Suzuki VLR1800 2008 Factory Service & Shop Manual
Catalog:
Model:
Complete workshop & service manual with electrical wiring diagrams for Suzuki VLR1800 2008. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This Suzuki VLR1800 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
“'08 VLR1800 (VLR1800K8), BOULEVARD C109R, INTRUDER C1800R.pdf”
MAKE: Suzuki
YEAR: 2008
MODEL: VLR1800 (VLR1800K8), BOULEVARD C109R, INTRUDER C1800R
PAGES: 624
EXCERPT:
TABLE OF CONTENTS
Precautions............................................................... 00-i
Precautions ............................................................ 00-1
General Information ................................................... 0-i
General Information ............................................... 0A-1
Maintenance and Lubrication.................................0B-1
Service Data...........................................................0C-1
Engine ......................................................................... 1-i
Precautions .............................................................. 1-1
Engine General Information and Diagnosis ........... 1A-1
Emission Control Devices ...................................... 1B-1
Engine Electrical Devices.......................................1C-1
Engine Mechanical.................................................1D-1
Engine Lubrication System .................................... 1E-1
Engine Cooling System.......................................... 1F-1
Fuel System ...........................................................1G-1
Ignition System.......................................................1H-1
Starting System....................................................... 1I-1
Charging System.....................................................1J-1
Exhaust System ..................................................... 1K-1
Suspension................................................................. 2-i
Precautions .............................................................. 2-1
Suspension General Diagnosis..............................2A-1
Front Suspension...................................................2B-1
Rear Suspension....................................................2C-1
Wheels and Tires ...................................................2D-1
Driveline / Axle ........................................................... 3-i
Precautions .............................................................. 3-1
Drive Chain / Drive Train / Drive Shaft...................3A-1
Brake ........................................................................... 4-i
Precautions .............................................................. 4-1
Brake Control System and Diagnosis .................... 4A-1
Front Brakes...........................................................4B-1
Rear Brakes ...........................................................4C-1
Transmission / Transaxle .......................................... 5-i
Precautions .............................................................. 5-1
Manual Transmission.............................................5B-1
Clutch .....................................................................5C-1
Steering....................................................................... 6-i
Precautions .............................................................. 6-1
Steering General Diagnosis ................................... 6A-1
Steering / Handlebar .............................................. 6B-1
Body and Accessories............................................... 9-i
Precautions .............................................................. 9-1
Wiring Systems ...................................................... 9A-1
Lighting Systems....................................................9B-1
Combination Meter / Fuel Meter / Horn..................
9C-1 Exterior Parts .........................................................
9D-1 Body Structure ....................................................... 9E-1
…
1D-23 Engine Mechanical:
Engine Assembly Installation
Reinstall the engine in the reverse order of engine removal. Pay attention to the following points:
• Install the driven bevel gear coupling to the universal joint.
NOTE
When installing the driven bevel gear coupling, align the splines by turning the rear wheel slowly by hand.
Insert the two mounting bolts from left side, and tighten their nuts.
NOTE
The engine mounting nuts are self-locking. Once the nuts have been removed, they are no longer of any use.
• Tighten the engine mounting bracket bolts.
• Install the frame down tube (1).
• Tighten the bolts and nuts to the specified torque.
…