1620
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1621
Bevel pinion Parts Identification...1621
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/ N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1622
Bevel Pinion Disassembly...1622
Figure 40-22-63...1622
Figure 40-22-64...1622
Figure 40-22-65...1622
Figure 40-22-66...1622
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1623
Figure 40-22-67...1623
Figure 40-22-68...1623
Figure 40-22-69...1623
Figure 40-22-70...1623
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1624
Figure 40-22-71...1624
Figure 40-22-72...1624
Figure 40-22-73...1624
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1625
Bevel Pinion Assembly...1625
Figure 40-22-74...1625
Figure 40-22-75...1625
Figure 40-22-76...1625
Figure 40-22-77...1625
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1626
Figure 40-22-78...1626
Figure 40-22-79...1626
Figure 40-22-80...1626
Figure 40-22-81...1626
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1627
Figure 40-22-82...1627
Figure 40-22-83...1627
Figure 40-22-84...1627
Figure 40-22-85...1627
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1628
Figure 40-22-86...1628
Figure 40-22-87...1628
Figure 40-22-88...1628
Figure 40-22-89...1628
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1629
Figure 40-22-90...1629
Figure 40-22-91...1629
Figure 40-22-92...1629
Figure 40-22-93...1629
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1630
Figure 40-22-94...1630
Figure 40-22-95...1630
Figure 40-22-96...1630
Figure 40-22-97...1630
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1631
Figure 40-22-98...1631
Figure 40-22-99...1631
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1632
Figure 40-22-100...1632
Figure 40-22-101...1632
Figure 40-22-102...1632
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1633
Figure 40-22-103...1633
Figure 40-22-104...1633
Figure 40-22-105...1633
Figure 40-22-106...1633
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1634
Differential assembly...1634
Figure 40-22-107...1634
Figure 40-22-108...1634
Figure 40-22-109...1634
Figure 40-22-110...1634
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1635
Figure 40-22-111...1635
Figure 40-22-112...1635
Figure 40-22-113...1635
Figure 40-22-114...1635
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1636
Figure 40-22-115...1636
Figure 40-22-116...1636
Figure 40-22-117...1636
Figure 40-22-118...1636
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1637
Figure 40-22-119...1637
Setting Ring And Pinion Backlash...1637
Figure 40-22-120...1637
Figure 40-22-121...1637
Figure 40-22-122...1637
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1638
Figure 40-22-123...1638
Figure 40-22-124...1638
14-32...1638
0.18...1638
0.23...1638
Figure 40-22-125...1638
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1639
Brake System Assembly...1639
Figure 40-22-126...1639
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1640
Figure 40-22-127...1640
Figure 40-22-128...1640
Figure 40-22-129...1640
Figure 40-22-130...1640
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1641
Figure 40-22-131...1641
Figure 40-22-132...1641
Figure 40-22-133...1641
Figure 40-22-134...1641
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1642
Figure 40-22-135...1642
Figure 40-22-136...1642
Figure 40-22-137...1642
Figure 40-22-138...1642
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1643
Figure 40-22-139...1643
Figure 40-22-140...1643
Figure 40-22-141...1643
Figure 40-22-142...1643
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1644
Figure 40-22-143...1644
Figure 40-22-144...1644
Figure 40-22-145...1644
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1645
Figure 40-22-146...1645
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1646
Drive Axle Assembly...1646
Figure 40-22-147...1646
Figure 40-22-148...1646
Figure 40-22-149...1646
Figure 40-22-150...1646
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1647
Figure 40-22-151...1647
Figure 40-22-152...1647
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1648
Steering Knuckle Assembly...1648
Figure 40-22-153...1648
Figure 40-22-154...1648
Figure 40-22-155...1648
Figure 40-22-156...1648
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1649
Figure 40-22-157...1649
Figure 40-22-158...1649
Figure 40-22-159...1649
Figure 40-22-160...1649
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1650
Figure 40-22-161...1650
Figure 40-22-162...1650
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1651
Planetary carrier Assembly...1651
Figure 40-22-163...1651
Figure 40-22-164...1651
Figure 40-22-165...1651
Figure 40-22-166...1651
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1652
Figure 40-22-167...1652
Figure 40-22-168...1652
Figure 40-22-169...1652
Figure 40-22-170...1652
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1653
Figure 40-22-171...1653
Figure 40-22-172...1653
Figure 40-22-173...1653
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1654
Figure 40-22-174...1654
Figure 40-22-175...1654
Figure 40-22-176...1654
Figure 40-22-177...1654
AXLE AND DIFFERENTIAL (FRONT) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1655
Figure 40-22-178...1655
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...1657
General Information...1657
Planetary Carrier Parts Identification...1657
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1658
Figure 40-23-1...1658
Figure 40-23-2...1658
Figure 40-23-3...1658
Figure 40-23-4...1658
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1659
Figure 40-23-5...1659
Figure 40-23-6...1659
Figure 40-23-7...1659
Figure 40-23-8...1659
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1660
Figure 40-23-9...1660
Figure 40-23-10...1660
Figure 40-23-11...1660
Figure 40-23-12...1660
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1661
Figure 40-23-13...1661
Figure 40-23-14...1661
Figure 40-23-15...1661
Figure 40-23-16...1661
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1662
Figure 40-23-17...1662
Steering Knuckle and Drive Axle Parts Identification...1663
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1664
Steering Knuckle Disassembly...1664
Figure 40-23-18...1664
Figure 40-23-19...1664
Figure 40-23-20...1664
Figure 40-23-21...1664
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/ N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1665
Figure 40-23-22...1665
Figure 40-23-23...1665
Figure 40-23-24...1665
Differential and Bevel Pinion Parts Identification...1666
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1667
Differential Disassembly...1667
Figure 40-23-25...1667
Figure 40-23-26...1667
Figure 40-23-27...1667
Figure 40-23-28...1667
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1668
Figure 40-23-29...1668
Figure 40-23-30...1668
Figure 40-23-31...1668
Figure 40-23-32...1668
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1669
Figure 40-23-33...1669
Figure 40-23-34...1669
Figure 40-23-35...1669
Figure 40-23-36...1669
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1670
Figure 40-23-37...1670
Figure 40-23-38...1670
Figure 40-23-39...1670
Figure 40-23-40...1670
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/ N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1671
Bevel pinion Disassembly...1671
Figure 40-23-41...1671
Figure 40-23-42...1671
Figure 40-23-43...1671
Figure 40-23-44...1671
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1672
Figure 40-23-45...1672
Figure 40-23-46...1672
Figure 40-23-47...1672
Figure 40-23-48...1672
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1673
Figure 40-23-49...1673
Figure 40-23-50...1673
Figure 40-23-51...1673
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/ N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1674
Bevel pinion Assembly...1674
Figure 40-23-52...1674
Figure 40-23-53...1674
Figure 40-23-54...1674
Figure 40-23-55...1674
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1675
Figure 40-23-56...1675
Figure 40-23-57...1675
Figure 40-23-58...1675
Figure 40-23-59...1675
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1676
Figure 40-23-60...1676
Figure 40-23-61...1676
Figure 40-23-62...1676
Figure 40-23-63...1676
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1677
Figure 40-23-64...1677
Figure 40-23-65...1677
Figure 40-23-66...1677
Figure 40-23-67...1677
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1678
Figure 40-23-68...1678
Figure 40-23-69...1678
Figure 40-23-70...1678
Figure 40-23-71...1678
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1679
Figure 40-23-72...1679
Figure 40-23-73...1679
Figure 40-23-74...1679
Figure 40-23-75...1679
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/ N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1680
Figure 40-23-76...1680
Figure 40-23-77...1680
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1681
Figure 40-23-78...1681
Figure 40-23-79...1681
Figure 40-23-80...1681
Figure 40-23-81...1681
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1682
Differential assembly...1682
Figure 40-23-82...1682
Figure 40-23-83...1682
Figure 40-23-84...1682
Figure 40-23-85...1682
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1683
Figure 40-23-86...1683
Figure 40-23-87...1683
Figure 40-23-88...1683
Figure 40-23-89...1683
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1684
Figure 40-23-90...1684
Figure 40-23-91...1684
Figure 40-23-92...1684
Figure 40-23-93...1684
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1685
Figure 40-23-94...1685
Figure 40-23-95...1685
Figure 40-23-96...1685
Figure 40-23-97...1685
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1686
Figure 40-23-98...1686
Figure 40-23-99...1686
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1687
Steering Knuckle Assembly...1687
Figure 40-23-100...1687
Figure 40-23-101...1687
Figure 40-23-102...1687
Figure 40-23-103...1687
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1688
Figure 40-23-104...1688
Figure 40-23-105...1688
Figure 40-23-106...1688
Figure 40-23-107...1688
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1689
Figure 40-23-108...1689
Figure 40-23-109...1689
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1690
Planetary Carrier Assembly...1690
Figure 40-23-110...1690
Figure 40-23-111...1690
Figure 40-23-112...1690
Figure 40-23-113...1690
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1691
Figure 40-23-114...1691
Figure 40-23-115...1691
Figure 40-23-116...1691
Figure 40-23-117...1691
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1692
Figure 40-23-118...1692
Figure 40-23-119...1692
Figure 40-23-120...1692
Figure 40-23-121...1692
AXLE AND DIFFERENTIAL (REAR) (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1693
Figure 40-23-122...1693
Figure 40-23-123...1693
Figure 40-23-124...1693
Special tools...1694
FRONT AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000)...1695
Figure 40-31-1...1695
Figure 40-31-2...1695
Figure 40-31-3...1695
FRONT AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000) (cont’d)...1696
Figure 40-31-4...1696
Figure 40-31-5...1696
Figure 40-31-6...1696
Figure 40-31-7...1696
FRONT AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000) (CONT’D)...1697
Figure 40-31-8...1697
Figure 40-31-9...1697
Figure 40-31-10...1697
Figure 40-31-11...1697
FRONT AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000) (CONT’D)...1698
Figure 40-31-12...1698
Figure 40-31-13...1698
Figure 40-31-14...1698
Figure 40-31-15...1698
FRONT AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000) (CONT’D)...1699
Figure 40-31-16...1699
Figure 40-31-17...1699
Figure 40-31-18...1699
Figure 40-31-19...1699
FRONT AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000) (CONT’D)...1700
Figure 40-31-20...1700
Figure 40-31-21...1700
Figure 40-31-22...1700
FRONT AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000) (CONT’D)...1701
Figure 40-31-23...1701
Figure 40-31-24...1701
Figure 40-31-25...1701
Figure 40-31-26...1701
FRONT AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000) (CONT’D)...1702
Figure 40-31-27...1702
Figure 40-31-28...1702
Figure 40-31-29...1702
Figure 40-31-30...1702
FRONT AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000) (CONT’D)...1703
Figure 40-31-31...1703
Figure 40-31-32...1703
Figure 40-31-33...1703
Figure 40-31-34...1703
FRONT AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000) (CONT’D)...1704
Figure 40-31-35...1704
Figure 40-31-36...1704
Figure 40-31-37...1704
Figure 40-31-38...1704
FRONT AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000) (CONT’D)...1705
Figure 40-31-39...1705
Figure 40-31-40...1705
FRONT AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...1709
Figure 40-32-1...1709
Figure 40-32-2...1709
Figure 40-32-3...1709
front axle (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (cont’d)...1710
Figure 40-32-4...1710
Figure 40-32-5...1710
Figure 40-32-6...1710
Figure 40-32-7...1710
FRONT AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1711
Figure 40-32-8...1711
Figure 40-32-9...1711
Figure 40-32-10...1711
Figure 40-32-11...1711
FRONT AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1712
Figure 40-32-12...1712
Figure 40-32-13...1712
Figure 40-32-14...1712
Figure 40-32-15...1712
FRONT AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1713
Figure 40-32-16...1713
Figure 40-32-17...1713
Figure 40-32-18...1713
Figure 40-32-19...1713
FRONT AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1714
Figure 40-32-20...1714
Figure 40-32-21...1714
Figure 40-32-22...1714
Figure 40-32-23...1714
FRONT AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1715
Figure 40-32-24...1715
Figure 40-32-25...1715
Figure 40-32-26...1715
Figure 40-32-27...1715
Figure 40-32-28...1716
Figure 40-32-29...1716
Figure 40-32-30...1716
Figure 40-32-31...1716
FRONT AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1717
Figure 40-32-32...1717
Figure 40-32-33...1717
Figure 40-32-34...1717
Figure 40-32-35...1717
FRONT AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1718
Figure 40-32-36...1718
Figure 40-32-37...1718
Figure 40-32-38...1718
Figure 40-32-39...1718
FRONT AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1719
Figure 40-32-40...1719
Figure 40-32-41...1719
Figure 40-32-42...1719
Figure 40-32-43...1719
FRONT AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1720
Figure 40-32-44...1720
Figure 40-32-45...1720
Figure 40-32-46...1720
Figure 40-32-47...1720
FRONT AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1721
Figure 40-32-48...1721
Figure 40-32-49...1721
Figure 40-32-50...1721
Figure 40-32-51...1721
FRONT AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1722
Figure 40-32-52...1722
Figure 40-32-53...1722
Figure 40-32-54...1722
AXLE TOE-IN (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000)...1723
Figure 40-40-1...1723
Figure 40-40-2...1723
Figure 40-40-3...1723
AXLE TOE-IN (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...1725
Figure 40-41-2...1725
Figure 40-41-3...1725
PARKING BRAKE (For S/N 362611001 - 362612000, S/ N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000)...1727
Figure 10-40-1...1727
Figure 10-40-2...1727
PARKING BRAKE (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1728
Figure 10-40-3...1728
Figure 10-40-4...1728
PARKING BRAKE (For S/N 366211001 and Above, S/ N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...1729
Figure 10-40-5...1729
Figure 10-40-6...1729
PARKING BRAKE (For S/N 362611001 - 362612000, S/N 362711001 - 362712000) (Cont'd)...1730
Figure 10-40-7...1730
Figure 10-40-8...1730
STEERING ANGLE ADJUSTMENT (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000)...1731
Figure 40-60-1...1731
Figure 40-60-2...1731
Figure 40-60-3...1731
Figure 40-60-4...1731
STEERING ANGLE ADJUSTMENT (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...1733
Figure 40-61-2...1733
Figure 40-61-3...1733
Figure 40-61-4...1733
DRIVESHAFT...1735
Figure 40-70-2...1735
Figure 40-70-2...1735
SERVICE BRAKE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000)...1737
Figure 40-80-1...1737
Figure 40-80-2...1737
Figure 40-80-3...1737
SERVICE BRAKE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000) (CONT’D)...1738
Figure 40-80-4...1738
Figure 40-80-5...1738
SERVICE BRAKE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...1739
Figure 40-81-1...1739
Figure 40-81-2...1739
SERVICE BRAKE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (Cont’d)...1740
Figure 40-81-3...1740
Figure 40-81-4...1740
REAR AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000)...1741
Figure 40-90-1...1741
Figure 40-90-2...1741
Figure 40-90-3...1741
REAR AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000) (CONT’D)...1742
Figure 40-90-4...1742
Figure 40-90-5...1742
Figure 40-90-6...1742
Figure 40-90-7...1742
REAR AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000) (CONT’D)...1743
Figure 40-90-8...1743
Figure 40-90-9...1743
Figure 40-90-10...1743
Figure 40-90-11...1743
REAR AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000) (CONT’D)...1744
Figure 40-90-12...1744
Figure 40-90-13...1744
Figure 40-90-14...1744
Figure 40-90-15...1744
REAR AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000) (CONT’D)...1745
Figure 40-90-16...1745
Figure 40-90-17...1745
Figure 40-90-18...1745
Figure 40-90-19...1745
REAR AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000) (CONT’D)...1746
Figure 40-90-20...1746
Figure 40-90-21...1746
Figure 40-90-22...1746
Figure 40-90-23...1746
REAR AXLE (For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/ N 363711001 - 363712000) (CONT’D)...1747
Figure 40-90-24...1747
Figure 40-90-25...1747
REAR AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above)...1749
Figure 40-91-2...1749
Figure 40-91-3...1749
REAR AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1750
Figure 40-91-4...1750
Figure 40-91-5...1750
Figure 40-91-6...1750
Figure 40-91-7...1750
REAR AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1751
Figure 40-91-8...1751
Figure 40-91-9...1751
Figure 40-91-10...1751
Figure 40-91-11...1751
REAR AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1752
Figure 40-91-12...1752
Figure 40-91-13...1752
Figure 40-91-14...1752
Figure 40-91-15...1752
REAR AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1753
Figure 40-91-16...1753
Figure 40-91-17...1753
Figure 40-91-18...1753
Figure 40-91-19...1753
REAR AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) CONT’D)...1754
Figure 40-91-20...1754
Figure 40-91-21...1754
Figure 40-91-22...1754
Figure 40-91-23...1754
REAR AXLE (For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above) (CONT’D)...1755
Figure 40-91-24...1755
Figure 40-91-25...1755
MAIN FRAME...1757
AIR INTAKE COWLING 50-71-1...1757
Removal And Installation 50-71-1...1757
BOOM TRAY 50-160-1...1757
Removal And Installation 50-160-1...1757
CHAIN CHECKING AND ADJUSTING PROCEDURE 50-170-1...1757
Checking/Adjustment Procedure 50-170-1...1757
DASH COVER/STEERING COLUMN COVER 50-130-1...1757
Removal And Installation 50-130-1...1757
ENGINE COVER 50-70-1...1757
Gas Cylinder Removal And Installation 50-70-1...1757
Removal And Installation 50-70-1...1757
FENDER 50-110-1...1757
Removal And Installation 50-110-1...1757
FIXED BOOM 50-30-1...1757
Installation 50-30-3...1757
Removal 50-30-1...1757
FUEL TANK 50-80-1...1757
Removal And Installation 50-80-1...1757
END BOOM 50-40-1...1757
Installation 50-40-3...1757
Removal 50-40-1...1757
INTERMEDIATE BOOM 50-150-1...1757
Installation 50-150-2...1757
Removal 50-150-1...1757
JOYSTICK PANEL 50-140-1...1757
Removal And Installation 50-140-1...1757
OPERATOR CAB 50-10-1...1757
Removal and Installation 50-10-1...1757
OPERATOR SEAT 50-20-1...1757
Not available at time of printing 50-20-1...1757
PIVOT LINK 50-120-1...1757
Removal And Installation 50-120-1...1757
QUICK TACH 50-90-1...1757
Removal And Installation 50-90-1...1757
REAR WEIGHTS 50-100-1...1757
Removal And Installation 50-100-1...1757
STABILIZER FRAME 50-180-1...1758
Installation 50-180-2...1758
Removal 50-180-1...1758
WEAR PADS (FRONT) 50-50-1...1758
Removal 50-50-1...1758
WEAR PADS (REAR) 50-60-1...1758
Installation 50-60-2...1758
Removal 50-60-1...1758
OPERATOR SEAT...1767
FIXED BOOM...1769
Figure 50-30-1...1769
Figure 50-30-2...1769
Figure 50-30-3...1769
Figure 50-30-4...1769
fixed boom (CONT’D)...1770
Figure 50-30-5...1770
Figure 50-30-6...1770
Figure 50-30-7...1770
Figure 50-30-8...1770
fixed boom (CONT’D)...1771
Figure 50-30-9...1771
Figure 50-30-10...1771
Figure 50-30-11...1771
Figure 50-30-12...1771
Figure 50-30-13...1771
fixed boom (CONT’D)...1772
Figure 50-30-14...1772
Figure 50-30-15...1772
Figure 50-30-16...1772
Figure 50-30-17...1772
END BOOM...1773
Figure 50-40-1...1773
Figure 50-40-2...1773
Figure 50-40-3...1773
Figure 50-40-4...1773
END BOOM (CONT’D)...1774
Figure 50-40-5...1774
Figure 50-40-6...1774
Figure 50-40-7...1774
END BOOM...1775
Figure 50-40-8...1775
Figure 50-40-9...1775
Figure 50-40-10...1775
Figure 50-40-11...1775
END BOOM (CONT’D)...1776
Figure 50-40-12...1776
Figure 50-40-13...1776
Figure 50-40-14...1776
WEAR PADS (FRONT)...1777
Figure 50-50-1...1777
Figure 50-50-2...1777
Figure 50-50-3...1777
WEAR PADS (FRONT) (CONT’D)...1778
Figure 50-50-4...1778
Figure 50-50-5...1778
Figure 50-50-6...1778
Figure 50-50-7...1778
WEAR PADS (FRONT) (CONT’D)...1779
Figure 50-50-8...1779
Figure 50-50-9...1779
Figure 50-50-10...1779
Figure 50-50-11...1779
QUICK TACH...1791
Figure 50-90-1...1791
Figure 50-90-2...1791
Figure 50-90-3...1791
Figure 50-90-4...1791
FENDER...1795
Figure 50-110-2...1795
Figure 50-110-3...1795
JOYSTICK PANEL...1801
Figure 50-140-1...1801
Figure 50-140-2...1801
Figure 50-140-3...1801
Figure 50-140-4...1801
BOOM TRAY...1803
Figure 50-160-1...1803
Figure 50-160-2...1803
Figure 50-160-3...1803
Figure 50-140-4...1803
boom tray (CONt’D)...1804
Figure 50-160-5...1804
Figure 50-160-6...1804
Figure 50-160-7...1804
Figure 50-160-8...1804
boom tray (CONT’D)...1805
Figure 50-160-9...1805
Figure 50-160-10...1805
Figure 50-160-11...1805
Figure 50-160-12...1805
boom tray (CONT’D)...1806
Figure 50-160-13...1806
Figure 50-160-14...1806
Figure 50-160-15...1806
INTERMEDIATE BOOM...1807
Figure 50-150-1...1807
Figure 50-150-2...1807
Figure 50-150-3...1807
Figure 50-150-4...1807
INTERMEDIATE BOOM (CONT’D)...1808
Figure 50-150-5...1808
Figure 50-150-6...1808
Figure 50-150-7...1808
Figure 50-150-8...1808
INTERMEDIATE BOOM (CONT’D)...1809
Figure 50-150-9...1809
CHAIN CHECKING AND ADJUSTING PROCEDURE...1811
Retract Chains Tightness...1811
Figure 50-170-1...1811
Extend Chains Tightness...1811
Figure 50-170-2...1811
Extend/retract Chain Wear Check...1812
Figure 50-170-3...1812
STABILIZER FRAME...1813
Figure 50-180-2...1813
Figure 50-180-3...1813
Figure 50-180-4...1814
Figure 50-180-5...1814
ELECTRICAL SYSTEM INFORMATION...1817
ELECTRICAL SYSTEM INFORMATION (CONT’D)...1818
Figure 60-10-1...1818
Fuses, Diodes & Relays...1818
Figure 60-10-2...1818
ELECTRICAL SYSTEM (CONT’D)...1819
Figure 60-10-3...1819
ELECTRICAL SYSTEM INFORMATION (CONT’D)...1821
Figure 60-10-4...1821
STARTER...1829
Figure 60-40-2...1829
Figure 60-40-3...1829
Figure 60-40-4...1829
STARTER (CONT’D)...1830
STARTER (CONT’D)...1831
SWITCH PANEL...1839
Switch PANEL (CONT’D)...1840
1...1840
L.H. control panel plate...1840
2...1840
R.H. control panel plate...1840
3...1840
Screw...1840
4...1840
Instrument panel...1840
5...1840
Bezel...1840
6...1840
Switch, beacon light...1840
7...1840
Warning Switch...1840
8...1840
Heating Control Valve...1840
9...1840
Fan Speed Switch...1840
10...1840
Bezel For outer left and right positions...1840
11...1840
Bezel For middle positions...1840
12...1840
Trailer turn indicator...1840
13...1840
Steering mode indicator...1840
14...1840
Steering mode switch...1840
15...1840
Lever Switch...1840
16...1840
Switch, head lamp...1840
17...1840
Working light switch...1840
18...1840
Fog light switch...1840
19...1840
Blank Plug...1840
20...1840
Switch, rear wiper/washer...1840
21...1840
Switch, roof wiper (Option)...1840
22...1840
Switch, transmission mode...1840
23...1840
Locking switch...1840
24...1840
Switch, aux. hydr...1840
28...1840
Ignition Switch...1840
29...1840
Set of keys (ignition)...1840
30...1840
Knob...1840
31...1840
Set of keys...1840
32...1840
Screw...1840
33...1840
Stability indicator and wire harness...1840
34...1840
Washer...1840
35...1840
Nut...1840
36...1840
Support for frame leveling knob...1840
37...1840
Screw...1840
38...1840
Switch (proportional)...1840
39...1840
Spacer...1840
40...1840
Screw...1840
41...1840
Plate...1840
PEDAL ASSEMBLY...1851
Figure 60-140-1...1851
Figure 60-140-2...1851
Figure 60-140-3...1851
Figure 60-140-4...1851
PEDAL ASSEMBLY (CONT’D)...1852
Figure 60-140-5...1852
Figure 60-140-6...1852
Figure 60-140-7...1852
Figure 60-140-8...1852
PEDAL ASSEMBLY (CONT’D)...1853
Figure 60-140-9...1853
Figure 60-140-10...1853
Figure 60-140-11...1853
Figure 60-140-12...1853
PEDAL ASSEMBLY (CONT’D)...1854
Figure 60-140-13...1854
Figure 60-140-14...1854
Figure 60-140-15...1854
Figure 60-140-16...1854
PEDAL ASSEMBLY (CONT’D)...1855
Figure 60-140-17...1855
INCHING SWITCH...1857
Figure 60-160-1...1857
Figure 60-160-2...1857
Adjustment...1857
Figure 60-160-3...1857
FRAME LEVEL SPEED SWITCH...1865
Figure 60-170-2...1865
Figure 60-170-3...1865
FRAME LEVEL SPEED SWITCH (CONT’D)...1866
Figure 60-170-4...1866
Figure 60-170-5...1866
Longitudinal Stability Indicator Calibration...1867
Figure 60-170-1...1867
Figure 60-170-2...1867
1. Turn off the ignition. Push buzzer button (Item 1) [Figure 60-170-2] and hold it...1867
2. While holding the buzzer button (Item 1) [Figure 60- 170-2] pressed, start the machine. Hold the button for another 5 seconds and release it when the green LED's light up...1867
3. With the machine unloaded and the boom retracted, raise the boom until the maximum angle...1867
4. Wait until the machine stabilizes...1867
5. Push the buzze button (Item 1) [Figure 60-170-2] for 5 seconds and wait until the “STOP” light turns red...1867
6. Lower the boom...1867
7. Take a load that can make the machine tip (do not exceed the maximum authorized load) over and lift it 30 centimeters above the ground...1867
8. Extend the boom till the rear wheels do no longer touch the ground. Use, if needed, the shunt key (located above the contact key)...1867
9. Push the buzzer button (Item 1) [Figure 60-170-2] for 5 seconds and wait until all lights of the indicator turn on...1867
10. If the shunt key has been activated, turn it off now...1867
11. Retract the boom and then extend again to check if the LED's (Item 2) [Figure 60-170-2] light up in the right order and the ...1867
12. Remove the load...1867
MUFFLER...1877
Figure 70-30-1...1877
For S/N 362611001 - 362612000, S/N 363811001 - 363812000, S/N 362711001 - 362712000, S/N 363711001 - 363712000:...1877
Figure 70-30-2...1877
For S/N 366211001 and Above, S/N 366311001 and Above, S/N 366611001 and Above, S/N 362612001 and Above, S/N 363812001 and Above, S/N 362712001 and Above, S/N 363712001 and Above:...1877
Figure 70-30-3...1877
REGULAR MAINTENANCE...1983
Figure 80-40-1...1983
REGULAR MAINTENANCE (Cont'd)...1984
Figure 80-40-2...1984
Cleaning The Condenser...1984
Figure 80-40-3...1984
Telescopic Handler SPECIFICATIONS...2029
. All dimensions are shown in millimetres. Respective metric dimensions are given in millimeters enclosed by parentheses...2029
. Where applicable, specifications conform to SAE, ASME or ISO standards and are subject to change without notice...2029
Dimensional Specifications...2029
A...2029
93.4 inches (2372 mm)...2029
B...2029
70.8 inches (1798 mm)...2029
C...2029
87.2 inches (2215 mm)...2029
D...2029
122 inches (3100 mm)...2029
F...2029
200.0 inches (5070 mm)...2029
213.6 inches (5425 mm)...2029
G...2029
20.2 inches (513 mm)...2029
H...2029
212.6 inches (5400)...2029
I...2029
152.9 inches (3884 mm)...2029
J...2029
54.0 inches (1370 mm)...2029
K...2029
153.5 inches (3900 mm)...2029
L...2029
397.2 inches (10090 mm)...2029
401.6 inches (10200 mm)...2029
467 inches (11862 mm)...2029
M...2029
78 inches (1980 mm)...2029
41.7 inches (1600 mm)...2029
54.9 inches (1395 mm)...2029
Telescopic Handler SPECIFICATIONS (CONT’D)...2030
T35100...2030
T35100L...2030
T35100SL...2030
T35120L...2030
T35120SL...2030
17,123 lbs. (7770 kg)...2030
*7716 lbs. (3500 kg)...2030
*Rated Load Capacity can change depending on which approved attachment is used...2030
Travel Speed...2030
Low Range...2030
0-4.4 mph (7.1 km/hr)...2030
High Range...2030
0-18.7 mph (30,1 km/hr)...2030
Telescopic Handler SPECIFICATIONS (CONT’D)...2031
T35100(S)(L)...2031
T35120(S)L...2031
DUNLOP 400/70 - 20 T37 150B (4 bar front/rear)...2031
TITAN 400/70x20 150B 166A2 LIFT RIGGER II (4 bar front/rear)...2031
TITAN 400/70x20 150B 166A2 LIFT RIGGER II (4 bar front/rear)...2031
DUNLOP 400/70 - 20 T37 150B (4 bar front/rear)...2031
Optional Tires...2031
DUNLOP 400/80x24 153B T37 TL (4.25 bar front/rear)...2031
DUNLOP 400/80x24 153B T37 TL (4.25 bar front/ rear)...2031
DUNLOP 405/70x20 MPT 152J 168A2 SP T9 (5.5 bar front/rear)...2031
DUNLOP 405/70x20 MPT 152J 168A2 SP T9 (5.5 bar front/rear)...2031
BFGOODRICH 400/70x20 (4.1 bar front/rear)...2031
T35100(S)(L)...2031
T35120(S)L...2031
Type...2031
Fuel Tank...2031
Hyd./Hydros. System...2031
33 gals. (125 L)...2031
EQUIVIS ZS 46...2031
Eng. Cooling System...2031
Engine Oil Change w/Filter...2031
9 qts. (8,5 L)...2031
See oil chart...2031
Front Axle...2031
11.1 qts (10,5 L)...2031
100032-06A...2031
Rear Axle...2031
11 qts. (10 L)...2031
100032-06A...2031
Front Reduction Gearbox...2031
0.85 qts. (0,8 L)...2031
100032-06A...2031
Planetary Carrier...2031
1.3 qts. (1,3 L)...2031
1.3 qts. (1,3 L)...2031
100032-06A...2031
Engine driven, 25 GPM (95 L/min)...2031
3843 PSI (265 Bar)...2031
Auxiliary Flow...2031
@ High idle 0-21 GPM (0-80 L/min)...2031
12 V - 105 Ah - 700A...2031
Full compliment of instrumentation for engine, hydraulic and machine functions...2031
6986766 (2-10) - T35100, T35100S, T35100L, T35100SL, T35120L, T35120SL Telescopic Handler Service Manual...2059
MAINTENANCE SAFETY...2061
ALPHABETICAL INDEX...2063
CONTENTS...2065
FOREWORD...2067
SAFETY INSTRUCTIONS...2069
Before Operation...2069
Safe Operation Is The Operator’s Responsibility...2070
Safe Operation Needs A Qualified Operator...2070
Avoid Silica Dust...2071
FIRE PREVENTION...2071
Maintenance...2071
Operation...2071
Electrical...2071
Hydraulic System...2072
Fueling...2072
Starting...2072
Spark Arrester Exhaust System...2072
Welding And Grinding...2072
Fire Extinguishers...2072
SERIAL NUMBER LOCATION...2073
Telescopic Handler Serial Number...2073
Engine Serial Number...2073
Other Serial Numbers...2073
DELIVERY REPORT...2074
BOBCAT TELESCOPIC HANDLER IDENTIFICATION...2075
SAFETY AND MAINTENANCE...2077
LIFTING AND BLOCKING THE TELESCOPIC HANDLER...2079
Procedure...2079
OPERATOR CAB...2081
Emergency Exit...2081
Cab Door...2082
Cab Door Window...2082
TRANSPORTING THE TELESCOPIC HANDLER...2083
Loading And Unloading...2083
Fastening...2083
TOWING THE TELESCOPIC HANDLER...2085
Procedure...2085
SERVICE SCHEDULE...2087
AIR CLEANER SERVICE...2091
Replacing Filter Element...2091
ENGINE COOLING SYSTEM...2093
Cleaning The Cooling System...2093
Checking The Coolant Level...2094
Replacing The Coolant...2094
FUEL SYSTEM...2097
Fuel Specifications...2097
Filling The Fuel Tank...2097
Fuel Filter...2097
ENGINE LUBRICATION SYSTEM...2099
Checking Engine Oil...2099
Oil Chart...2099
Replacing Oil And Filter...2100
HYDRAULIC/HYDROSTATIC SYSTEM...2101
Checking And Adding Fluid...2101
Replacing Hydraulic/Hydrostatic Filter...2101
Replacing Hydraulic Fluid...2102
AXLES (FRONT AND REAR)...2103
Checking Oil Level (Planetary Carrier)...2103
Draining Oil (Planetary Carrier)...2103
Checking Oil Level (Rear Differential)...2104
Draining Oil (Rear Differential)...2104
Checking Oil Level (Front Differential)...2104
Draining Oil (Front Differential)...2105
LUBRICATION...2107
Procedure...2107
ATTACHMENT FRAME...2111
Inspection And Maintenance...2111
TIRE MAINTENANCE...2113
Wheel Nuts...2113
Tire Mounting...2113
Tire Rotation...2113
SPARK ARRESTER MUFFLER...2115
Cleaning...2115
APPROVED BOOM STOP (OPTIONAL)...2117
Installing The Approved Boom Stop...2117
Removing The Approved Boom Stop...2117
ENGINE COVER...2119
Opening And Closing The Engine Cover...2119
CHAIN CHECKING AND ADJUSTING PROCEDURE...2121
Checking/Adjustment Procedure...2121
Extend/Retract Chain Wear Check...2122
HYDRAULIC SYSTEM...2123
HYDRAULIC SYSTEM INFORMATION...2130
Troubleshooting Chart...2133
Tightening Procedures...2134
HYDRAULIC SCHEMATICS...2127
LIFT CYLINDER...2136
Removal And Installation...2136
Parts Identification...2139
Disassembly...2140
Assembly...2145
BUCKET POSITIONING CYLINDER...2150
Removal And Installation...2150
Removal And Installation (Cont’d)...2152
Parts Identification...2153
Disassembly...2154
Assembly...2158
EXTENSION CYLINDER...2162
Cylinder Group Removal And Installation...2162
Parts Identification...2165
Disassembly...2166
Assembly...2170
TILT CYLINDER...2174
Removal And Installation...2174
Parts Identification...2177
Disassembly...2178
Assembly...2182
STEERING CYLINDER (FRONT)...2186
Removing The Steering Cylinder...2186
Installing The Steering Cylinder...2188
Disassembling The Steering Cylinder...2190
Assembling The Steering Cylinder...2192
STEERING CYLINDER (REAR)...2196
Removing The Steering Cylinder...2196
Installing The Steering Cylinder...2198
Disassembling The Steering Cylinder...2200
Assembling The Steering Cylinder...2201
DRIVE BOX...2206
Parts Identification...2206
Disassembly...2207
Assembly...2211
Special Tools...2214
MAIN RELIEF VALVE...2216
Testing And Adjustment...2216
Removal And Installation...2217
QUICK TACH CYLINDER...2218
Removal And Installation...2218
Parts Identification...2220
Disassembly...2221
Assembly...2224
FRAME LEVELING CYLINDER...2226
Removal And Installation...2226
Parts Identification...2228
Disassembly...2229
Assembly...2234
STEERING MODE VALVE BLOCK...2240
Removal And Installation...2240
Parts Identification...2242
Disassembly...2243
Solenoid Testing...2245
Assembly...2245
BRAKE VALVE...2248
Removal And Installation...2248
Disassembly And Assembly...2249
GEAR PUMP...2252
Removal And Installation...2252
Parts Identification...2255
Disassembly And Assembly...2256
FAN MOTOR...2262
Removal And Installation...2262
Parts Identification...2266
Disassembly And Assembly...2267
HYDRAULIC RESERVOIR...2270
Removal And Installation...2270
STEERING VALVE...2272
Removal And Installation...2272
Parts Identification...2273
Disassembly...2274
Inspection...2277
Assembly...2277
HYDRAULIC CONTROL VALVE...2282
Troubleshooting Chart (Controllers)...2282
Telescoping Valve Section Troubleshooting...2283
Auxiliary Valve Section Troubleshooting...2287
Troubleshooting Chart (Control Valve)...2291
Removal And Installation...2292
Parts Identification...2296
Disassembly And Assembly...2297
End Housing Disassembly And Assembly...2298
Lifting Valve Section Disassembly And Assembly...2299
Tilting Valve Section Disassembly And Assembly...2304
Telescoping Valve Section Disassembly And Assembly...2309
Auxiliary/Frame Leveling Valve Section Disassembly And Assembly...2321
Inlet-Outlet Valve Section Disassembly And Assembly...2331
PORT RELIEF VALVES...2336
Adjustment Procedure...2336
FLOW CONTROL VALVE...2338
Removal And Installation...2338
JOYSTICK...2340
Removal And Installation...2340
PARKING BRAKE...2342
Pressure Switch Removal And Installation...2342
Pressure Switch Disassembly And Assembly...2344
Parking Brake Valve Removal And Installation...2345
Parking Brake Valve Disassembly And Assembly...2345
PRESSURE REDUCING VALVE...2348
Testing...2348
Removal And Installation...2349
Disassembly And Assembly...2350
ACCUMULATOR...2352
Removal And Installation...2352
TOW VALVE...2354
Removal And Installation...2354
Disassembly And Assembly...2355
STABILISER CYLINDER (IF EQUIPPED)...2360
Removal...2360
Parts Identification...2362
Disassembly...2363
Assembly...2366
Installation...2368
STABILISER CONTROL VALVE (IF EQUIPPED)...2370
Parts Identification...2370
Removal...2371
Installation...2372
HYDROSTATIC SYSTEM...2374
HYDROSTATIC SYSTEM INFORMATION...2376
Troubleshooting Chart...2376
Replenishing Valve Function...2377
OIL COOLER...2378
Description...2378
HYDROSTATIC DRIVE MOTOR...2380
Removal And Installation...2380
Parts Identification...2381
Disassembly...2384
Inspection...2399
Assembly...2401
HYDROSTATIC PUMP...2418
Removal And Installation...2418
Parts Identification...2421
Disassembly...2426
Inspection...2438
Assembly...2442
DRIVE SYSTEM...2458
TROUBLESHOOTING...2460
Chart...2460
AXLE AND DIFFERENTIAL (FRONT)...2462
General Information...2462
Planetary Carrier Parts Identification...2462
Planetary Carrier Disassembly...2463
Steering Knuckle And Drive Axle Parts Identification...2468
Steering Knuckle Disassembly...2469
Drive Axle Disassembly...2471
Brake System Parts Identification...2473
Brake System Disassembly...2474
Differential Parts Identification...2478
Differential Disassembly...2479
Bevel Pinion Parts Identification...2484
Bevel Pinion Disassembly...2485
Bevel Pinion Assembly...2488
Differential Assembly...2497
Brake System Assembly...2502
Drive Axle Assembly...2508
Steering Knuckle Assembly...2510
Planetary Carrier Assembly...2513
Special Tools...2517
AXLE AND DIFFERENTIAL (REAR)...2518
General Information...2518
Planetary Carrier Parts Identification...2518
Steering Knuckle And Drive Axle Parts Identification...2524
Steering Knuckle Disassembly...2525
Differential And Bevel Pinion Parts Identification...2527
Differential Disassembly...2528
Bevel Pinion Disassembly...2532
Bevel Pinion Assembly...2535
Differential Assembly...2543
Steering Knuckle Assembly...2548
Planetary Carrier Assembly...2551
Special Tools...2555
FRONT AXLE...2556
Removal...2556
Installation...2563
AXLE TOE-IN...2570
Adjustment...2570
PARKING BRAKE...2572
Releasing The Brake For Towing...2572
Re-Activating The Brake...2573
STEERING ANGLE ADJUSTMENT...2574
Adjustment...2574
DRIVESHAFT...2576
Removal And Installation...2576
SERVICE BRAKE...2578
Description...2578
Bleeding The Brake Circuit...2578
REAR AXLE...2580
Removal...2580
Installation...2583
MAIN FRAME...2588
OPERATOR CAB (S/N A8HD12999 & BELOW, S/N A8GW12999 & BELOW, S/N A8GT12999 & BELOW, S/ N A8GV12999 & BELOW, S/N A8GJ12999 & BELOW)...2590
Removal And Installation...2590
OPERATOR CAB (S/N A8HD13000 & ABOVE, S/N A8GW13000 & ABOVE, S/N A8GT13000 & ABOVE, S/ N A8GV13000 & ABOVE, S/N A8GJ13000 & ABOVE)...2598
Removal And Installation...2598
OPERATOR SEAT...2606
Removal And Installation...2606
FIXED BOOM...2608
Removal...2608
Installation...2610
END BOOM...2614
Removal...2614
Installation...2616
WEAR PADS (FRONT)...2618
Removal...2618
Installation...2619
WEAR PADS (REAR)...2622
Removal...2622
Installation...2623
ENGINE COVER...2624
Gas Cylinder Removal And Installation...2624
Removal And Installation...2624
AIR INTAKE COWLING...2626
Removal And Installation...2626
FUEL TANK...2628
Removal And Installation...2628
QUICK TACH...2632
Removal And Installation...2632
REAR WEIGHTS...2634
Removal And Installation...2634
FENDER...2636
Removal And Installation...2636
PIVOT LINK...2638
Removal And Installation...2638
DASH COVER / STEERING COLUMN COVER (S/N A8HD12999 & BELOW, S/N A8GW12999 & BELOW, S/ N A8GT12999 & BELOW, S/NA8GV12999 & BELOW, S/N A8GJ12999 & BELOW)...2642
Removal And Installation...2642
DASH COVER / STEERING COLUMN COVER (S/N A8HD13000 & ABOVE, S/N A8GW13000 & ABOVE, S/ N A8GT13000 & ABOVE, S/N A8GV13000 & ABOVE, S/N A8GJ13000 & ABOVE)...2646
Removal And Installation...2646
JOYSTICK PANEL (S/N A8HD12999 & BELOW, S/N A8GW12999 & BELOW, S/N A8GT12999 & BELOW, S/ N A8GV12999 & BELOW, S/N A8GJ12999 & BELOW)...2650
Removal And Installation...2650
JOYSTICK PANEL (S/N A8HD13000 & ABOVE, S/N A8GW13000 & ABOVE, S/N A8GT13000 & ABOVE, S/ N A8GV13000 & ABOVE, S/N A8GJ13000 & ABOVE)...2652
Removal And Installation...2652
INTERMEDIATE BOOM...2654
Removal...2654
Installation...2655
BOOM TRAY...2658
Removal And Installation...2658
CHAIN CHECKING AND ADJUSTING PROCEDURE...2662
Checking/Adjustment Procedure...2662
STABILISER FRAME (IF EQUIPPED)...2664
Removal...2664
Installation...2665
ELECTRICAL SYSTEM AND ANALYSIS...2668
ELECTRICAL SCHEMATICS (S/N 12001 - 12999)...2673
ELECTRICAL SCHEMATICS (S/N 13000 & ABOVE)...2686
ELECTRICAL SYSTEM INFORMATION (S/N A8HD12999 & BELOW, S/N A8GW12999 & BELOW, S/ N A8GT12999 & BELOW, S/N A8GV12999 & BELOW, S/N A8GJ12999 & BELOW)...2672
Troubleshooting Chart...2672
Description...2698
Fuses, Diodes And Relays...2698
ELECTRICAL SYSTEM INFORMATION (S/N A8HD13000 & ABOVE, S/N A8GW13000 & ABOVE, S/ N A8GT13000 & ABOVE, S/N A8GV13000 & ABOVE, S/N A8GJ13000 & ABOVE)...2701
Troubleshooting Chart...2701
Description...2702
Fuses, Diodes And Relays...2702
BATTERY...2705
Removal And Installation...2705
Servicing...2706
Using A Booster Battery (Jump Starting)...2707
ALTERNATOR...2709
Removal And Installation...2709
Adjusting The Alternator Belt...2710
STARTER...2711
Removal And Installation...2711
Parts Identification...2712
Disassembly...2713
Inspection And Repair...2718
Assembly...2722
LIGHTS...2727
Rear Light Removal And Installation...2727
Front Light Removal And Installation...2728
TRAVEL / SIGNAL LEVER (S/N A8HD12999 & BELOW, S/N A8GW12999 & BELOW, S/N A8GT12999 & BELOW, S/N A8GV12999 & BELOW, S/N A8GJ12999 & BELOW)...2731
Removal And Installation...2731
TRAVEL / SIGNAL LEVER (S/N A8HD13000 & ABOVE, S/N A8GW13000 & ABOVE, S/N A8GT13000 & ABOVE, S/N A8GV13000 & ABOVE, S/N A8GJ13000 & ABOVE)...2733
Removal And Installation...2733
INSTRUMENT PANEL...2735
Removal And Installation...2735
SWITCH PANEL (S/N A8HD12999 & BELOW, S/N A8GW12999 & BELOW, S/N A8GT12999 & BELOW, S/ N A8GV12999 & BELOW, S/N A8GJ12999 & BELOW)...2737
Removal And Installation...2737
Parts description...2738
SWITCH PANEL (S/N A8HD13000 & ABOVE, S/N A8GW13000 & ABOVE, S/N A8GT13000 & ABOVE, S/ N A8GV13000 & ABOVE, S/N A8GJ13000 & ABOVE)...2741
Removal And Installation...2741
Parts description...2742
BRAKE LIGHT SWITCH...2745
Removal And Installation...2745
Adjustment...2745
FRONT WIPER MOTOR...2747
Removal And Installation...2747
TOP WIPER MOTOR...2751
Removal And Installation...2751
REAR WIPER MOTOR...2753
Removal And Installation...2753
PEDAL ASSEMBLY...2755
Removal And Installation...2755
Disassembly And Assembly...2756
INCHING SWITCH...2761
Removal And Installation...2761
Adjustment...2761
SERVICE SOFTWARE...2763
Connecting The Laptop Computer...2763
Entering The Service Software...2764
Monitor Screen...2765
Warnings Screen...2767
Calibrate Inch Pedal...2768
Calibrate Creep Potentiometer...2769
Program / Update Susmic Controller...2771
FRAME LEVEL SPEED SWITCH...2773
Description...2773
Removal...2773
Installation...2774
ENGINE SERVICE...2775
TROUBLESHOOTING...2779
Chart...2779
ENGINE SPEED CONTROL...2781
Removal And Installation...2781
MUFFLER...2783
Removal And Installation...2783
AIR CLEANER...2785
Housing Removal And Installation...2785
OIL COOLER / RADIATOR...2787
Removal And Installation...2787
Disassembly And Assembly...2790
ENGINE AND ENGINE MOUNTS...2793
Removal And Installation...2793
ENGINE COMPONENTS AND TESTING...2797
Fuel Injection Pump Removal...2797
Fuel Injection Pump Installation...2800
Fuel Injectors Removal And Installation...2803
Checking The Fuel Lift Pump...2805
Fuel Lift Pump Removal And Installation...2806
Compression Checking...2806
Glow Plugs Checking...2807
Glow Plugs Removal And Installation...2808
ENGINE TIMING...2809
Procedure...2809
ENGINE / HYDROSTAT ASSEMBLY...2811
Removal And Installation...2811
FLYWHEEL AND HOUSING...2825
Removal And Installation...2825
Ring Gear Removal...2828
Ring Gear Installation...2828
RECONDITIONING THE ENGINE...2829
Turbo Charger Troubleshooting...2829
Turbo Charger Description...2830
Turbo Charger Removal And Installation...2830
Exhaust Manifold Removal And Installation...2832
Fuel Injector Cover Removal And Installation...2832
Rocker Cover Removal And Installation...2833
Cylinder Head Removal...2834
Cylinder Head Inspection...2836
Cylinder Head Installation...2837
Rocker Shaft Disassembly And Assembly...2840
Valve Removal...2840
Valve Springs Checking...2841
Valve Depth Checking...2841
Valve Guides Checking...2842
Valve Guide Removal...2843
Valve Guide Installation...2843
Valves Checking...2844
Cutting A Valve Seat...2844
Valve Seat Assembly...2845
Changing Valve Springs (With Cylinder Head Installed)...2846
Valve Clearance Adjustment...2847
Timing Case And Drive Assembly Description...2848
Timing Cover Removal...2848
Timing Cover Installation...2848
Crankshaft Pulley Removal And Installation...2848
Front Oil Seal Removal And Installation...2848
Timing Case And Gear Removal...2849
Timing Case And Gear Installation...2850
Camshaft And Tappets Removal...2852
Camshaft And Tappets Installation...2853
Pistons And Connecting Rods Description...2854
Pistons And Connecting Rods Removal...2854
Pistons And Connecting Rods Disassembly...2856
Piston Ring End Gap...2856
Piston Ring Installation...2856
Piston Ring Groove Clearance...2857
Connecting Rod Inspection...2858
Connecting Rod Bushing Replacement...2858
Piston And Connecting Rod Assembly...2858
Piston And Connecting Rod Installation...2858
Checking Piston Height...2860
Crankshaft And Bearings Description...2860
Crankshaft And Bearings Removal...2860
Inspection Of Crankshaft And Bearings...2862
Crankshaft And Bearings Installation...2863
Rear Oil Seal Removal...2864
Rear Oil Seal Housing Positioning...2864
Rear Oil Seal Installation...2865
Checking Crankshaft End Play...2865
Cooling System Description...2866
Thermostat Removal and Installation...2867
Thermostat Testing...2868
Lubricating Oil Cooler Removal And Installation...2868
Water Pump Removal...2868
Water Pump Installation...2868
Engine Lubrication System Description...2869
Oil Filter Adapter Removal And Installation...2870
Oil Pan Removal And Installation...2870
Oil Screen And Pick-up Tube...2871
Oil Pump Removal...2871
Oil Pump Installation...2872
Oil Pump Disassembly And Assembly...2873
Oil Pressure Relief Valve Disassembly And Assembly...2873
Engine Block Description...2874
Engine Block Disassembly And Assembly...2874
Piston Cooling Jet Removal...2875
Piston Cooling Jet Installation...2875
Piston Cooling Jet Alignment...2875
Inspection...2875
Cylinder Liner Inspection...2876
Cylinder Liner Removal...2877
Cylinder Liner Installation...2878
HEATING, VENTILATION, AIR CONDITIONING...2879
AIR CONDITIONING SYSTEM FLOW...2881
Principles...2881
Chart...2882
COMPONENTS...2883
Identification...2883
SAFETY...2887
Safety Equipment...2887
REGULAR MAINTENANCE...2889
Filter Element Removal And Installation...2889
Compressor Drive Belt Inspection...2889
Cleaning The Condenser...2890
BASIC TROUBLESHOOTING...2891
Poor A/C Performance...2891
Compressor Drive Belt Inspection...2892
Checking The Electrical System...2893
GENERAL AIR CONDITIONING SERVICE GUIDELINES...2899
Compressor Oil...2899
Compressor Oil Check...2899
Component Replacement And Refrigeration Leaks...2901
SYSTEM TROUBLESHOOTING CHART...2903
TEMPERATURE/PRESSURE...2907
Chart...2907
AIR CONDITIONING SERVICE...2909
Chart...2909
SYSTEM CHARGING AND RECLAMATION...2911
Reclamation Procedure...2911
Charging Procedure With A Manifold Gauge Set...2914
Charging Procedure...2915
COMPRESSOR...2917
Removal And Installation...2917
Compressor Clutch Disassembly And Assembly...2918
CONDENSER (S/N A8HD12999 & BELOW, A8GW12999 & BELOW, A8GT12999 & BELOW, A8GV12999 & BELOW, A8GJ12999 & BELOW)...2923
Removal And Installation...2923
CONDENSER (S/N A8HD13000 & ABOVE, A8GW13000 & ABOVE, A8GT13000 & ABOVE, A8GV13000 & ABOVE, A8GJ13000 & ABOVE)...2925
Removal And Installation...2925
RECEIVER / DRIER...2927
Removal And Installation...2927
PRESSURE SWITCH...2929
Removal And Installation...2929
EVAPORATOR/BLOWER UNIT (S/N A8HD12999 & BELOW, S/N A8GW12999 & BELOW, S/N A8GT12999 & BELOW, S/N A8GV12999 & BELOW, S/N A8GJ12999 & BELOW)...2931
Removal And Installation...2931
EVAPORATOR/BLOWER/HEATER UNIT (S/N A8HD13000 & ABOVE, A8GW13000 & ABOVE, A8GT13000 & ABOVE, A8GV13000 & ABOVE, A8GJ13000 & ABOVE)...2933
Removal And Installation...2933
EXPANSION VALVE (S/N A8HD12999 & BELOW, A8GW12999 & BELOW, A8GT12999 & BELOW, A8GV12999 & BELOW, A8GJ12999 & BELOW)...2935
Removal And Installation...2935
EXPANSION VALVE (S/N A8HD13000 & ABOVE, A8GW13000 & ABOVE, A8GT13000 & ABOVE, A8GV13000 & ABOVE, A8GJ13000 & ABOVE)...2937
Removal And Installation...2937
HEATER ASSEMBLY...2939
Removal And Installation...2939
Fan Removal And Installation...2940
Core Removal And Installation...2941
SPECIFICATIONS...2943
TELESCOPIC HANDLER SPECIFICATIONS...2945
Dimensional Specifications...2945
Performance Specifications...2946
Engine...2946
Controls...2946
Drive...2946
System...2946
Tires...2947
Capacities...2947
Hydraulic System...2947
Electrical System...2947
Instrument Panel...2947
ENGINE SPECIFICATIONS...2949
General...2949
Cylinder Head...2949
Valve Guides...2949
Exhaust Valves...2950
Intake Valves...2950
Valve Springs...2950
Rocker Shaft, Rockers And Bushings...2951
Pistons And Piston Rings...2951
Connecting Rods And Bearings...2952
Crankshaft...2952
Crankshaft Re-Grind Data...2953
Main Bearings...2954
Thrust Washers...2954
Camshaft And Thrust Washer...2954
Cylinder Block...2954
Cylinder Liners...2955
Fuel Injection Pump...2955
Fuel Injectors...2955
Fuel Lift Pump...2955
Timing Case And Timing Gears...2956
Oil Pump, Gear And Relief Valve...2957
Turbocharger...2957
Flywheel...2957
Water Pump And Thermostat...2958
Engine Torque Component...2959
MACHINE TORQUE SPECIFICATIONS...2961
Axle...2961
Boom...2961
Drive Box...2961
Drive Motor...2961
Engine...2962
Hydraulic Pump...2962
TORQUE SPECIFICATIONS FOR BOLTS...2963
Torque for General SAE Bolts...2963
Torque For General Metric Bolts...2964
HYDRAULIC CONNECTION SPECIFICATIONS...2965
O-ring Face Seal Connection...2965
Straight Thread O-ring Fitting...2965
Tubelines And Hoses...2965
Port Seal Fitting...2966
HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS...2967
Specifications...2967
CONVERSIONS...2969
Decimal And Millimeter Equivalents...2969
U.S. To Metric Conversion...2969
6986766 (8-12) - T35100, T35100S, T35100L, T35100SL, T35120L, T35120SL Telescopic Handler Service Manual...2971
MAINTENANCE SAFETY...2973
CONTENTS...2975
FOREWORD...2977
FOREWORD...2979
SAFETY INSTRUCTIONS...2981
FIRE PREVENTION...2982
Maintenance...2982
Operation...2982
Electrical...2982
Hydraulic System...2983
Fueling...2983
Starting...2983
Spark Arrestor Exhaust System...2983
Welding And Grinding...2983
Fire Extinguishers...2983
SERIAL NUMBER LOCATION...2984
Telescopic Handler Serial Number...2984
Engine Serial Number...2984
Other Serial Numbers...2984
DELIVERY REPORT...2985
BOBCAT TELESCOPIC HANDLER IDENTIFICATION...2986
SAFETY AND MAINTENANCE...2987
LIFTING AND BLOCKING THE TELESCOPIC HANDLER...2989
Procedure...2989
OPERATOR CAB (ROPS / FOPS)...2991
Cab Door...2992
Cab Door Window...2992
TRANSPORTING THE TELESCOPIC HANDLER ON A TRAILER...2993
Loading And Unloading...2993
Fastening...2993
TOWING THE TELESCOPIC HANDLER...2995
Procedure...2995
SERVICE SCHEDULE...2997
Chart...2997
AIR CLEANER SERVICE...2999
Replacing Filter Element(s)...2999
ENGINE COOLING SYSTEM...3001
Cleaning...3001
Removing And Replacing The Coolant...3001
Checking Level...3003
FUEL SYSTEM...3005
Fuel Specifications...3005
Biodiesel Blend Fuel...3005
Filling The Fuel Tank...3006
Secondary Fuel Filter...3006
Primary Fuel Filter (Pre-Filter)...3007
Removing Air From The Fuel System...3008
ENGINE LUBRICATION SYSTEM...3009
Checking And Adding Engine Oil...3009
Engine Oil Chart...3009
Removing And Replacing Oil And Filter...3010
HYDRAULIC / HYDROSTATIC SYSTEM...3011
Checking And Adding Fluid...3011
Hydraulic / Hydrostatic Fluid Chart...3011
Removing And Replacing Hydraulic Fluid...3012
Removing And Replacing Hydraulic / Hydrostatic Filter...3013
Hydraulic Tank Breather...3013
AXLES (FRONT AND REAR)...3015
Checking And Adding Oil (Planetary Carrier)...3015
Removing And Replacing Oil (Planetary Carrier)...3015
Checking And Adding Oil (Rear Differential)...3016
Removing And Replacing Oil (Rear Differential)...3016
Checking And Adding Oil (Front Differential)...3017
Removing And Replacing Oil (Front Differential)...3018
Checking And Adding Oil (Front Drop Box)...3019
Removing And Replacing Oil (Front Drop Box)...3019
LUBRICATING THE TELESCOPIC HANDLER...3021
Lubrication Locations...3021
ATTACHMENT CARRIER...3025
Inspection And Maintenance...3025
TIRE MAINTENANCE...3027
Wheel Nuts...3027
Rotating...3027
Mounting...3027
APPROVED BOOM STOP...3029
Installing The Approved Boom Stop...3029
Removing The Approved Boom Stop...3029
ENGINE COVER...3031
Opening And Closing...3031
CHAIN...3033
Checking And Adjustment Procedure...3033
Extend / Retract Chain Wear Check...3034
TELESCOPIC HANDLER STORAGE AND RETURN TO SERVICE...3035
Storage...3035
Return To Service...3035
STOPPING THE ENGINE AND LEAVING THE TELESCOPIC HANDLER...3037
Procedure...3037
EMERGENCY EXIT...3039
Rear Window...3039
HYDRAULIC SYSTEM...3041
HYDRAULIC SCHEMATIC...3045
HYDRAULIC SYSTEM INFORMATION...3053
Glossary Of Hydraulic / Hydrostatic Symbols...3053
Troubleshooting Chart...3056
Tightening Procedures...3057
LIFT CYLINDER...3059
Removal And Installation...3059
Parts Identification...3062
Disassembly...3063
Assembly...3068
BUCKET POSITIONING CYLINDER...3073
Removal And Installation...3073
Parts Identification...3076
Disassembly...3077
Assembly...3081
EXTENSION CYLINDER...3085
Cylinder Group Removal And Installation...3085
Parts Identification...3088
Disassembly...3089
Assembly...3093
TILT CYLINDER...3097
Removal And Installation...3097
Parts Identification...3100
Disassembly...3101
Assembly...3105
STEERING CYLINDER (FRONT)...3109
Removing The Steering Cylinder...3109
Installing The Steering Cylinder...3111
Disassembling The Steering Cylinder...3113
Assembling The Steering Cylinder...3115
STEERING CYLINDER (REAR)...3119
Removing The Steering Cylinder...3119
Installing The Steering Cylinder...3121
Disassembling The Steering Cylinder...3123
Assembling The Steering Cylinder...3124
DRIVE BOX...3129
Parts Identification...3129
Disassembly...3130
Assembly...3134
Special Tools...3137
MAIN RELIEF VALVE...3139
Testing And Adjustment...3139
Removal And Installation...3140
QUICK-TACH CYLINDER...3141
Removal And Installation...3141
Parts Identification...3143
Disassembly...3144
Assembly...3147
FRAME LEVELING CYLINDER...3149
Removal And Installation...3149
Parts Identification...3151
Disassembly...3152
Assembly...3157
STEERING MODE VALVE BLOCK...3163
Removal And Installation...3163
Parts Identification...3165
Disassembly...3166
Solenoid Testing...3168
Assembly...3168
BRAKE VALVE...3171
Removal And Installation...3171
Disassembly And Assembly...3172
GEAR PUMP...3175
Removal And Installation...3175
Parts Identification...3178
Disassembly And Assembly...3179
FAN MOTOR...3185
Removal And Installation...3185
Parts Identification...3189
Disassembly And Assembly...3190
HYDRAULIC FLUID RESERVOIR...3193
Removal And Installation...3193
STEERING VALVE...3195
Removal And Installation...3195
Parts Identification...3196
Disassembly...3197
Inspection...3200
Assembly...3200
HYDRAULIC CONTROL VALVE...3205
Troubleshooting Chart (Controllers)...3205
Telescoping Valve Section Troubleshooting...3206
Auxiliary Valve Section Troubleshooting...3210
Troubleshooting Chart (Control Valve)...3214
Removal And Installation...3215
Parts Identification...3219
Disassembly And Assembly...3220
End Housing Disassembly And Assembly...3221
Lifting Valve Section Disassembly And Assembly...3222
Tilting Valve Section Disassembly And Assembly...3227
Telescoping Valve Section Disassembly And Assembly...3232
Auxiliary / Frame Leveling Valve Section Disassembly And Assembly...3244
Inlet-Outlet Valve Section Disassembly And Assembly...3254
PORT RELIEF VALVES...3259
Adjustment Procedure...3259
FLOW CONTROL VALVE...3261
Removal And Installation...3261
JOYSTICK...3263
Removal And Installation...3263
PARKING BRAKE...3265
Parking Brake Valve Removal And Installation...3265
Parking Brake Valve Disassembly And Assembly...3266
Parking Brake Valve Disassembly And Assembly (Cont’d)...3267
PRESSURE REDUCING VALVE...3269
Testing...3269
Removal And Installation...3270
Disassembly And Assembly...3271
ACCUMULATOR...3273
Removal And Installation...3273
TOW VALVE...3275
Removal And Installation...3275
Disassembly And Assembly...3276
STABILIZER CYLINDER (IF EQUIPPED)...3281
Removal...3281
Parts Identification...3283
Disassembly...3284
Assembly...3287
Installation...3289
STABILIZER CONTROL VALVE (IF EQUIPPED)...3291
Parts Identification...3291
Removal...3292
Installation...3293
HYDROSTATIC SYSTEM...3295
HYDROSTATIC SYSTEM INFORMATION...3297
Troubleshooting Chart...3297
Replenishing Valve Function...3298
OIL COOLER...3299
Description...3299
HYDROSTATIC DRIVE MOTOR...3301
Removal And Installation...3301
Parts Identification...3302
Disassembly...3305
Inspection...3320
Assembly...3322
HYDROSTATIC PUMP...3339
Removal And Installation...3339
Parts Identification...3342
Disassembly...3347
Inspection...3359
Assembly...3363
DRIVE SYSTEM...3379
TROUBLESHOOTING...3381
Chart...3381
AXLE AND DIFFERENTIAL (FRONT)...3383
General Information...3383
Planetary Carrier Parts Identification...3383
Planetary Carrier Disassembly...3384
Steering Knuckle And Drive Axle Parts Identification...3389
Steering Knuckle Disassembly...3390
Drive Axle Disassembly...3392
Brake System Parts Identification...3394
Brake System Disassembly...3395
Differential Parts Identification...3399
Differential Disassembly...3400
Bevel Pinion Parts Identification...3405
Bevel Pinion Disassembly...3406
Bevel Pinion Assembly...3409
Differential Assembly...3418
Brake System Assembly...3423
Drive Axle Assembly...3429
Steering Knuckle Assembly...3431
Planetary Carrier Assembly...3434
Special Tools...3438
AXLE AND DIFFERENTIAL (REAR)...3439
General Information...3439
Planetary Carrier Parts Identification...3439
Steering Knuckle And Drive Axle Parts Identification...3445
Steering Knuckle Disassembly...3446
Differential And Bevel Pinion Parts Identification...3448
Differential Disassembly...3449
Bevel Pinion Disassembly...3453
Bevel Pinion Assembly...3456
Differential Assembly...3464
Steering Knuckle Assembly...3469
Planetary Carrier Assembly...3472
Special Tools...3476
FRONT AXLE...3477
Removal...3477
Installation...3484
AXLE TOE-IN...3491
Adjustment...3491
PARKING BRAKE...3493
Releasing The Brake For Towing...3493
Re-Activating The Brake...3494
STEERING ANGLE ADJUSTMENT...3495
Adjustment...3495
DRIVE SHAFT...3497
Removal And Installation...3497
SERVICE BRAKE...3499
Description...3499
Bleeding The Brake Circuit...3499
REAR AXLE...3501
Removal...3501
Installation...3504
MAINFRAME...3509
OPERATOR CAB (S/N A8HD12999 & BELOW, S/N A8GW12999 & BELOW, S/N A8GT12999 & BELOW, S/ N A8GV12999 & BELOW, S/N A8GJ12999 & BELOW)...3511
Removal And Installation...3511
OPERATOR CAB (S/N A8HD13000 & ABOVE, S/N A8GW13000 & ABOVE, S/N A8GT13000 & ABOVE, S/ N A8GV13000 & ABOVE, S/N A8GJ13000 & ABOVE)...3519
Removal And Installation...3519
OPERATOR SEAT...3527
Removal And Installation...3527
FIXED BOOM...3529
Removal...3529
Installation...3531
END BOOM...3535
Removal...3535
Installation...3537
WEAR PADS (FRONT)...3539
Removal...3539
Installation...3540
WEAR PADS (REAR)...3543
Removal...3543
Installation...3544
ENGINE COVER...3545
Gas Cylinder Removal And Installation...3545
Removal And Installation...3545
AIR INTAKE COWLING...3547
Removal And Installation...3547
FUEL TANK...3549
Removal And Installation...3549
QUICK-TACH...3553
Removal And Installation...3553
REAR WEIGHTS...3555
Removal And Installation...3555
FENDER...3557
Removal And Installation...3557
PIVOT LINK...3559
Removal And Installation...3559
JOYSTICK PANEL (S/N A8HD12999 & BELOW, S/N A8GW12999 & BELOW, S/N A8GT12999 & BELOW, S/ N A8GV12999 & BELOW, S/N A8GJ12999 & BELOW)...3563
Removal And Installation...3563
JOYSTICK PANEL (S/N A8HD13000 & ABOVE, S/N A8GW13000 & ABOVE, S/N A8GT13000 & ABOVE, S/ N A8GV13000 & ABOVE, S/N A8GJ13000 & ABOVE)...3565
Removal And Installation...3565
DASH COVER / STEERING COLUMN COVER (S/N A8HD12999 & BELOW, S/N A8GW12999 & BELOW, S/ N A8GT12999 & BELOW, S/NA8GV12999 & BELOW, S/N A8GJ12999 & BELOW)...3567
Removal And Installation...3567
DASH COVER / STEERING COLUMN COVER (S/N A8HD13000 & ABOVE, S/N A8GW13000 & ABOVE, S/ N A8GT13000 & ABOVE, S/N A8GV13000 & ABOVE, S/N A8GJ13000 & ABOVE)...3571
Removal And Installation...3571
INTERMEDIATE BOOM...3575
Removal...3575
Installation...3576
BOOM TRAY...3579
Removal And Installation...3579
STABILIZER FRAME (IF EQUIPPED)...3583
Removal...3583
Installation...3584
ELECTRICAL SYSTEM & ANALYSIS...3587
ELECTRICAL SCHEMATIC...3591
ELECTRICAL SYSTEM INFORMATION (S/N A8HD12999 & BELOW, S/N A8GW12999 & BELOW, S/ N A8GT12999 & BELOW, S/N A8GV12999 & BELOW, S/N A8GJ12999 & BELOW)...3687
Troubleshooting Chart...3687
Description...3689
Fuses, Diode And Relay Location / Identification...3689
ELECTRICAL SYSTEM INFORMATION (S/N A8HD13000 & ABOVE, S/N A8GW13000 & ABOVE, S/ N A8GT13000 & ABOVE, S/N A8GV13000 & ABOVE, S/N A8GJ13000 & ABOVE)...3695
Troubleshooting Chart...3695
Description...3696
Fuses, Diode And Relay Location / Identification...3696
BATTERY...3699
Removal And Installation...3699
Servicing...3700
Using A Booster Battery (Jump Starting)...3701
ALTERNATOR...3703
Removal And Installation...3703
Belt Adjustment...3704
Belt Replacement...3704
STARTER...3705
Testing...3705
Removal And Installation...3705
LIGHTS...3707
Rear Light Removal And Installation...3707
Front Light Removal And Installation...3708
TRAVEL / SIGNAL LEVER (S/N A8HD12999 & BELOW, S/N A8GW12999 & BELOW, S/N A8GT12999 & BELOW, S/N A8GV12999 & BELOW, S/N A8GJ12999 & BELOW)...3711
Removal And Installation...3711
TRAVEL / SIGNAL LEVER (S/N A8HD13000 & ABOVE, S/N A8GW13000 & ABOVE, S/N A8GT13000 & ABOVE, S/N A8GV13000 & ABOVE, S/N A8GJ13000 & ABOVE)...3713
Removal And Installation...3713
INSTRUMENT PANEL...3715
Removal And Installation...3715
SWITCH PANEL (S/N A8HD12999 & BELOW, S/N A8GW12999 & BELOW, S/N A8GT12999 & BELOW, S/ N A8GV12999 & BELOW, S/N A8GJ12999 & BELOW)...3717
Removal And Installation...3717
Parts Description...3718
SWITCH PANEL (S/N A8HD13000 - 14999, S/N A8GW13000 - 14999, S/N A8GT13000 - 14999, S/N A8GV13000 - 14999, S/N A8GJ13000 - 14999)...3721
Removal And Installation...3721
SWITCH PANEL (S/N A8HD15000 & ABOVE, S/N A8GW15000 & ABOVE, S/N A8GT15000 & ABOVE, S/ N A8GV15000 & ABOVE, S/N A8GJ15000 & ABOVE)...3723
Removal And Installation...3723
BRAKE LIGHT SWITCH...3725
Removal And Installation...3725
Adjustment...3725
WIPER MOTOR (Front)...3727
Removal And Installation...3727
WIPER MOTOR (TOP)...3731
Removal And Installation...3731
WIPER MOTOR (REAR)...3733
Removal And Installation...3733
PEDAL ASSEMBLY...3735
Removal And Installation...3735
INCHING SWITCH...3741
Removal And Installation...3741
Adjustment...3741
SERVICE SOFTWARE...3743
Connecting The Laptop Computer...3743
Entering The Service Software...3744
Monitor Screen...3745
Warnings Screen...3747
Calibrate Inch Pedal...3748
Calibrate Creep Potentiometer...3749
Program / Update Susmic Controller...3751
FRAME LEVEL SPEED SWITCH...3753
Description...3753
Removal...3753
Installation...3754
LONGITUDINAL STABILITY INDICATOR CALIBRATION (S/N A8HD11001-14999, S/N A8GW11001-14999, S/N A8GT11001-14999, S/N A8GV11001-14999, S/N A8GJ11001-14999)...3755
Fitting The Sensor...3755
Calibration Procedure...3755
LLMI / LLMC SYSTEM (S/N A8HD15000 & ABOVE, S/N A8GW15000 & ABOVE, S/N A8GT15000 & ABOVE, S/ N A8GV15000 & ABOVE, S/N A8GJ15000 & ABOVE)...3757
System Calibration...3757
Calibration Test...3759
System Failure Reports...3760
System Components Identification...3764
LLMS Removal...3766
LLMS Installation...3767
LLMC Controller Removal...3769
LLMC Controller Installation...3772
ENGINE SERVICE...3775
ENGINE INFORMATION...3779
Specifications...3779
Troubleshooting...3790
ENGINE SPEED CONTROL...3793
Removal And Installation...3793
MUFFLER...3795
Removal And Installation...3795
AIR CLEANER...3797
Housing Removal And Installation...3797
OIL COOLER / RADIATOR...3799
Removal And Installation...3799
Disassembly And Assembly...3802
ENGINE AND ENGINE MOUNTS...3805
Removal And Installation...3805
ENGINE COMPONENTS AND TESTING...3809
Fuel Injection Pump Removal...3809
Fuel Injection Pump Installation...3812
Fuel Injectors Removal And Installation...3815
Checking The Fuel Lift Pump...3818
Fuel Lift Pump Removal And Installation...3818
Compression Checking...3819
Glow Plugs Checking...3820
Glow Plugs Removal And Installation...3821
ENGINE TIMING...3823
Procedure...3823
ENGINE / HYDROSTAT ASSEMBLY...3825
Removal And Installation...3825
FLYWHEEL AND HOUSING...3839
Removal And Installation...3839
Ring Gear Removal...3842
Ring Gear Installation...3842
RECONDITIONING THE ENGINE...3843
Turbocharger Troubleshooting...3843
Turbocharger Description...3844
Turbocharger Removal And Installation...3844
Exhaust Manifold Removal And Installation...3846
Fuel Injector Cover Removal And Installation...3846
Rocker Cover Removal And Installation...3847
Cylinder Head Removal...3848
Cylinder Head Inspection...3850
Cylinder Head Installation...3851
Rocker Shaft Disassembly And Assembly...3854
Valve Removal...3854
Valve Springs Checking...3855
Valve Depth Checking...3855
Valve Guides Checking...3856
Valve Guide Removal...3857
Valve Guide Installation...3857
Valves Checking...3858
Cutting A Valve Seat...3858
Valve Seat Assembly...3859
Changing Valve Springs (With Cylinder Head Installed)...3860
Valve Clearance Adjustment...3861
Timing Case And Drive Assembly Description...3862
Timing Cover Removal...3862
Timing Cover Installation...3862
Crankshaft Pulley Removal And Installation...3862
Front Oil Seal Removal And Installation...3862
Timing Case And Gear Removal...3863
Timing Case And Gear Installation...3864
Camshaft And Tappets Removal...3866
Camshaft And Tappets Installation...3867
Pistons And Connecting Rods Description...3868
Pistons And Connecting Rods Removal...3868
Pistons And Connecting Rods Disassembly...3870
Piston Ring End Gap...3870
Piston Ring Installation...3870
Piston Ring Groove Clearance...3871
Connecting Rod Inspection...3872
Connecting Rod Bushing Replacement...3872
Piston And Connecting Rod Assembly...3872
Piston And Connecting Rod Installation...3872
Checking Piston Height...3874
Crankshaft And Bearings Description...3874
Crankshaft And Bearings Removal...3874
Inspection Of Crankshaft And Bearings...3876
Crankshaft And Bearings Installation...3877
Rear Oil Seal Removal...3878
Rear Oil Seal Housing Positioning...3878
Rear Oil Seal Installation...3879
Checking Crankshaft End Play...3879
Cooling System Description...3880
Thermostat Removal and Installation...3881
Thermostat Testing...3882
Lubricating Oil Cooler Removal And Installation...3882
Water Pump Removal...3882
Water Pump Installation...3882
Engine Lubrication System Description...3883
Oil Filter Adapter Removal And Installation...3884
Oil Pan Removal And Installation...3884
Oil Screen And Pick-up Tube...3885
Oil Pump Removal...3885
Oil Pump Installation...3886
Oil Pump Disassembly And Assembly...3887
Oil Pressure Relief Valve Disassembly And Assembly...3887
Engine Block Description...3888
Engine Block Disassembly And Assembly...3888
Piston Cooling Jet Removal...3889
Piston Cooling Jet Installation...3889
Piston Cooling Jet Alignment...3889
Inspection...3889
Cylinder Liner Inspection...3890
Cylinder Liner Removal...3891
Cylinder Liner Installation...3892
HEATING, VENTILATION, AIR CONDITIONING...3893
AIR CONDITIONING SYSTEM FLOW...3895
Description...3895
Chart...3896
Components...3897
Safety Equipment...3900
REGULAR MAINTENANCE...3901
Filters...3901
Compressor And Alternator Drive Belt Inspection...3901
Cleaning The Condenser...3902
Air Conditioning Lubrication...3902
Air Conditioning Service Chart...3903
TROUBLESHOOTING...3905
Blower Motor Does Not Operate...3905
Blower Motor Operates Normally, But Air Flow Is Insufficient...3905
Insufficient Cooling Although Air Flow And Compressor Operation Are Normal...3905
The Compressor Does Not Operate At All, Or Operates Improperly...3906
Gauge Pressure Related Troubleshooting...3907
Troubleshooting Tree...3909
Temperature / Pressure Chart...3913
Poor A/C Performance...3914
HVAC Repairs And Leaks...3915
Electrical System...3916
SYSTEM CHARGING AND RECLAMATION...3923
Reclamation Procedure...3923
Charging Procedure With A Manifold Gauge Set...3926
Charging Procedure...3927
COMPRESSOR...3929
Removal And Installation...3929
Oil...3930
Oil Check...3930
Clutch Disassembly And Assembly...3932
CONDENSER (S/N A8HD12999 & BELOW, A8GW12999 & BELOW, A8GT12999 & BELOW, A8GV12999 & BELOW, A8GJ12999 & BELOW)...3937
Removal And Installation...3937
CONDENSER (S/N A8HD13000 & ABOVE, A8GW13000 & ABOVE, A8GT13000 & ABOVE, A8GV13000 & ABOVE, A8GJ13000 & ABOVE)...3939
Removal And Installation...3939
RECEIVER / DRIER...3941
Removal And Installation...3941
PRESSURE SWITCH...3943
Removal And Installation...3943
EVAPORATOR / BLOWER UNIT (S/N A8HD12999 & BELOW, S/N A8GW12999 & BELOW, S/N A8GT12999 & BELOW, S/N A8GV12999 & BELOW, S/N A8GJ12999 & BELOW)...3945
Removal And Installation...3945
EVAPORATOR / BLOWER UNIT (S/N A8HD13000 & ABOVE, A8GW13000 & ABOVE, A8GT13000 & ABOVE, A8GV13000 & ABOVE, A8GJ13000 & ABOVE)...3947
Removal And Installation...3947
EXPANSION VALVE (S/N A8HD12999 & BELOW, A8GW12999 & BELOW, A8GT12999 & BELOW, A8GV12999 & BELOW, A8GJ12999 & BELOW)...3949
Removal And Installation...3949
EXPANSION VALVE (S/N A8HD13000 & ABOVE, A8GW13000 & ABOVE, A8GT13000 & ABOVE, A8GV13000 & ABOVE, A8GJ13000 & ABOVE)...3951
Removal And Installation...3951
HEATER ASSEMBLY...3953
Removal And Installation...3953
Fan Removal And Installation...3954
Core Removal And Installation...3955
SPECIFICATIONS...3957
(T35100) TELESCOPIC HANDLER SPECIFICATIONS...3961
Dimensional Specifications...3961
Performance Specifications...3962
Weights...3962
Engine...3962
Controls...3963
Drive System...3963
Traction...3963
Steering...3963
Brakes...3963
Fluid Capacities...3964
Hydraulic System...3964
Electrical...3964
Instruments...3965
Environmental...3965
Temperature Range...3965
(T35100L) TELESCOPIC HANDLER SPECIFICATIONS...3967
Dimensional Specifications...3967
Performance Specifications...3968
Weights...3968
Engine...3968
Controls...3969
Drive System...3969
Traction...3969
Steering...3969
Brakes...3969
Fluid Capacities...3970
Hydraulic System...3970
Electrical...3970
Instruments...3971
Environmental...3971
Temperature Range...3971
(T35100SL) TELESCOPIC HANDLER SPECIFICATIONS...3973
Dimensional Specifications...3973
Performance Specifications...3974
Weights...3974
Engine...3974
Controls...3975
Drive System...3975
Traction...3975
Steering...3975
Brakes...3975
Fluid Capacities...3976
Hydraulic System...3976
Electrical...3976
Instruments...3977
Environmental...3977
Temperature Range...3977
(T35120L) TELESCOPIC HANDLER SPECIFICATIONS...3979
Dimensional Specifications...3979
Performance Specifications...3980
Weights...3980
Engine...3980
Controls...3981
Drive System...3981
Traction...3981
Steering...3981
Brakes...3981
Fluid Capacities...3982
Hydraulic System...3982
Electrical...3982
Instruments...3983
Environmental...3983
Temperature Range...3983
(T35120SL) TELESCOPIC HANDLER SPECIFICATIONS...3985
Dimensional Specifications...3985
Performance Specifications...3986
Weights...3986
Engine...3986
Controls...3987
Drive System...3987
Traction...3987
Steering...3987
Brakes...3987
Fluid Capacities...3988
Hydraulic System...3988
Electrical...3988
Instruments...3989
Environmental...3989
Temperature Range...3989
MACHINE TORQUE SPECIFICATIONS...3991
Axle...3991
Boom...3991
Drive Box...3991
Drive Motor...3991
Engine...3992
Hydraulic Pump...3992
TORQUE SPECIFICATIONS FOR BOLTS...3993
Torque for General SAE Bolts...3993
Torque For General Metric Bolts...3994
HYDRAULIC CONNECTION SPECIFICATIONS...3995
O-ring Face Seal Connection...3995
Straight Thread O-ring Fitting...3995
Tubelines And Hoses...3995
Port Seal Fitting...3996
HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS...3997
Specifications...3997
CONVERSIONS...3999
Decimal And Millimeter Equivalents...3999
U.S. To Metric Conversion...3999
ALPHABETICAL INDEX...4001
SERVICE MANUAL REVISION...4005
Revision No: T35100(S)(L), T35120(S)L - 2...4005
Revision No: T35100(S)(L), T35120(S)L - 3...4007
6986767 (8-08) - T35120SL MP Service Manual...4011
MAINTENANCE SAFETY...4013
CONTENTS...4015
FOREWORD...4017
SAFETY INSTRUCTIONS...4019
FIRE PREVENTION...4020
Maintenance...4020
Operation...4020
Electrical...4020
Hydraulic System...4020
Fueling...4020
Starting...4020
Welding And Grinding...4021
Fire Extinguishers...4021
SERIAL NUMBER LOCATIONS...4022
Telescopic Handler Serial Number...4022
Engine Serial Number...4022
Other Serial Numbers...4022
DELIVERY REPORT...4023
IDENTIFICATION OF THE TELESCOPIC HANDLER...4024
ALPHABETICAL INDEX...4025
SAFETY AND MAINTENANCE...4027
LIFTING AND BLOCKING THE Telescopic Handler...4029
Procedure...4029
OPERATOR CAB...4031
Emergency Exit...4031
Cab Door...4032
Cab Door Window...4032
TRANSPORTING THE Telescopic Handler...4033
Procedure...4033
TOWING THE Telescopic Handler...4035
Preparing for towing...4035
Disengaging the hydrostatic transmission...4035
Releasing the handbrake...4036
Towing the Telescopic Handler...4036
LUBRICANTS AND FLUIDS...4037
SERVICE SCHEDULE...4038
AIR CLEANER SERVICE...4039
Replacing Filter Element...4039
ENGINE COOLING SYSTEM...4041
Cleaning The Cooling System...4041
Checking The Coolant Level...4041
Replacing The Coolant...4042
FUEL SYSTEM...4043
Fuel Specifications...4043
Filling The Fuel Tank...4043
Fuel Filter...4043
ENGINE LUBRICATION SYSTEM...4045
Checking Engine Oil...4045
Replacing Oil And Filter...4046
HYDRAULIC/HYDROSTATIC SYSTEM...4047
Checking And Adding Fluid...4047
Replacing Hydraulic/Hydrostatic Filter...4047
Replacing Hydraulic Fluid...4048
AXLES (FRONT AND REAR)...4049
Checking Oil Level (Planetary Carrier)...4049
Draining Oil (Planetary Carrier)...4049
Checking Oil Level (Rear Differential)...4050
Draining Oil (Rear Differential)...4050
Checking Oil Level (Front Differential)...4050
Draining Oil (Front Differential)...4051
LUBRICATION...4053
Procedure...4053
ATTACHMENT FRAME...4057
Inspection And Maintenance...4057
TIRE MAINTENANCE...4059
Wheel Nuts...4059
Tire Mounting...4059
Tire Rotation...4059
OPTIONAL APPROVED BOOM STOP...4061
Installing The Approved Boom Stop...4061
Removing The Approved Boom Stop...4061
ENGINE COVER...4063
Opening And Closing The Engine Cover...4063
HYDRAULIC SYSTEM...4065
HYDRAULIC / HYDROSTATIC SCHEMATICS...4069
HYDRAULIC SYSTEM INFORMATION...4070
Troubleshooting Chart...4073
Tightening Procedures...4074
LIFT CYLINDER...4076
Removal And Installation...4076
Parts Identification...4079
Disassembly...4080
Assembly...4085
BUCKET POSITIONING CYLINDER...4090
Removal And Installation...4090
Parts Identification...4093
Disassembly...4094
Assembly...4098
EXTENSION CYLINDER...4102
Cylinder Group Removal And Installation...4102
Parts Identification...4105
Disassembly...4106
Assembly...4110
TILT CYLINDER...4114
Removal And Installation...4114
Parts Identification...4116
Disassembly...4117
Assembly...4121
STEERING CYLINDER (FRONT)...4126
Removing the Steering Cylinder...4126
Installing the Steering Cylinder...4128
Disassembling the Steering Cylinder...4130
Assembling the Steering Cylinder...4132
Assembling the Steering Cylinder...4133
STEERING CYLINDER (REAR)...4136
Removing the Steering Cylinder...4136
Installing the Steering Cylinder...4138
Disassembling the Steering Cylinder...4140
Assembling the Steering Cylinder...4142
DRIVE BOX...4146
Parts Identification...4146
Disassembly...4147
Assembly...4151
Special Tools...4154
MAIN RELIEF VALVE...4156
Testing...4156
Adjustment...4157
Removal and Installation...4157
QUICK TACH CYLINDER...4160
Removal And Installation...4160
Parts Identification...4162
Disassembly...4163
Assembly...4166
FRAME LEVELING CYLINDER...4168
Removal And Installation...4168
Parts Identification...4170
Disassembly...4171
Assembly...4176
STEERING MODE VALVE BLOCK...4182
Removal And Installation...4182
Parts Identification...4184
Disassembly...4185
Solenoid Testing...4187
Assembly...4187
BRAKE VALVE...4190
Removal And Installation...4190
Disassembly And Assembly...4191
GEAR PUMP...4194
Removal And Installation...4194
Parts Identification...4197
Disassembly And Assembly...4198
FAN MOTOR...4204
Removal And Installation...4204
Parts Identification...4208
Disassembly And Assembly...4209
HYDRAULIC RESERVOIR...4212
Removal And Installation...4212
STEERING VALVE...4214
Removal And Installation...4214
Parts Identification...4215
Disassembly...4216
Inspection...4222
Assembly...4223
HYDRAULIC CONTROL VALVE...4230
Checking Drain Pressure...4230
Valve Section Troubleshooting (Auxiliary Section Example)...4230
Removal And Installation...4233
Parts Identification...4235
Section Removal...4242
Section Disassembly And Assembly...4242
Inlet Section Disassembly And Assembly...4246
PORT RELIEF VALVES...4250
Removal And Installation...4250
FLOW CONTROL VALVE...4252
Removal And Installation...4252
PARKING BRAKE...4254
Parking Brake Valve Removal And Installation...4254
Parking Brake Valve Disassembly And Assembly...4255
ACCUMULATOR...4258
Removal And Installation...4258
TOW VALVE...4260
Removal And Installation...4260
Disassembly And Assembly...4261
STABILIZER CYLINDER...4266
Removal...4266
Parts Identification...4268
Disassembly...4269
Assembly...4272
Installation...4274
STABILIZER CONTROL VALVE...4276
Parts Identification...4276
Removal...4277
Installation...4278
HYDROSTATIC SYSTEM...4280
HYDROSTATIC SYSTEM INFORMATION...4282
Troubleshooting Chart...4282
Replenishing Valve Function...4283
OIL COOLER...4284
Description...4284
HYDROSTATIC DRIVE MOTOR...4286
Removal And Installation...4286
Parts Identification...4287
Disassembly...4290
Assembly...4307
HYDROSTATIC PUMP...4324
Removal And Installation...4324
Parts Identification...4327
Disassembly...4332
Inspection...4344
Assembly...4348
Charge pressure checking procedure...4363
Charge pressure adjusting procedure...4363
DRIVE SYSTEM...4364
TROUBLESHOOTING...4366
Chart...4366
AXLE AND DIFFERENTIAL (FRONT)...4368
General Information...4368
Planetary Carrier Parts Identification...4368
Planetary Carrier Disassembly...4369
Steering Knuckle and Drive Axle Parts Identification...4374
Steering Knuckle Disassembly...4375
Drive Axle Disassembly...4377
Brake system Identification...4379
Brake System Disassembly...4380
Differential Parts Identification...4384
Differential Disassembly...4385
Bevel pinion Parts Identification...4390
Bevel Pinion Disassembly...4391
Bevel Pinion Assembly...4394
Differential assembly...4403
Brake System Assembly...4408
Drive Axle Assembly...4415
Steering Knuckle Assembly...4417
Planetary carrier Assembly...4420
Special Tools...4425
AXLE AND DIFFERENTIAL (REAR)...4426
General Information...4426
Planetary Carrier Parts Identification...4426
Steering Knuckle and Drive Axle Parts Identification...4432
Steering Knuckle Disassembly...4433
Differential and Bevel Pinion Parts Identification...4435
Differential Disassembly...4436
Bevel pinion Disassembly...4440
Bevel pinion Assembly...4443
Differential assembly...4451
Steering Knuckle Assembly...4456
Planetary Carrier Assembly...4459
Special tools...4463
FRONT AXLE...4464
Removal...4464
Installation...4471
AXLE TOE-IN...4478
Adjustment...4478
PARKING BRAKE...4480
Preparing for towing...4480
Disengaging the hydrostatic transmission...4480
Releasing the parking brake...4481
Towing the Telescopic Handler...4481
STEERING ANGLE ADJUSTMENT...4482
Adjustment...4482
DRIVESHAFT...4484
Removal And Installation...4484
SERVICE BRAKE...4486
Description...4486
Bleeding The Brake Circuit...4486
REAR AXLE...4488
Removal...4488
Installation...4491
MAIN FRAME...4496
OPERATOR CAB...4498
Removal and Installation...4498
OPERATOR SEAT...4506
Removal And Installation...4506
FIXED BOOM...4508
Removal...4508
Installation...4510
END BOOM...4514
Removal...4514
Installation...4516
WEAR PADS (FRONT)...4518
Removal...4518
Installation...4519
WEAR PADS (REAR)...4522
Removal...4522
Installation...4522
ENGINE COVER...4524
Gas Cylinder Removal And Installation...4524
Removal And Installation...4524
AIR INTAKE COWLING...4526
Removal And Installation...4526
FUEL TANK...4528
Removal And Installation...4528
QUICK TACH...4532
Removal And Installation...4532
REAR WEIGHTS...4534
Removal And Installation...4534
FENDER...4536
Removal And Installation...4536
PIVOT LINK...4538
Removal And Installation...4538
DASH COVER/STEERING COLUMN COVER...4542
Removal And Installation...4542
JOYSTICK PANEL...4546
Removal And Installation...4546
INTERMEDIATE BOOM...4548
Removal...4548
Installation...4549
BOOM TRAY...4552
Removal And Installation...4552
CHAIN CHECKING AND ADJUSTING PROCEDURE...4556
Checking/Adjustment Procedure...4556
STABILIZER FRAME...4558
Removal...4558
Installation...4559
ELECTRICAL SYSTEM AND ANALYSIS...4560
ELECTRICAL SCHEMATICS...4562
ELECTRICAL SYSTEM INFORMATION...4581
Troubleshooting Chart...4581
Description...4582
BATTERY...4587
Removal And Installation...4587
Servicing...4588
Using A Booster Battery (Jump Starting)...4589
ALTERNATOR...4591
Removal And Installation...4591
Adjusting The Alternator Belt...4592
STARTER...4593
Removal And Installation...4593
Parts Identification...4594
Disassembly And Assembly...4595
LIGHTS...4597
Rear Light Removal And Installation...4597
Front Light Removal And Installation...4598
TRAVEL/SIGNAL LEVER...4599
Removal And Installation...4599
INSTRUMENT PANEL...4601
Removal And Installation...4601
SWITCH PANEL...4603
Removal And Installation...4603
BRAKE LIGHT SWITCH...4605
Removal And Installation...4605
Adjustment...4605
FRONT WIPER MOTOR...4607
Removal And Installation...4607
TOP WIPER MOTOR...4611
Removal And Installation...4611
REAR WIPER MOTOR...4613
Removal And Installation...4613
PEDAL ASSEMBLY...4615
Removal And Installation...4615
Disassembly And Assembly...4616
INCHING SWITCH...4621
Removal And Installation...4621
SERVICE SOFTWARE...4623
Connecting The Laptop Computer...4623
Entering The Service Software...4624
Monitor Screen...4625
Warnings Screen...4626
Calibrate Inch Pedal...4627
FRAME LEVEL SPEED SWITCH...4629
Description...4629
Removal...4629
Installation...4630
Disassembly And Assembly...4631
JOYSTICK...4633
Removal And Installation...4633
LONGITUDINAL STABILITY INDICATOR CALIBRATION...4635
Fitting the sensor...4635
Calibration procedure...4635
ENGINE SERVICE...4637
TROUBLESHOOTING...4641
Chart...4641
ENGINE SPEED CONTROL...4643
Removal And Installation...4643
MUFFLER...4645
Removal And Installation...4645
AIR CLEANER...4647
Housing Removal And Installation...4647
OIL COOLER/RADIATOR...4649
Removal And Installation...4649
Disassembly And Assembly...4651
ENGINE AND ENGINE MOUNTS...4653
Removal And Installation...4653
ENGINE COMPONENTS AND TESTING...4657
Fuel Injection Pump Removal...4657
Fuel Injection Pump Installation...4660
Fuel Injectors Removal And Installation...4663
Checking The Fuel Lift Pump...4665
Fuel Lift Pump Removal And Installation...4666
Compression Checking...4666
Glow Plugs Checking...4667
Glow Plugs Removal And Installation...4668
ENGINE TIMING...4669
Procedure...4669
ENGINE/HYDROSTAT ASSEMBLY...4671
Removal And Installation...4671
FLYWHEEL AND HOUSING...4683
Removal And Installation...4683
Ring Gear Removal...4686
Ring Gear Installation...4686
RECONDITIONING THE ENGINE...4687
Turbo Charger Troubleshooting...4687
Turbo Charger Description...4688
Turbo Charger Removal And Installation...4688
Exhaust Manifold Removal And Installation...4690
Fuel Injector Cover Removal And Installation...4690
Rocker Cover Removal And Installation...4691
Cylinder Head Removal...4692
Cylinder Head Inspection...4694
Cylinder Head Installation...4695
Rocker Shaft Disassembly And Assembly...4698
Valve Removal...4698
Valve Springs Checking...4699
Valve Depth Checking...4699
Valve Guides Checking...4700
Valve Guide Removal...4701
Valve Guide Installation...4701
Valves Checking...4702
Cutting A Valve Seat...4702
Valve Seat Assembly...4703
Changing Valve Springs (With Cylinder Head Installed)...4704
Valve Clearance Adjustment...4705
Timing Case And Drive Assembly Description...4706
Timing Cover Removal...4706
Timing Cover Installation...4706
Crankshaft Pulley Removal And Installation...4706
Front Oil Seal Removal And Installation...4706
Timing Case And Gear Removal...4707
Timing Case And Gear Installation...4708
Camshaft And Tappets Removal...4710
Camshaft And Tappets Installation...4711
Pistons And Connecting Rods Description...4712
Pistons And Connecting Rods Removal...4712
Pistons And Connecting Rods Disassembly...4714
Piston Ring End Gap...4714
Piston Ring Installation...4714
Piston Ring Groove Clearance...4715
Connecting Rod Inspection...4716
Connecting Rod Bushing Replacement...4716
Piston And Connecting Rod Assembly...4716
Piston And Connecting Rod Installation...4716
Checking Piston Height...4718
Crankshaft And Bearings Description...4718
Crankshaft And Bearings Removal...4718
Inspection Of Crankshaft And Bearings...4720
Crankshaft And Bearings Installation...4721
Rear Oil Seal Removal...4722
Rear Oil Seal Housing Positioning...4722
Rear Oil Seal Installation...4723
Checking Crankshaft End Play...4723
Cooling System Description...4724
Thermostat Removal and Installation...4725
Thermostat Testing...4726
Lubricating Oil Cooler Removal And Installation...4726
Water Pump Removal...4726
Water Pump Installation...4726
Engine Lubrication System Description...4727
Oil Filter Adapter Removal And Installation...4728
Oil Pan Removal And Installation...4728
Oil Screen And Pick-up Tube...4729
Oil Pump Removal...4729
Oil Pump Installation...4730
Oil Pump Disassembly And Assembly...4731
Oil Pressure Relief Valve Disassembly And Assembly...4731
Engine Block Description...4732
Engine Block Disassembly And Assembly...4732
Piston Cooling Jet Removal...4733
Piston Cooling Jet Installation...4733
Piston Cooling Jet Alignment...4733
Inspection...4733
Cylinder Liner Inspection...4734
Cylinder Liner Removal...4735
Cylinder Liner Installation...4736
HEATING, VENTILATION, AIR CONDITIONING...4737
AIR CONDITIONING SYSTEM FLOW...4739
Principals...4739
Chart...4740
COMPONENTS...4741
Identification...4741
SAFETY...4743
Safety Equipment...4743
REGULAR MAINTENANCE...4745
Filter Element Removal And Installation...4745
Compressor Drive Belt Inspection...4746
Cleaning The Condenser...4746
BASIC TROUBLESHOOTING...4747
Poor A/C Performance...4747
Compressor Drive Belt Inspection...4747
Checking The Electrical System...4748
GENERAL AIR CONDITIONING SERVICE GUIDELINES...4753
Compressor Oil...4753
Compressor Oil Check...4753
Component Replacement And Refrigeration Leaks...4755
SYSTEM TROUBLESHOOTING CHART...4757
TEMPERATURE/PRESSURE...4761
Chart...4761
AIR CONDITIONING SERVICE...4763
Chart...4763
SYSTEM CHARGING AND RECLAMATION...4765
Reclamation Procedure...4765
Charging Procedure With A Manifold Gauge Set...4768
Charging Procedure...4769
COMPRESSOR...4771
Removal And Installation...4771
Compressor Clutch Disassembly And Assembly...4772
CONDENSER...4777
Removal And Installation...4777
RECEIVER/DRIER...4779
Removal And Installation...4779
PRESSURE SWITCH...4781
Removal And Installation...4781
EVAPORATOR/BLOWER UNIT...4783
Removal And Installation...4783
EXPANSION VALVE...4785
Removal And Installation...4785
HEATER ASSEMBLY...4787
Removal And Installation...4787
Fan Removal And Installation...4788
Core Removal And Installation...4788
SPECIFICATIONS...4791
Telescopic Handler SPECIFICATIONS...4793
Dimensional Specifications...4793
Performance Specifications...4794
Engine...4794
Fan Pump...4794
Controls...4795
Drive System...4795
Tires...4795
Capacities...4796
Hydraulic System...4796
Electrical System...4796
Instrument Panel...4796
ENGINE SPECIFICATIONS...4797
General...4797
Cylinder Head...4797
Valve Guides...4797
Exhaust Valves...4798
Intake Valves...4798
Valve Springs...4798
Rocker Shaft, Rockers And Bushings...4799
Pistons And Piston Rings...4799
Connecting Rods And Bearings...4800
Crankshaft...4800
Crankshaft Re-Grind Data...4801
Main Bearings...4802
Thrust Washers...4802
Camshaft And Thrust Washer...4802
Cylinder Block...4802
Cylinder Liners...4803
Fuel Injection Pump...4803
Fuel Injectors...4803
Fuel Lift Pump...4803
Timing Case And Timing Gears...4804
Oil Pump, Gear And Relief Valve...4805
Turbocharger...4805
Flywheel...4805
Water Pump And Thermostat...4806
Engine Torque Component...4807
MACHINE TORQUE SPECIFICATIONS...4809
Axle...4809
Boom...4809
Drive Box...4809
Drive Motor...4809
Engine...4810
Hydraulic Pump...4810
TORQUE SPECIFICATIONS FOR BOLTS...4811
Torque for General SAE Bolts...4811
Torque For General Metric Bolts...4812
HYDRAULIC CONNECTION SPECIFICATIONS...4813
O-ring Face Seal Connection...4813
Straight Thread O-ring Fitting...4813
Tubelines And Hoses...4813
Flare Fitting...4814
O-ring Flare Fitting...4815
Port Seal Fitting...4817
HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS...4819
Specifications...4819
CONVERSIONS...4821
Decimal And Millimeter Equivalents...4821
U.S. To Metric Conversion...4822
6986767 (8-12) - T35120SL MP Service Manual...4823
MAINTENANCE SAFETY...4825
CONTENTS...4827
FOREWORD...4829
FOREWORD...4831
SAFETY INSTRUCTIONS...4833
FIRE PREVENTION...4834
Maintenance...4834
Operation...4834
Electrical...4834
Hydraulic System...4835
Fueling...4835
Starting...4835
Spark Arrestor Exhaust System...4835
Welding And Grinding...4835
Fire Extinguishers...4835
SERIAL NUMBER LOCATION...4836
Telescopic Handler Serial Number...4836
Engine Serial Number...4836
Other Serial Numbers...4836
DELIVERY REPORT...4837
BOBCAT TELESCOPIC HANDLER IDENTIFICATION...4838
SAFETY AND MAINTENANCE...4839
LIFTING AND BLOCKING THE TELESCOPIC HANDLER...4841
Procedure...4841
OPERATOR CAB (ROPS / FOPS)...4843
Cab Door...4844
Cab Door Window...4844
TRANSPORTING THE TELESCOPIC HANDLER ON A TRAILER...4845
Loading And Unloading...4845
Fastening...4845
TOWING THE TELESCOPIC HANDLER...4847
Procedure...4847
SERVICE SCHEDULE...4849
Chart...4849
AIR CLEANER SERVICE...4851
Replacing Filter Element(s)...4851
ENGINE COOLING SYSTEM...4853
Cleaning...4853
Removing And Replacing The Coolant...4853
Checking Level...4855
FUEL SYSTEM...4857
Fuel Specifications...4857
Biodiesel Blend Fuel...4857
Filling The Fuel Tank...4858
Secondary Fuel Filter...4858
Primary Fuel Filter (Pre-Filter)...4859
Removing Air From The Fuel System...4860
ENGINE LUBRICATION SYSTEM...4861
Checking And Adding Engine Oil...4861
Engine Oil Chart...4861
Removing And Replacing Oil And Filter...4862
HYDRAULIC / HYDROSTATIC SYSTEM...4863
Checking And Adding Fluid...4863
Hydraulic / Hydrostatic Fluid Chart...4863
Removing And Replacing Hydraulic Fluid...4864
Removing And Replacing Hydraulic / Hydrostatic Filter...4865
Hydraulic Tank Breather...4865
AXLES (FRONT AND REAR)...4867
Checking And Adding Oil (Planetary Carrier)...4867
Removing And Replacing Oil (Planetary Carrier)...4867
Checking And Adding Oil (Rear Differential)...4868
Removing And Replacing Oil (Rear Differential)...4868
Checking And Adding Oil (Front Differential)...4869
Removing And Replacing Oil (Front Differential)...4870
Checking And Adding Oil (Front Drop Box)...4871
Removing And Replacing Oil (Front Drop Box)...4871
LUBRICATING THE TELESCOPIC HANDLER...4873
Lubrication Locations...4873
ATTACHMENT CARRIER...4877
Inspection And Maintenance...4877
TIRE MAINTENANCE...4879
Wheel Nuts...4879
Rotating...4879
Mounting...4879
APPROVED BOOM STOP...4881
Installing The Approved Boom Stop...4881
Removing The Approved Boom Stop...4881
ENGINE COVER...4883
Opening And Closing...4883
CHAIN...4885
Checking And Adjustment Procedure...4885
Extend / Retract Chain Wear Check...4886
TELESCOPIC HANDLER STORAGE AND RETURN TO SERVICE...4887
Storage...4887
Return To Service...4887
STOPPING THE ENGINE AND LEAVING THE TELESCOPIC HANDLER...4889
Procedure...4889
EMERGENCY EXIT...4891
Rear Window...4891
HYDRAULIC SYSTEM...4893
HYDRAULIC / HYDROSTATIC SCHEMATICS...4897
HYDRAULIC SYSTEM INFORMATION...4899
Glossary Of Hydraulic / Hydrostatic Symbols...4899
Troubleshooting Chart...4902
Tightening Procedures...4903
LIFT CYLINDER...4905
Removal And Installation...4905
Parts Identification...4908
Disassembly...4909
Assembly...4914
BUCKET POSITIONING CYLINDER...4919
Removal And Installation...4919
Parts Identification...4922
Disassembly...4923
Assembly...4927
EXTENSION CYLINDER...4931
Cylinder Group Removal And Installation...4931
Parts Identification...4934
Disassembly...4935
Assembly...4939
TILT CYLINDER...4943
Removal And Installation...4943
Parts Identification...4946
Disassembly...4947
Assembly...4951
STEERING CYLINDER (FRONT)...4955
Removing The Steering Cylinder...4955
Installing The Steering Cylinder...4957
Disassembling The Steering Cylinder...4959
Assembling The Steering Cylinder...4961
STEERING CYLINDER (REAR)...4965
Removing The Steering Cylinder...4965
Installing The Steering Cylinder...4967
Disassembling The Steering Cylinder...4969
Assembling The Steering Cylinder...4970
DRIVE BOX...4975
Parts Identification...4975
Disassembly...4976
Assembly...4980
Special Tools...4983
MAIN RELIEF VALVE...4985
Testing And Adjustment...4985
Removal And Installation...4986
QUICK-TACH CYLINDER...4989
Removal And Installation...4989
Parts Identification...4991
Disassembly...4992
Assembly...4995
FRAME LEVELING CYLINDER...4997
Removal And Installation...4997
Parts Identification...4999
Disassembly...5000
Assembly...5005
STEERING MODE VALVE BLOCK...5011
Removal And Installation...5011
Parts Identification...5013
Disassembly...5014
Solenoid Testing...5016
Assembly...5016
BRAKE VALVE...5019
Removal And Installation...5019
Disassembly And Assembly...5020
GEAR PUMP...5023
Removal And Installation...5023
Parts Identification...5026
Disassembly And Assembly...5027
FAN MOTOR...5033
Removal And Installation...5033
Parts Identification...5037
Disassembly And Assembly...5038
HYDRAULIC FLUID RESERVOIR...5041
Removal And Installation...5041
STEERING VALVE...5043
Removal And Installation...5043
Parts Identification...5044
Disassembly...5045
Inspection...5049
Assembly...5049
HYDRAULIC CONTROL VALVE...5053
Checking Drain Pressure...5053
Valve Section Troubleshooting (Auxiliary Section Example)...5053
Removal And Installation...5056
Parts Identification...5058
Section Removal...5065
Section Disassembly And Assembly...5065
Inlet Section Disassembly And Assembly...5070
Inlet Section Disassembly And Assembly (Cont’d)...5071
PORT RELIEF VALVES...5073
Removal And Installation...5073
FLOW CONTROL VALVE...5075
Removal And Installation...5075
PARKING BRAKE...5077
Parking Brake Valve Removal And Installation...5077
Parking Brake Valve Disassembly And Assembly...5078
Parking Brake Valve Disassembly And Assembly (Cont’d)...5079
ACCUMULATOR...5081
Removal And Installation...5081
TOW VALVE...5083
Removal And Installation...5083
Disassembly And Assembly...5084
STABILIZER CYLINDER (IF EQUIPPED)...5089
Removal...5089
Parts Identification...5091
Disassembly...5092
Assembly...5095
Installation...5097
STABILIZER CONTROL VALVE (IF EQUIPPED)...5099
Parts Identification...5099
Removal...5100
Installation...5101
HYDROSTATIC SYSTEM...5103
HYDROSTATIC SYSTEM INFORMATION...5105
Troubleshooting Chart...5105
Replenishing Valve Function...5106
OIL COOLER...5107
Description...5107
HYDROSTATIC DRIVE MOTOR...5109
Removal And Installation...5109
Parts Identification...5110
Disassembly...5113
Inspection...5128
Assembly...5130
HYDROSTATIC PUMP...5147
Removal And Installation...5147
Parts Identification...5150
Disassembly...5155
Inspection...5167
Assembly...5171
DRIVE SYSTEM...5187
TROUBLESHOOTING...5189
Chart...5189
AXLE AND DIFFERENTIAL (FRONT)...5191
General Information...5191
Planetary Carrier Parts Identification...5191
Planetary Carrier Disassembly...5192
Steering Knuckle And Drive Axle Parts Identification...5197
Steering Knuckle Disassembly...5198
Drive Axle Disassembly...5200
Brake System Parts Identification...5202
Brake System Disassembly...5203
Differential Parts Identification...5207
Differential Disassembly...5208
Bevel Pinion Parts Identification...5213
Bevel Pinion Disassembly...5214
Bevel Pinion Assembly...5217
Differential Assembly...5226
Brake System Assembly...5231
Drive Axle Assembly...5237
Steering Knuckle Assembly...5239
Planetary Carrier Assembly...5242
Special Tools...5246
AXLE AND DIFFERENTIAL (REAR)...5247
General Information...5247
Planetary Carrier Parts Identification...5247
Steering Knuckle And Drive Axle Parts Identification...5253
Steering Knuckle Disassembly...5254
Differential And Bevel Pinion Parts Identification...5256
Differential Disassembly...5257
Bevel Pinion Disassembly...5261
Bevel Pinion Assembly...5264
Differential Assembly...5272
Steering Knuckle Assembly...5277
Planetary Carrier Assembly...5280
Special Tools...5284
FRONT AXLE...5285
Removal...5285
Installation...5292
AXLE TOE-IN...5299
Adjustment...5299
PARKING BRAKE...5301
Releasing The Brake For Towing...5301
Re-Activating The Brake...5302
STEERING ANGLE ADJUSTMENT...5303
Adjustment...5303
DRIVE SHAFT...5305
Removal And Installation...5305
SERVICE BRAKE...5307
Description...5307
Bleeding The Brake Circuit...5307
REAR AXLE...5309
Removal...5309
Installation...5312
MAINFRAME...5317
OPERATOR CAB (S/N A8GS12999 & BELOW)...5319
Removal And Installation...5319
OPERATOR CAB (S/N A8GS13000 & ABOVE)...5327
Removal And Installation...5327
OPERATOR SEAT...5335
Removal And Installation...5335
FIXED BOOM...5337
Removal...5337
Installation...5339
END BOOM...5343
Removal...5343
Installation...5345
WEAR PADS (FRONT)...5347
Removal...5347
Installation...5348
WEAR PADS (REAR)...5351
Removal...5351
Installation...5352
ENGINE COVER...5353
Gas Cylinder Removal And Installation...5353
Removal And Installation...5353
AIR INTAKE COWLING...5355
Removal And Installation...5355
FUEL TANK...5357
Removal And Installation...5357
QUICK-TACH...5361
Removal And Installation...5361
REAR WEIGHTS...5363
Removal And Installation...5363
FENDER...5365
Removal And Installation...5365
JOYSTICK PANEL (S/N A8GS12999 & BELOW)...5367
Removal And Installation...5367
JOYSTICK PANEL (S/N A8GS13000 & ABOVE)...5369
Removal And Installation...5369
DASH COVER / STEERING COLUMN COVER (S/N A8GS12999 & BELOW)...5371
Removal And Installation...5371
DASH COVER / STEERING COLUMN COVER (S/N A8GS13000 & ABOVE)...5375
Removal And Installation...5375
INTERMEDIATE BOOM...5379
Removal...5379
Installation...5380
BOOM TRAY...5383
Removal And Installation...5383
STABILIZER FRAME (IF EQUIPPED)...5387
Removal...5387
Installation...5388
ELECTRICAL SYSTEM & ANALYSIS...5391
ELECTRICAL SCHEMATICS...5395
ELECTRICAL SYSTEM INFORMATION (S/N A8GS12999 & BELOW)...5473
Troubleshooting Chart...5473
Description...5475
Fuses, Diode And Relay Location / Identification...5475
ELECTRICAL SYSTEM INFORMATION (S/N A8GS13000 & ABOVE)...5479
Troubleshooting Chart...5479
Description...5480
Fuses, Diode And Relay Location / Identification...5480
BATTERY...5483
Removal And Installation...5483
Servicing...5484
Using A Booster Battery (Jump Starting)...5485
ALTERNATOR...5487
Removal And Installation...5487
Belt Adjustment...5488
Belt Replacement...5488
STARTER...5489
Testing...5489
Removal And Installation...5489
LIGHTS...5491
Rear Light Removal And Installation...5491
Front Light Removal And Installation...5492
TRAVEL / SIGNAL LEVER (S/N A8GS12999 & BELOW)...5495
Removal And Installation...5495
TRAVEL / SIGNAL LEVER (S/N A8GS13000 & ABOVE)...5497
Removal And Installation...5497
INSTRUMENT PANEL...5499
Removal And Installation...5499
SWITCH PANEL (S/N A8GS12999 & BELOW)...5501
Removal And Installation...5501
Parts Description...5502
SWITCH PANEL (S/N A8GS13000 - 14999)...5505
Removal And Installation...5505
SWITCH PANEL (S/N A8GS15000 & ABOVE)...5507
Removal And Installation...5507
BRAKE LIGHT SWITCH...5509
Removal And Installation...5509
Adjustment...5509
WIPER MOTOR (Front)...5511
Removal And Installation...5511
WIPER MOTOR (TOP)...5515
Removal And Installation...5515
WIPER MOTOR (REAR)...5517
Removal And Installation...5517
PEDAL ASSEMBLY...5519
Removal And Installation...5519
INCHING SWITCH...5525
Removal And Installation...5525
Adjustment...5525
SERVICE SOFTWARE...5527
Connecting The Laptop Computer...5527
Entering The Service Software...5528
Monitor Screen...5529
Warnings Screen...5531
Calibrate Inch Pedal...5532
Calibrate Creep Potentiometer...5533
Program / Update Susmic Controller...5535
FRAME LEVEL SPEED SWITCH...5537
Description...5537
Removal...5537
Installation...5538
LONGITUDINAL STABILITY INDICATOR CALIBRATION (S/N A8GS11001-14999)...5539
Fitting The Sensor...5539
Calibration Procedure...5539
LLMI / LLMC SYSTEM (S/N A8GS15000 & ABOVE)...5541
System Calibration...5541
Calibration Test...5543
System Failure Reports...5544
System Components Identification...5548
LLMS Removal...5550
LLMS Installation...5551
LLMC Controller Removal...5553
LLMC Controller Installation...5556
JOYSTICK...5559
Removal And Installation...5559
ENGINE SERVICE...5561
ENGINE INFORMATION...5565
Specifications...5565
Troubleshooting...5576
ENGINE SPEED CONTROL...5579
Removal And Installation...5579
MUFFLER...5581
Removal And Installation...5581
AIR CLEANER...5583
Housing Removal And Installation...5583
OIL COOLER / RADIATOR...5585
Removal And Installation...5585
Disassembly And Assembly...5588
ENGINE AND ENGINE MOUNTS...5591
Removal And Installation...5591
ENGINE COMPONENTS AND TESTING...5595
Fuel Injection Pump Removal...5595
Fuel Injection Pump Installation...5598
Fuel Injectors Removal And Installation...5601
Checking The Fuel Lift Pump...5604
Fuel Lift Pump Removal And Installation...5604
Compression Checking...5605
Glow Plugs Checking...5606
Glow Plugs Removal And Installation...5607
ENGINE TIMING...5609
Procedure...5609
ENGINE / HYDROSTAT ASSEMBLY...5611
Removal And Installation...5611
FLYWHEEL AND HOUSING...5625
Removal And Installation...5625
Ring Gear Removal...5628
Ring Gear Installation...5628
RECONDITIONING THE ENGINE...5629
Turbocharger Troubleshooting...5629
Turbocharger Description...5630
Turbocharger Removal And Installation...5630
Exhaust Manifold Removal And Installation...5632
Fuel Injector Cover Removal And Installation...5632
Rocker Cover Removal And Installation...5633
Cylinder Head Removal...5634
Cylinder Head Inspection...5636
Cylinder Head Installation...5637
Rocker Shaft Disassembly And Assembly...5640
Valve Removal...5640
Valve Springs Checking...5641
Valve Depth Checking...5641
Valve Guides Checking...5642
Valve Guide Removal...5643
Valve Guide Installation...5643
Valves Checking...5644
Cutting A Valve Seat...5644
Valve Seat Assembly...5645
Changing Valve Springs (With Cylinder Head Installed)...5646
Valve Clearance Adjustment...5647
Timing Case And Drive Assembly Description...5648
Timing Cover Removal...5648
Timing Cover Installation...5648
Crankshaft Pulley Removal And Installation...5648
Front Oil Seal Removal And Installation...5648
Timing Case And Gear Removal...5649
Timing Case And Gear Installation...5650
Camshaft And Tappets Removal...5652
Camshaft And Tappets Installation...5653
Pistons And Connecting Rods Description...5654
Pistons And Connecting Rods Removal...5654
Pistons And Connecting Rods Disassembly...5656
Piston Ring End Gap...5656
Piston Ring Installation...5656
Piston Ring Groove Clearance...5657
Connecting Rod Inspection...5658
Connecting Rod Bushing Replacement...5658
Piston And Connecting Rod Assembly...5658
Piston And Connecting Rod Installation...5658
Checking Piston Height...5660
Crankshaft And Bearings Description...5660
Crankshaft And Bearings Removal...5660
Inspection Of Crankshaft And Bearings...5662
Crankshaft And Bearings Installation...5663
Rear Oil Seal Removal...5664
Rear Oil Seal Housing Positioning...5664
Rear Oil Seal Installation...5665
Checking Crankshaft End Play...5665
Cooling System Description...5666
Thermostat Removal and Installation...5667
Thermostat Testing...5668
Lubricating Oil Cooler Removal And Installation...5668
Water Pump Removal...5668
Water Pump Installation...5668
Engine Lubrication System Description...5669
Oil Filter Adapter Removal And Installation...5670
Oil Pan Removal And Installation...5670
Oil Screen And Pick-up Tube...5671
Oil Pump Removal...5671
Oil Pump Installation...5672
Oil Pump Disassembly And Assembly...5673
Oil Pressure Relief Valve Disassembly And Assembly...5673
Engine Block Description...5674
Engine Block Disassembly And Assembly...5674
Piston Cooling Jet Removal...5675
Piston Cooling Jet Installation...5675
Piston Cooling Jet Alignment...5675
Inspection...5675
Cylinder Liner Inspection...5676
Cylinder Liner Removal...5677
Cylinder Liner Installation...5678
HEATING, VENTILATION, AIR CONDITIONING...5679
AIR CONDITIONING SYSTEM FLOW...5681
Description...5681
Chart...5682
Components...5683
Safety Equipment...5686
REGULAR MAINTENANCE...5687
Filters...5687
Compressor And Alternator Drive Belt Inspection...5687
Cleaning The Condenser...5688
Air Conditioning Lubrication...5688
Air Conditioning Service Chart...5689
TROUBLESHOOTING...5691
Blower Motor Does Not Operate...5691
Blower Motor Operates Normally, But Air Flow Is Insufficient...5691
Insufficient Cooling Although Air Flow And Compressor Operation Are Normal...5691
The Compressor Does Not Operate At All, Or Operates Improperly...5692
Gauge Pressure Related Troubleshooting...5693
Troubleshooting Tree...5695
Temperature / Pressure Chart...5699
Poor A/C Performance...5700
HVAC Repairs And Leaks...5701
Electrical System...5702
SYSTEM CHARGING AND RECLAMATION...5709
Reclamation Procedure...5709
Charging Procedure With A Manifold Gauge Set...5712
Charging Procedure...5713
COMPRESSOR...5715
Removal And Installation...5715
Oil...5716
Oil Check...5716
Clutch Disassembly And Assembly...5718
CONDENSER (S/N A8GS12999 & BELOW)...5723
Removal And Installation...5723
CONDENSER (S/N A8GS13000 & ABOVE)...5725
Removal And Installation...5725
RECEIVER / DRIER...5727
Removal And Installation...5727
PRESSURE SWITCH...5729
Removal And Installation...5729
EVAPORATOR / BLOWER UNIT (S/N A8GS12999 & BELOW)...5731
Removal And Installation...5731
EVAPORATOR / BLOWER UNIT (S/N A8GS13000 & ABOVE)...5733
Removal And Installation...5733
EXPANSION VALVE (S/N A8GS12999 & BELOW)...5735
Removal And Installation...5735
EXPANSION VALVE (S/N A8GS13000 & ABOVE)...5737
Removal And Installation...5737
HEATER ASSEMBLY...5739
Removal And Installation...5739
Fan Removal And Installation...5740
Core Removal And Installation...5741
SPECIFICATIONS...5743
(T35120SL) TELESCOPIC HANDLER SPECIFICATIONS...5745
Dimensional Specifications...5745
Performance Specifications...5746
Weights...5746
Engine...5746
Controls...5747
Drive System...5747
Traction...5747
Steering...5747
Brakes...5747
Fluid Capacities...5748
Hydraulic System...5748
Electrical...5748
Instruments...5749
Environmental...5749
Temperature Range...5749
MACHINE TORQUE SPECIFICATIONS...5751
Axle...5751
Boom...5751
Drive Box...5751
Drive Motor...5751
Engine...5752
Hydraulic Pump...5752
TORQUE SPECIFICATIONS FOR BOLTS...5753
Torque for General SAE Bolts...5753
Torque For General Metric Bolts...5754
HYDRAULIC CONNECTION SPECIFICATIONS...5755
O-ring Face Seal Connection...5755
Straight Thread O-ring Fitting...5755
Tubelines And Hoses...5755
Port Seal Fitting...5756
HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS...5757
Specifications...5757
CONVERSIONS...5759
Decimal And Millimeter Equivalents...5759
U.S. To Metric Conversion...5759
ALPHABETICAL INDEX...5761
SERVICE MANUAL REVISION...5763
Revision No: T35120SL MP - 1...5763
6989554 (2-10) - T35100(S)(L) Telescopic Handler Operation & Maintenance Manual...5765
CONTENTS...5769
FOREWORD...5771
DECLARATION OF CONFORMITY...5773
Model T35100...5773
Model T35100L...5774
Model T35100SL...5775
BOBCAT COMPANY IS IS0 9001 CERTIFIED...5776
REGULAR MAINTENANCE ITEMS...5776
Parts...5776
Lubricants, Fuel and Fluids...5777
SERIAL NUMBER LOCATION...5778
Telescopic Handler Serial Number...5778
Engine Serial Number...5778
Other Serial Numbers...5778
DELIVERY REPORT...5779
BOBCAT telescopic handler IDENTIFICATION...5780
FEATURES, ACCESSORIES AND ATTACHMENTS...5781
Standard Items...5781
Options And Accessories...5781
Available Tyres...5781
Attachments...5781
Windscreen Grill...5782
Windscreen Grill Inspection And Maintenance...5782
SAFETY & TRAINING RESOURCES...5783
SAFETY INSTRUCTIONS...5785
Before Operation...5785
Safe Operation Is The Operator’s Responsibility...5786
Safe Operation Needs A Qualified Operator...5786
Avoid Silica Dust...5787
FIRE PREVENTION...5787
Maintenance...5787
Operation...5787
Electrical...5787
Hydraulic System...5788
Fueling...5788
Starting...5788
Spark Arrester Exhaust System...5788
Welding And Grinding...5788
Fire Extinguishers...5788
PUBLICATIONS AND TRAINING RESOURCES...5789
MACHINE SIGNS (DECALS)...5790
No-Text Safety Signs...5793
LOAD CHARTS...5797
CHARTS FOR T35100 MACHINE...5799
CHARTS FOR T35100L MACHINE...5801
CHARTS FOR T35100SL MACHINE...5803
OPERATING INSTRUCTIONS...5807
OPERATOR CONTROLS IDENTIFICATION...5809
Operator Components...5809
Travel Direction And Two-Speed Control...5809
Steering Wheel...5810
Direction Signal...5810
Front Wiper/Washer/Headlight Dimmer...5810
Horn...5810
Steering Wheel Tilt Adjustment...5811
Longitudinal Stability Indicator / AMA System...5811
Centre Instrument Panel...5812
Right Instrument And Indicator Panel...5813
Left Instrument Panel...5815
Heater / Air Conditioning Controls (If Equipped)...5815
Rear Console...5816
Accelerator Pedal...5816
Brake Pedal And Inching Control...5816
Frame Level Switch (If Equipped)...5817
OPERATOR CAB (ROPS / FOPS)...5818
Description...5818
Cab Door...5818
Cab Door Window...5819
STEERING MODE SELECTION...5820
Steering Controls...5820
PARKING BRAKE...5821
Operation...5821
EMERGENCY EXIT...5821
Rear Window...5821
BACK-UP ALARM SYSTEM (IF EQUIPPED)...5822
Description...5822
Operation...5822
DRIVING AND STEERING THE TELESCOPIC HANDLER...5823
4-Wheel Steering Mode...5823
Stopping The Telescopic Handler (4-Wheel Steering Mode)...5824
2-Wheel Steering Mode...5825
Stopping The Telescopic Handler (2-Wheel Steering Mode)...5826
Crab Steering Mode...5827
Stopping The Telescopic Handler (Crab Steering Mode)...5828
CREEP MODE OPERATION...5829
Description...5829
Operation...5829
HYDRAULIC CONTROLS...5830
Hydraulic Control Lever (Joystick)...5830
Auxiliary Hydraulic Release...5831
DAILY INSPECTION...5832
Daily Inspection And Maintenance...5832
PRE-STARTING PROCEDURE...5834
Entering The Telescopic Handler...5834
Operation & Maintenance Manual Location...5834
Seat Adjustment...5835
Seat Belt Adjustment...5835
Panel Switch Position...5836
STARTING THE ENGINE...5837
Cold Temperature Starting...5838
Warming The Hydraulic / Hydrostatic System...5838
MONITORING THE DISPLAY PANELS...5839
Panel...5839
STOPPING THE ENGINE AND LEAVING THE TELESCOPIC HANDLER...5839
Procedure...5839
ATTACHMENTS...5840
Installing And Removing The Attachment (Manual Locking)...5840
Installing And Removing The Attachment (Hydraulic Locking) (Optional)...5841
OPERATING PROCEDURE...5843
Aggravating Movements Arrester System (AMA)...5843
Deactivation Switch Key for the Aggravating Movements Arrester (AMA) System...5843
Inspecting The Work Area...5844
Basic Operating Instructions...5844
Operating With A Full Bucket...5845
Operating With An Empty Bucket...5845
Filling And Emptying The Bucket...5846
Digging And Filling A Hole...5847
Raising A Load And Extending The Boom...5848
Using Frame Levelling (If Equipped)...5849
Using Stabilisers (If Equipped)...5850
Load Capacity Charts...5851
TOWING THE telescopic handler...5852
Procedure...5852
LIFTING THE telescopic handler...5854
TRANSPORTING THE telescopic handler...5855
Loading And Unloading...5855
Fastening...5855
PREVENTIVE MAINTENANCE...5857
SERVICE SCHEDULE...5861
SEAT BELT...5862
Inspection And Maintenance...5862
APPROVED BOOM STOP (IF EQUIPPED)...5863
Installing The Approved Boom Stop...5863
Removing The Approved Boom Stop...5863
BACK-UP ALARM SYSTEM (IF EQUIPPED)...5864
Description...5864
Inspecting...5864
ENGINE COVER...5864
Opening And Closing...5864
Heating, VENTILATION AND AIR CONDITIONING System (HVAC)...5865
Cleaning And Maintenance...5865
Filters...5865
Condenser...5865
Air Conditioning Lubrication...5865
Troubleshooting...5865
AIR CLEANER SERVICE...5866
Replacing Filters...5866
FUEL SYSTEM...5868
Fuel Specifications...5868
Biodiesel Blend Fuel...5868
Filling The Fuel Tank...5868
Secondary Fuel Filter...5869
Primary Fuel Filter (Pre-Filter)...5869
Removing Air From The Fuel System...5870
ENGINE LUBRICATION SYSTEM...5871
Checking And Adding Engine Oil...5871
Engine Oil Chart...5871
Removing And Replacing Oil And Filter...5872
ENGINE COOLING SYSTEM...5873
Cleaning...5873
Removing And Replacing The Coolant...5874
Checking Level...5875
ELECTRICAL SYSTEM...5875
Description...5875
Fuses, Diode And Relay Location / Identification...5876
Battery Maintenance...5878
Using A Booster Battery (Jump Starting)...5879
Removing And Installing Battery...5880
Battery Disconnect Switch...5882
HYDRAULIC/HYDROSTATIC SYSTEM...5883
Checking And Adding Fluid...5883
Hydraulic / Hydrostatic Fluid Chart...5883
Removing And Replacing Hydraulic Fluid...5884
Removing And Replacing Hydraulic/Hydrostatic Filter...5885
Hydraulic Tank Breather...5885
AXLES (FRONT AND REAR)...5886
Checking And Adding Oil (Planetary Carrier)...5886
Removing And Replacing Oil (Planetary Carrier)...5886
Checking And Adding Oil (Rear Differential)...5887
Removing And Replacing Oil (Rear Differential)...5887
Checking And Adding Oil (Front Differential)...5888
Removing And Replacing Oil (Front Differential)...5889
Checking And Adding Oil (Front Drop Box)...5890
Removing And Replacing Oil (Front Drop Box)...5890
ALTERNATOR BELT...5891
Belt Adjusting...5891
Belt Replacement...5891
TYRE MAINTENANCE...5892
Wheel Nuts...5892
Tyre Mounting...5892
Tyre Rotation...5892
Tyre Pressure...5892
LUBRICATING THE TELESCOPIC HANDLER...5893
Lubrication Locations...5893
ATTACHMENT FRAME...5897
Inspection And Maintenance...5897
CHAIN CHECKING AND ADJUSTING PROCEDURE...5898
Checking/Adjustment Procedure...5898
Extend/Retract Chain Wear Check...5899
TELESCOPIC HANDLER STORAGE AND RETURN TO SERVICE...5900
Storage...5900
Return To Service...5900
SPECIFICATIONS...5901
(T35100) TELESCOPIC HANDLER SPECIFICATIONS...5903
Dimensional Specifications...5903
Performance Specifications...5904
Weights...5904
Engine...5904
Controls...5905
Drive System...5905
Traction...5905
Steering...5905
Brakes...5905
Fluid Capacities...5906
Hydraulic System...5906
Electrical...5906
Instruments...5907
Environmental...5907
Temperature Range...5907
(T35100L) TELESCOPIC HANDLER SPECIFICATIONS...5909
Dimensional Specifications...5909
Performance Specifications...5910
Weights...5910
Engine...5910
Controls...5911
Drive System...5911
Traction...5911
Steering...5911
Brakes...5911
Fluid Capacities...5912
Hydraulic System...5912
Electrical...5912
Instruments...5913
Environmental...5913
Temperature Range...5913
(T35100SL) TELESCOPIC HANDLER SPECIFICATIONS...5915
Dimensional Specifications...5915
Performance Specifications...5916
Weights...5916
Engine...5916
Controls...5917
Drive System...5917
Traction...5917
Steering...5917
Brakes...5917
Fluid Capacities...5918
Hydraulic System...5918
Electrical...5918
Instruments...5919
Environmental...5919
Temperature Range...5919
WARRANTY...5921
WARRANTY...5923
ALPHABETICAL INDEX...5925
6989555 (2-10) - T35120(S)L Telescopic Handler Operation & Maintenance Manual...5927
CONTENTS...5931
FOREWORD...5933
DECLARATION OF CONFORMITY...5935
Model T35120L...5935
Model T35120SL...5936
BOBCAT COMPANY IS IS0 9001 CERTIFIED...5937
REGULAR MAINTENANCE ITEMS...5937
Parts...5937
Lubricants, Fuel and Fluids...5938
SERIAL NUMBER LOCATION...5939
Telescopic Handler Serial Number...5939
Engine Serial Number...5939
Other Serial Numbers...5939
DELIVERY REPORT...5940
BOBCAT telescopic handler IDENTIFICATION...5941
FEATURES, ACCESSORIES AND ATTACHMENTS...5942
Standard Items...5942
Options And Accessories...5942
Available Tyres...5942
Attachments...5942
Windscreen Grill...5943
Windscreen Grill Inspection And Maintenance...5943
SAFETY & TRAINING RESOURCES...5945
SAFETY INSTRUCTIONS...5947
Before Operation...5947
Safe Operation Is The Operator’s Responsibility...5948
Safe Operation Needs A Qualified Operator...5948
Avoid Silica Dust...5949
FIRE PREVENTION...5949
Maintenance...5949
Operation...5949
Electrical...5949
Hydraulic System...5950
Fueling...5950
Starting...5950
Spark Arrester Exhaust System...5950
Welding And Grinding...5950
Fire Extinguishers...5950
PUBLICATIONS AND TRAINING RESOURCES...5951
MACHINE SIGNS (DECALS)...5952
No-Text Safety Signs...5955
LOAD CHARTS...5959
CHARTS FOR T35120L MACHINE...5961
CHARTS FOR T35120SL MACHINE...5963
OPERATING INSTRUCTIONS...5967
OPERATOR CONTROLS IDENTIFICATION...5969
Operator Components...5969
Travel Direction And Two-Speed Control...5969
Steering Wheel...5970
Direction Signal...5970
Front Wiper/Washer/Headlight Dimmer...5970
Horn...5970
Steering Wheel Tilt Adjustment...5971
Longitudinal Stability Indicator / AMA System...5971
Centre Instrument Panel...5972
Right Instrument And Indicator Panel...5973
Left Instrument Panel...5975
Heater / Air Conditioning Controls (If Equipped)...5975
Rear Console...5976
Accelerator Pedal...5976
Brake Pedal And Inching Control...5976
Frame Level Switch...5977
OPERATOR CAB (ROPS / FOPS)...5978
Description...5978
Cab Door...5978
Cab Door Window...5979
STEERING MODE SELECTION...5980
Steering Controls...5980
PARKING BRAKE...5981
Operation...5981
EMERGENCY EXIT...5981
Rear Window...5981
BACK-UP ALARM SYSTEM (IF EQUIPPED)...5982
Description...5982
Operation...5982
DRIVING AND STEERING THE TELESCOPIC HANDLER...5983
4-Wheel Steering Mode...5983
Stopping The Telescopic Handler (4-Wheel Steering Mode)...5984
2-Wheel Steering Mode...5985
Stopping The Telescopic Handler (2-Wheel Steering Mode)...5986
Crab Steering Mode...5987
Stopping The Telescopic Handler (Crab Steering Mode)...5988
CREEP MODE OPERATION...5989
Description...5989
Operation...5989
HYDRAULIC CONTROLS...5990
Hydraulic Control Lever (Joystick)...5990
Auxiliary Hydraulic Release...5991
DAILY INSPECTION...5992
Daily Inspection And Maintenance...5992
PRE-STARTING PROCEDURE...5994
Entering The Telescopic Handler...5994
Operation & Maintenance Manual Location...5994
Seat Adjustment...5995
Seat Belt Adjustment...5995
Panel Switch Position...5996
STARTING THE ENGINE...5997
Cold Temperature Starting...5998
Warming The Hydraulic / Hydrostatic System...5998
MONITORING THE DISPLAY PANELS...5999
Panel...5999
STOPPING THE ENGINE AND LEAVING THE TELESCOPIC HANDLER...5999
Procedure...5999
ATTACHMENTS...6000
Installing And Removing The Attachment (Manual Locking)...6000
Installing And Removing The Attachment (Hydraulic Locking) (Optional)...6001
OPERATING PROCEDURE...6003
Aggravating Movements Arrester System (AMA)...6003
Deactivation Switch Key for the Aggravating Movements Arrester (AMA) System...6003
Inspecting The Work Area...6004
Basic Operating Instructions...6004
Operating With A Full Bucket...6005
Operating With An Empty Bucket...6005
Filling And Emptying The Bucket...6006
Digging And Filling A Hole...6007
Raising A Load And Extending The Boom...6008
Using Frame Levelling...6009
Using Stabilisers (If Equipped)...6010
Load Capacity Charts...6011
TOWING THE telescopic handler...6012
Procedure...6012
LIFTING THE telescopic handler...6014
TRANSPORTING THE telescopic handler...6015
Loading And Unloading...6015
Fastening...6015
PREVENTIVE MAINTENANCE...6017
SERVICE SCHEDULE...6021
SEAT BELT...6022
Inspection And Maintenance...6022
APPROVED BOOM STOP (IF EQUIPPED)...6023
Installing The Approved Boom Stop...6023
Removing The Approved Boom Stop...6023
BACK-UP ALARM SYSTEM (IF EQUIPPED)...6024
Description...6024
Inspecting...6024
ENGINE COVER...6024
Opening And Closing...6024
Heating, VENTILATION AND AIR CONDITIONING System (HVAC)...6025
Cleaning And Maintenance...6025
Filters...6025
Condenser...6025
Air Conditioning Lubrication...6025
Troubleshooting...6025
AIR CLEANER SERVICE...6026
Replacing Filters...6026
FUEL SYSTEM...6028
Fuel Specifications...6028
Biodiesel Blend Fuel...6028
Filling The Fuel Tank...6028
Secondary Fuel Filter...6029
Primary Fuel Filter (Pre-Filter)...6029
Removing Air From The Fuel System...6030
ENGINE LUBRICATION SYSTEM...6031
Checking And Adding Engine Oil...6031
Engine Oil Chart...6031
Removing And Replacing Oil And Filter...6032
ENGINE COOLING SYSTEM...6033
Cleaning...6033
Removing And Replacing The Coolant...6034
Checking Level...6035
ELECTRICAL SYSTEM...6035
Description...6035
Fuses, Diode And Relay Location / Identification...6036
Battery Maintenance...6038
Using A Booster Battery (Jump Starting)...6039
Removing And Installing Battery...6040
Battery Disconnect Switch...6042
HYDRAULIC/HYDROSTATIC SYSTEM...6043
Checking And Adding Fluid...6043
Hydraulic / Hydrostatic Fluid Chart...6043
Removing And Replacing Hydraulic Fluid...6044
Removing And Replacing Hydraulic/Hydrostatic Filter...6045
Hydraulic Tank Breather...6045
AXLES (FRONT AND REAR)...6046
Checking And Adding Oil (Planetary Carrier)...6046
Removing And Replacing Oil (Planetary Carrier)...6046
Checking And Adding Oil (Rear Differential)...6047
Removing And Replacing Oil (Rear Differential)...6047
Checking And Adding Oil (Front Differential)...6048
Removing And Replacing Oil (Front Differential)...6049
Checking And Adding Oil (Front Drop Box)...6050
Removing And Replacing Oil (Front Drop Box)...6050
ALTERNATOR BELT...6051
Belt Adjusting...6051
Belt Replacement...6051
TYRE MAINTENANCE...6052
Wheel Nuts...6052
Tyre Mounting...6052
Tyre Rotation...6052
Tyre Pressure...6052
LUBRICATING THE TELESCOPIC HANDLER...6053
Lubrication Locations...6053
ATTACHMENT FRAME...6057
Inspection And Maintenance...6057
CHAIN CHECKING AND ADJUSTING PROCEDURE...6058
Checking/Adjustment Procedure...6058
Extend/Retract Chain Wear Check...6059
TELESCOPIC HANDLER STORAGE AND RETURN TO SERVICE...6060
Storage...6060
Return To Service...6060
SPECIFICATIONS...6061
(T35120L) TELESCOPIC HANDLER SPECIFICATIONS...6063
Dimensional Specifications...6063
Performance Specifications...6064
Weights...6064
Engine...6064
Controls...6065
Drive System...6065
Traction...6065
Steering...6065
Brakes...6065
Fluid Capacities...6066
Hydraulic System...6066
Electrical...6066
Instruments...6067
Environmental...6067
Temperature Range...6067
(T35120SL) TELESCOPIC HANDLER SPECIFICATIONS...6069
Dimensional Specifications...6069
Performance Specifications...6070
Weights...6070
Engine...6070
Controls...6071
Drive System...6071
Traction...6071
Steering...6071
Brakes...6071
Fluid Capacities...6072
Hydraulic System...6072
Electrical...6072
Instruments...6073
Environmental...6073
Temperature Range...6073
WARRANTY...6075
WARRANTY...6077
ALPHABETICAL INDEX...6079
Bobcat T35100, T35100S, T35100L, T35100SL, T35120L, T35120SL, T35120SL MP Telescopic Handlers Service Manual
