Complete workshop repair service manual with electrical wiring diagrams for Takeuchi Crawler Loader TL130. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Takeuchi Crawler Loader TL130 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

Takeuchi Crawler Loader TL130 Workshop Manual; 712 pages; Serial Number: 21300004~.

EXCERPT:
FOOT OF THE PAGE.......5
I . GENERAL.......9
II . SPECIFICATIONS.......23
III . MACHINE CONFIGURATION.......45
IV . HYDRAULIC UNITS.......163
V . TROUBLESHOOTING.......283
VI . ENGINE.......311
  4TNE94/98/106 (T).......312
    CONTENTS.......320
  3TNV/4TNV series.......492
    Cover.......492
    History of Revision.......493
    PREFACE.......494
    SAFETY LABELS.......495
    CONTENTS.......503
    1. General.......508
      1.1 Engine nomenclature.......508
      1.2 Specifications.......508
      1.3 Fuel oil, lubricating oil and cooling water.......521
        1.3.1 Fuel oil.......521
        1.3.2 Lubricating oil.......522
        1.3.3 Cooling water.......523
      1.4 Engine external views.......524
      1.5 Structural description.......525
      1.6 Exhaust gas emission regulation.......526
        1.6.1 The emission standard in USA.......526
        1.6.2 Engine identification.......527
        1.6.3 Guarantee conditions for the EPA emission standard.......528
    2. Inspection and adjustment.......530
      2.1 Periodic maintenance schedule.......530
      2.2 Periodic inspection and maintenance procedure.......531
        2.2.1 Check before daily operation.......531
        2.2.2 inspection after initial 50 hours operation.......533
        2.2.3 Inspection every 50 hours.......536
        2.2.4 Inspection every 250 hours or 3 months.......540
        2.2.5 Inspection every 500 hours or 6 months.......543
        2.2.6 Inspection every 1,000 hours or one year.......545
        2.2.7 Inspection every 2000 hours or 2 years.......554
      2.3 Adjusting the no-load maximum or minimum speed.......558
      2.4 Sensor inspection.......559
        2.4.1 Oil pressure switch.......559
        2.4.2 Thermo switch.......559
      2.5 Water leak check in cooling water system.......559
      2.6 Radiator cap inspection.......560
      2.7 Thermostat Inspection.......560
      2.8 Adjusting operation.......561
      2.9 Long storage.......561
    3. Troubleshooting.......562
      3.1 Preparation before troubleshooting.......562
      3.2 Quick reference table for troubleshooting.......563
      3.3 Troubleshooting by measuring compression pressure.......566
    4. Disassembly, inspection and reassembly of engines.......568
      4.1 Complete disassembly and reassembly.......568
        4.1.1 Introduction.......568
        4.1.2 Special service tools.......569
        4.1.3 Complete disassembly.......574
        4.1.4 Precautions before and during reassembly.......578
        4.1.5 Adjusting operation.......578
      4.2 Cylinder head: Disassembly, inspection and reassembly.......579
        4.2.1 Components (2-valve cylinder head).......579
        4.2.2 Disassembly procedure:.......579
        4.2.3 Reassembly procedure:.......580
        4.2.4 Servicing points.......581
        4.2.5 Parts Inspection and measurement.......585
        4.2.6 Valve seat correction.......589
        4.2.7 Valve guide replacement.......590
        4.2.8 Valve stem seal replacement.......591
      4.3 Gear train and camshaft.......592
        4.3.1 Components.......592
        4.3.2 Disassembly procedure:.......592
        4.3.3 Reassembly procedure:.......592
        4.3.4 Servicing points.......593
        4.3.5 Parts inspection and measurement.......596
        4.3.6 Oil seal replacement (Gear case side).......598
        4.3.7 Camshaft bushing replacement.......598
      4.4 Cylinder block.......599
        4.4.1 Components.......599
        4.4.2 Disassembly procedure:.......599
        4.4.3 Reassembly procedure:.......599
        4.4.4 Servicing points.......600
        4.4.5 Parts inspection and measurement.......604
        4.4.6 Cylinder bore correction.......615
        4.4.7 Piston pin bushing replacement.......616
        4.4.8 Oil seal replacement (Flywheel housing side).......616
    5. Lubrication system.......617
      5.1 Lubrication system diagram.......617
      5.2 Trochoid pump components.......618
      5.3 Disassembly (Reverse the procedure below for assembly).......618
      5.4 Servicing points.......618
      5.5 Parts Inspection and measurement.......620
        5.5.1 Trochoid pump inspection and measurement.......620
      5.6 Lube oil filter.......622
        5.6.1 Lube oil filter construction.......622
        5.6.2 Lube oil filter replacement.......622
    6. Cooling system.......623
      6.1 Cooling water system.......623
      6.2 Cooling water pump components.......623
      6.3 Disassembly (Reverse the procedure below for assembly).......624
      6.4 Servicing points.......624
    7. Fuel injection pump / Governor.......625
      7.1 Introduction.......625
      7.2 Fuel injection pump.......625
        7.2.1 Fuel system diagram.......625
        7.2.2 External view and components.......626
        7.2.3 Disassembly procedure:.......626
        7.2.4 Assembly procedure.......627
        7.2.5 Servicing points.......627
        7.2.6 C.S.D. (Cold Start Device).......628
    8. Turbocharger: Disassembly, inspection and reassembly.......629
      8.1 Structure and functions.......629
        8.1.1 Main specifications.......629
        8.1.2 Construction.......629
        8.1.3 Structural and functional outline.......630
        8.1.4 Components.......631
      8.2 Service standards and tightening torque.......632
        8.2.1 Service standards.......632
        8.2.2 Tightening torque.......633
      8.3 Periodic inspection procedure.......634
        8.3.1 Periodic inspection intervals.......634
        8.3.2 Inspection procedure.......635
        8.3.3 Waste gate valve adjustment procedure.......636
      8.4 Disassembly procedure.......638
        8.4.1 Preparation for disassembly.......638
        8.4.2 Inspection before disassembly.......639
        8.4.3 Disassembly.......639
      8.5 Washing and inspection procedure.......641
        8.5.1 Washing.......641
        8.5.2 Inspection procedure.......642
      8.6 Reassembly procedure.......645
        8.6.1 Preparation for reassembly.......645
        8.6.2 Reassembly.......645
      8.7 Handling after disassembly and reassembly.......648
        8.7.1 Instructions for turbocharger installation.......648
      8.8 Troubleshooting.......649
        8.8.1 Excessively exhaust smoke.......649
        8.8.2 White smoke generation.......649
        8.8.3 Sudden oil decrease.......650
        8.8.4 Decrease in output.......650
        8.8.5 Poor (slow) response (starting) of turbocharger.......650
        8.8.6 Abnormal sound or vibration.......650
    9. Starting motror.......651
      9.1 For 4TNV94L/ 98.......651
        9.1.1 Specifications.......651
        9.1.2 Components.......652
        9.1.3 Troubleshooting.......653
        9.1.4 Names of parts and disassembly procedure.......654
        9.1.5 Inspection and maintenance.......658
        9.1.6 Service standards.......663
        9.1.7 Assembly.......664
        9.1.8 Characteristic test.......666
      9.2 For 4TNV106 (T).......667
        9.2.1 Specifications.......667
        9.2.2 Congiguration drawing.......667
        9.2.3 Troubleshooting.......668
        9.2.4 Component names and disassembly procedure.......669
        9.2.5 Disassembly procedure.......670
        9.2.6 Inspection and maintenance.......678
        9.2.7 Assembly.......684
        9.2.8 Adjustment.......685
        9.2.9 Service standards.......686
      9.3 For 3TNV82A to 3/4TNV88.......687
        9.3.1 Specifications.......687
        9.3.2 Characteristics.......687
        9.3.3 Disassembly drawing.......688
        9.3.4 Connecting diagram of a starting motor.......688
    10. Alternator.......689
      10.1 The 40A alternator for 3TNV84 and other models.......689
        10.1.1 Components.......689
        10.1.2 Specifications.......690
        10.1.3 Wiring diagram.......690
        10.1.4 Standard output characteristics.......691
        10.1.5 Inspection.......691
        10.1.6 Troubleshooting.......692
    11. Electric wiring.......693
      11.1 Electric wiring diagram.......693
      11.2 Precaution on electric wiring.......694
        11.2.1 Alternator.......694
        11.2.2 Starter.......695
        11.2.3 Current limiter.......696
        11.2.4 Section area and resistance of electric wire.......697
    12. Service standards.......698
      12.1 Engine tuning.......698
      12.2 Engine body.......700
        12.2.1 Cylinder head.......700
        12.2.2 Gear train and camshaft.......703
        12.2.3 Cylinder block.......704
      12.3 Lubricating oil system (Trochoid pump).......709
    13. Tightening torque for bolts and nuts.......710
      13.1 Tightening torques for main bolts and nuts.......1
      13.2 Tightening torques for standard bolts and nuts.......0
    Back cover.......712
…
HYDRAULIC UNITS - HST PUMP
2. Remove the charge relief valve.
a. Before removing the screw adjustable relief
valve plug, mark the plug, lock nut (5), and housing so as to approximately maintain the original adjustment when assembling. Remove the screw adjustable charge relief valve plug (6) by loosening the lock nut and unscrewing the plug. Remove the O-ring from the plug (6).
b. Remove the spring (7) and poppet (8) from the housing.
3. Remove the flushing valve.
a. Remove the flushing valve plug (9) from the pump housing. Remove the O-ring from the plug (9).
b. Remove the flushing valve spool (10) assembly from the housing.
4. Remove the flushing relief valve.
a. Remove the flushing relief valve internal hex plug (11) from the pump housing. Remove the O-ring from the plug (11).
b. Remove the spring (13) and poppet (14) from the housing.
c. Do not alter the shims (12) which are installed between the spring and valve plug, or inter- change parts with another valve.
…
Takeuchi Crawler Loader TL130 Factory Service & Shop Manual