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Hino Dutro 300/400 1999-2016 Factory Service & Shop Manual

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US Dollar: $55.00

Complete workshop service manual with electrical wiring diagrams for 1999-2016 Hino Dutro 300/400. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This HINO 300/400 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MAKE: Hino
MODEL: Dutro (also called: Toyota Dyna, Toyota Toyoace, Hino 300 Series, Hino 155...)
FORMAT: PDF

FILELIST:
S1-YXZE05A - DUTRO WORKSHOP MANUAL.PDF
Applicable models: WU300, 340, 410 series; XZU404, 412, 414, 422, 424, 434 series
S1-YXZE05A-SL - DUTRO ELECTRICAL WIRING DIAGRAM.PDF
Applicable models: XZU342, 404, 412, 414, 422, 424, 434; WU300,340, 410
S1-YXZE06A - H350 ENGINE MANUAL TRANSMISSION WORKSHOP MANUA.PDF
Manual Transmission: H350; Applicable models: DUTRO
S1-YXZE07A - H260 MANUAL TRANSMISSION WORKSHOP MANUAL.PDF
Manual Transmission: H260
S1-YXZE08A - M150, M153 MANUAL TRANSMISSION WORKSHOP MANUAL.PDF
Manual Transmission: M150, M153
S1-YXZE09A - M550 MANUAL TRANSMISSION MANUAL.PDF
Manual Transmission: M550
S1-YXZE10A - DUTRO CHASSIS WORKSHOP MANUAL SUPPLEMENT.PDF
Applicable models: XZU 305, 345, 404, 414, 424, 434 series
S1-YXZE10A-SL - DUTRO ELECTRICAL WIRING DIAGRAM MANUAL.PDF
Applicable models: XZU305, 345, 404, 414, 424, 434
S1-YXZE11A - SH12 DIFFERENTIAL WORKSOP MANUAL.PDF
Applicable models: W0410, 420. XZU305, 345, 404, 412, 414, 420, 422, 424, 434 series
S5-YN04E01A - N04C-TF ENGINE WORKSHOP MANUAL.PDF
Applicable models: XZU305, 345 series
S5-YS05E06A - S05C-B, S05C-TA, S05C-TB ENGINE WORKSHOP MANUAL.PDF
Applicable models: XZU404, 412, 414, 422, 424, 434 series
S5-YW04E06A - W04D-J ENGINE WORKSHOP MANUAL.PDF
Applicable models: WU300, 340, 410 series

"SD-CD-306E1"
Applicable for XZU600, XZU700, WU600 and WU700 series, equipped with N04C and W04D engine (EURO-1, EURO-2, EURO-3, EURO-4, EURO-5).
CHASSIS WORKSHOP MANUAL
S1-LXZE05A 1/2 (854 pages PDF)
S1-LXZE05A 2/2 (801 pages PDF)
S1-LXZE05A T/M (801 pages PDF)
S1-LXZE05A EWD (481 pages PDF)
N04C ENGINE WORKSHOP MANUAL
S5-LN04E07A
W04D ENGINE WORKSHOP MANUAL
S5-LW04E04A
TROUBLE SHOOTING WORKSHOP MANUAL
S7-LXZE05A
HYBRID VEHICLE SUPPLEMENT MANUAL
S1-LXZE06A

--- --- --- --- --- --- --- --- --- --- --- ---

EXCERPT:
MANUAL TRANSMISSION/TRANSAXLE - SHIFT LEVER SHAFT HOUSING ASSY
OVERHAUL
1. REMOVE SELECT OUTER LEVER LOCK PIN
(a) Remove the nut and washer.
(b) Using a brass bar and hammer, tap out the lever lock pin.
2. REMOVE SELECT OUTER LEVER
(a) Remove the select outer lever and washer from the select lever shaft.
3. REMOVE SELECT LEVER SHAFT SUB-ASSY
(a) Remove the select lever shaft from the housing.
4. REMOVE SHIFT OUTER LEVER LEVER LOCK PIN
(a) Remove the nut and washer.
(b) Using a brass bar and hammer, tap out the lever lock pin.
5. REMOVE SHIFT OUTER LEVER NO.1
(a) Remove the shift outer lever No. 1 from the shift lever shaft.
6. REMOVE SHIFT & SELECT LEVER SHAFT DUST BOOT
(a) Remove the dust boot from the housing.
7. REMOVE SHIFT & SELECT LEVER PIN OR BOLT
(a) Using a pin punch (5 mm) and hammer, tap out the shift & select lever pin.
8. REMOVE SHIFT LEVER SHAFT
(a) Remove the shift lever shaft from the housing.
9. REMOVE SHIFT & SELECT LEVER
(a) Remove the shift & select lever and spring from the housing.
10. REMOVE SELECT SPRING SEAT NO.2
(a) Remove the 2 spring seats and spring from the housing.
11. REMOVE SELECT SPRING SEAT
(a) Remove the 2 spring seats and spring from the housing.
12. REMOVE SHIFT LEVER SHAFT PIN
(a) Remove the shift lever shaft pin from the housing.
13. REMOVE SHIFT LEVER SHAFT PLUG
(a) Using a plastic hammer, carefully tap the No. 2 shift lever and remove the plug.
14. REMOVE SHIFT LEVER SHAFT NO.2
(a) Using a screwdriver, pry out the 2 E-rings from the shift lever shaft No. 2.
(b) Remove the shift lever shaft No. 2 and shift lever No. 2 from the housing.
15. REMOVE SHIFT LEVER NO.2 SHAFT OIL SEAL
(a) Using a screwdriver, pry out the oil seal.
16. REMOVE SHIFT LEVER SHAFT OIL SEAL
(a) Using a screwdriver, pry out the oil seal.
...
This manual contains repair procedures for the DUTRO.
Applicable models: WU300, 340, 410 series
XZU404, 412, 414, 422, 424, 434 series
Manual Name Pub. No.
S DUTRO Electrical Wiring Diagram S1-YXZE05A-SL
S S05C-B, S05C-TA, S05C-TB Engine Workshop Manual S5-YS05E06A
S W04D-J Engine Workshop Manual S5-YW04E06A
S H260 Manual Transmission Workshop Manual S1-YXZE07A
S H350 Manual Transmission Workshop Manual S1-YXZE06A
S M150, M153 Manual Transmission Workshop Manual S1-YXZE08A
...
MANUAL TRANSMISSION/TRANSAXLE - MANUAL TRANSMISSION ASSY (M550)
OVERHAUL
NOTICE:
When working with FIPG (seal packing) material, you must observe the following items.
Using a razor blade and gasket scraper, remove all old FIPG material from the gasket surfaces.
Thoroughly clean all components.
Clean both sealing surfaces with non-residue solvent.
Apply FIPG to an approximately 1.2mm(0.047 in.) wide bead of FIPG material along the sealing surface.
Parts must be assembled within 10 minutes after application of FIPG material. Otherwise, the FIPG material must be removed and reapplied.
1. REMOVE BACK UP LAMP SWITCH ASSY
(a) Using SST, remove the switch and gasket.
SST 09817-16011
2. REMOVE EXHAUST BRAKE NEUTRAL SWITCH ASSY
(a) Using SST, remove the switch and gasket.
SST 09817-16011
3. REMOVE TRANSMISSION FILLER PLUG
(a) Remove the filler plug and gasket.
4. REMOVE TRANSMISSION DRAIN PLUG
(a) Remove the drain plug and gasket.
5. REMOVE MANUAL TRANSMISSION POWER
TAKE-OFF COVER
(a) Remove the 6 bolts, cover and gasket.
6. REMOVE SPEEDOMETER DRIVEN GEAR SUB-ASSY
(a) Remove the bolt, lock plate and driven gear.
(b) Remove the clip from the speedometer sleeve.
(c) Remove the driven gear from the sleeve.
(d) Remove the O-ring from the sleeve.
(e) Check the teeth of the speedometer driven gear.
If the driver gear is damaged, replace it.
7. REMOVE TRANSMISSION REAR BEARING RETAINER
(a) Remove the 9 bolts.

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