Complete workshop repair service manual with electrical wiring diagrams for Volvo Construction L60F Wheel Loader. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Volvo Construction L60F Wheel Loader service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

EXCERPT:
Hydraulic transmission, description
General
Hydraulic transmissions HTE110 (L60F), HTE120 (L70F) and HTE125 (L90F) are hydromechanical transmissions. They have torque converter, reduction gears, and hydraulically controlled disc clutches. They have four gears forward and four gears in reverse. The clutch hubs for the different gears rotate freely on the clutch shafts. When a gear is engaged, then the clutch hub that is transmitting power mechanically connected with respective clutch shaft of the hydraulically affected disc clutches. The mechanical power transmission in the hydraulic transmissions takes place via gears in constant mesh. Gear-shifting take place without any rim pull loss (Power Shift).
The clutch events, controlled by the V-ECU, control oil flow and fill times for the clutches.
Component position
Figure 1
SE2704, engine speed
Gear selector unit
PWM valves
Lifting eye
Oil suction pipe
Pressure check connection
Shaft F, output power rear
Magnetic plug
…

(0) GENERAL...2
  (03) SPECIFICATIONS...3
    (030) General...4
      3rd4th hydraulic function, specifications...7
      3rd4th hydraulic function, tightening torques...8
      Air conditioning, refrigerant, weight...9
      Air conditioning, specifications...10
      Air distribution, specifications...11
      Alternator 80 A, specification...12
      Battery, specifications...13
      Battery, weight...14
      Boom Suspension System, specifications...15
      Boom Suspension System, tightening torques...16
      Brake accumulator, specifications...17
      Brake system, specifications...18
      Brake valve, tightening torques...19
      Cab, tightening torque...20
      Control valve, lever steering (CDC), specifications...21
      Control valve, specifications...22
      Conversion tables 1...23
      Conversion tables 2...26
      Cooling fan rpm, specifications...29
      Cooling system, capacity...30
      Electrical system, specifications...31
      Engine, capacities...32
      Engine, specifications...33
      Engine, tightening torques...34
      Engine, weight...35
      Frame joint, tightening torques...36
      Frame, tightening torque...37
      Front and rear axles, specifications...38
      Front axle, capacity...39
      Front axle, tightening torque...40
      Front wheel brakes, tightening torques...41
      Fuel feed pump, specifications...42
      Fuel system, specifications...43
      Fuel system, tightening torques...44
      Fuel tank, volume...45
      Hydraulic connections, tightening torques...46
      Hydraulic pump (P2), specifications...48
      Hydraulic pump (P3), specifications...49
      Hydraulic system, volume...50
      Hydraulic transmission, specifications...51
      Hydraulic transmission, tightening torques...53
      Hydraulic transmission, volume...54
      Lever steering (CDC), specifications...55
      Lift cylinder, tightening torques...56
      Lighting, specifications...57
      Lubrication system, specifications...58
      Parking brake, specifications...59
      Preheating, specifications...60
      Propeller shaft, tightening torque...61
      Rear axle, capacity...62
      Rear axle, tightening torque...63
      Secondary steering pump, specifications...64
      Servo system, specifications...65
      Starter motor, specifications...66
      Steering, specifications...67
      Temperature limits for cooling fan speed, specifications...68
      Thermostat, specifications 1...69
      Thermostat, specifications 2...70
      Tilt cylinder, tightening torques...71
      Turbocharger, tightening torques...72
      Valve system specifications...73
      Wheel brake, specification...74
      Wheel, tightening torque...75
      Wheels, specifications...76
  (08) TOOL...77
    (080) General...78
      E 1708, Checking point...79
      E-2000...80
      E-2001...81
      E-2017...82
      E1706...83
  (09) MISCELLANEOUS...84
    (090) General...85
      Basic checks...86
(1) STANDARD PARTS, SERVICE...87
  (16) LUBRICANT, FUEL, OTHER FLUID...88
    (160) General...89
      Coolant...90
      Recommended lubricants, oils...91
  (17) SERVICE...93
    (170) General, common info about 171 - 179...94
      Charging batteries...95
      Charging of batteries...96
      Cleanliness, brake and hydraulic systems...97
      Electric welding...98
      Repairing hydraulic system...99
      Working on the electrical system of the machine...100
    (172) Warranty service...101
      Hydraulic pump, checking and adjusting max working pressure...102
      Service position 1...104
      Service position 2...106
      Steering system, checking and adjusting working pressure...108
      Transmission oil pressure, checking 1...111
      Transmission oil pressure, checking 2...113
      Warranty inspection 100 hours...115
      Warranty inspection 1000 hours...125
    (173) Maintenance...148
      Boom suspension accumulator, check and adjusting...149
      Brake discs, measuring wear 1...152
      Brake discs, measuring wear 2...154
      Hydraulic pump, checking and adjusting max working pressure...156
      Maintenance service, daily...158
      Maintenance service, every 1000 hours...160
      Maintenance service, every 2000 hours...176
      Maintenance service, every 250 hours...202
      Maintenance service, every 4000 hours...210
      Maintenance service, every 50 hours...236
      Maintenance service, every 500 hours...240
      Maintenance service, every 6000 hours...254
      Service position 1...256
      Service position 2...258
      Service position 3...260
      Service position 4...262
      Steering system, checking and adjusting working pressure 1...264
      Steering system, checking and adjusting working pressure 2...267
      Transmission oil pressure, checking...270
      Wheel brake, specification 1...272
      Wheel brake, specification 2...273
    (176) Emergency measures...274
      Mechanical release of parking brake 1...275
      Mechanical release of parking brake 2...277
      Towing...279
    (179) Miscellaneous...280
      Electric welding...281
  (19) GENERAL...282
    (191) Safety equipment, without own function group...283
      CE-marking, EMC-directive...284
      Checking function...286
      Checklist after a fire or heat exposure...287
      Decontamination...288
      Environmental handling for the future...289
      Environmentally hazardous fluids...290
      Environmentally safe handling...291
      Fire prevention measures...293
      Health hazards with paint, plastics and rubber...295
      Safety concerns everybody! 1...297
      Safety concerns everybody! 2...298
      Safety rules when servicing...299
      Safety when handling accumulators...302
      Safety when handling oils and fuel...303
      Safety when handling the machine...304
      Safety when lifting and supporting complete machine...308
      Safety when using lifting equipment...311
      Safety when working on hydraulic systems...312
      Safety when working with air conditioning refrigerant...314
      Safety when working with batteries...316
      Service position 1...318
      Service position 2...320
      Some simple rules regarding tyre handling 1...322
      Some simple rules regarding tyre handling 2...323
      Starting with booster batteries...324
      Waste handling...325
      Working in environmentally contaminated areas...326
      Working under raised boom...327
(2) ENGINE WITH MOUNTING AND EQUIPMENT...329
  (20) GENERAL...330
    (200) General, engine installation and its function...331
      E-ECU, MID 128, changing non-programmed ECU...332
      E-ECU, MID 128, changing pre-programmed ECU...334
      Engine, description...336
  (21) ENGINE...342
    (210) General, common info about 211 - 218...343
      Compression test 1...344
      Compression test 2...349
      Cylinder compression, VCADS Pro...353
      Engine rotation speed sensor, replacing...354
      Engine, capacities...356
      Engine, installing 1...357
      Engine, installing 2...366
      Engine, removing 1...375
      Engine, removing 2...385
      Engine, specifications...394
      Engine, tightening torques...395
      Engine, weight...396
      Idle, VCADS Pro...397
      Stall speed, VCADS Pro...398
      Stall speed, checking...399
      VCADS Pro, MID 128, programming E-ECU...401
      VCADS Pro, central systems updating, replace component...402
    (214) Valve mechanism...403
      Internal Exhaust Gas Recirculation (IEGR), description...404
      Valve system specifications...409
      Valves, adjusting 1...410
      Valves, adjusting 2...418
    (216) Crank shaft, connecting rod, vibration damper, fly wheel...424
      Crankshaft, replacing front oil seal...425
  (22) LUBRICATING SYSTEM...432
    (220) General, common info about 221 - 224...433
      Lubricating system, description...434
      Lubrication system, specifications...437
    (221) Oil pump, line...438
      Lubrication oil pressure, checking with pressure gauge...439
  (23) FUEL SYSTEM...440
    (230) general (common info about 233 - 238)...441
      Carbon dioxide in fuel system, check...442
      Fuel system, bleeding...443
      Fuel system, description...444
      Fuel system, tightening torques...446
      Instructions for working with electronic fuel injection...447
    (233) Fuel pump, filter, strainer...448
      Feed pump, checking feed pressure...449
      Fuel feed pump, description...451
      Fuel feed pump, specifications...452
      Fuel filter, checking...453
      Fuel filter, description...454
    (234) Fuel tank, fuel filling pump...455
      Fuel tank, installing...456
      Fuel tank, removing...460
      Fuel tank, volume...464
    (237) Injector, delivery pipe...465
      Cylinder compression, VCADS Pro...466
      Fuel control valve (FCV), checking...467
      Fuel control valve (FCV), description...470
      Fuel control valve (FCV), replacing...471
      Fuel rail pressure sensor, replacing...473
      Fuel rail, description...475
      Fuel system, specifications...476
      High pressure fuel pump, checking...477
      High pressure fuel pump, description...481
      High pressure fuel pump, replacing...482
      Injectors, description...489
      Injectors, replacing all 1...491
      Injectors, replacing all 2...494
      Pressure relief valve (PRV), checking...496
      Pressure relief valve (PRV), replacing...499
  (25) INLET SYSTEM, EXHAUST SYSTEM...501
    (250) General, common info about 251 - 258...502
      Intake and exhaust system, description 1...503
      Intake and exhaust system, description 2...506
    (255) Turbo charger...509
      Turbocharger, description 1...510
      Turbocharger, description 2...512
      Turbocharger, inspection...514
      Turbocharger, replacing...516
    (256) Air cleaner with connections, air pre-heater...519
      Air cleaner, description...520
      Preheating, description...521
    (258) Charge air cooler with connections...522
      Intercooler, description...523
  (26) COOLING SYSTEM...524
    (260) General, common info about 261 - 269...525
      Carbon dioxide in coolant system, checking...526
      Cooling system, description...528
    (261) Radiator, mounting and connections included...530
      Cooling system, capacity...531
      Radiator, installing...532
      Radiator, removing...537
    (262) Coolant pump, thermostat...543
      Thermostat, specifications...544
    (263) Fan, fan shroud, fan coupling...545
      Cooling fan hydraulics, funktion check...546
      Cooling fan motor, description...547
      Cooling fan motor, replacing...549
      Cooling fan rpm, specifications...556
      Cooling fan, component location...557
      Cooling fan, description...558
      Fan control valve, installing...564
      Fan control valve, removing...565
      Fan control valve, seal replacement...567
      Hydraulic pump (P3), specifications...569
      Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed)...570
      Pump 3 (P3), max pressure and fan speed, checking and adjusting...573
      Reversible cooling fan, description...577
      Temperature limits for cooling fan speed, specifications...580
  (27) ENGINE CONTROL...581
    (271) Revs control, foot operated...582
      Accelerator Pedal 1...583
      Accelerator Pedal 2...584
    (272) Revs control, hand operated...585
      Hand Throttle...586
(3) ElEC. SYSTEM, WARNING SYSTEM, INFORMATION SYSTEM,INSTRUMENTS...587
  (30) GENERAL...588
    (300) Comprehensive info, electrical system...589
      Climate control unit ECC, description...590
      Communication with data buses...591
      Electrical system, description...593
      Electrical system, specifications...594
      Electrical system, work instructions...595
      Electronic control system, description...597
      Engine control unit E-ECU, description...599
      I-ECU, MID 140, changing non-programmed ECU...600
      I-ECU, MID 140, changing pre-programmed ECU...601
      Instrument control unit I-ECU, description...603
      Software, description...604
      VCADS Pro, Operations...605
      Vehicle control unit V-ECU, description...606
      Vehicle control unit V2-ECU, description...607
    (301) Software documents, complete vehicle...608
      Software parameters, description...609
    (302) Faulttracing...623
      Bus communication supervision...627
      CU6601, description and measuring...629
      CU9901, description and measuring...632
      Collection of basic data...634
      Communication with data buses...636
      Conditions when checking...638
      E-ECU PID158, description and measuring...641
      Error codes, showing...643
      General fault diagnosis information...645
      HE2501, description and measuring...646
      Information display, check...648
      Lead and connector checks...649
      MA2301-MA2306, description and measuring...653
      MA2504, description and measuring...655
      MA2601, description and measuring...657
      MA2602, description and measuring...659
      MA4603, description and measuring 1...661
      MA4603, description and measuring 2...663
      MA5501, description and measuring 1...665
      MA5501, description and measuring 2...667
      MA5502, description and measuring...669
      MA9106, description and measuring...671
      MO3301, description and measuring...673
      MO6401, description and measuring...675
      MO8707, description and measuring...676
      PWM2303, description and measuring...678
      PWM2601, description and measuring...680
      PWM6601, description and measuring 1...682
      PWM6601, description and measuring 2...684
      PWM6602, description and measuring 1...686
      PWM6602, description and measuring 2...688
      Power supply E-ECU, description and measuring...690
      Power supply ECC, description and measuring...692
      Power supply I-ECU, description and measuring...694
      Power supply V-ECU, description and measuring...696
      Power supply V2-ECU, description and measuring...698
      Power supply W-ECU, description and measuring...699
      R2701, description and measuring...701
      RE02, description and measuring 1...703
      RE02, description and measuring 2...705
      RE06, description and measuring...707
      RE08, description and measuring...709
      RE09, description and measuring...711
      RE10, description and measuring...713
      RE15, description and measuring...715
      RE2501, description and measuring...717
      RE6401, description and measuring...719
      RE8701, description and measuring...721
      SA-SF, description and measuring...723
      SAE J17081587 Information link, description and measuring...725
      SAE J1939-CAN1 Control link, description and measuring...728
      SAE J1939-CAN2 Control link, description and measuring...731
      SAE error codes MID 128 Engine control unit (E-ECU)...734
      SAE error codes MID 140 Instrument control unit (I-ECU)...735
      SAE error codes MID 146 Electronic climate control unit (ECC)...736
      SAE error codes MID 187 Vehicle control unit (V-ECU)...737
      SAE error codes MID 249 Vehicle control unit 2 (V2-ECU)...738
      SAE error codes, translation to error messages, general...739
      SE2203, description and measuring...741
      SE2301, description and measuring...743
      SE2302, description and measuring...745
      SE2303, description and measuring...747
      SE2309, description and measuring...749
      SE2501, description and measuring...751
      SE2502, description and measuring 1...753
      SE2502, description and measuring 2...755
      SE2507, description and measuring...757
      SE2508, description and measuring...759
      SE2601, description and measuring...761
      SE2602, description and measuring...763
      SE2603, description and measuring...765
      SE2606, description and measuring...767
      SE2701, description and measuring...769
      SE2702, description and measuring...771
      SE2703, description and measuring...774
      SE2704, description and measuring...776
      SE4213, description and measuring...778
      SE4307, description and measuring...780
      SE4901, description and measuring...782
      SE4903, description and measuring...784
      SE5205, description and measuring...786
      SE5218, description and measuring...788
      SE5503, description and measuring 1...790
      SE5503, description and measuring 2...792
      SE6401, description and measuring...794
      SE6403, description and measuring...797
      SE6407, description and measuring...799
      SE6601, description and measuring 1...801
      SE6601, description and measuring 2...803
      SE8503, description and measuring...806
      SE8702, description and measuring...808
      SE8706, description and measuring...810
      SE8708, description and measuring...812
      SE8709, description and measuring...814
      SE9101SE9102, description and measuring...816
      SW3801, description and measuring...819
      SW4205SW4206, description and measuring 1...821
      SW4205SW4206, description and measuring...824
      SW4208, description and measuring...827
      SW4209, description and measuring...829
      SW4211, description and measuring...830
      SW4212, description and measuring...831
      SW4217, description and measuring...833
      SW4220, description and measuring...835
      SW4221, description and measuring...836
      SW4222, description and measuring...838
      SW5501, description and measuring...839
      SW8701, description and measuring...841
      SW9143, description and measuring...843
      SW9148, description and measuring...844
      Special tools for troubleshooting...846
      Tech Tool, operations...847
      Troubleshooting strategy...848
      Troubleshooting tools...849
      VCADS Pro service tool...850
      VCADS Pro, Error codes...853
  (31)  BATTERY...855
    (310) General, common info about 311 - 313...856
      Batteries, replacing...857
      Battery condition, check 1...859
      Battery condition, check 2...861
      Battery, charging...863
      Battery, description...864
      Battery, specifications...865
      Battery, weight...866
      Key feed...867
      System voltage...868
  (32) ALTERNATOR, CHARGE REGULATOR...869
    (320) General, common info about 321 - 322...870
      Alternator 80 A, description...871
      Alternator 80 A, specification...872
  (33) STARTING SYSTEM...873
    (331) Starter motor inclusive solenoid...874
      Booting sequence...875
      Starter motor, specifications...876
    (333) Electric air pre-heater, excluding element...877
      Preheating, specifications...878
  (35) LIGHTING...879
    (350) General, common info about 351 - 356...880
      Lighting, description...881
      Lighting, specifications...883
  (36) OTHER ELECTRICAL EQUIPMENT...884
    (360) Reduced computer communication...885
      Cab and air conditioning...886
      Intermittent wiper and washer...887
      Interruption in computer communication...889
      Limp Home...890
      Reduced computer communication...891
      Theft protection...893
    (364) Switch, connector...894
      Connectors, overview...895
    (366) Automatic control-blocking function, lacking a funktion group...899
      V-ECU, MID 187, changing non-programmed ECU...900
      V-ECU, MID 187, changing pre-programmed ECU...902
  (37) CABLE, FUSE, RELAY...904
    (370) General, common info about 371 - 379...905
      Cable and component designations...909
      Cable and component marking explanations 1...910
      Cable and component marking explanations 2...911
      Chassis connection...912
      Component list Alternator, batteries, capacitors, electronic units, voltage outlet...913
      Component list Diodes...917
      Component list Fuses...920
      Component list Heating coils, instruments, service socket...926
      Component list Lights...928
      Component list Motors, resistors, monitoring system...930
      Component list PWM valves...933
      Component list Relays...934
      Component list Sensors...936
      Component list Signals, shift solenoids...939
      Component list Solenoid valves...941
      Component list Switches...943
      E-ECU, I-O list...947
      ECC, I-O list...950
      Electrical symbols and designations...952
      I-ECU, I-O list...956
      Table of contents, wiring diagrams...959
      V-ECU, I-O list...961
      V2-ECU, I-O list...965
      Wiring diagram 201...969
      Wiring diagram 202...971
      Wiring diagram 203...973
      Wiring diagram 204...975
      Wiring diagram 205...977
      Wiring diagram 206...979
      Wiring diagram 301-1...981
      Wiring diagram 301-2...984
      Wiring diagram 302-1...986
      Wiring diagram 302-2...989
      Wiring diagram 302-3...992
      Wiring diagram 303...995
      Wiring diagram 304...997
      Wiring diagram 305...1000
      Wiring diagram 306...1003
      Wiring diagram 308...1006
      Wiring diagram 309...1008
      Wiring diagram 310...1010
      Wiring diagram 312...1013
      Wiring diagram 313...1016
      Wiring diagram 314-1...1019
      Wiring diagram 314-2...1021
      Wiring diagram 315-1...1023
      Wiring diagram 315-2...1026
      Wiring diagram 315-3...1029
      Wiring diagram 316...1032
      Wiring diagram 317...1034
      Wiring diagram 319...1038
      Wiring diagram 402-1...1041
      Wiring diagram 402-2...1043
      Wiring diagram 403-1...1046
      Wiring diagram 403-2...1048
      Wiring diagram 403-3...1050
      Wiring diagram 404-1...1052
      Wiring diagram 404-2...1054
      Wiring diagram 407...1056
      Wiring diagram 408-1...1058
      Wiring diagram 408-2...1060
      Wiring diagram 501-1...1062
      Wiring diagram 501-2...1064
      Wiring diagram 601-1...1067
      Wiring diagram 601-2...1069
      Wiring diagram 602-1...1071
      Wiring diagram 602-2...1073
      Wiring diagram 604...1075
      Wiring diagram 801...1077
      Wiring diagram 802...1080
      Wiring diagram 804-1...1082
      Wiring diagram 804-2...1085
      Wiring diagram 805-1...1088
      Wiring diagram 805-2...1090
      Wiring diagram 806-1...1092
      Wiring diagram 806-2...1094
      Wiring diagram 807...1096
      Wiring diagram 901-1...1098
      Wiring diagram 901-2...1100
      Wiring diagram 902-1...1102
      Wiring diagram 902-2...1104
      Wiring diagram 903...1107
      Wiring diagram 904-1...1110
      Wiring diagram 904-2...1112
      Wiring diagram 904-3...1115
      Wiring diagram 905-1...1117
      Wiring diagram 905-2...1119
      Wiring diagram 912-1...1121
      Wiring diagram 912-2...1123
      Wiring diagram 913...1126
      Wiring diagram 915...1128
    (371) Cable, battery disconnector...1130
      Battery disconnector switch, description...1131
  (38) INSTRUMENT, SENSOR, WARNING AND INFORMATION SYSTEM...1132
    (380) General, common info about 383 - 387...1133
      Instrument panels...1134
      Middle instrument panel with warning lights...1135
    (386) Sender, monitoring system...1136
      Fuel consumption...1137
      Machine hours...1139
      Travelling speed...1140
      Washer fluid level...1141
    (387) Warning-information unit, display unit...1142
      Alarm, description...1143
      Central warning...1144
      Information display, axles  brakes 1...1145
      Information display, axles  brakes 2...1146
      Information display, check...1148
      Information display, electrical system 1...1149
      Information display, electrical system 2...1150
      Information display, engine...1151
      Information display, general...1153
      Information display, hydraulics...1156
      Information display, operating display...1157
      Information display, service 1...1158
      Information display, service 2...1160
      Information display, service mode 1...1162
      Information display, service mode 2...1165
      Information display, settings...1168
      Information display, start lockout...1169
      Information display, transmission...1170
      Information display, vehicle info...1171
      Information display, vehicle messages...1173
  (39) MISCELLANEOUS...1174
    (398) Telematics systems...1175
      CareTrack W-ECU, description...1176
(4) POWER TRANSMISSION...1178
  (40) GENERAL...1179
    (400) General, common info about 410 - 436...1180
      Error codes when calibrating...1181
      Front axle, capacity 1...1182
      Front axle, capacity 2...1183
  (42) TRANSMISSION, HYDRAULIC CONTROL...1184
    (421) Transmission, hydraulic control...1185
      Gear selector valve, replacing...1186
      Hydraulic diagram transmission...1189
      Hydraulic transmission, description...1191
      Hydraulic transmission, specifications...1197
      Hydraulic transmission, tightening torques 1...1199
      Hydraulic transmission, tightening torques 2...1200
      Hydraulic transmission, volume...1201
      Transmission oil pressure, checking...1202
      Transmission, calibration...1204
      Transmission, functional check...1205
      Transmission, installing...1206
      Transmission, removing (upwards)...1211
  (45) PROPELLER SHAFT...1217
    (451) Propeller shaft, complete...1218
      Propeller shaft, tightening torque...1219
  (46) FRONT AXLE, REAR AXLE...1220
    (460) General, common info about 461 - 468...1221
      Drive axles, description...1222
      Front and rear axles, specifications...1226
      Front axle, capacity 1...1227
      Front axle, capacity 2...1228
      Front axle, tightening torque 1...1229
      Front axle, tightening torque 2...1230
    (461) Front axle...1231
      Axle, installing...1232
      Axle, removing...1234
      Hub reduction gear, reconditioning one side...1237
      Hub reduction, installing...1239
      Hub reduction, removing...1242
      Hub, replacing seal...1243
    (463) Rear axle 1...1258
      Automatic differential brake, Limited Slip, description...1259
      Axle, installing...1261
      Axle, removing...1265
      Hub reduction, installing 1...1268
      Hub reduction, installing 2...1271
      Hub reduction, removing 1...1274
      Hub reduction, removing 2...1275
    (468) Differential lock, with control...1276
      Differential lock, adjusting...1277
      Differential lock, description...1280
      Differential lock, function check...1282
(5) BRAKE...1283
  (50) GENERAL...1284
    (500)Comprehensive info about brakes...1285
      Brake system, component location 1...1286
      Brake system, component location 2...1288
      Braking system, description...1290
  (51) WHEEL BRAKE...1295
    (510) General, common info about 511 - 519...1296
      Brake discs, measuring wear 1...1297
      Brake discs, measuring wear 2...1299
      Wheel brake, specification 1...1301
      Wheel brake, specification 2...1302
    (516) Front wheel brake (wet brake)...1303
      Brake disc, replacing 1...1304
      Brake disc, replacing 2...1307
      Brake piston, replacing seals 1...1311
      Brake piston, replacing seals 2...1313
      Front wheel brakes, tightening torques...1317
    (517) Rear wheel brake, axle 1, wet brake...1318
      Brake disc, replacing 1...1319
      Brake disc, replacing 2...1322
      Brake piston, replacing seals 1...1327
      Brake piston, replacing seals 2...1329
  (52) HYDRAULIC BRAKE SYSTEM...1333
    (520) General, common info about 520 - 522...1334
      Brake system, bleeding...1335
      Brake system, check and adjusting pressure in circuit...1336
      Brake system, checking function, hydraulic...1339
      Brake system, specifications...1343
    (525) Brake valve...1344
      Brake pedal, adjusting angle...1345
      Brake valve, tightening torques...1346
      Foot brake valve removed, reconditioning...1347
      Foot brake valve, description...1349
      Foot brake valve, installation...1350
      Foot brake valve, removal...1353
    (527) Brake accumulator, hydraulic pump...1356
      Accumulator removed, checking charging pressure...1357
      Accumulator, check...1358
      Brake accumulator, description...1360
      Brake accumulator, specifications...1361
  (55) PARKING BRAKE...1362
    (550) General, common info about 551 - 554...1363
      Parking brake, adjusting 1...1364
      Parking brake, adjusting 2...1366
      Parking brake, component location...1368
      Parking brake, description...1369
      Parking brake, function checking 1...1373
      Parking brake, function checking 2...1374
      Parking brake, replacing brake pads...1375
      Parking brake, specifications 1...1378
      Parking brake, specifications 2...1379
(6) STEERING...1380
  (60) GENERAL...1381
    (600) Comprehensive info, steering...1382
      Steering system, component location...1383
      Steering system, description...1384
      V2-ECU, MID 249, changing non-programmed ECU...1387
      V2-ECU, MID 249, changing pre-programmed ECU...1388
  (64) STEERING...1390
    (645) Hydraulic equipment...1391
      Accumulator, discarding...1392
      Left steering cylinder, installation 1...1393
      Left steering cylinder, installation 2...1397
      Left steering cylinder, removal 1...1401
      Left steering cylinder, removal 2...1404
      Right steering cylinder, installation...1407
      Right steering cylinder, removal...1411
      Steering cylinder removed, reconditioning excl replacing bearings...1414
      Steering cylinder, description...1416
      Steering cylinder, tightening torque...1417
      Steering system, checking and adjusting working pressure...1418
      Steering valve, description...1421
      Steering valve, replacing...1423
      Steering, specifications...1426
      Valve block, description...1427
    (647) Supplementary steering...1428
      Pressure monitor, description...1429
      Secondary steering pump, checking and adjusting working pressure...1430
      Secondary steering pump, description...1432
      Secondary steering pump, specifications...1433
      Secondary steering, component location...1434
      Secondary steering, description...1435
  (66) LEVER STEERING...1438
    (660) General...1439
      Comfort Drive Control (CDC), component location...1440
      Comfort Drive Control (CDC), control valve, removal...1442
      Comfort Drive Control (CDC), description...1444
      Comfort Drive Control, servo pressure, checking...1447
      Comfort drive control (CDC), angle sensor, changing...1449
      Comfort drive control (CDC), control valve, installation...1452
      Comfort drive control (CDC), solenoid valve, changing...1454
      Control valve, lever steering (CDC), specifications...1456
      Lever steering (CDC), functional check...1457
      Lever steering (CDC), specifications...1458
(7) FRAME, SPRINGS, DAMPING, AXLE SUSPENSION, WHEELTRACK UNIT...1459
  (70) GENERAL...1460
    (700) Comprehensive info about frame and track unit-wheels...1461
      Frame, description...1462
  (71) FRAME...1464
    (710) General, common info about 711 - 718...1465
      Frame, specifications...1466
      Frame, tightening torque...1467
  (74) FRAME LINK...1468
    (740) General, frame link complete...1469
      Frame joint, description...1470
      Frame joint, tightening torques...1472
    (741) Bearings...1473
      Frame joint, replacing bearings...1474
  (75) AXLE SUSPENSION...1483
    (755) Pivot suspension...1484
      Axle suspension, replacing bushes and seals...1485
  (77) WHEELS, TRACKS, TYRE, HUB, DRUM...1488
    (771) Wheel...1489
      Front wheel, installation...1490
      Front wheel, removal 1...1492
      Front wheel, removal 2...1494
      Rear wheel, installing...1496
      Rear wheel, removing...1498
      Wheel, tightening torque...1500
      Wheels, specifications...1501
(8) MACHINERY HOUSE, CAB, EXTERIOR TRIM PARTS ANYWHERE...1502
  (81) CAB, NAKED, CANOPY...1503
    (810) General...1504
      Cab, installing 1...1505
      Cab, installing 2...1512
      Cab, removing 1...1519
      Cab, removing 2...1527
      Cab, tightening torque...1535
      Cabin, tightening torques...1536
    (818) Cab mounting...1537
      Viscous cab suspension, changing one unit...1538
      Viscous cab suspension, description...1542
  (82) ENGINE HOOD, MUDGUARD, FOOT STEP...1544
    (821) Engine hood with assembly parts...1545
      Engine hood, installing...1546
      Engine hood, removing...1551
  (83) DOORS, HATCH, COVER PLATE, (all)...1557
    (834) Lock, handle...1558
      Door lock cylinder, replacing...1559
      Door lock, changing...1564
  (84) TRIM PART, OUTSIDE, GLASS, SEALING MOULDING...1565
    (843) Glass, sealing moulding...1566
      Side window, replacing...1567
      Windows, general...1576
      Windscreen, replacing...1577
  (85) CAB INTERIOR-UPHOLSTERY...1585
    (852) Driver's seat, complete, instructor's seat...1586
      Operator's seat, securing...1587
  (87) AIR CONDITTIONING UNIT...1589
    (870) General, common info about 872 - 877...1590
      Air conditioning, description...1591
      Climate unit, installing...1595
      Climate unit, removing...1601
      ECC, MID 146, changing non-programmed ECU...1608
      ECC, MID 146, changing pre-programmed ECU...1609
      Pause heater, description 1...1610
      Pause heater, description 2...1611
      Troubleshooting, air conditioning unit (AC)...1612
    (872) Air distribution incl. air intake with filter...1615
      Air distribution, specifications...1616
    (873) Heating unit...1617
      Air mix door actuator, replacing...1618
      ECC control unit, replacing 1...1623
      ECC control unit, replacing 2...1625
      Fan motor, replacing...1629
      Heat control valve, replacing...1631
      Heater core, replacing 1...1632
      Heater core, replacing 2...1634
    (874) Cooling unit...1636
      Air conditioning, refrigerant, weight...1637
      Air conditioning, specifications 1...1638
      Air conditioning, specifications 2...1640
      Compressor, replacing incl draining and filling...1641
      Condenser, replacing incl draining and filling...1644
      Evaporator, replacing incl draining and filling 1...1647
      Evaporator, replacing incl draining and filling 2...1653
      Expansion valve, replacing incl draining and filling...1656
      Receiver, replacing incl draining and filling 1...1659
      Receiver, replacing incl draining and filling 2...1661
      Temperature sensor cooling system, replacing 1...1663
      Temperature sensor cooling system, replacing 2...1666
(9) HYDRAULIC SYSTEM, DIGGING-HANDLING-GRANDING EQUIPM., MISC. EQUIP...1672
  (90) GENERAL...1673
    (900) General...1674
      Accumulator, discarding...1675
      Hydraulic system, bleeding...1676
      Hydraulic system, component location...1678
      Hydraulic system, description 1...1679
      Hydraulic system, description 2...1683
      Hydraulic system, volume...1687
      Safety when working on hydraulic systems...1688
  (91) WORKING HYDRAULICS, SERVO HYDRAULICS...1690
    (910) General, common info about 911 -917...1691
      Working hydraulic system, component location...1692
      Working hydraulic system, description 1...1694
      Working hydraulic system, description 2...1697
      Working hydraulic system, description...1700
    (911) Tank, line, oil cooling, filter, breather, filling pump...1703
      Hydraulic connections, tightening torques...1704
      Hydraulic oil tank, description...1706
      Hydraulic oil tank, vacuum-pumping....1708
    (912) Working hydraulics...1710
      Back-up valve, checking and adjusting...1711
      Back-up valve, replacing...1713
      Central valve, description...1715
      Central valve, installation...1717
      Central valve, removal...1719
      Control valve, description...1721
      Control valve, installation...1729
      Control valve, removal...1732
      Control valve, specifications...1736
      Floating position, description...1737
      Shock valve lift function, checking...1739
      Shock valve, tilt function, checking...1741
      Tilt, functional check...1744
    (913) Pump, working hydraulics...1745
      Function times, specifications...1746
      Hydraulic pump (P2), specifications...1747
      Hydraulic pump P2, installation...1748
      Hydraulic pump P2, removal...1750
      Hydraulic pump P3, installation...1752
      Hydraulic pump P3, removal...1754
      Hydraulic pump flow regulation, description...1756
      Hydraulic pump, checking and adjusting max working pressure...1759
      Hydraulic pump, checking and adjusting standby pressure...1761
      Hydraulic pump, checking and adjusting....1763
      Hydraulic pumps, description...1766
    (914) Servo hydraulic system...1767
      Accumulator removed, checking...1768
      Accumulator, checking (pressure back-up for servo circuit)...1769
      Accumulator, discarding...1770
      Servo accumulator, installation...1771
      Servo accumulator, removal...1772
      Servo pressure, checking and adjusting...1773
      Servo pressure, checking at the spool in control valve...1776
      Servo system, component position...1779
      Servo system, description...1781
      Servo system, specifications...1784
      Servo valve, adjusting control...1785
      Servo valve, description...1788
      Servo valve, installation...1789
      Servo valve, removal...1792
    (916) Other hydraulic equipment...1795
      3rd, or 3rd4th hydraulic function, description...1796
      3rd4th hydraulic function, Control valve, removal...1800
      3rd4th hydraulic function, Control valve, replacing valve section...1802
      3rd4th hydraulic function, checking and adjusting pressure...1804
      3rd4th hydraulic function, specifications...1807
      3rd4th hydraulic function, tightening torques...1808
      3rd4th hydraulic function, valve, description...1809
      Accumulator, boom suspension system, discarding...1812
      Boom Suspension System, component description...1814
      Boom Suspension System, description...1817
      Boom Suspension System, specifications...1822
      Boom Suspension System, tightening torques...1823
      Boom suspension accumulator, check and adjusting...1824
      Boom suspension accumulator, reconditioning...1827
      Boom suspension system, hydraulic oil....1829
      Boom suspension system, left accumulator, installation...1831
      Boom suspension system, left accumulator, removal...1833
      Boom suspension system, pressure reduction....1835
      Boom suspension system, test drive with load...1837
      flow doc...1838
  (92) MECHANICAL EQUIPMENT-ATTACHMENT...1841
    (924) Attachment bracket, mechanical and hydraulic Quickfit...1842
      Attachment locking hydraulic cylinder....1843
      Attachment locking, functional check...1846
      Hydraulic attachment bracket, description...1847
  (94) UNIT, LOAD HANDLING...1851
    (945) Lifting frame work with mounting and link arm system...1852
      Lift cylinder, repacking in machine...1853
      Lift cylinder, tightening torques...1860
      Tilt cylinder, repacking in machine...1861
      Tilt cylinder, tightening torques...1866
  (99) MISCELLANEOUS...1867
    (990) General, common info about 992 - 996...1868
      Explanations to hydraulic diagram...1869
      Hydraulic diagram, complete 1...1873
      Hydraulic diagram, complete 2...1876
      Hydraulic diagram, complete...1879
    (992) Fire protection, anti theft systems, anti vandalism system...1882
      Fire suppression system, actions after activation...1883
      Fire suppression system, actions after manual activation...1896
      Fire suppression system, component description...1904
      Fire suppression system, component location...1910
      Fire suppression system, functional description...1912
      Fire suppression system, specification...1916
    (993) Automatic lubricating system...1917
      Automatic lubrication pump unit, reconditioning...1918
      Automatic lubrication system, specifications...1938
      Bleeding air...1939
      Central lubrication system, description 1...1943
      Central lubrication system, description 2...1945
      Change of lubrication interval...1949
      Diagnostic tools, description...1950
      Dosage valves, description...1951
      Filling lubricant...1954
      Parameter settings...1955
      Pressure monitor, description...1956
      Pump unit, description...1957
      Recommended lubricants...1959
      Shift valve, checking...1960
      Shift valve, description...1964
      Software, parameter settings and read-outs...1965
      System test...1971
      TP-Linkage's bearing points...1973
      Update of automatic lubrication system...1974