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Volkswagen Engines Factory Service & Shop Manual




US Dollar: $19.99

Complete workshop & service manual with electrical wiring diagrams for Volkswagen Engines. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Volkswagen Engines service & repair manual is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

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Engine unit: removal and refiting. 2.0 | 16 V engine
Removal and refitting
To remove the engine unit, the vehicle must be place on a lifter.
Disconnect the battery negative lead.
Raise the vehicle and remove the lower engine protection.
Remove the front panel as described in the Repair
Group 51.
(In models with air conditioning, support the radiator condenser assembly on brackets to avoid stretching
or bending the tubes.)
Remove the following items from the air filer/inlet tube assembly:
1. Junction clip between inlet tube and inlet manifold.
2. Suction take-off from its fixing to the inlet air thermo-regulator.
3. Inlet air temperature transmitter connector.
4. Sump gasses ventilation tube from its fixing to the pressure regulating valve.
5. Idling stabilizer valve tube from its fixing to the valve.
6. Hot air tube from its fixing to the exhaust manifold heat shield.
7. Intake air muffler bushing from housing to air filter assembly.
Remove the O-rings which connect the air filter assembly to the bodywork and remove the filter.
Remove the cap from the coolant liquid tank and remove the radiator tubes from their fixings to the engine block and to the tank; then drain the coolant liquid.
Remove the electrical connections to the radiator and remove the radiator.

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