Complete workshop & service manual with electrical wiring diagrams for Suzuki LT-F250, LT-F300, LT-F300F 1999-2002. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This LT-F250, LT-F300, LT-F300F ATV service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
Suzuki LT-F250 Service Manual 2002-2009; 374 pages
LT-F250K2, LT-F250K3, LT-F250K4, LT-F250K5, LT-F250K6, LT-F250K7, LT-F250K8, LT-F250K9
Suzuki LT-F300, LT-F300F Service Manual 2002-2009; 384 pages
LT-F300Y, LT-F300FY, LT-F300K1, LT-F300FK1, LT-F300FK2
BEVEL PINION GEAR SHAFT BEARING
• Drive the bearing onto the shaft with the special tool.
- 09913-70210: Bearing installer set
BEVEL PINION GEAR/SHIM/LOCKNUT [FINAL ASSEMBLY]
• Install the new O-ring 1 onto the pinion gear shaft.
• Install the shim, pinion gear assembly and new bearing locknut.
• Tighten the new locknut to the specified torque.
- 09921-21820: Bearing locknut wrench
- Bearing locknut: 100 N·m (10.0 kgf-m, 72.5 lb-ft)
After the backlash and tooth contact have been checked or adjusted, stake the nut with a center punch.
BEVEL PINION GEAR SHAFT OIL SEAL
• Install the new stopper ring to pinion gear shaft securely.
• Install the new oil seal to the gear case with the special tool. • Apply grease to the new oil seal lip groove.
- 09913-85210: Bearing/oil seal installer
- 99000-25030: SUZUKI SUPER GREASE “A” (USA) 99000-25010: SUZUKI SUPER GREASE “A” (Others)
After the backlash and tooth contact have been checked or adjusted, install the oil seal.