Complete digital official shop manual contains service, maintenance, and troubleshooting information for the 1991-2009 Harley Davidson DYNA. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your bike like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for 1991-2009 Harley Davidson DYNA is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
MAKE: Harley Davidson
YEAR: 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009
FORMAT: PDF (315 MB)
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FUEL TANK 4.6
Stop the engine when refueling or servicing the fuel system. Do not smoke or allow open flame or sparks near gasoline. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury.
The fuel tank is treated to resist rusting. However, when the motorcycle is not operated for a long period of time, see 1.27 STORAGE for specific information regarding fuel tank
For information on the tank-mounted fuel gauge, see the electrical diagnostic manual and 7.19 FUEL GAUGE.
To prevent spray of fuel, purge system of high-pressure fuel before supply line is disconnected. Gasoline is extremely flammable and highly explosive, which could
result in death or serious injury. (00275a)
1. Remove electrical caddy cover.
2. Purge the fuel supply line of high pressure gasoline.
a. See Figure 4-3. Remove the fuel pump fuse from the fuse block.
b. Start the engine and allow the vehicle to run.
c. When the engine stalls, operate the starter for 3 seconds to remove any remaining fuel from the fuel lines.
Gasoline can drain from quick-connect fitting when removing fuel line. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. Wipe up spilled fuel immediately and dispose of rags in a suitable manner. (00267a)
Do not twist fuel line fitting, as fuel line can crack causing a fuel leak. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury.
3. See Figure 4-4. Pull up on chrome sleeve of quick-connect fitting (1) and pull down on fuel supply line (2) to disconnect.
To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect negative (-) battery cable before proceeding. (00048a)
4. Disconnect negative battery cable.
5. Remove instrument panel.
a. For FXDC/FXDF models, see 7.21 INSTRUMENTS: FXDC/FXDF.
b. For FXDL, FXDB models, see 7.22 INSTRUMENTS: FXDB/FXDL.
c. For FXD models, see 7.19 FUEL GAUGE.
Figure 4-3. Fuel Pump Fuse
1. Quick connect fitting
2. Fuel supply line
Figure 4-4. Fuel Supply Line Fitting
6. See Figure 4-5. Unplug fuel pump module connector .
Gasoline can drain from the crossover line when disconnected from fuel tank. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. Wipe up spilled fuel immediately and dispose of rags in a suitable manner. (00259a)