Complete workshop & service manual with electrical wiring diagrams for Sterling 360 Trucks (Models COE30, COE40, COE45, COE50). It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Sterling 360 (Models COE30, COE40, COE45, COE50) service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

“STI-475-09 (08_08P).pdf”
Sterling 360 Workshop Manual (2009 Model Year)
Models: COE 30, COE 45, COE 50
STI-475-09 (08/08P); 2,525 pages

GROUP INDEX
GENERAL ..............................................00
MAINTENANCE SCHEDULE .................01
ENGINE...................................................11
LUBRICATION........................................12
FUEL AND ENGINE CONTROL.............13A
COMMON RAIL SYSTEM.....................13EA
AUTO CRUISE AND VEHICLE SPEED LIMITATION SYSTEM.............13EB
ECU REWRITE AND
PROGRAMMING................................13ECU
COOLING................................................14
INTAKE AND EXHAUST ........................15
EMISSION CONTROL ............................17
AUTOMATIC TRANSMISSION...............23
PROPELLER SHAFT .............................25
FRONT AXLE .........................................26
REAR AXLE............................................27
WHEEL AND TIRE .................................31
FRONT SUSPENSION ...........................33
REAR SUSPENSION..............................34
BRAKE....................................................35A
ANTI-LOCK BRAKE SYSTEM (ABS) ....35E
PARKING BRAKE ..................................36
STEERING ..............................................37
BUMPER AND FRAME ..........................41
CAB.........................................................42
DOOR......................................................43
EXTERIOR ..............................................51
INTERIOR ...............................................52
ELECTRICAL..........................................54
HEATER, AIR CONDITIONER,
AND VENTILATION................................55
…

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“STI-475-08 (11_07P).pdf”
Sterling 360 Workshop Manual (2008 Model Year)
Models: COE 30, COE 45, COE 50
STI-475-08 (11/07P); 2,515 pages

GROUP INDEX
GENERAL ..............................................00
MAINTENANCE SCHEDULE .................01
ENGINE...................................................11
LUBRICATION........................................12
FUEL AND ENGINE CONTROL.............13A
COMMON RAIL SYSTEM.....................13EA
AUTO CRUISE AND VEHICLE SPEED LIMITATION SYSTEM.............13EB
ECU REWRITE AND PROGRAMMING................................13ECU
COOLING................................................14
INTAKE AND EXHAUST ........................15
EMISSION CONTROL ............................17
AUTOMATIC TRANSMISSION...............23
PROPELLER SHAFT .............................25
FRONT AXLE .........................................26
REAR AXLE............................................27
WHEEL AND TIRE .................................31
FRONT SUSPENSION ...........................33
REAR SUSPENSION..............................34
BRAKE....................................................35A
ANTI-LOCK BRAKE SYSTEM (ABS) ....35E
PARKING BRAKE ..................................36
STEERING ..............................................37
BUMPER AND FRAME ..........................41
CAB.........................................................42
DOOR......................................................43
EXTERIOR ..............................................51
INTERIOR ...............................................52
ELECTRICAL..........................................54
HEATER, AIR CONDITIONER,
AND VENTILATION................................55
…

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“STI-475 (3_06P).pdf”
Sterling 360 Workshop Manual (2007 Model Year)
Models: COE 40, COE 45, COE 50
STI-475 (3/06P); 1,285 pages

GROUP INDEX
GENERAL ..............................................00
MAINTENANCE SCHEDULE .................01
ENGINE...................................................11
LUBRICATION........................................12
FUEL AND ENGINE CONTROL.............13A
ELECTRONICALLY CONTROLLED FUEL SYSTEM .......................................13E
COOLING................................................14
INTAKE AND EXHAUST ........................15
EMISSION CONTROL ............................17
CLUTCH..................................................21
MANUAL TRANSMISSION ....................22
AUTOMATIC TRANSMISSION...............23
PROPELLER SHAFT .............................25
FRONT AXLE .........................................26
REAR AXLE............................................27
WHEEL AND TIRE .................................31
FRONT SUSPENSION ...........................33
REAR SUSPENSION..............................34
BRAKE....................................................35A
ANTI-LOCK BRAKE SYSTEM (ABS) ....35E
PARKING BRAKE ..................................36
STEERING ..............................................37
BUMPER AND FRAME ..........................41
CAB.........................................................42
DOOR......................................................43
EXTERIOR ..............................................51
INTERIOR ...............................................52
ELECTRICAL..........................................54
HEATER, AIR CONDITIONER, AND VENTILATION................................55
…

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“Driver's and Maintenance Manual ('07).pdf”
“Driver's and Maintenance Manual ('08).pdf”
“Driver's and Maintenance Manual ('09).pdf”

EXCERPT:
PISTONS, CONNECTING ROD AND CYLINDER LINERS
[Installation]
• Apply engine oil to the outside surface of the connecting rod bushing and the bushing fitting surface of the connecting rod.
• Fit collar B, the bushing, and collar A over the puller in the illustrated directions and lock this arrangement together with the nut.
• Align the oil holes in the connecting rod bushing and the connecting rod. Then, use a press to slowly apply a pressure of approximately 49 kN {11020 lbs, 5000 kgf} to the puller until the bushing is forced into place.
• After press-fitting the connecting rod bushing, measure the clearance between the piston pin and connecting rod bushing.
• If the measurement is less than the standard clearance range, ream the bushing.
Inspection: Connecting rod bend and twist
• Mount the connecting rod on the connecting rod aligner. Also mount the connecting rod bearings, piston pin, and connecting rod cap to create the same conditions as are expected when the connecting rod is mounted on a crankshaft. Tighten the bolts of the connecting rod bearing cap to a torque of 30 N·m {22 lbf·ft, 3.1 kgf·m}.
• Measure the extent of bend and twist in the connecting rod.
• If either measurement exceeds the specified limit, replace the connecting rod.
…