Complete workshop & service manual with electrical wiring diagrams for Volvo VN/VHD Trucks 1996-2006. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

Volvo VN/VHD Trucks 1996-2006 service repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MAKE: Volvo
MODEL: VN, VHD
YEAR: 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006
FORMAT: PDF (599 pages)

1996-2002 Volvo Trucks VN, VHD Version1

VNL 300/ VNM 200/ VN 430/ VN 630/ VN660/ VN670/ VN 730/ VN770/ VN 780/ VN/ VHD/ VHD430

Model From
Build
Date ABS/TCS Build 2.98
VN 2.98 Bendix Anti-Lock Brake Systems (ABS)
VN 2.98 Bendix ABS with TCS (4x2)
VN 2.98 Bendix ABS with TCS (6x4)
VN 2.98 WABCO Anti-Lock Brake Systems (ABS)
VN 2.98 WABCO ABS with TCS (4x2)
VN 2.98 WABCO ABS with TCS (6x4)
Model From
Build
Date Chassis Build 2.98
VN 2.98 Air Dryer Bendix/WABCO
VN 2.98 Air Dryer CR/Midland
VN 11.98 Air Dryer
VN 2.98 Fuel Filter Heater
VN 2.98 Horns
VN 2.98 Trailer Cable and Receptacle Fixed Non-Sleeper
VN 2.98 Trailer Cable and Receptacle Fixed Sleeper
VN 2.98 Trailer Cable and Receptacle Detachable Non-Sleeper
VN 2.98 Trailer Cable and Receptacle Detachable Sleeper
Model From
Build
Date Engine Build 2.99
VN 2.98 Detroit Diesel Self-Start & Optimized Idle
VN 2.98 Engine ECU Interface Quick Reference
VN 2.98 Engine Brake/CC/PTO Caterpillar3406E
VN 2.98 Engine Brake/CC/PTO Kumin$ M11 Plus
VN 2.98 Engine Brake/CC/PTO Kumin$ N14 Plus
VN 2.98 Engine Brake/CC/PTO Detroit Series 60 11.1/12.7
VN 2.98 Engine Brake/CC Volvo D12B
VN 2.98 Exhaust Brake Volvo D12B
VN 2.98 Exhaust Brake Volvo D7C
VN 9.98 Engine Brake/CC Kumin$ ISM
VN 9.98 Engine Brake/CC Kumin$ ISX
VN 2.98 Engine ECU Caterpillar3406E
VN 2.98 Engine ECU, Kumin$ M11/N14 Plus
VN 2.98 Engine ECU, Detroit Series 60 11.1/12.7
VN 2.98 Engine ECU, Volvo D12B
VN 8.98 Engine ECU Volvo D7C
VN 9.98 Engine ECU, Kumin$ ISM
VN 9.98 Engine ECU, Kumin$ ISX
VN 2.98 Fan Controls Caterpillar3406E
VN 2.98 Fan Controls Kumin$ M11/N14 Plus
VN 2.98 Fan Controls Kumin$ ISM/ISX
VN 2.98 Fan Controls Detroit Series 60 11.1/12.7
VN 8.98 Fan Controls Detroit Series 60 11.1/12.7 with Optimized Idle
VN 2.98 Fan Controls Volvo D12B
VN 8.98 Pre-Heater Volvo D7C
VN 2.98 Pre-heater Volvo D12B
VN 2.98 Power Take Off Volvo D12B
Model From
Build
Date Starting & Charging Build 2.98
VN 3.98 Ether Start
VN 2.98 Starting & Charging
VN 3.98 Starting & Charging
Model From
Build
Date Transmission Build 2.98
VN 2.98 Eaton Top 2 Transmission with Detroit Diesel
VN 10.98 Fuller Autoshift

Model From
Build
Date Cab Interior Build .98
VN 3.98 Battery LifeGuard
VN660 1.99 Bunk Cigar Lighter, Power Supply Socket
VN420 2.98 Bunk Cigar Lighter, Power Supply Socket
VN610 2.98 Bunk Cigar Lighter, Power Supply Socket
VN610 7.98 Bunk Cigar Lighter, Power Supply Socket
VN770 2.98 Bunk Cigar Lighter, Power Supply Socket
VN770 9.98 Bunk Cigar Lighter, Power Supply Socket
VN660 1.99 Bunk Functions
VN610 2.98 Bunk Functions, Clock and Baggage Compartment Lamps
VN770 2.98 Bunk Functions, Clock and Baggage Compartment Lamps
VN770 9.98 Bunk Functions, Clock and Baggage Compartment Lamps
VN420 2.98 Bunk A/C Fan, Manual Temperature Control
VN 2.98 Bunk A/C Fan, Automatic Temperature Control
VN 7.98 Bunk A/C Fan, Automatic Temperature Control
VN 2.98 CB Radio Power
VN 2.98 Central Door Locks
VN 2.98 Cigar Lighter Dash
VN 9.98 Engine ECU, Kumin$ ISM
VN 2.98 In Dash Radio 4 Speakers
VN 2.98 In Dash Radio 4 Speakers - Detroit Optimized Idle
VN 2.98 In Dash Radio 6 Speakers
VN 8.98 In Dash Radio 6 Speakers - Detroit Optimized Idle
VN 2.98 In Dash Radio CD Amplified Speakers
VN 8.98 In Dash Radio CD AmplifiedSpeakers - Detroit Optimized Idle
VN 2.98 Instrumentation CTR RH - Detroit D60 11.1/12.7 Non-Optimized Idle
VN 2.98 Instrumentation CTR RH - Detroit D60 11.1/12.7 Optimized Idle
VN 2.98 Instrumentation CTR RH - Volvo D7C/12B, Cat 3406E, Kumin$ N11/N14
VN 2.98 Instrumentation LH - Detroit D60 11.2/127
VN 2.98 Instrumentation LH - Cat 3406E
VN 2.98 Instrumentation LH - Volvo D7C/D12B
VN 2.98 Mirror, Heated Side
VN 2.98 Mirror, Motorized Side
VN 2.98 Power Seat
VN 2.98 Power Window Driver Side
VN 2.98 Power Window Passenger Side
VN 2.98 Pro Driver Display
VN 2.98 QualComm
VN 2.98 QualComm with MCT
VN 2.98 Road Relay
VN770 2.98 Sink and Pump
VN770 9.98 Sink and Pump
VN 2.98 Supplemental Restraint System (Air Bag)
VN 2.98 Vehicle ECU, Volvo Engine
VN 2.98 Windshield Wipers

Model From
Build
Date Lighting Build 2.98
VN 2.98 Back of Cab Lamps Dual High
VN 2.98 Back of Cab Lamps Dual Low
VN 2.98 Back of Cab Lamps Single High
VN 2.98 Back of Cab Lamps Single Low
VN 9.98 Back of Cab Lamps
VN 2.98 Backup Lamps with Alarm
VN 3.98 Dash Illumination Control
VN 2.98 Fog and Driving Lamps
VN 3.98 Hazard and Turn Signals
VN 2.98 Headlight2
VN 2.98 Headlight Interrupt Switch
VN 2.98 Interior Cab Lamps (Front)
VN 2.98 Interior Fluorescent Lamps
VN 9.98 Interior Fluorescent Lamps
VN 2.98 Marker and Overhead Lamps with Sun Visor
VN 2.98 Marker and Overhead Lamps without Sun Visor
VN 2.98 Stop Lamps Caterpillar 3406E, Kumin$ M11/N14, Detroit 60 11.1/12.7
VN 2.98 Stop Lamps Volvo D12B/D7C
VN 2.98 Stop Lamps Kumin$ ISM/ISX

Model From
Build
Date ABS/TCS Build 5.99
VN 5.99 Bendix Anti-Lock Brake Systems (ABS)
VN 5.99 WABCO Anti-Lock Brake Systems (ABS)
Model From
Build
Date Chassis Build 5.99
VN 5.99 Air Dryer
VN 5.99 Fuel Filter Heater
VN 5.99 Horns
VN 5.99 Trailer Cable and Receptacle
Model From
Build
Date Data Link Build 5.99
VN 5.99 J1587 Data Link / Diagnostic Connector
Model From
Build
Date Engine Build 5.99
VN 2.98 Engine Brake/CC Volvo D12B
VN 5.99 Engine ECU, Kumin$ N14 Plus
VN 2.98 Engine ECU, Detroit Series 60 11.1/12.7
VN 5.99 Engine ECU, Volvo D12C
VN 5.99 Engine ECU, Kumin$ ISX
VN 5.99 Engine ECU, Kumin$ ISM
VN 5.99 Pre-heater Volvo D12
VN 5.99 Power Take Off Volvo D12B/D7C
Model From
Build
Date Starting & Charging Build 5.99
VN 5.99 Detroit Diesel Self-Start & Optimized Idle
VN 5.99 Ether Start
VN 5.99 Grounding
VN 5.99 Starting & Charging
Model From
Build
Date Transmission Build 5.99
VN 8.99 Eaton Autoshift II
VN 5.99 Eaton Top Transmission with Detroit Diesel

From
Build
Date Cab Interior Build 5.99
VN 5.99 A/C Heat
VN 5.99 Auxiliary Switches
VN 5.99 Back of Cab Lamps
VN660,770 7.98 Bunk Climate Control, Behr Unit
VN 5.99 Bunk Functions, Clock and Baggage Compartment Lamps
VN 5.99 Central Door Locks
VN610,770 5.99 Cigar Lighter/Power Supply Sockets
VN660 5.99 Cigar Lighter/Power Supply Sockets
VN 5.99 Grounding
VN 8.99 Heated Mirrors
VN 5.99 In-Dash Radio, 4 Speakers
VN 5.99 In-Dash Radio, 6 Speakers
VN770 5.99 In-Dash Radio/CD, Amp and Speakers
VN 5.99 Instrumentation, All Engines (Volvo D12 from 3.99 other engines from 5.99)
VN 5.99 Power Seat
VN 5.99 Power Windows
VN 5.99 Pro-Driver Display
VN 5.99 Qual Comm
VN 5.99 Road Relay
VN 5.99 Smoke Detector
VN 5.99 Sink and Pump, Bunk Fan, Refrigerator
VN 5.99 Supplemental Restraint System (Airbag)
VN 5.99 Vehicle ECU (VECU) Volvo Engines
VN 6.2000 VORAD System
VN 5.99 Windshield Wipers

From
Build
Date Lighting Build 5.99
VN 5.99 Back of Cab Lamps
VN 8.99 Backup Lamps with Alarm
VN 5.99 Dash Illumination Control
VN 5.99 Fog and Driving Lamps
VN 5.98 Hazard and Turn Signals
VN 5.99 Headlight
VN 5.99 Interior Cab Lamps (Front)
VN770 5.99 Interior Cab Lamps (Front and Bunk)
VN770 5.99 Interior Fluorescent Lamps
VN 5.99 Grounding
VN 8.99 Marker Lamps
VN 5.99 Stop Lamps

2002-2006 Volvo Trucks VN, VHD Version2

VNL 300/ VNM 200/ VN 430/ VN 630/ VN660/ VN670/ VN 730/ VN770/ VN 780/ VN/ VHD/ VHD430

Model From
Build
Date ABS/TCS Build 2.98
VN 2.98 Bendix Anti-Lock Brake Systems (ABS)
VN 2.98 Bendix ABS with TCS (4x2)
VN 2.98 Bendix ABS with TCS (6x4)
VN 2.98 WABCO Anti-Lock Brake Systems (ABS)
VN 2.98 WABCO ABS with TCS (4x2)
VN 2.98 WABCO ABS with TCS (6x4)
Model From
Build
Date Chassis Build 2.98
VN 2.98 Air Dryer Bendix/WABCO
VN 2.98 Air Dryer CR/Midland
VN 11.98 Air Dryer
VN 2.98 Fuel Filter Heater
VN 2.98 Horns
VN 2.98 Trailer Cable and Receptacle Fixed Non-Sleeper
VN 2.98 Trailer Cable and Receptacle Fixed Sleeper
VN 2.98 Trailer Cable and Receptacle Detachable Non-Sleeper
VN 2.98 Trailer Cable and Receptacle Detachable Sleeper
Model From
Build
Date Engine Build 2.99
VN 2.98 Detroit Diesel Self-Start & Optimized Idle
VN 2.98 Engine ECU Interface Quick Reference
VN 2.98 Engine Brake/CC/PTO Caterpillar3406E
VN 2.98 Engine Brake/CC/PTO Kumin$ M11 Plus
VN 2.98 Engine Brake/CC/PTO Kumin$ N14 Plus
VN 2.98 Engine Brake/CC/PTO Detroit Series 60 11.1/12.7
VN 2.98 Engine Brake/CC Volvo D12B
VN 2.98 Exhaust Brake Volvo D12B
VN 2.98 Exhaust Brake Volvo D7C
VN 9.98 Engine Brake/CC Kumin$ ISM
VN 9.98 Engine Brake/CC Kumin$ ISX
VN 2.98 Engine ECU Caterpillar3406E
VN 2.98 Engine ECU, Kumin$ M11/N14 Plus
VN 2.98 Engine ECU, Detroit Series 60 11.1/12.7
VN 2.98 Engine ECU, Volvo D12B
VN 8.98 Engine ECU Volvo D7C
VN 9.98 Engine ECU, Kumin$ ISM
VN 9.98 Engine ECU, Kumin$ ISX
VN 2.98 Fan Controls Caterpillar3406E
VN 2.98 Fan Controls Kumin$ M11/N14 Plus
VN 2.98 Fan Controls Kumin$ ISM/ISX
VN 2.98 Fan Controls Detroit Series 60 11.1/12.7
VN 8.98 Fan Controls Detroit Series 60 11.1/12.7 with Optimized Idle
VN 2.98 Fan Controls Volvo D12B
VN 8.98 Pre-Heater Volvo D7C
VN 2.98 Pre-heater Volvo D12B
VN 2.98 Power Take Off Volvo D12B
Model From
Build
Date Starting & Charging Build 2.98
VN 3.98 Ether Start
VN 2.98 Starting & Charging
VN 3.98 Starting & Charging
Model From
Build
Date Transmission Build 2.98
VN 2.98 Eaton Top 2 Transmission with Detroit Diesel
VN 10.98 Fuller Autoshift

Model From
Build
Date Cab Interior Build .98
VN 3.98 Battery LifeGuard
VN660 1.99 Bunk Cigar Lighter, Power Supply Socket
VN420 2.98 Bunk Cigar Lighter, Power Supply Socket
VN610 2.98 Bunk Cigar Lighter, Power Supply Socket
VN610 7.98 Bunk Cigar Lighter, Power Supply Socket
VN770 2.98 Bunk Cigar Lighter, Power Supply Socket
VN770 9.98 Bunk Cigar Lighter, Power Supply Socket
VN660 1.99 Bunk Functions
VN610 2.98 Bunk Functions, Clock and Baggage Compartment Lamps
VN770 2.98 Bunk Functions, Clock and Baggage Compartment Lamps
VN770 9.98 Bunk Functions, Clock and Baggage Compartment Lamps
VN420 2.98 Bunk A/C Fan, Manual Temperature Control
VN 2.98 Bunk A/C Fan, Automatic Temperature Control
VN 7.98 Bunk A/C Fan, Automatic Temperature Control
VN 2.98 CB Radio Power
VN 2.98 Central Door Locks
VN 2.98 Cigar Lighter Dash
VN 9.98 Engine ECU, Kumin$ ISM
VN 2.98 In Dash Radio 4 Speakers
VN 2.98 In Dash Radio 4 Speakers - Detroit Optimized Idle
VN 2.98 In Dash Radio 6 Speakers
VN 8.98 In Dash Radio 6 Speakers - Detroit Optimized Idle
VN 2.98 In Dash Radio CD Amplified Speakers
VN 8.98 In Dash Radio CD AmplifiedSpeakers - Detroit Optimized Idle
VN 2.98 Instrumentation CTR RH - Detroit D60 11.1/12.7 Non-Optimized Idle
VN 2.98 Instrumentation CTR RH - Detroit D60 11.1/12.7 Optimized Idle
VN 2.98 Instrumentation CTR RH - Volvo D7C/12B, Cat 3406E, Kumin$ N11/N14
VN 2.98 Instrumentation LH - Detroit D60 11.2/127
VN 2.98 Instrumentation LH - Cat 3406E
VN 2.98 Instrumentation LH - Volvo D7C/D12B
VN 2.98 Mirror, Heated Side
VN 2.98 Mirror, Motorized Side
VN 2.98 Power Seat
VN 2.98 Power Window Driver Side
VN 2.98 Power Window Passenger Side
VN 2.98 Pro Driver Display
VN 2.98 QualComm
VN 2.98 QualComm with MCT
VN 2.98 Road Relay
VN770 2.98 Sink and Pump
VN770 9.98 Sink and Pump
VN 2.98 Supplemental Restraint System (Air Bag)
VN 2.98 Vehicle ECU, Volvo Engine
VN 2.98 Windshield Wipers

Model From
Build
Date Lighting Build 2.98
VN 2.98 Back of Cab Lamps Dual High
VN 2.98 Back of Cab Lamps Dual Low
VN 2.98 Back of Cab Lamps Single High
VN 2.98 Back of Cab Lamps Single Low
VN 9.98 Back of Cab Lamps
VN 2.98 Backup Lamps with Alarm
VN 3.98 Dash Illumination Control
VN 2.98 Fog and Driving Lamps
VN 3.98 Hazard and Turn Signals
VN 2.98 Headlight2
VN 2.98 Headlight Interrupt Switch
VN 2.98 Interior Cab Lamps (Front)
VN 2.98 Interior Fluorescent Lamps
VN 9.98 Interior Fluorescent Lamps
VN 2.98 Marker and Overhead Lamps with Sun Visor
VN 2.98 Marker and Overhead Lamps without Sun Visor
VN 2.98 Stop Lamps Caterpillar 3406E, Kumin$ M11/N14, Detroit 60 11.1/12.7
VN 2.98 Stop Lamps Volvo D12B/D7C
VN 2.98 Stop Lamps Kumin$ ISM/ISX

Model From
Build
Date ABS/TCS Build 5.99
VN 5.99 Bendix Anti-Lock Brake Systems (ABS)
VN 5.99 WABCO Anti-Lock Brake Systems (ABS)
Model From
Build
Date Chassis Build 5.99
VN 5.99 Air Dryer
VN 5.99 Fuel Filter Heater
VN 5.99 Horns
VN 5.99 Trailer Cable and Receptacle
Model From
Build
Date Data Link Build 5.99
VN 5.99 J1587 Data Link / Diagnostic Connector
Model From
Build
Date Engine Build 5.99
VN 2.98 Engine Brake/CC Volvo D12B
VN 5.99 Engine ECU, Kumin$ N14 Plus
VN 2.98 Engine ECU, Detroit Series 60 11.1/12.7
VN 5.99 Engine ECU, Volvo D12C
VN 5.99 Engine ECU, Kumin$ ISX
VN 5.99 Engine ECU, Kumin$ ISM
VN 5.99 Pre-heater Volvo D12
VN 5.99 Power Take Off Volvo D12B/D7C
Model From
Build
Date Starting & Charging Build 5.99
VN 5.99 Detroit Diesel Self-Start & Optimized Idle
VN 5.99 Ether Start
VN 5.99 Grounding
VN 5.99 Starting & Charging
Model From
Build
Date Transmission Build 5.99
VN 8.99 Eaton Autoshift II
VN 5.99 Eaton Top Transmission with Detroit Diesel

From
Build
Date Cab Interior Build 5.99
VN 5.99 A/C Heat
VN 5.99 Auxiliary Switches
VN 5.99 Back of Cab Lamps
VN660,770 7.98 Bunk Climate Control, Behr Unit
VN 5.99 Bunk Functions, Clock and Baggage Compartment Lamps
VN 5.99 Central Door Locks
VN610,770 5.99 Cigar Lighter/Power Supply Sockets
VN660 5.99 Cigar Lighter/Power Supply Sockets
VN 5.99 Grounding
VN 8.99 Heated Mirrors
VN 5.99 In-Dash Radio, 4 Speakers
VN 5.99 In-Dash Radio, 6 Speakers
VN770 5.99 In-Dash Radio/CD, Amp and Speakers
VN 5.99 Instrumentation, All Engines (Volvo D12 from 3.99 other engines from 5.99)
VN 5.99 Power Seat
VN 5.99 Power Windows
VN 5.99 Pro-Driver Display
VN 5.99 Qual Comm
VN 5.99 Road Relay
VN 5.99 Smoke Detector
VN 5.99 Sink and Pump, Bunk Fan, Refrigerator
VN 5.99 Supplemental Restraint System (Airbag)
VN 5.99 Vehicle ECU (VECU) Volvo Engines
VN 6.2000 VORAD System
VN 5.99 Windshield Wipers

From
Build
Date Lighting Build 5.99
VN 5.99 Back of Cab Lamps
VN 8.99 Backup Lamps with Alarm
VN 5.99 Dash Illumination Control
VN 5.99 Fog and Driving Lamps
VN 5.98 Hazard and Turn Signals
VN 5.99 Headlight
VN 5.99 Interior Cab Lamps (Front)
VN770 5.99 Interior Cab Lamps (Front and Bunk)
VN770 5.99 Interior Fluorescent Lamps
VN 5.99 Grounding
VN 8.99 Marker Lamps
VN 5.99 Stop Lamps

EXCERPT:
Design and Function
Clutch and Hydraulic Clutch System
Design
Volvo Clutches
The Volvo dry plate clutches are specifically matched to engine and transmission combinations. Volvo uses two types of dry plate clutches: single plate and double plate. The double plate is mainly used for heavy duty transport purposes.
All of the clutches are of the diaphragm spring type and are controlled by an air assisted hydraulic servo.
The clutch movement (engagement, disengagement) is a result of the servo rotating the cross shaft (fork assembly). These clutches are called “pull-type” because the fork assembly pulls the release bearing rearward to disengage the clutch.
Volvo Clutch Plate(s)
The Volvo clutch plates are dry with linings on both sides. Each clutch plate consists of a disc, damper springs, hub, and linings. The disc is connected to the hub by friction elements and damper springs to provide a smooth engagement and eliminate engine pulses.
The front plate hub is splined onto the transmission’s input shaft. The rear plate is splined onto the outer diameter of the front plate hub. The linings are organic, non-asbestos material and are riveted to the disc.
…