Audi R8 2006-2015 Workshop Repair & Service Manual
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Model:
Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Audi R8 2006-2015. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
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EXCERPT:
CABIN AIR FILTER
Audi - R8
REMOVAL & INSTALLATION
CABIN AIR FILTER
Removal & Installation
1. Open the glove compartment and remove the trim (1). See Fig. 1.
NOTE: Manufacturer's terminology for this filter is dust and pollen filter.
CAUTION: There are different versions of the dust and pollen filter and both filters have different air resistance. Use the correct version. The control curve for activating the fresh air fan V2 in the operating and display unit, the climatronic control module J255, is determined accordingly.
...
Relays and Modules....2
Relays and Modules - Accessories and Optional Equipment....2
Alarm Module, (Vehicle Antitheft)....2
Component Information....2
Locations....2
Page 7....4
Page 8....5
Antenna Control Module....8
Component Information....8
Service and Repair....8
Emergency Contact Module....10
Component Information....10
Technical Service Bulletins....10
Telematics(R) System - Switching Off Emergency Battery....10
Page 16....11
Navigation Module....14
Component Information....14
Technical Service Bulletins....14
Navigation System - False CAN Communication Faults....14
Page 21....16
Page 22....17
Page 23....20
Parking Assist Control Module....22
Component Information....22
Service and Repair....22
Remote Control Module, Audio - Stereo....24
Component Information....24
Service and Repair....24
Relays and Modules - Body and Frame....26
Head Restraint Relay....26
Component Information....26
Locations....26
Relay to Lower Headrest, Rear, Left -J376-....26
Page 35....28
Power Door Lock Control Module....30
Component Information....30
Service and Repair....30
Power Seat Control Module....32
Component Information....32
Locations....32
Page 42....34
Power Seat Relay....36
Component Information....36
Locations....36
Power Seat Power Supply Relay, J137....36
Page 47....38
Page 48....40
Sunroof / Moonroof Module....42
Component Information....42
Locations....42
Relays and Modules - Brakes and Traction Control....44
Brake Fluid Pump Relay....44
Component Information....44
Locations....44
Page 56....45
Page 57....47
Brake Fluid Solenoid Valve Relay....50
Component Information....50
Locations....50
Page 61....51
Page 62....53
Electronic Brake Control Module....56
Component Information....56
Locations....56
Page 66....58
Page 67....59
Vacuum Pump Relay, Brakes....62
Component Information....62
Locations....62
Page 71....63
Page 72....65
Relays and Modules - Cooling System....68
Radiator Cooling Fan Motor Relay....68
Component Information....68
Locations....68
Relays and Modules - HVAC....70
Compressor Clutch Relay....70
Component Information....70
Locations....70
Page 81....71
Page 82....73
Condenser Fan Motor Relay, HVAC....76
Component Information....76
Locations....76
Control Module HVAC....78
Component Information....78
Service and Repair....78
A/C Control Head -E87-, Removing and Installing....78
Page 90....79
Page 91....81
Page 92....83
Page 93....86
Solar Cell Isolation Relay, HVAC....88
Component Information....88
Locations....88
Page 97....89
Page 98....91
System Relay, HVAC....94
Component Information....94
Locations....94
Relays and Modules - Instrument Panel....96
Fuel Distance/Mileage Module....96
Component Information....96
Service and Repair....96
Page 106....97
Page 107....99
Page 108....101
Speedometer Module....104
Component Information....104
Locations....104
Relays and Modules - Lighting and Horns....106
Courtesy Lamp Relay....106
Component Information....106
Locations....106
Entry and Floor Light Relay....106
Page 117....107
Page 118....109
Page 119....112
Page 120....113
Page 121....115
Daytime Running Lamp Relay....118
Component Information....118
Locations....118
Daytime Running Lamp Change-Over Relay....118
Page 126....119
Page 127....121
Page 128....124
Page 129....125
Page 130....127
Fog/Driving Lamp Relay....130
Component Information....130
Locations....130
Page 134....131
Page 135....133
Hazard Flasher Relay....136
Component Information....136
Locations....136
Page 139....137
Page 140....139
Headlamp Alignment Control Module....142
Component Information....142
Service and Repair....142
Headlamp Control Module....144
Component Information....144
Service and Repair....144
Control Module For Non-HID Lamp -J431-....144
Page 148....146
Page 149....148
Headlamp Igniter Module....150
Component Information....150
Service and Repair....150
Horn Relay....152
Component Information....152
Locations....152
Page 156....153
Page 157....155
Interior Lighting Module....158
Component Information....158
Locations....158
Lamp Control Module....160
Component Information....160
Locations....160
Turn Signal Relay....162
Component Information....162
Locations....162
Relays and Modules - Power and Ground Distribution....164
Power Distribution Module....164
Component Information....164
Technical Service Bulletins....164
Customer Interest:....164
971015....164
Page 173....165
Page 174....167
All Technical Service Bulletins:....170
971015....170
Page 177....171
Page 178....173
All Other Service Bulletins for Power Distribution Module:....176
NHTSA08V397000....176
Power Distribution Relay....178
Component Information....178
Locations....178
Page 186....179
Page 187....181
Relay Box....184
Component Information....184
Locations....184
Page 191....185
Page 192....187
Page 193....190
Page 194....191
Page 195....193
Relays and Modules - Powertrain Management....196
Relays and Modules - Computers and Control Systems....196
Electronic Throttle Control Module....196
Component Information....196
Description and Operation....196
Page 201....198
Page 202....200
Page 203....201
Page 204....203
Engine Control Module....206
Component Information....206
Technical Service Bulletins....206
Customer Interest:....206
010813....206
Page 210....207
All Technical Service Bulletins for Engine Control Module:....210
010911....210
Page 213....211
Page 214....214
Page 215....215
All Other Service Bulletins for Engine Control Module:....218
010911....218
Page 218....219
Page 219....222
Page 220....223
Main Relay (Computer/Fuel System)....226
Component Information....226
Locations....226
Page 224....227
Page 225....229
Relays and Modules - Emission Control Systems....232
Air Injection Pump Relay....232
Component Information....232
Locations....232
Page 230....233
Page 231....235
Page 232....238
Page 233....239
Relays and Modules - Fuel Delivery and Air Induction....242
Fuel Pump Relay....242
Component Information....242
Locations....242
Page 238....243
Page 239....245
Page 240....248
Page 241....249
Page 242....251
Page 243....253
Main Relay (Computer/Fuel System)....256
Component Information....256
Locations....256
Page 247....257
Page 248....259
Relays and Modules - Restraint Systems....262
Air Bag Control Module....262
Component Information....262
Locations....262
Page 253....264
Seat Belt Control Module....266
Component Information....266
Locations....266
Relays and Modules - Steering and Suspension....268
Relays and Modules - Steering....268
Steering Control Module....268
Component Information....268
Locations....268
Relays and Modules - Transmission and Drivetrain....270
Relays and Modules - A/T....270
Control Module, A/T....270
Component Information....270
Technical Service Bulletins....270
Customer Interest for Control Module:....270
380814....1
Page 269....271
Page 270....273
All Technical Service Bulletins for Control Module:....276
380814....276
Page 273....277
Page 274....279
Locations....282
Component Locations....282
Page 277....283
Page 278....286
Page 279....288
Page 280....290
Page 281....292
Page 282....293
Page 283....295
Service and Repair....298
Removing and Installing....298
Page 286....300
Page 287....301
Page 288....304
Page 289....305
Shift Interlock Relay....308
Component Information....308
Locations....308
Page 293....309
Page 294....311
Relays and Modules - Windows and Glass....314
Power Window Control Module....314
Component Information....314
Locations....314
Left Front Power Window Control Module -J295-....314
Page 300....316
Page 301....318
Page 302....320
Relays and Modules - Wiper and Washer Systems....322
Windshield Washer Relay....322
Component Information....322
Locations....322
Page 307....323
Page 308....325
Wiper Relay....328
Component Information....328
Locations....328
Page 312....329
Page 313....331
Sensors and Switches....334
Sensors and Switches - Accessories and Optional Equipment....334
Antitheft Mode Switch....334
Component Information....334
Service and Repair....334
Arm/Disarm Switch, Antitheft....336
Component Information....336
Testing and Inspection....336
Door Sensor/Switch (For Alarm)....338
Component Information....338
Service and Repair....338
Hood Sensor/Switch (For Alarm)....340
Component Information....340
Service and Repair....340
Parking Assist Distance Sensor....342
Component Information....342
Service and Repair....342
Front....342
Page 332....344
Trunk/Liftgate Sensor/Switch (For Alarm)....346
Component Information....346
Service and Repair....346
Page 336....347
Ultrasonic Sensor, Antitheft....350
Component Information....350
Locations....350
Control Module For Ultra-Sound Sensors -J347-....350
Ultra-Sound Sensor....352
Left For Anti-Theft Warning System -G170-....352
Page 343....1
Page 344....356
Sensors and Switches - Body and Frame....358
Hood Switch / Sensor....358
Hood Sensor/Switch (For Alarm)....358
Component Information....358
Service and Repair....358
Underhood Lamp Switch....360
Component Information....360
Service and Repair....360
Power Door Lock Switch....362
Component Information....362
Service and Repair....362
Power Mirror Switch....364
Component Information....364
Service and Repair....364
Power Seat Motor Position Sensor....366
Component Information....366
Locations....366
Driver's Seat Fore/Aft Position Sensor -F83-....366
Page 363....368
Page 364....370
Power Seat Switch....372
Component Information....372
Service and Repair....372
Power Adjustable Sport Seats....372
Seat Switch, Removing and Installing....372
Page 370....374
Page 371....376
Seat Heater Switch....378
Component Information....378
Service and Repair....378
Front....378
Page 376....379
Page 377....382
Seat Memory Switch....384
Component Information....384
Service and Repair....384
Sunroof / Moonroof Switch....386
Component Information....386
Service and Repair....386
Trunk / Liftgate Switch....388
Component Information....388
Service and Repair....388
Vacuum/Pressure Pump Switch, Seats....390
Component Information....390
Service and Repair....390
Sensors and Switches - Brakes and Traction Control....392
Brake Fluid Level Sensor/Switch....392
Component Information....392
Locations....392
Parking Brake Warning Switch....394
Component Information....394
Locations....394
Steering Angle Sensor, Traction Control....396
Component Information....396
Locations....396
Page 400....397
Page 401....400
Page 402....401
Page 403....403
Wheel Speed Sensor....406
Component Information....406
Technical Service Bulletins....406
Customer Interest for Wheel Speed Sensor:....406
450804....406
Page 409....407
All Technical Service Bulletins for Wheel Speed Sensor:....410
450804....410
Page 412....411
Locations....414
Left Front ABS Wheel Speed Sensor -G47-....414
Page 415....416
Page 416....418
Page 417....420
Testing and Inspection....422
Wheel Speed Sensor....422
Front....422
Page 421....424
Toothed Ring....426
Front Axle....426
Page 424....427
Page 425....430
Page 426....431
Service and Repair....434
ABS/ESP System Components....434
Front....434
Page 430....436
Wheel Speed Sensor....438
Front....438
Page 433....440
Yaw Rate Sensor....442
Component Information....442
Service and Repair....442
Sensors and Switches - Cooling System....444
Engine - Coolant Temperature Sensor/Switch....444
Coolant Temperature Sensor/Switch (For Computer)....444
Component Information....444
Locations....444
Page 442....445
Testing and Inspection....448
Engine Coolant Temperature (ECT) Sensor -G2- Signal, Checking....448
Page 445....450
Page 446....451
Temperature Sensor (Gauge)....454
Component Information....454
Locations....454
Sensors and Switches - Cruise Control....456
Cruise Control Switch....456
Component Information....456
Diagrams....456
Page 454....457
Service and Repair....460
Steering Column Switches, Servicing....460
Page 457....462
Page 458....463
Page 459....466
Page 460....467
Sensors and Switches - Engine....470
Oil Pressure Sender....470
Component Information....470
Testing and Inspection....470
Page 465....471
Sensors and Switches - HVAC....474
Ambient Temperature Sensor / Switch HVAC....474
Component Information....474
Service and Repair....474
Cabin Temperature Sensor / Switch....476
Component Information....476
Service and Repair....476
Instrument Panel Interior Temperature Sensor -G56-....476
Page 474....478
Climate Control Exhaust Gas Sensor....480
Component Information....480
Testing and Inspection....480
Page 478....481
Page 479....483
Page 480....485
Page 481....488
Discharge Air Temperature Sensor / Switch, HVAC....490
Component Information....490
Service and Repair....490
Refrigerant Pressure Sensor / Switch, HVAC....492
High Pressure Sensor / Switch, HVAC....492
Component Information....492
Service and Repair....492
Low Pressure Sensor / Switch, HVAC....494
Component Information....494
Description and Operation....494
Page 492....496
Solar Sensor, HVAC....498
Component Information....498
Service and Repair....498
Sensors and Switches - Instrument Panel....500
Door Switch....500
Component Information....500
Service and Repair....500
Fuel Gauge Sender....502
Component Information....502
Locations....502
Sender For Fuel Gauge -G-....502
Page 504....504
Page 505....506
Service and Repair....508
Fuel Level Sensors, Removing and Installing....508
Page 508....509
Page 509....511
Page 510....513
Page 511....515
Page 512....518
Page 513....519
Page 514....521
Page 515....523
Parking Brake Warning Switch....526
Component Information....526
Locations....526
Sensors and Switches - Lighting and Horns....528
Brake Light Switch....528
Component Information....528
Locations....528
Component Locations, Overview....528
Page 524....529
Page 525....532
Page 526....534
Page 527....535
Page 528....538
Page 529....539
Page 530....542
Door Switch....544
Component Information....544
Service and Repair....544
Glove Box Lamp Switch....546
Component Information....546
Service and Repair....546
Headlamp Alignment Sensor....548
Component Information....548
Service and Repair....548
Left Front Level Control System Sensor -G78-....548
Page 541....550
Underhood Lamp Switch....552
Component Information....552
Service and Repair....552
Sensors and Switches - Powertrain Management....554
Sensors and Switches - Computers and Control Systems....554
Accelerator Pedal Position Sensor....554
Component Information....554
Locations....554
Page 550....555
Page 551....558
Page 552....559
Page 553....562
Page 554....563
Page 555....565
Page 556....568
Page 557....569
Air Flow Meter/Sensor....572
Component Information....572
Locations....572
Page 561....573
Page 562....576
Page 563....577
Page 564....579
Page 565....581
Camshaft Position Sensor....584
Component Information....584
Specifications....584
Page 569....586
Page 570....587
Page 571....590
Page 572....591
Page 573....593
Page 574....595
Page 575....597
Service and Repair....600
Oil Seal For Right Camshaft Position (CMP) Sensor....600
Page 578....601
Page 579....603
Page 580....605
Page 581....608
Page 582....609
Page 583....611
Coolant Temperature Sensor/Switch (For Computer)....614
Component Information....614
Locations....614
Page 587....615
Testing and Inspection....618
Engine Coolant Temperature (ECT) Sensor -G2- Signal, Checking....618
Page 590....620
Page 591....621
Electronic Throttle Actuator Position Sensor....624
Component Information....624
Testing and Inspection....624
Page 595....625
Engine Speed Sensor....628
Component Information....628
Testing and Inspection....628
Engine Speed (RPM) Sensor -G28-, Checking....628
Page 600....629
Page 601....632
Intake Air Temperature Sensor....634
Component Information....634
Locations....634
Page 605....635
Page 606....638
Page 607....639
Oxygen Sensor....642
Component Information....642
Locations....642
Bank 1, Sensor 1 Oxygen Sensor....642
Oxygen Sensor (O2S) Heater-Z19-....642
Page 613....644
Bank 1, Sensor 2 Oxygen Sensor....646
Heater For Lambda Probe 1 -Z29-....646
Page 616....648
Bank 2, Sensor 1 Oxygen Sensor....650
Oxygen Sensor (O2S) 2 Heater -Z28-....650
Page 619....652
Bank 2, Sensor 2 Oxygen Sensor....654
Heater For Lambda Probe 2 -Z30-....654
Page 622....656
Throttle Position Sensor....658
Component Information....658
Locations....658
Component Locations, Overview....658
Page 627....659
Page 628....662
Page 629....663
Page 630....666
Page 631....667
Page 632....670
Page 633....671
Transmission Position Switch/Sensor, A/T....674
Component Information....674
Specifications....674
Page 637....676
Page 638....677
Page 639....680
Page 640....681
Vehicle Speed Sensor....684
Component Information....684
Testing and Inspection....684
Service and Repair....686
Sensor Assembly....686
Page 646....688
Page 647....689
Sensors and Switches - Fuel Delivery and Air Induction....692
Accelerator Pedal Position Sensor....692
Component Information....692
Locations....692
Page 652....693
Page 653....696
Page 654....697
Page 655....700
Page 656....701
Page 657....703
Page 658....706
Page 659....707
Air Flow Meter/Sensor....710
Component Information....710
Locations....710
Page 663....711
Page 664....714
Page 665....715
Page 666....717
Page 667....719
Throttle Position Sensor....722
Component Information....722
Locations....722
Component Locations, Overview....722
Page 672....723
Page 673....726
Page 674....727
Page 675....730
Page 676....731
Page 677....734
Page 678....735
Sensors and Switches - Ignition System....738
Camshaft Position Sensor....738
Component Information....738
Specifications....738
Page 683....740
Page 684....741
Page 685....744
Page 686....745
Page 687....747
Page 688....749
Page 689....751
Service and Repair....754
Oil Seal For Right Camshaft Position (CMP) Sensor....754
Page 692....755
Page 693....757
Page 694....759
Page 695....762
Page 696....763
Page 697....765
Ignition Switch....768
Ignition Switch Lock Cylinder....768
Component Information....768
Service and Repair....768
Sensors and Switches - Restraint Systems....770
Impact Sensor....770
Component Information....770
Locations....770
Crash Sensor For Side Airbag, Driver's Side -G179-....770
Page 707....772
Page 708....774
Service and Repair....776
Lateral Acceleration Sensor, Removing and Installing....776
Page 711....777
Page 712....780
Seat Occupant Sensor....782
Component Information....782
Locations....782
Seat Occupied Sensor, Passenger's Side -G128-....782
Page 717....784
Page 718....786
Page 719....788
Service and Repair....790
Front Occupied Seat Sensor, Removing and Installing....790
Page 722....792
Page 723....794
Page 724....795
Page 725....798
Seat Position Sensor....800
Component Information....800
Service and Repair....800
Motor and Sensor For Seatback, Adjustment and Installing....800
Page 730....802
Page 731....803
Seat Sensor/Switch....806
Component Information....806
Testing and Inspection....806
Service and Repair....808
Front Occupied Seat Sensor, Removing and Installing....808
Page 737....810
Sensors and Switches - Starting and Charging....812
Ignition Switch....812
Ignition Switch Lock Cylinder....812
Component Information....812
Service and Repair....812
Sensors and Switches - Steering and Suspension....814
Sensors and Switches - Steering....814
Steering Angle Sensor....814
Component Information....814
Locations....814
Page 748....1
Page 749....818
Page 750....1
Page 751....1
Sensors and Switches - Suspension....824
Steering Angle Sensor....824
Component Information....824
Locations....824
Page 756....825
Page 757....828
Page 758....829
Page 759....831
Vehicle Speed Sensor Signal....834
Component Information....834
Testing and Inspection....834
Sensors and Switches - Wheels and Tires....836
Tire Pressure Sensor....836
Component Information....836
Technical Service Bulletins....836
Tire Monitoring System - TPMS Diagnostic Tool/Procedure....836
Page 768....837
Sensors and Switches - Transmission and Drivetrain....840
Sensors and Switches - A/T....840
Downshift Switch, A/T....840
Component Information....840
Testing and Inspection....840
Page 774....841
Lateral Acceleration Sensor, A/T....844
Component Information....844
Service and Repair....844
Page 778....845
Transmission Position Switch/Sensor, A/T....848
Component Information....848
Specifications....848
Page 782....850
Page 783....851
Page 784....854
Page 785....855
Transmission Speed Sensor, A/T....858
Component Information....858
Specifications....858
Page 789....860
Page 790....861
Page 791....864
Page 792....865
Service and Repair....868
Sender For Transmission Output RPM -G195-, Replacing....868
Speedometer Vehicle Speed Sensor (VSS) - G22-....870
Replacing Sensor....870
Page 797....872
Page 798....873
Page 799....875
Page 800....878
Page 801....879
Transmission Temperature Sensor/Switch, A/T....882
Component Information....882
Diagrams....882
Page 805....883
Page 806....886
Sensors and Switches - Windows and Glass....888
Power Window Switch....888
Component Information....888
Service and Repair....888
Power Window Switch (Front), Removing and Installing....888
Page 812....890
Sensors and Switches - Wiper and Washer Systems....892
Washer Fluid Level Switch....892
Component Information....892
Locations....892
Maintenance....894
Alignment....894
System Information....894
Specifications....894
Alignment Specifications....894
Page 822....896
Page 823....897
Page 824....899
Page 825....902
Service Precautions....904
Contact Corrosion....904
Page 828....906
Description and Operation....908
Description....908
Page 831....909
Page 832....912
Page 833....913
Page 834....916
Page 835....918
Page 836....920
System Diagnosis....922
Initial Inspection and Diagnostic Overview....922
Page 839....924
Service and Repair....926
Test Requirements....926
Page 842....928
Page 843....930
Page 844....932
Page 845....934
Page 846....936
Page 847....938
Page 848....940
Page 849....942
Page 850....943
Page 851....945
Page 852....948
Page 853....950
Page 854....952
Page 855....954
Page 856....955
Page 857....958
Page 858....960
Page 859....961
Page 860....963
Page 861....965
Page 862....967
Tools and Equipment....970
Special Tools and Equipment Required....970
Page 865....971
Page 866....974
Tune-up and Engine Performance Checks....976
Fuel Pressure....976
System Information....976
Specifications....976
Pressure....976
Page 872....978
Page 873....980
Page 874....981
Page 875....983
Idle Speed....986
System Information....986
System Diagnosis....986
Page 879....987
Page 880....989
Fuel Filter....992
Fuel Pressure Release....992
System Information....992
Service and Repair....992
Firing Order....994
Component Information....994
Specifications....994
Ignition Timing....996
Number One Cylinder....996
Component Information....996
Locations....996
Spark Plug....998
Component Information....998
Specifications....998
Page 895....1000
Page 896....1002
Timing Belt....1004
Component Information....1004
Specifications....1004
Service and Repair....1006
Toothed Belt, Removing and Installing....1006
Page 902....1007
Page 903....1009
Page 904....1011
Page 905....1013
Page 906....1015
Page 907....1017
Page 908....1019
Page 909....1021
Page 910....1023
Page 911....1025
Page 912....1028
Page 913....1029
Page 914....1031
Page 915....1033
Page 916....1035
Page 917....1037
Page 918....1039
Drive Belt....1042
Component Information....1042
Specifications....1042
Page 922....1044
Page 923....1046
Page 924....1048
Page 925....1050
Page 926....1051
Page 927....1053
Page 928....1055
Filters....1058
Cabin Air Filter....1058
Component Information....1058
Service and Repair....1058
Fluid Filter - A/T....1060
Component Information....1060
Specifications....1060
Page 936....1062
Page 937....1063
Page 938....1066
Fuel Filter....1068
Fuel Pressure Release....1068
System Information....1068
Service and Repair....1068
Oil Filter, Engine....1070
Component Information....1070
Locations....1070
Page 946....1071
Hoses....1074
Coolant Line/Hose....1074
Component Information....1074
Technical Service Bulletins....1074
Customer Interest for Coolant Line/Hose:....1074
191007....1074
Page 953....1075
Page 954....1077
Page 955....1079
All Technical Service Bulletins for Coolant Line/Hose:....1082
191007....1082
Page 958....1083
Page 959....1085
Page 960....1087
Hose/Line HVAC....1090
Component Information....1090
Description and Operation....1090
Page 964....1092
Fluids....1094
Brake Fluid....1094
Component Information....1094
Specifications....1094
Capacity Specifications....1094
Page 970....1096
Page 971....1098
Page 972....1100
Coolant....1102
Component Information....1102
Technical Service Bulletins....1102
Cooling System - Coolant ID/Filling/Mixing Information....1102
Page 977....1103
Specifications....1106
Capacity Specifications....1106
Page 980....1108
Front Final Drive Fluid <--> [Differential Fluid - A/T]....1110
Component Information....1110
Specifications....1110
Capacity Specifications....1110
Page 985....1112
Page 986....1114
Fluid - A/T....1116
Component Information....1116
Specifications....1116
Capacity Specifications....1116
Page 991....1118
Page 992....1120
Page 993....1121
Service and Repair....1124
ATF, Checking Level and Changing....1124
Page 996....1125
Page 997....1127
Page 998....1130
Page 999....1131
Final Drive Fluid <--> [Fluid - Differential]....1134
Component Information....1134
Specifications....1134
Capacity Specifications....1134
Page 1004....1136
Page 1005....1138
Fluid - Transfer Case....1140
Component Information....1140
Specifications....1140
Capacity Specifications....1140
Page 1010....1142
Page 1011....1144
Page 1012....1146
Engine Oil....1148
Component Information....1148
Technical Service Bulletins....1148
Engine - Oil Meeting Audi Quality Standards....1148
Page 1017....1149
Page 1018....1151
Page 1019....1153
Page 1020....1155
Page 1021....1157
Page 1022....1159
Page 1023....1161
Page 1024....1163
Page 1025....1165
Page 1026....1167
Page 1027....1169
Page 1028....1171
Page 1029....1173
Page 1030....1175
Page 1031....1177
Page 1032....1179
Page 1033....1182
Page 1034....1183
Page 1035....1185
Page 1036....1188
Page 1037....1189
Page 1038....1191
Page 1039....1193
Page 1040....1195
Page 1041....1197
Page 1042....1199
Page 1043....1201
Page 1044....1203
Page 1045....1205
Page 1046....1207
Page 1047....1209
Page 1048....1211
Page 1049....1213
Page 1050....1215
Page 1051....1217
Page 1052....1219
Page 1053....1221
Page 1054....1223
Page 1055....1225
Page 1056....1227
Specifications....1230
Capacity Specifications....1230
Page 1059....1232
Page 1060....1234
Page 1061....1236
Page 1062....1238
Page 1063....1239
Power Steering Fluid....1242
Component Information....1242
Specifications....1242
Page 1067....1244
Refrigerant....1246
Component Information....1246
Specifications....1246
Capacity Specifications....1246
Page 1072....1248
Page 1073....1250
Page 1074....1251
Refrigerant Oil....1254
Component Information....1254
Specifications....1254
Capacity Specifications....1254
Page 1079....1256
Brake Bleeding....1258
System Information....1258
Service Precautions....1258
Page 1083....1260
Page 1084....1261
Page 1085....1263
Page 1086....1265
Air Bag(s) Arming and Disarming....1268
System Information....1268
Service and Repair....1268
Rear Side Airbags Without Power Adjusted Seats, Deactivating and Reactivating....1268
Page 1091....1269
Page 1092....1272
Page 1093....1274
Page 1094....1275
Page 1095....1277
Page 1096....1279
Fuses and Circuit Breakers....1282
Fuse....1282
Component Information....1282
Locations....1282
Fuse Arrangement in Fuse Panel....1282
Page 1102....1283
Page 1103....1286
Page 1104....1287
Page 1105....1289
Application and ID....1292
Fuse Arrangement in Fuse Panel....1292
Page 1108....1293
Page 1109....1296
Page 1110....1297
Page 1111....1299
Fuse Block....1302
Component Information....1302
Locations....1302
Fuse Arrangement in Fuse Panel....1302
Page 1116....1303
Page 1117....1306
Page 1118....1307
Page 1119....1309
Page 1120....1312
Application and ID....1314
Fuse Arrangement in Fuse Panel....1314
Page 1123....1315
Page 1124....1318
Page 1125....1319
Page 1126....1321
Description and Operation....1324
Relay and Fuse Panel - I....1324
Page 1129....1326
Service and Repair....1328
Auxiliary Relay Panel In Left Front Footwell....1328
Page 1132....1330
Page 1133....1332
Page 1134....1334
Page 1135....1336
Page 1136....1338
Page 1137....1340
Page 1138....1341
Page 1139....1344
Page 1140....1345
Page 1141....1348
Page 1142....1350
Page 1143....1351
Page 1144....1354
Page 1145....1356
Page 1146....1358
Page 1147....1360
Relay Box....1362
Component Information....1362
Locations....1362
Page 1151....1363
Page 1152....1365
Page 1153....1368
Page 1154....1369
Page 1155....1371
Service Reminder Indicators....1374
Low Tire Pressure Indicator....1374
Component Information....1374
Service and Repair....1374
Maintenance Required Lamp/Indicator....1376
Component Information....1376
Description and Operation....1376
Description....1376
Page 1164....1378
Page 1165....1379
Service and Repair....1382
Using the OTC Oil Service Reset Tool....1382
Page 1168....1383
Page 1169....1385
Page 1170....1387
Page 1171....1389
Resetting With Scan Tool....1392
Adaptation Values: Checking or Changing....1392
Table For Channels and Adaption Values....1392
Page 1175....1394
Page 1176....1396
Page 1177....1398
Page 1178....1399
Page 1179....1402
Page 1180....1403
Page 1181....1406
Page 1182....1407
Page 1183....1410
Page 1184....1412
Page 1185....1414
Page 1186....1415
Page 1187....1417
Page 1188....1419
Page 1189....1422
Malfunction Indicator Lamp....1424
Component Information....1424
Locations....1424
Page 1193....1425
Testing and Inspection....1428
MIL Functional Testing....1428
Page 1196....1430
Page 1197....1432
Malfunction Indicator Lamp - A/T....1434
Component Information....1434
Description and Operation....1434
Wheels and Tires....1436
Sensors and Switches - Wheels and Tires....1436
Tire Pressure Sensor....1436
Component Information....1436
Technical Service Bulletins....1436
Tire Monitoring System - TPMS Diagnostic Tool/Procedure....1436
Page 1207....1437
Tire Monitoring System....1440
Low Tire Pressure Indicator....1440
Component Information....1440
Service and Repair....1440
Tire Pressure Sensor....1442
Component Information....1442
Technical Service Bulletins....1442
Tire Monitoring System - TPMS Diagnostic Tool/Procedure....1442
Page 1216....1443
Tires....1446
Component Information....1446
Technical Service Bulletins....1446
Tire Monitoring System - TPMS Diagnostic Tool/Procedure....1446
Page 1221....1447
Page 1222....1450
Service and Repair....1452
With Forged Alloy Wheel....1452
Page 1225....1453
Page 1226....1456
Page 1227....1457
Wheels....1460
Component Information....1460
Technical Service Bulletins....1460
Alloy Wheels - Cleaning....1460
Page 1232....1462
Wheel Bearing....1464
Component Information....1464
Service and Repair....1464
Front....1464
Wheel Bearing Housing (Wheel Bearing Pressed In), Servicing....1464
Page 1238....1465
Page 1239....1467
Page 1240....1470
Page 1241....1471
Page 1242....1473
Page 1243....1475
Page 1244....1477
Rear....1480
Wheel Bearing Housing (Bearing Pressed In), Servicing....1480
Page 1247....1481
Page 1248....1483
Page 1249....1485
Page 1250....1487
Page 1251....1490
Page 1252....1491
Page 1253....1493
Page 1254....1495
Page 1255....1497
Wheel Hub....1500
Axle Nut....1500
Component Information....1500
Specifications....1500
Page 1260....1502
Page 1261....1503
Page 1262....1505
Page 1263....1507
Wheel Fastener....1510
Component Information....1510
Specifications....1510
Engine, Cooling and Exhaust....1512
Engine....1512
Actuators and Solenoids - Engine....1512
Variable Valve Timing Actuator....1512
Component Information....1512
Technical Service Bulletins....1512
Customer Interest for Variable Valve Timing Actuator:....1512
151005....1
Page 1275....1513
Page 1276....1515
Page 1277....1517
All Technical Service Bulletins for Variable Valve Timing Actuator:....1520
151005....1520
Page 1280....1521
Page 1281....1523
Page 1282....1525
Camshaft, Lifters and Push Rods....1528
Camshaft Gear/Sprocket....1528
Component Information....1528
Specifications....1528
Tools and Equipment....1530
Puller - AST Tool # T 40001....1530
Page 1289....1531
Page 1290....1534
Page 1291....1535
Page 1292....1538
Camshaft, Engine....1540
Component Information....1540
Specifications....1540
Camshaft Bearing Cap Tightening Sequence & Torque....1540
Page 1297....1542
Page 1298....1544
Testing and Inspection....1546
Camshaft Adjustment Control, Checking....1546
Page 1301....1547
Page 1302....1550
Page 1303....1552
Page 1304....1553
Page 1305....1555
Page 1306....1557
Service and Repair....1560
Camshafts and Camshaft Adjuster, Left Cylinder Head....1560
Page 1309....1561
Page 1310....1563
Page 1311....1565
Page 1312....1567
Page 1313....1569
Page 1314....1571
Page 1315....1574
Page 1316....1575
Page 1317....1577
Page 1318....1579
Page 1319....1581
Page 1320....1583
Page 1321....1585
Tools and Equipment....1588
Cam Tool for Audi A8 - AST Tool # 3341....1588
Page 1324....1590
Lifter / Lash Adjuster, Valve....1592
Component Information....1592
Specifications....1592
Variable Valve Timing Actuator....1594
Component Information....1594
Technical Service Bulletins....1594
Customer Interest for Variable Valve Timing Actuator:....1594
151005....1594
Page 1333....1595
Page 1334....1597
Page 1335....1599
All Technical Service Bulletins for Variable Valve Timing Actuator:....1602
151005....1602
Page 1338....1603
Page 1339....1605
Page 1340....1607
Cylinder Block Assembly....1610
Crankshaft, Engine....1610
Component Information....1610
Tools and Equipment....1610
Crank Seal Installer - AST Tool # 3266....1610
Page 1346....1612
Page 1347....1614
Harmonic Balancer - Crankshaft Pulley....1616
Component Information....1616
Specifications....1616
Page 1351....1618
Cylinder Head Assembly....1620
Fuel Pressure Release....1620
System Information....1620
Service and Repair....1620
Valve Cover....1622
Valve Cover Gasket....1622
Component Information....1622
Technical Service Bulletins....1622
All Technical Service Bulletins for Valve Cover Gasket:....1622
151005....1622
Page 1362....1623
Page 1363....1625
Page 1364....1627
Customer Interest for Valve Cover Gasket:....1630
151005....1630
Page 1367....1631
Page 1368....1633
Page 1369....1635
Valve Guide....1638
Component Information....1638
Specifications....1638
Page 1373....1640
Valve Seat....1642
Component Information....1642
Specifications....1642
Page 1377....1644
Page 1378....1645
Valve Spring....1648
Component Information....1648
Tools and Equipment....1648
Valve Spring Comp. Support - AST Tool # 2036....1648
Page 1383....1649
Page 1384....1652
Valve, Intake/Exhaust....1654
Component Information....1654
Specifications....1654
Page 1388....1656
Page 1389....1657
Page 1390....1659
Page 1391....1661
Drive Belts, Mounts, Brackets and Accessories....1664
Drive Belt....1664
Component Information....1664
Specifications....1664
Page 1396....1666
Page 1397....1668
Page 1398....1670
Page 1399....1672
Page 1400....1673
Page 1401....1675
Page 1402....1677
Drive Belt Tensioner....1680
Component Information....1680
Tools and Equipment....1680
Engine Mount....1682
Component Information....1682
Specifications....1682
Page 1409....1684
Page 1410....1685
Page 1411....1687
Engine Lubrication....1690
Engine Oil Pressure....1690
Component Information....1690
Specifications....1690
Page 1416....1692
Engine Oil Dip Stick - Dip Stick Tube....1694
Component Information....1694
Tools and Equipment....1694
Engine Oil Drain Plug....1696
Component Information....1696
Specifications....1696
Engine Oil....1698
Component Information....1698
Technical Service Bulletins....1698
Engine - Oil Meeting Audi Quality Standards....1698
Page 1427....1699
Page 1428....1701
Page 1429....1703
Page 1430....1705
Page 1431....1707
Page 1432....1709
Page 1433....1711
Page 1434....1713
Page 1435....1715
Page 1436....1717
Page 1437....1719
Page 1438....1721
Page 1439....1723
Page 1440....1725
Page 1441....1727
Page 1442....1729
Page 1443....1732
Page 1444....1733
Page 1445....1735
Page 1446....1738
Page 1447....1739
Page 1448....1741
Page 1449....1743
Page 1450....1745
Page 1451....1747
Page 1452....1749
Page 1453....1751
Page 1454....1753
Page 1455....1755
Page 1456....1757
Page 1457....1759
Page 1458....1761
Page 1459....1763
Page 1460....1765
Page 1461....1767
Page 1462....1769
Page 1463....1771
Page 1464....1773
Page 1465....1775
Page 1466....1777
Specifications....1780
Capacity Specifications....1780
Page 1469....1782
Page 1470....1784
Page 1471....1786
Page 1472....1788
Page 1473....1789
Oil Cooler, Engine....1792
Component Information....1792
Locations....1792
Oil Filter, Engine....1794
Component Information....1794
Locations....1794
Page 1480....1795
Oil Pan, Engine....1798
Component Information....1798
Specifications....1798
Page 1484....1800
Page 1485....1801
Page 1486....1804
Oil Pressure Sender....1806
Component Information....1806
Testing and Inspection....1806
Page 1490....1807
Oil Pump, Engine....1810
Engine Oil Pressure....1810
Component Information....1810
Specifications....1810
Page 1495....1812
Intake Manifold....1814
Component Information....1814
Specifications....1814
Seals and Gaskets, Engine....1816
Camshaft Oil Seal....1816
Component Information....1816
Service and Repair....1816
Page 1503....1817
Valve Cover Gasket....1820
Component Information....1820
Technical Service Bulletins....1820
Customer Interest for Valve Cover Gasket:....1820
151005....1820
Page 1509....1821
Page 1510....1823
Page 1511....1825
All Technical Service Bulletins for Valve Cover Gasket:....1828
151005....1828
Page 1514....1829
Page 1515....1831
Page 1516....1833
Valve Guide Seal....1836
Component Information....1836
Service and Repair....1836
Page 1520....1837
Page 1521....1839
Page 1522....1842
Sensors and Switches - Engine....1844
Oil Pressure Sender....1844
Component Information....1844
Testing and Inspection....1844
Page 1527....1845
Timing Components....1848
Camshaft Gear/Sprocket....1848
Component Information....1848
Specifications....1848
Tools and Equipment....1850
Puller - AST Tool # T 40001....1850
Page 1534....1
Page 1535....1854
Page 1536....1
Page 1537....1858
Timing Belt....1860
Component Information....1860
Specifications....1860
Service and Repair....1862
Toothed Belt, Removing and Installing....1862
Page 1543....1863
Page 1544....1865
Page 1545....1867
Page 1546....1869
Page 1547....1871
Page 1548....1873
Page 1549....1875
Page 1550....1877
Page 1551....1879
Page 1552....1881
Page 1553....1884
Page 1554....1885
Page 1555....1887
Page 1556....1889
Page 1557....1891
Page 1558....1893
Page 1559....1895
Timing Belt Tensioner....1898
Component Information....1898
Specifications....1898
Page 1563....1900
Page 1564....1901
Page 1565....1903
Timing Chain....1906
Component Information....1906
Tools and Equipment....1906
Page 1569....1907
Page 1570....1909
Timing Chain Tensioner....1912
Component Information....1912
Technical Service Bulletins....1912
Engine - Rattle/Knock On Cold Start-Up (Normal)....1912
Page 1575....1913
Variable Valve Timing....1916
Variable Valve Timing Actuator....1916
Component Information....1916
Technical Service Bulletins....1916
Customer Interest for Variable Valve Timing Actuator:....1916
151005....1916
Page 1582....1917
Page 1583....1919
Page 1584....1921
All Technical Service Bulletins for Variable Valve Timing Actuator:....1924
151005....1924
Page 1587....1925
Page 1588....1927
Page 1589....1929
Tune-up and Engine Performance Checks....1932
Fuel Pressure....1932
System Information....1932
Specifications....1932
Pressure....1932
Page 1595....1934
Page 1596....1936
Page 1597....1937
Page 1598....1939
Idle Speed....1942
System Information....1942
System Diagnosis....1942
Page 1602....1943
Page 1603....1945
Fuel Filter....1948
Fuel Pressure Release....1948
System Information....1948
Service and Repair....1948
Firing Order....1950
Component Information....1950
Specifications....1950
Ignition Timing....1952
Number One Cylinder....1952
Component Information....1952
Locations....1952
Spark Plug....1954
Component Information....1954
Specifications....1954
Page 1618....1956
Page 1619....1958
Water Pump....1960
Component Information....1960
Specifications....1960
Page 1623....1962
Page 1624....1963
Page 1625....1966
Cooling System....1968
Auxiliary Water Pump....1968
Component Information....1968
Service and Repair....1968
Pump Valve Unit, Removing and Installing....1968
Page 1631....1969
Page 1632....1972
Coolant....1974
Component Information....1974
Technical Service Bulletins....1974
Cooling System - Coolant ID/Filling/Mixing Information....1974
Page 1637....1975
Specifications....1978
Capacity Specifications....1978
Page 1640....1980
Coolant Line/Hose....1982
Component Information....1982
Technical Service Bulletins....1982
Customer Interest:....1982
191007....1982
Page 1646....1983
Page 1647....1985
Page 1648....1987
All Technical Service Bulletins:....1990
191007....1990
Page 1651....1991
Page 1652....1993
Page 1653....1995
All Other Service Bulletins for Coolant Line/Hose:....1998
971015....1998
Page 1656....1999
Page 1657....2001
Page 1660....2003
Page 1661....2005
Coolant Reservoir....2008
Component Information....2008
Technical Service Bulletins....2008
Customer Interest for Coolant Reservoir:....2008
191007....2008
Page 1667....2009
Page 1668....2011
Page 1669....2013
All Technical Service Bulletins for Coolant Reservoir:....2016
191007....2016
Page 1672....2017
Page 1673....2019
Page 1674....2021
Radiator Cooling Fan....2024
Radiator Cooling Fan Motor Relay....2024
Component Information....2024
Locations....2024
Fan Blade....2026
Component Information....2026
Specifications....2026
Page 1682....2028
Page 1683....2029
Fan Clutch....2032
Component Information....2032
Tools and Equipment....2032
Engine - Coolant Temperature Sensor/Switch....2034
Coolant Temperature Sensor/Switch (For Computer)....2034
Component Information....2034
Locations....2034
Page 1691....2035
Testing and Inspection....2038
Engine Coolant Temperature (ECT) Sensor -G2- Signal, Checking....2038
Page 1694....2040
Page 1695....2041
Temperature Sensor (Gauge)....2044
Component Information....2044
Locations....2044
Heater Core....2046
Component Information....2046
Service and Repair....2046
Heater Core on Driver-Side....2046
Page 1703....2047
Page 1704....2049
Page 1705....2051
Page 1706....2054
Page 1707....2055
Page 1708....2057
Page 1709....2059
Page 1710....2061
Page 1711....2063
Page 1712....2065
Radiator Cap....2068
Component Information....2068
Testing and Inspection....2068
Relays and Modules - Cooling System....2070
Radiator Cooling Fan Motor Relay....2070
Component Information....2070
Locations....2070
Sensors and Switches - Cooling System....2072
Engine - Coolant Temperature Sensor/Switch....2072
Coolant Temperature Sensor/Switch (For Computer)....2072
Component Information....2072
Locations....2072
Page 1725....2073
Testing and Inspection....2076
Engine Coolant Temperature (ECT) Sensor -G2- Signal, Checking....2076
Page 1728....2078
Page 1729....2079
Temperature Sensor (Gauge)....2082
Component Information....2082
Locations....2082
Thermostat, Engine Cooling....2084
Component Information....2084
Specifications....2084
Page 1736....2086
Page 1737....2087
Thermostat Housing, Engine Cooling....2090
Component Information....2090
Specifications....2090
Water Pump....2092
Component Information....2092
Specifications....2092
Page 1744....2094
Page 1745....2095
Page 1746....2098
Exhaust System....2100
Catalytic Converter....2100
Component Information....2100
Application and ID....2100
Exhaust Manifold....2102
Component Information....2102
Specifications....2102
Page 1754....2104
Page 1755....2105
Exhaust Pipe....2108
Component Information....2108
Specifications....2108
Service and Repair....2110
Front Exhaust Pipe With (TWC) Converter (Left Side)....2110
Page 1761....2111
Page 1762....2113
Page 1763....2116
Page 1764....2117
Page 1765....2119
Powertrain Management....2122
Relays and Modules - Powertrain Management....2122
Relays and Modules - Computers and Control Systems....2122
Electronic Throttle Control Module....2122
Component Information....2122
Description and Operation....2122
Page 1772....1
Page 1773....1
Page 1774....2127
Page 1775....2129
Engine Control Module....2132
Component Information....2132
Technical Service Bulletins....2132
Customer Interest:....2132
010813....2132
Page 1781....2133
All Technical Service Bulletins for Engine Control Module:....2136
010911....2136
Page 1784....2137
Page 1785....2140
Page 1786....2141
All Other Service Bulletins for Engine Control Module:....2144
010911....2144
Page 1789....2145
Page 1790....2148
Page 1791....2149
Main Relay (Computer/Fuel System)....2152
Component Information....2152
Locations....2152
Page 1795....2153
Page 1796....2155
Relays and Modules - Emission Control Systems....2158
Air Injection Pump Relay....2158
Component Information....2158
Locations....2158
Page 1801....2159
Page 1802....2161
Page 1803....2164
Page 1804....2165
Relays and Modules - Fuel Delivery and Air Induction....2168
Fuel Pump Relay....2168
Component Information....2168
Locations....2168
Page 1809....2169
Page 1810....2171
Page 1811....2174
Page 1812....2175
Page 1813....2177
Page 1814....2179
Main Relay (Computer/Fuel System)....2182
Component Information....2182
Locations....2182
Page 1818....2183
Page 1819....2185
Sensors and Switches - Powertrain Management....2188
Sensors and Switches - Computers and Control Systems....2188
Accelerator Pedal Position Sensor....2188
Component Information....2188
Locations....2188
Page 1825....2189
Page 1826....2192
Page 1827....2193
Page 1828....2196
Page 1829....2197
Page 1830....2199
Page 1831....2202
Page 1832....2203
Air Flow Meter/Sensor....2206
Component Information....2206
Locations....2206
Page 1836....2207
Page 1837....2210
Page 1838....2211
Page 1839....2213
Page 1840....2215
Camshaft Position Sensor....2218
Component Information....2218
Specifications....2218
Page 1844....2220
Page 1845....2221
Page 1846....2224
Page 1847....2225
Page 1848....2227
Page 1849....2229
Page 1850....2231
Service and Repair....2234
Oil Seal For Right Camshaft Position (CMP) Sensor....2234
Page 1853....2235
Page 1854....2237
Page 1855....2239
Page 1856....2242
Page 1857....2243
Page 1858....2245
Coolant Temperature Sensor/Switch (For Computer)....2248
Component Information....2248
Locations....2248
Page 1862....2249
Testing and Inspection....2252
Engine Coolant Temperature (ECT) Sensor -G2- Signal, Checking....2252
Page 1865....2254
Page 1866....2255
Electronic Throttle Actuator Position Sensor....2258
Component Information....2258
Testing and Inspection....2258
Page 1870....2259
Engine Speed Sensor....2262
Component Information....2262
Testing and Inspection....2262
Engine Speed (RPM) Sensor -G28-, Checking....2262
Page 1875....2263
Page 1876....2266
Intake Air Temperature Sensor....2268
Component Information....2268
Locations....2268
Page 1880....2269
Page 1881....2272
Page 1882....2273
Oxygen Sensor....2276
Component Information....2276
Locations....2276
Bank 1, Sensor 1 Oxygen Sensor....2276
Oxygen Sensor (O2S) Heater-Z19-....2276
Page 1888....2278
Bank 1, Sensor 2 Oxygen Sensor....2280
Heater For Lambda Probe 1 -Z29-....2280
Page 1891....2282
Bank 2, Sensor 1 Oxygen Sensor....2284
Oxygen Sensor (O2S) 2 Heater -Z28-....2284
Page 1894....2286
Bank 2, Sensor 2 Oxygen Sensor....2288
Heater For Lambda Probe 2 -Z30-....2288
Page 1897....2290
Throttle Position Sensor....2292
Component Information....2292
Locations....2292
Component Locations, Overview....2292
Page 1902....2293
Page 1903....2296
Page 1904....2297
Page 1905....2300
Page 1906....2301
Page 1907....2304
Page 1908....2305
Transmission Position Switch/Sensor, A/T....2308
Component Information....2308
Specifications....2308
Page 1912....2310
Page 1913....2311
Page 1914....2314
Page 1915....2315
Vehicle Speed Sensor....2318
Component Information....2318
Testing and Inspection....2318
Service and Repair....2320
Sensor Assembly....2320
Page 1921....2322
Page 1922....2323
Sensors and Switches - Fuel Delivery and Air Induction....2326
Accelerator Pedal Position Sensor....2326
Component Information....2326
Locations....2326
Page 1927....2327
Page 1928....2330
Page 1929....2331
Page 1930....2334
Page 1931....2335
Page 1932....2337
Page 1933....2340
Page 1934....2341
Air Flow Meter/Sensor....2344
Component Information....2344
Locations....2344
Page 1938....2345
Page 1939....2348
Page 1940....2349
Page 1941....2351
Page 1942....2353
Throttle Position Sensor....2356
Component Information....2356
Locations....2356
Component Locations, Overview....2356
Page 1947....2357
Page 1948....2360
Page 1949....2361
Page 1950....2364
Page 1951....2365
Page 1952....2368
Page 1953....2369
Sensors and Switches - Ignition System....2372
Camshaft Position Sensor....2372
Component Information....2372
Specifications....2372
Page 1958....2374
Page 1959....2375
Page 1960....2378
Page 1961....2379
Page 1962....2381
Page 1963....2383
Page 1964....2385
Service and Repair....2388
Oil Seal For Right Camshaft Position (CMP) Sensor....2388
Page 1967....2389
Page 1968....2391
Page 1969....2393
Page 1970....2396
Page 1971....2397
Page 1972....2399
Ignition Switch....2402
Ignition Switch Lock Cylinder....2402
Component Information....2402
Service and Repair....2402
Tune-up and Engine Performance Checks....2404
Fuel Pressure....2404
System Information....2404
Specifications....2404
Pressure....2404
Page 1982....2406
Page 1983....2408
Page 1984....2409
Page 1985....2411
Idle Speed....2414
System Information....2414
System Diagnosis....2414
Page 1989....2415
Page 1990....2417
Fuel Filter....2420
Fuel Pressure Release....2420
System Information....2420
Service and Repair....2420
Firing Order....2422
Component Information....2422
Specifications....2422
Ignition Timing....2424
Number One Cylinder....2424
Component Information....2424
Locations....2424
Spark Plug....2426
Component Information....2426
Specifications....2426
Page 2005....2428
Page 2006....2430
Computers and Control Systems....2432
Accelerator Pedal Position Sensor....2432
Component Information....2432
Locations....2432
Page 2011....2433
Page 2012....2436
Page 2013....2437
Page 2014....2440
Page 2015....2441
Page 2016....2443
Page 2017....2446
Page 2018....2447
Air Flow Meter/Sensor....2450
Component Information....2450
Locations....2450
Page 2022....2451
Page 2023....2454
Page 2024....2455
Page 2025....2457
Page 2026....2459
Intake Air Temperature Sensor....2462
Component Information....2462
Locations....2462
Page 2030....2463
Page 2031....2466
Page 2032....2467
Brake Signal....2470
Component Information....2470
Testing and Inspection....2470
Page 2036....2471
Page 2037....2473
Camshaft Position Sensor....2476
Component Information....2476
Specifications....2476
Page 2041....2478
Page 2042....2479
Page 2043....2482
Page 2044....2483
Page 2045....2485
Page 2046....2487
Page 2047....2489
Service and Repair....2492
Oil Seal For Right Camshaft Position (CMP) Sensor....2492
Page 2050....2493
Page 2051....2495
Page 2052....2497
Page 2053....2500
Page 2054....2501
Page 2055....2503
Coolant Temperature Sensor/Switch (For Computer)....2506
Component Information....2506
Locations....2506
Page 2059....2507
Testing and Inspection....2510
Engine Coolant Temperature (ECT) Sensor -G2- Signal, Checking....2510
Page 2062....2512
Page 2063....2513
Data Link Connector....2516
Component Information....2516
Locations....2516
Component Locations, Overview....2516
Page 2068....2517
Page 2069....2520
Page 2070....2521
Page 2071....2524
Page 2072....2525
Electronic Throttle Actuator Position Sensor....2528
Component Information....2528
Testing and Inspection....2528
Page 2076....2529
Electronic Throttle Control Module....2532
Component Information....2532
Description and Operation....2532
Page 2080....2534
Page 2081....2536
Page 2082....2537
Page 2083....2539
Engine Control Module....2542
Component Information....2542
Technical Service Bulletins....2542
Customer Interest:....2542
010813....2542
Page 2089....2543
All Technical Service Bulletins for Engine Control Module:....2546
010911....2546
Page 2092....2547
Page 2093....2550
Page 2094....2551
All Other Service Bulletins for Engine Control Module:....2554
010911....2554
Page 2097....2555
Page 2098....2558
Page 2099....2559
Engine Speed Sensor....2562
Component Information....2562
Testing and Inspection....2562
Engine Speed (RPM) Sensor -G28-, Checking....2562
Page 2104....2563
Page 2105....2566
Information Bus....2568
Component Information....2568
Testing and Inspection....2568
Component Tests and General Diagnostics....2568
Data Exchange Between ECM, ABS/EDL, TCM or Instrument Cluster....2568
Page 2111....2569
Page 2112....2571
Page 2113....2573
Page 2114....2576
Page 2115....2578
Service and Repair....2580
Adaptation For Information Data-Bus....2580
Page 2118....2581
Page 2119....2583
Page 2120....2585
Page 2121....2588
Page 2122....2589
Page 2123....2591
Page 2124....2593
Page 2125....2596
Page 2126....2597
Page 2127....2599
Page 2128....2601
Main Relay (Computer/Fuel System)....2604
Component Information....2604
Locations....2604
Page 2132....2605
Page 2133....2607
Malfunction Indicator Lamp....2610
Component Information....2610
Locations....2610
Page 2137....2611
Testing and Inspection....2614
MIL Functional Testing....2614
Page 2140....2616
Page 2141....2618
Oxygen Sensor....2620
Component Information....2620
Locations....2620
Bank 1, Sensor 1 Oxygen Sensor....2620
Oxygen Sensor (O2S) Heater-Z19-....2620
Page 2147....2622
Bank 1, Sensor 2 Oxygen Sensor....2624
Heater For Lambda Probe 1 -Z29-....2624
Page 2150....2626
Bank 2, Sensor 1 Oxygen Sensor....2628
Oxygen Sensor (O2S) 2 Heater -Z28-....2628
Page 2153....2630
Bank 2, Sensor 2 Oxygen Sensor....2632
Heater For Lambda Probe 2 -Z30-....2632
Page 2156....2634
Relays and Modules - Computers and Control Systems....2636
Electronic Throttle Control Module....2636
Component Information....2636
Description and Operation....2636
Page 2161....2638
Page 2162....2640
Page 2163....2641
Page 2164....2643
Engine Control Module....2646
Component Information....2646
Technical Service Bulletins....2646
Customer Interest:....2646
010813....2646
Page 2170....2647
All Technical Service Bulletins for Engine Control Module:....2650
010911....2650
Page 2173....2651
Page 2174....2654
Page 2175....2655
All Other Service Bulletins for Engine Control Module:....2658
010911....2658
Page 2178....2659
Page 2179....2662
Page 2180....2663
Main Relay (Computer/Fuel System)....2666
Component Information....2666
Locations....2666
Page 2184....2667
Page 2185....2669
Sensors and Switches - Computers and Control Systems....2672
Accelerator Pedal Position Sensor....2672
Component Information....2672
Locations....2672
Page 2190....2673
Page 2191....2676
Page 2192....2677
Page 2193....2680
Page 2194....2681
Page 2195....2683
Page 2196....2686
Page 2197....2687
Air Flow Meter/Sensor....2690
Component Information....2690
Locations....2690
Page 2201....2691
Page 2202....2694
Page 2203....2695
Page 2204....2697
Page 2205....2699
Camshaft Position Sensor....2702
Component Information....2702
Specifications....2702
Page 2209....2704
Page 2210....2705
Page 2211....2708
Page 2212....2709
Page 2213....2711
Page 2214....2713
Page 2215....2715
Service and Repair....2718
Oil Seal For Right Camshaft Position (CMP) Sensor....2718
Page 2218....2719
Page 2219....2721
Page 2220....2723
Page 2221....2726
Page 2222....2727
Page 2223....2729
Coolant Temperature Sensor/Switch (For Computer)....2732
Component Information....2732
Locations....2732
Page 2227....2733
Testing and Inspection....2736
Engine Coolant Temperature (ECT) Sensor -G2- Signal, Checking....1
Page 2230....2738
Page 2231....2739
Electronic Throttle Actuator Position Sensor....2742
Component Information....2742
Testing and Inspection....2742
Page 2235....2743
Engine Speed Sensor....2746
Component Information....2746
Testing and Inspection....2746
Engine Speed (RPM) Sensor -G28-, Checking....2746
Page 2240....2747
Page 2241....2750
Intake Air Temperature Sensor....2752
Component Information....2752
Locations....2752
Page 2245....2753
Page 2246....2756
Page 2247....2757
Oxygen Sensor....2760
Component Information....2760
Locations....2760
Bank 1, Sensor 1 Oxygen Sensor....2760
Oxygen Sensor (O2S) Heater-Z19-....2760
Page 2253....2762
Bank 1, Sensor 2 Oxygen Sensor....2764
Heater For Lambda Probe 1 -Z29-....2764
Page 2256....2766
Bank 2, Sensor 1 Oxygen Sensor....2768
Oxygen Sensor (O2S) 2 Heater -Z28-....2768
Page 2259....2770
Bank 2, Sensor 2 Oxygen Sensor....2772
Heater For Lambda Probe 2 -Z30-....2772
Page 2262....2774
Throttle Position Sensor....2776
Component Information....2776
Locations....2776
Component Locations, Overview....2776
Page 2267....2777
Page 2268....2780
Page 2269....2781
Page 2270....2784
Page 2271....2785
Page 2272....2788
Page 2273....2789
Transmission Position Switch/Sensor, A/T....2792
Component Information....2792
Specifications....2792
Page 2277....2794
Page 2278....2795
Page 2279....2798
Page 2280....2799
Vehicle Speed Sensor....2802
Component Information....2802
Testing and Inspection....2802
Service and Repair....2804
Sensor Assembly....2804
Page 2286....2806
Page 2287....2807
Throttle Position Sensor....2810
Component Information....2810
Locations....2810
Component Locations, Overview....2810
Page 2292....2811
Page 2293....2814
Page 2294....2815
Page 2295....2818
Page 2296....2819
Page 2297....2822
Page 2298....2823
Transmission Position Switch/Sensor, A/T....2826
Component Information....2826
Specifications....2826
Page 2302....2828
Page 2303....2829
Page 2304....2832
Page 2305....2833
Variable Valve Timing Actuator....2836
Component Information....2836
Technical Service Bulletins....2836
Customer Interest for Variable Valve Timing Actuator:....2836
151005....2836
Page 2311....2837
Page 2312....2839
Page 2313....2841
All Technical Service Bulletins for Variable Valve Timing Actuator:....2844
151005....2844
Page 2316....2845
Page 2317....2847
Page 2318....2849
Vehicle Speed Sensor....2852
Component Information....2852
Testing and Inspection....2852
Service and Repair....2854
Sensor Assembly....2854
Page 2324....2856
Page 2325....2857
Emission Control Systems....2860
Air Injection....2860
Air Injection Vacuum Control Solenoid Valve....2860
Component Information....2860
Locations....2860
Page 2331....2861
Page 2332....2864
Air Injection Hose/Tube....2866
Component Information....2866
Technical Service Bulletins....2866
Customer Interest for Air Injection Hose/Tube:....2866
260804....2866
Page 2338....2867
All Technical Service Bulletins for Air Injection Hose/Tube:....2870
260804....2870
Page 2341....2871
Air Injection Pump....2874
Component Information....2874
Locations....2874
Page 2345....2875
Air Injection Pump Relay....2878
Component Information....2878
Locations....2878
Page 2349....2879
Page 2350....2881
Page 2351....2884
Page 2352....2885
Catalytic Converter....2888
Component Information....2888
Application and ID....2888
Evaporative Emissions System....2890
Canister Purge Control Valve....2890
Component Information....2890
Locations....2890
Page 2360....2891
Page 2361....2894
Page 2362....2895
Page 2363....2897
Evaporative Emission Control Canister....2900
Component Information....2900
Locations....2900
Page 2367....2902
Fuel Overflow Reservoir....2904
Component Information....2904
Service and Repair....2904
Leak Detection Pump, Evaporative System....2906
Component Information....2906
Locations....2906
Page 2374....2908
Page 2375....1
Page 2376....1
Page 2377....1
Page 2378....1
Page 2379....1
Page 2380....1
Page 2381....1
Page 2382....2924
Relays and Modules - Emission Control Systems....2926
Air Injection Pump Relay....2926
Component Information....2926
Locations....2926
Page 2387....2927
Page 2388....2929
Page 2389....2932
Page 2390....2933
Fuel Delivery and Air Induction....2936
Fuel Pressure....2936
System Information....2936
Specifications....2936
Pressure....2936
Page 2396....2938
Page 2397....2940
Page 2398....2941
Page 2399....2943
Fuel Pressure Release....2946
System Information....2946
Service and Repair....2946
Idle Speed....2948
System Information....2948
System Diagnosis....2948
Page 2406....2949
Page 2407....2951
Accelerator Pedal Position Sensor....2954
Component Information....2954
Locations....2954
Page 2411....2955
Page 2412....2958
Page 2413....2959
Page 2414....2962
Page 2415....2963
Page 2416....2965
Page 2417....2968
Page 2418....2969
Air Flow Meter/Sensor....2972
Component Information....2972
Locations....2972
Page 2422....2973
Page 2423....2976
Page 2424....2977
Page 2425....2979
Page 2426....2981
Fuel....2984
Component Information....2984
Technical Service Bulletins....2984
Fuel System - MIL ON DTC P0300/P030X/Lean Condition....2984
Page 2431....2985
Page 2432....2987
Page 2433....2990
Page 2434....2991
Page 2435....2994
Page 2436....2995
Page 2437....2998
Page 2438....3000
Fuel Filter....3002
Fuel Pressure Release....3002
System Information....3002
Service and Repair....3002
Fuel Injector....3004
Component Information....3004
Specifications....3004
Mechanical Specifications....3004
Page 2447....3006
Page 2448....3008
Service Precautions....3010
Technician Safety Information....3010
Page 2451....3012
Testing and Inspection....3014
Fuel Injector Volume, Leakage & Spray Pattern, Checking....3014
Page 2454....3015
Page 2455....3018
Page 2456....3019
Page 2457....3021
Fuel Pressure Check Valve....3024
Component Information....3024
Testing and Inspection....3024
Page 2461....3025
Page 2462....3027
Fuel Pressure Regulator....3030
Component Information....3030
Locations....3030
Page 2466....3031
Page 2467....3034
Page 2468....3035
Page 2469....3037
Fuel Pump....3040
Fuel Pressure....3040
System Information....3040
Specifications....3040
Pressure....3040
Page 2475....3042
Page 2476....3044
Page 2477....3045
Page 2478....3047
Fuel Pump Relay....3050
Component Information....3050
Locations....3050
Page 2482....3051
Page 2483....3053
Page 2484....3056
Page 2485....3057
Page 2486....3059
Page 2487....3061
Fuel Supply Line....3064
Component Information....3064
Tools and Equipment....3064
Fuel Tank....3066
Fuel Filler Neck....3066
Component Information....3066
Locations....3066
Page 2495....3067
Page 2496....3069
Page 2497....3072
Page 2498....3073
Page 2499....3075
Fuel Gauge Sender....3078
Component Information....3078
Locations....3078
Sender For Fuel Gauge -G-....3078
Page 2504....3080
Page 2505....3082
Service and Repair....3084
Fuel Level Sensors, Removing and Installing....3084
Page 2508....3085
Page 2509....3087
Page 2510....3089
Page 2511....3091
Page 2512....3094
Page 2513....3095
Page 2514....3097
Page 2515....3099
Fuel Tank Unit....3102
Component Information....3102
Tools and Equipment....3102
Main Relay (Computer/Fuel System)....3104
Component Information....3104
Locations....3104
Page 2522....3105
Page 2523....3107
Relays and Modules - Fuel Delivery and Air Induction....3110
Fuel Pump Relay....3110
Component Information....3110
Locations....3110
Page 2528....3111
Page 2529....3113
Page 2530....3116
Page 2531....3117
Page 2532....3119
Page 2533....3121
Main Relay (Computer/Fuel System)....3124
Component Information....3124
Locations....3124
Page 2537....3125
Page 2538....3127
Sensors and Switches - Fuel Delivery and Air Induction....3130
Accelerator Pedal Position Sensor....3130
Component Information....3130
Locations....3130
Page 2543....3131
Page 2544....3134
Page 2545....3135
Page 2546....3138
Page 2547....3139
Page 2548....3141
Page 2549....3144
Page 2550....3145
Air Flow Meter/Sensor....3148
Component Information....3148
Locations....3148
Page 2554....3149
Page 2555....3152
Page 2556....3153
Page 2557....3155
Page 2558....3157
Throttle Position Sensor....3160
Component Information....3160
Locations....3160
Component Locations, Overview....3160
Page 2563....3161
Page 2564....3164
Page 2565....3165
Page 2566....3168
Page 2567....3169
Page 2568....3172
Page 2569....3173
Throttle Cable/Linkage....3176
Component Information....3176
Adjustments....3176
Page 2573....3178
Throttle Position Sensor....3180
Component Information....3180
Locations....3180
Component Locations, Overview....3180
Page 2578....3181
Page 2579....3184
Page 2580....3185
Page 2581....3188
Page 2582....3189
Page 2583....3192
Page 2584....3193
Variable Induction System....3196
Variable Induction Control Valve....3196
Component Information....3196
Testing and Inspection....3196
Change-Over Valve N156 & Intake Tuning (IMT) Valve 2 N261 Check....3196
Page 2590....3197
Page 2591....3199
Page 2592....3202
Ignition System....3204
Firing Order....3204
Component Information....3204
Specifications....3204
Ignition Timing....3206
Number One Cylinder....3206
Component Information....3206
Locations....3206
Camshaft Position Sensor....3208
Component Information....3208
Specifications....3208
Page 2604....3210
Page 2605....3211
Page 2606....3214
Page 2607....3215
Page 2608....3217
Page 2609....3219
Page 2610....3221
Service and Repair....3224
Oil Seal For Right Camshaft Position (CMP) Sensor....3224
Page 2613....3225
Page 2614....3227
Page 2615....3229
Page 2616....3232
Page 2617....3233
Page 2618....3235
Ignition Coil Pack....3238
Component Information....3238
Tools and Equipment....3238
Page 2622....3239
Ignition Coil....3242
Component Information....3242
Locations....3242
Page 2626....3243
Testing and Inspection....3246
Ignition Coil, Checking....3246
Page 2629....3247
Page 2630....3250
Page 2631....3251
Sensors and Switches - Ignition System....3254
Camshaft Position Sensor....3254
Component Information....3254
Specifications....3254
Page 2636....3256
Page 2637....3257
Page 2638....3260
Page 2639....3261
Page 2640....3263
Page 2641....3265
Page 2642....3267
Service and Repair....3270
Oil Seal For Right Camshaft Position (CMP) Sensor....3270
Page 2645....3271
Page 2646....3273
Page 2647....3275
Page 2648....3278
Page 2649....3279
Page 2650....3281
Ignition Switch....3284
Ignition Switch Lock Cylinder....3284
Component Information....3284
Service and Repair....3284
Spark Plug....3286
Component Information....3286
Specifications....3286
Page 2658....3288
Page 2659....3290
Transmission Control Systems....3292
Actuators and Solenoids - Transmission and Drivetrain....3292
Actuators and Solenoids - A/T....3292
Pressure Regulating Solenoid, A/T....3292
Component Information....3292
Diagrams....3292
Page 2666....3293
Shift Interlock Solenoid....3296
Component Information....3296
Locations....3296
Page 2670....3297
Shift Solenoid, A/T....3300
Component Information....3300
Diagrams....3300
Page 2674....3301
Lamps and Indicators - Transmission and Drivetrain....3304
Lamps and Indicators - A/T....3304
Malfunction Indicator Lamp - A/T....3304
Component Information....3304
Description and Operation....3304
Relays and Modules - Transmission and Drivetrain....3306
Relays and Modules - A/T....3306
Control Module, A/T....3306
Component Information....3306
Technical Service Bulletins....3306
Customer Interest for Control Module:....3306
380814....3306
Page 2687....3307
Page 2688....3309
All Technical Service Bulletins for Control Module:....3312
380814....3312
Page 2691....3313
Page 2692....3315
Locations....3318
Component Locations....3318
Page 2695....3319
Page 2696....3322
Page 2697....3324
Page 2698....3326
Page 2699....3328
Page 2700....3329
Page 2701....3331
Service and Repair....3334
Removing and Installing....3334
Page 2704....3336
Page 2705....3337
Page 2706....3340
Page 2707....3341
Shift Interlock Relay....3344
Component Information....3344
Locations....3344
Page 2711....3345
Page 2712....3347
Sensors and Switches - Transmission and Drivetrain....3350
Sensors and Switches - A/T....3350
Downshift Switch, A/T....3350
Component Information....3350
Testing and Inspection....3350
Page 2718....3351
Lateral Acceleration Sensor, A/T....3354
Component Information....3354
Service and Repair....3354
Page 2722....3355
Transmission Position Switch/Sensor, A/T....3358
Component Information....3358
Specifications....3358
Page 2726....3360
Page 2727....3361
Page 2728....3364
Page 2729....3365
Transmission Speed Sensor, A/T....3368
Component Information....3368
Specifications....3368
Page 2733....3370
Page 2734....3371
Page 2735....3374
Page 2736....3375
Service and Repair....3378
Sender For Transmission Output RPM -G195-, Replacing....3378
Speedometer Vehicle Speed Sensor (VSS) - G22-....3380
Replacing Sensor....3380
Page 2741....3382
Page 2742....3383
Page 2743....3385
Page 2744....3388
Page 2745....3389
Transmission Temperature Sensor/Switch, A/T....3392
Component Information....3392
Diagrams....3392
Page 2749....3393
Page 2750....3396
Transmission and Drivetrain....3398
Actuators and Solenoids - Transmission and Drivetrain....3398
Actuators and Solenoids - A/T....3398
Pressure Regulating Solenoid, A/T....3398
Component Information....3398
Diagrams....3398
Page 2757....3399
Shift Interlock Solenoid....3402
Component Information....3402
Locations....3402
Page 2761....3403
Shift Solenoid, A/T....3406
Component Information....3406
Diagrams....3406
Page 2765....3407
Automatic Transmission/Transaxle....3410
Actuators and Solenoids - A/T....3410
Pressure Regulating Solenoid, A/T....3410
Component Information....3410
Diagrams....3410
Page 2771....3411
Shift Interlock Solenoid....3414
Component Information....3414
Locations....3414
Page 2775....3415
Shift Solenoid, A/T....3418
Component Information....3418
Diagrams....3418
Page 2779....3419
Control Module, A/T....3422
Component Information....3422
Technical Service Bulletins....3422
Customer Interest for Control Module:....3422
380814....3422
Page 2785....3423
Page 2786....3425
All Technical Service Bulletins for Control Module:....3428
380814....3428
Page 2789....3429
Page 2790....3431
Locations....3434
Component Locations....3434
Page 2793....3435
Page 2794....3438
Page 2795....3440
Page 2796....3442
Page 2797....3444
Page 2798....3445
Page 2799....3447
Service and Repair....3450
Removing and Installing....3450
Page 2802....3452
Page 2803....3453
Page 2804....3456
Page 2805....3457
Front Final Drive, Automatic Transaxle <--> [Differential, Automatic Transaxle]....3460
Front Final Drive Fluid <--> [Differential Fluid - A/T]....3460
Component Information....3460
Specifications....3460
Capacity Specifications....3460
Page 2811....3462
Page 2812....3464
Differential Case, A/T....3466
Component Information....3466
Specifications....3466
Differential Output Shaft, A/T....3468
Component Information....3468
Service and Repair....3468
Left Drive Flange, Removing and Installing....3468
Page 2820....3469
Page 2821....3472
Page 2822....3473
Page 2823....3475
Page 2824....3477
Downshift Switch, A/T....3480
Component Information....3480
Testing and Inspection....3480
Page 2828....3481
Drain Plug, A/T....3484
Component Information....3484
Specifications....3484
Fill Plug, A/T....3486
Component Information....3486
Specifications....3486
Fluid - A/T....3488
Component Information....3488
Specifications....3488
Capacity Specifications....3488
Page 2839....3490
Page 2840....3492
Page 2841....3493
Service and Repair....3496
ATF, Checking Level and Changing....3496
Page 2844....3497
Page 2845....3499
Page 2846....3502
Page 2847....3503
Fluid Filter - A/T....3506
Component Information....3506
Specifications....3506
Page 2851....3508
Page 2852....3509
Page 2853....3512
Fluid Line/Hose, A/T....3514
Component Information....3514
Specifications....3514
Page 2857....3516
Service and Repair....3518
ATF Lines, Removing and Installing....3518
Page 2860....3519
Page 2861....3522
Fluid Pan, A/T....3524
Component Information....3524
Technical Service Bulletins....3524
Customer Interest for Fluid Pan:....3524
371119....3524
Page 2867....3525
All Technical Service Bulletins for Fluid Pan:....3528
371119....3528
Page 2870....3529
Page 2871....3532
Page 2872....3534
Page 2873....3535
Page 2874....3538
Lamps and Indicators - A/T....3540
Malfunction Indicator Lamp - A/T....3540
Component Information....3540
Description and Operation....3540
Lateral Acceleration Sensor, A/T....3542
Component Information....3542
Service and Repair....3542
Page 2882....3543
Malfunction Indicator Lamp - A/T....3546
Component Information....3546
Description and Operation....3546
Pressure Regulating Solenoid, A/T....3548
Component Information....3548
Diagrams....3548
Page 2889....3549
Relays and Modules - A/T....3552
Control Module, A/T....3552
Component Information....3552
Technical Service Bulletins....3552
Customer Interest for Control Module:....3552
380814....3552
Page 2896....3553
Page 2897....3555
All Technical Service Bulletins for Control Module:....3558
380814....3558
Page 2900....3559
Page 2901....3561
Locations....3564
Component Locations....3564
Page 2904....3565
Page 2905....3568
Page 2906....3570
Page 2907....3572
Page 2908....3574
Page 2909....3575
Page 2910....3577
Service and Repair....3580
Removing and Installing....3580
Page 2913....3582
Page 2914....3583
Page 2915....3586
Page 2916....3587
Shift Interlock Relay....3590
Component Information....3590
Locations....3590
Page 2920....3591
Page 2921....3593
Seals and Gaskets, A/T....3596
System Information....3596
Service and Repair....3596
Differential Cover O-Ring, Replacing....3596
Page 2926....3597
Page 2927....3599
Differential Side Seal, Automatic Transaxle Replacement....3602
Left Side....3602
Page 2930....3603
Page 2931....3605
Page 2932....3608
Page 2933....3610
Page 2934....3611
Page 2935....3613
Page 2938....3615
Page 2939....3617
Page 2940....3620
Page 2941....3622
Page 2942....3623
Page 2943....3625
Page 2944....3628
Page 2945....3629
Page 2946....3631
Page 2947....3634
Page 2948....3635
Page 2949....3637
Page 2950....3639
Page 2951....3642
Page 2952....3643
Page 2953....3645
Page 2954....3647
Page 2955....3650
Page 2956....3651
Page 2957....3654
Page 2958....3655
Page 2959....3658
Page 2960....3659
Sensors and Switches - A/T....3662
Downshift Switch, A/T....3662
Component Information....3662
Testing and Inspection....3662
Page 2965....3663
Lateral Acceleration Sensor, A/T....3666
Component Information....3666
Service and Repair....3666
Page 2969....3667
Transmission Position Switch/Sensor, A/T....3670
Component Information....3670
Specifications....3670
Page 2973....3672
Page 2974....3673
Page 2975....3676
Page 2976....3677
Transmission Speed Sensor, A/T....3680
Component Information....3680
Specifications....3680
Page 2980....3682
Page 2981....3683
Page 2982....3686
Page 2983....3687
Service and Repair....3690
Sender For Transmission Output RPM -G195-, Replacing....3690
Speedometer Vehicle Speed Sensor (VSS) - G22-....3692
Replacing Sensor....3692
Page 2988....3694
Page 2989....3695
Page 2990....3697
Page 2991....3700
Page 2992....3701
Transmission Temperature Sensor/Switch, A/T....3704
Component Information....3704
Diagrams....3704
Page 2996....3705
Page 2997....3708
Shift Interlock, A/T....3710
Shift Interlock Cable....3710
Component Information....3710
Technical Service Bulletins....3710
Recalls for Shift Interlock Cable:....3710
NHTSA08V397000....3710
All Technical Service Bulletins for Shift Interlock Cable:....3712
NHTSA08V397000....3712
Page 3006....3714
Page 3007....3716
Page 3008....3718
Page 3009....3719
Shift Interlock Relay....3722
Component Information....3722
Locations....3722
Page 3013....3723
Page 3014....3725
Shift Interlock Solenoid....3728
Component Information....3728
Locations....3728
Page 3018....3729
Shift Solenoid, A/T....3732
Component Information....3732
Diagrams....3732
Page 3022....3733
Shifter A/T....3736
Component Information....3736
Specifications....3736
Page 3026....3738
Page 3027....3739
Page 3028....3742
Page 3029....3744
Page 3030....3745
Page 3031....3747
Page 3032....3749
Page 3033....3751
Shift Linkage, A/T....3754
Shift Cable, A/T....3754
Component Information....3754
Technical Service Bulletins....3754
Recalls for Shift Cable:....3754
37D5J2....3754
Sep....3754
08....3754
Campaign - A/T Locking Cable Out Of Position....3754
Campaign - A/T Locking Cable Out Of Position....3754
Page 3044....3755
Page 3045....3757
Page 3046....3759
Page 3047....3761
Page 3048....3763
Page 3049....3766
Page 3050....3768
Campaign - A/T Locking Cable Out Of Position....3770
Campaign - A/T Locking Cable Out Of Position....3770
Page 3053....3771
Page 3054....3773
Page 3055....3775
Page 3056....3777
Page 3057....3779
Page 3058....3782
Page 3059....3784
Campaign - A/T Locking Cable Out Of Position....3786
Campaign - A/T Locking Cable Out Of Position....3786
Page 3062....3787
Page 3063....3789
Page 3064....3791
Page 3065....3793
Page 3066....3795
Page 3067....3798
Page 3068....3800
Campaign - A/T Locking Cable Out Of Position....3802
Campaign - A/T Locking Cable Out Of Position....3802
Page 3071....3803
Page 3072....3805
Page 3073....3807
Page 3074....3809
Page 3075....3811
Page 3076....3814
Page 3077....3816
All Technical Service Bulletins for Shift Cable:....3818
37D5J2....3818
Sep....1
08....3818
Campaign - A/T Locking Cable Out Of Position....3818
Campaign - A/T Locking Cable Out Of Position....3818
Page 3084....3819
Page 3085....3821
Page 3086....3823
Page 3087....3825
Page 3088....3827
Page 3089....3830
Page 3090....3832
Campaign - A/T Locking Cable Out Of Position....3834
Campaign - A/T Locking Cable Out Of Position....3834
Page 3093....3835
Page 3094....3837
Page 3095....3839
Page 3096....3841
Page 3097....3843
Page 3098....3846
Page 3099....3848
Campaign - A/T Locking Cable Out Of Position....1
Campaign - A/T Locking Cable Out Of Position....3850
Page 3102....3851
Page 3103....3853
Page 3104....3855
Page 3105....3857
Page 3106....3859
Page 3107....3862
Page 3108....3864
Campaign - A/T Locking Cable Out Of Position....3866
Campaign - A/T Locking Cable Out Of Position....3866
Page 3111....3867
Page 3112....3869
Page 3113....3871
Page 3114....3873
Page 3115....3875
Page 3116....3878
Page 3117....3880
Page 3118....3882
Page 3119....3884
Page 3120....3885
Page 3121....3888
Page 3122....3890
Page 3123....3891
Torque Converter....3894
Component Information....3894
Specifications....3894
Torque Convertor to Flex Plate Torque....3894
Page 3128....3896
Page 3129....3898
Page 3130....3900
Service and Repair....3902
Overview and Component Notes and Information....3902
Page 3133....3904
Page 3134....3906
Transmission Cooler, A/T....3908
Component Information....3908
Service and Repair....3908
Transmission Mount, A/T....3910
Component Information....3910
Specifications....3910
Page 3141....3912
Page 3142....3913
Page 3143....3916
Transmission Position Switch/Sensor, A/T....3918
Component Information....3918
Specifications....3918
Page 3147....3920
Page 3148....3921
Page 3149....3924
Page 3150....3925
Transmission Speed Sensor, A/T....3928
Component Information....3928
Specifications....3928
Page 3154....3930
Page 3155....3931
Page 3156....3934
Page 3157....3935
Service and Repair....3938
Sender For Transmission Output RPM -G195-, Replacing....3938
Speedometer Vehicle Speed Sensor (VSS) - G22-....3940
Replacing Sensor....3940
Page 3162....3942
Page 3163....3943
Page 3164....3945
Page 3165....3948
Page 3166....3949
Transmission Temperature Sensor/Switch, A/T....3952
Component Information....3952
Diagrams....3952
Page 3170....3953
Page 3171....3956
Valve Body, A/T....3958
Component Information....3958
Specifications....3958
Page 3175....3960
Page 3176....3961
Diagrams....3964
Exploded Views....3964
Page 3179....3965
Page 3180....3968
Service and Repair....3970
Oil Pan, ATF Sump and Valve Body, Removing and Installing....3970
Page 3183....3971
Page 3184....3973
Page 3185....3976
Page 3186....3977
Page 3187....3979
Wiring Harness, A/T....3982
Component Information....3982
Technical Service Bulletins....3982
Customer Interest for Wiring Harness:....3982
380814....3982
Page 3193....3983
Page 3194....3985
All Technical Service Bulletins for Wiring Harness:....3988
380814....3988
Page 3197....3989
Page 3198....3991
Page 3199....3994
Clutch, M/T....3996
Component Information....3996
Tools and Equipment....3996
Rear Final Drive <--> [Differential Assembly]....3998
Differential Carrier....3998
Component Information....3998
Service and Repair....3998
Differential Gear, Removing and Installing....3998
Page 3208....3999
Page 3209....4001
Page 3210....4004
Page 3211....4005
Page 3212....4007
Page 3213....4009
Page 3214....4011
Page 3215....4013
Drain Plug, Differential....4016
Component Information....4016
Specifications....4016
Final Drive Fluid <--> [Fluid - Differential]....4018
Component Information....4018
Specifications....4018
Capacity Specifications....4018
Page 3223....4020
Page 3224....4022
Output Shaft, Differential....4024
Component Information....4024
Specifications....4024
Pinion Flange, Differential....4026
Component Information....4026
Testing and Inspection....4026
Pinion Gear, Differential....4028
Component Information....4028
Adjustments....4028
Page 3234....4030
Page 3235....4031
Page 3236....4033
Page 3237....4035
Page 3238....4037
Page 3239....4039
Page 3240....4041
Page 3241....4043
Ring Gear, Differential....4046
Component Information....4046
Adjustments....4046
Page 3245....4047
Page 3246....4049
Page 3247....4051
Page 3248....4053
Page 3249....4055
Page 3250....4057
Page 3251....4059
Page 3252....4061
Page 3253....4063
Page 3254....4065
Page 3255....4067
Page 3256....4069
Seals and Gaskets, Differential....4072
System Information....4072
Service and Repair....4072
Drive Shaft (Pinion) Flange Sealing Ring Replacing....4072
Page 3261....4073
Page 3262....4075
Page 3263....4077
Page 3264....4079
Page 3265....4081
Page 3266....4084
Drive Axles, Bearings and Joints....4086
Axle Shaft Assembly....4086
Axle Shaft....4086
Component Information....4086
Service and Repair....4086
Rear....4086
Replacement....4086
Page 3274....4087
Page 3275....4090
Page 3276....4091
Page 3277....4093
Front....4096
Replacement....4096
Page 3280....4098
Page 3281....4099
Page 3282....4101
Constant Velocity Joint....4104
Component Information....4104
Specifications....4104
Mechanical Specifications....4104
Front....4104
Page 3288....4106
Capacity Specifications....4108
Front....4108
Page 3291....4110
Wheel Bearing....4112
Component Information....4112
Service and Repair....4112
Front....4112
Wheel Bearing Housing (Wheel Bearing Pressed In), Servicing....4112
Page 3297....4113
Page 3298....4115
Page 3299....4118
Page 3300....4119
Page 3301....4121
Page 3302....4123
Page 3303....4125
Rear....4128
Wheel Bearing Housing (Bearing Pressed In), Servicing....4128
Page 3306....4129
Page 3307....4131
Page 3308....4133
Page 3309....4135
Page 3310....4138
Page 3311....4139
Page 3312....4141
Page 3313....4143
Page 3314....4145
Wheel Hub....4148
Axle Nut....4148
Component Information....4148
Specifications....4148
Page 3319....4150
Page 3320....4151
Page 3321....4153
Page 3322....4155
Drive/Propeller Shafts, Bearings and Joints....4158
Center Support....4158
Component Information....4158
Specifications....4158
Drive/Propeller Shaft....4160
Component Information....4160
Specifications....4160
Page 3330....4161
Page 3331....4163
Page 3332....4166
Adjustments....4168
Drive Shaft (Carbon Fiber)....4168
Page 3335....4169
Page 3336....4171
Page 3337....4173
Page 3338....4176
Page 3339....4177
Page 3340....4179
Page 3341....4181
Page 3342....4183
Service and Repair....4186
Drive Shaft (Carbon Fiber)....4186
Removing and Installing....4186
Page 3346....4187
Page 3347....4189
Page 3348....4192
Page 3349....4193
Drive Shaft (Steel)....4196
Removing and Installing....4196
Page 3352....4197
Page 3353....4199
Page 3354....4201
Page 3355....4203
Page 3356....4206
Page 3357....4207
Flex Plate....4210
Component Information....4210
Specifications....4210
Page 3361....4212
Page 3362....4213
Lamps and Indicators - Transmission and Drivetrain....4216
Lamps and Indicators - A/T....4216
Malfunction Indicator Lamp - A/T....4216
Component Information....4216
Description and Operation....4216
Manual Transmission/Transaxle....4218
Differential, Manual Transaxle....4218
Component Information....4218
Specifications....4218
Relays and Modules - Transmission and Drivetrain....4220
Relays and Modules - A/T....4220
Control Module, A/T....4220
Component Information....4220
Technical Service Bulletins....4220
Customer Interest for Control Module:....4220
380814....4220
Page 3379....4221
Page 3380....4223
All Technical Service Bulletins for Control Module:....4226
380814....4226
Page 3383....4227
Page 3384....4229
Locations....4232
Component Locations....4232
Page 3387....4233
Page 3388....4236
Page 3389....4238
Page 3390....4240
Page 3391....4242
Page 3392....4243
Page 3393....4245
Service and Repair....4248
Removing and Installing....4248
Page 3396....4250
Page 3397....4251
Page 3398....4254
Page 3399....4255
Shift Interlock Relay....4258
Component Information....4258
Locations....4258
Page 3403....4259
Page 3404....4261
Sensors and Switches - Transmission and Drivetrain....4264
Sensors and Switches - A/T....4264
Downshift Switch, A/T....4264
Component Information....4264
Testing and Inspection....4264
Page 3410....4265
Lateral Acceleration Sensor, A/T....4268
Component Information....4268
Service and Repair....4268
Page 3414....4269
Transmission Position Switch/Sensor, A/T....4272
Component Information....4272
Specifications....4272
Page 3418....4274
Page 3419....4275
Page 3420....4278
Page 3421....4279
Transmission Speed Sensor, A/T....4282
Component Information....4282
Specifications....4282
Page 3425....4284
Page 3426....4285
Page 3427....4288
Page 3428....4289
Service and Repair....4292
Sender For Transmission Output RPM -G195-, Replacing....4292
Speedometer Vehicle Speed Sensor (VSS) - G22-....4294
Replacing Sensor....4294
Page 3433....4296
Page 3434....4297
Page 3435....4299
Page 3436....4302
Page 3437....4303
Transmission Temperature Sensor/Switch, A/T....4306
Component Information....4306
Diagrams....4306
Page 3441....4307
Page 3442....4310
Transfer Case....4312
Differential, Transfer Case....4312
Component Information....4312
Diagrams....4312
Page 3447....4313
Page 3448....4316
Service and Repair....4318
Torsen Differential Unit....4318
Page 3451....4319
Page 3452....4321
Page 3453....4323
Page 3454....4326
Page 3455....4327
Fluid - Transfer Case....4330
Component Information....4330
Specifications....4330
Capacity Specifications....4330
Page 3460....4332
Page 3461....4334
Page 3462....4336
Output Shaft, Transfer Case....4338
Component Information....4338
Specifications....4338
Page 3466....4340
Page 3467....4341
Service and Repair....4344
Replacement....4344
Page 3470....4345
Page 3471....4348
Page 3472....4349
Page 3473....4351
Page 3474....4353
Output Yoke/Flange, Transfer Case....4356
Component Information....4356
Specifications....4356
Seals and Gaskets, Transfer Case....4358
System Information....4358
Service and Repair....4358
Double Sealing Ring In Drive Pinion, Replacing....4358
Page 3482....4359
Page 3483....4362
Page 3484....4363
Page 3485....4366
Page 3486....4367
Page 3487....4369
Page 3488....4372
Page 3489....4374
Page 3490....4375
Transmission Control Systems....4378
Actuators and Solenoids - Transmission and Drivetrain....4378
Actuators and Solenoids - A/T....4378
Pressure Regulating Solenoid, A/T....4378
Component Information....4378
Diagrams....4378
Page 3497....4379
Shift Interlock Solenoid....4382
Component Information....4382
Locations....4382
Page 3501....4383
Shift Solenoid, A/T....4386
Component Information....4386
Diagrams....4386
Page 3505....4387
Lamps and Indicators - Transmission and Drivetrain....4390
Lamps and Indicators - A/T....4390
Malfunction Indicator Lamp - A/T....4390
Component Information....4390
Description and Operation....4390
Relays and Modules - Transmission and Drivetrain....4392
Relays and Modules - A/T....4392
Shift Interlock Relay....4392
Component Information....4392
Locations....4392
Page 3516....4393
Page 3517....4395
Sensors and Switches - Transmission and Drivetrain....4398
Sensors and Switches - A/T....4398
Downshift Switch, A/T....4398
Component Information....4398
Testing and Inspection....4398
Page 3523....4399
Lateral Acceleration Sensor, A/T....4402
Component Information....4402
Service and Repair....4402
Page 3527....4403
Transmission Position Switch/Sensor, A/T....4406
Component Information....4406
Specifications....4406
Page 3531....4408
Page 3532....4409
Page 3533....4412
Page 3534....4413
Transmission Speed Sensor, A/T....4416
Component Information....4416
Specifications....4416
Page 3538....4418
Page 3539....4419
Page 3540....4422
Page 3541....4423
Service and Repair....4426
Sender For Transmission Output RPM -G195-, Replacing....4426
Speedometer Vehicle Speed Sensor (VSS) - G22-....4428
Replacing Sensor....4428
Page 3546....4430
Page 3547....4431
Page 3548....4433
Page 3549....4436
Page 3550....4437
Transmission Temperature Sensor/Switch, A/T....4440
Component Information....4440
Diagrams....4440
Page 3554....4441
Page 3555....4444
Brakes and Traction Control....4446
Antilock Brakes / Traction Control Systems....4446
Brake Fluid Pump....4446
Component Information....4446
Locations....4446
Page 3561....4448
Page 3562....4449
Page 3563....4451
Brake Fluid Pump Relay....4454
Component Information....4454
Locations....4454
Page 3567....4455
Page 3568....4457
Brake Fluid Solenoid Valve Relay....4460
Component Information....4460
Locations....4460
Page 3572....4461
Page 3573....4463
Electronic Brake Control Module....4466
Component Information....4466
Locations....4466
Page 3577....4468
Page 3578....4469
Hydraulic Control Assembly - Antilock Brakes....4472
Component Information....4472
Specifications....4472
Page 3582....4474
Service and Repair....4476
Bosch 5.0 - (ABS)....4476
Hydraulic Unit and Brake Lines....4476
Page 3586....4477
Page 3587....4479
Page 3588....4481
Page 3589....4484
Bosch 5.3 - (ABS)....4486
Hydraulic Control Unit, Assembly Overview....4486
Page 3592....4487
Page 3593....4489
Page 3594....4492
Bosch 5.3 - (ESP)....4494
Hydraulic Unit With Hydraulic Pump, Assembly Overview....4494
Page 3597....4495
Page 3598....4498
Page 3599....4500
Steering Angle Sensor, Traction Control....4502
Component Information....4502
Locations....4502
Page 3603....4503
Page 3604....4506
Page 3605....4507
Page 3606....4509
Wheel Speed Sensor....4512
Component Information....4512
Technical Service Bulletins....4512
Customer Interest for Wheel Speed Sensor:....4512
450804....4512
Page 3612....4513
All Technical Service Bulletins for Wheel Speed Sensor:....4516
450804....4516
Page 3615....4517
Locations....4520
Left Front ABS Wheel Speed Sensor -G47-....4520
Page 3618....4522
Page 3619....4524
Page 3620....4526
Testing and Inspection....4528
Wheel Speed Sensor....4528
Front....4528
Page 3624....4530
Toothed Ring....4532
Front Axle....4532
Page 3627....4533
Page 3628....4536
Page 3629....4537
Service and Repair....4540
ABS/ESP System Components....4540
Front....4540
Page 3633....4542
Wheel Speed Sensor....4544
Front....4544
Page 3636....4546
Yaw Rate Sensor....4548
Component Information....4548
Service and Repair....4548
Brake Bleeding....4550
System Information....4550
Service Precautions....4550
Page 3643....4552
Page 3644....4553
Page 3645....4555
Page 3646....4557
Brake Pedal Assy....4560
Component Information....4560
Service and Repair....4560
Pedal Assembly, Overview....4560
Page 3651....4561
Page 3652....4564
Page 3653....4565
Page 3654....4567
Page 3655....4569
Page 3656....4571
Tools and Equipment....4574
Brake Push Rod Release Tool - AST Tool # T 10006 A....4574
Page 3659....4576
Disc Brake System....4578
Brake Caliper....4578
Component Information....4578
Specifications....4578
Service and Repair....4580
Front....4580
FN-3 Caliper....4580
Page 3667....4581
Page 3668....4583
Page 3669....4586
Page 3670....4587
Page 3671....4589
Page 3672....4591
Page 3673....4594
Page 3674....4595
Page 3675....4597
Page 3676....4600
Page 3677....4601
Page 3678....4603
Page 3679....4605
Page 3680....4607
Rear....4610
Rear Brake Caliper Piston, Removing and Installing....4610
Page 3683....4611
Page 3684....4613
Page 3685....4615
Page 3686....4617
Page 3687....4620
Page 3688....4621
Page 3689....4623
Page 3690....4625
Page 3691....4627
Brake Pad....4630
Component Information....4630
Specifications....4630
Service and Repair....4632
Front....4632
FN-3 Caliper....4632
Page 3698....4633
Page 3699....4635
Page 3700....4637
Page 3701....4640
Page 3702....4641
Page 3703....4643
Page 3704....4645
Page 3705....4647
Page 3706....4649
Page 3707....4652
Page 3708....4653
Page 3709....4655
Page 3710....4657
Page 3711....4659
Page 3712....4662
Page 3713....4663
Page 3714....4665
Page 3715....4667
Rear....4670
Rear Brake Pads, Removing and Installing....4670
Page 3718....4671
Page 3719....4673
Page 3720....4676
Page 3721....4677
Page 3722....4679
Page 3723....4681
Brake Rotor/Disc....4684
Component Information....4684
Specifications....4684
Hydraulic System, Brakes....4686
Brake Bleeding....4686
System Information....4686
Service Precautions....4686
Page 3731....4688
Page 3732....4689
Page 3733....4691
Page 3734....4693
Brake Caliper....4696
Component Information....4696
Specifications....4696
Service and Repair....4698
Front....4698
FN-3 Caliper....4698
Page 3741....4699
Page 3742....4701
Page 3743....4704
Page 3744....4705
Page 3745....4707
Page 3746....4709
Page 3747....4712
Page 3748....4713
Page 3749....4715
Page 3750....4718
Page 3751....4719
Page 3752....4721
Page 3753....4723
Page 3754....4725
Rear....4728
Rear Brake Caliper Piston, Removing and Installing....4728
Page 3757....4729
Page 3758....4731
Page 3759....4733
Page 3760....4735
Page 3761....4738
Page 3762....4739
Page 3763....4741
Page 3764....4743
Page 3765....4745
Brake Fluid....4748
Component Information....4748
Specifications....4748
Capacity Specifications....4748
Page 3770....4750
Page 3771....4752
Page 3772....4754
Brake Fluid Level Sensor/Switch....4756
Component Information....4756
Locations....4756
Brake Hose/Line....4758
Component Information....4758
Specifications....4758
Service and Repair....4760
Brake Line Connections....4760
Page 3781....4762
Page 3782....4763
Hydraulic Control Assembly - Antilock Brakes....4766
Component Information....4766
Specifications....4766
Page 3786....4768
Service and Repair....4770
Bosch 5.0 - (ABS)....4770
Hydraulic Unit and Brake Lines....4770
Page 3790....4771
Page 3791....4773
Page 3792....4775
Page 3793....4778
Bosch 5.3 - (ABS)....4780
Hydraulic Control Unit, Assembly Overview....4780
Page 3796....4781
Page 3797....4783
Page 3798....4786
Bosch 5.3 - (ESP)....4788
Hydraulic Unit With Hydraulic Pump, Assembly Overview....4788
Page 3801....4789
Page 3802....4792
Page 3803....4794
Brake Master Cylinder....4796
Component Information....4796
Specifications....4796
Service and Repair....4798
Brake Booster/Dual Master Cylinder, Assembly Overview....4798
Page 3809....4799
Page 3810....4801
Page 3811....4804
Parking Brake System....4806
Parking Brake Cable....4806
Component Information....4806
Service and Repair....4806
Page 3816....4807
Parking Brake Lever....4810
Component Information....4810
Adjustments....4810
Page 3820....4811
Service and Repair....4814
Parking Brake Lever, Assembly Overview....4814
Page 3823....4815
Page 3824....4818
Parking Brake Pedal....4820
Component Information....4820
Service and Repair....4820
Pedal Assembly, Overview....4820
Page 3829....4821
Page 3830....4824
Page 3831....4825
Page 3832....4827
Page 3833....4829
Page 3834....4831
Parking Brake Warning Switch....4834
Component Information....4834
Locations....4834
Power Brake Assist....4836
Vacuum Brake Booster....4836
Component Information....4836
Application and ID....4836
Service and Repair....4838
Brake Booster/Dual Master Cylinder, Assembly Overview....4838
Page 3844....4839
Page 3845....4841
Page 3846....4844
Page 3847....4845
Page 3848....4847
Vacuum Pump Relay, Brakes....4850
Component Information....4850
Locations....4850
Page 3852....4851
Page 3853....4853
Relays and Modules - Brakes and Traction Control....4856
Brake Fluid Pump Relay....4856
Component Information....4856
Locations....4856
Page 3858....4857
Page 3859....4859
Brake Fluid Solenoid Valve Relay....4862
Component Information....4862
Locations....4862
Page 3863....4863
Page 3864....4865
Electronic Brake Control Module....4868
Component Information....4868
Locations....4868
Page 3868....4870
Page 3869....4871
Vacuum Pump Relay, Brakes....4874
Component Information....4874
Locations....4874
Page 3873....4875
Page 3874....4877
Sensors and Switches - Brakes and Traction Control....4880
Brake Fluid Level Sensor/Switch....4880
Component Information....4880
Locations....4880
Parking Brake Warning Switch....4882
Component Information....4882
Locations....4882
Steering Angle Sensor, Traction Control....4884
Component Information....4884
Locations....4884
Page 3885....4885
Page 3886....4888
Page 3887....4889
Page 3888....4891
Wheel Speed Sensor....4894
Component Information....4894
Technical Service Bulletins....4894
Customer Interest:....4894
450804....4894
Page 3894....4895
All Technical Service Bulletins:....4898
450804....4898
Page 3897....4899
All Other Service Bulletins for Wheel Speed Sensor:....4902
260804....4902
Page 3900....4903
Page 3903....4905
Locations....4908
Left Front ABS Wheel Speed Sensor -G47-....4908
Page 3906....4910
Page 3907....4912
Page 3908....4914
Testing and Inspection....4916
Wheel Speed Sensor....4916
Front....4916
Page 3912....4918
Toothed Ring....4920
Front Axle....4920
Page 3915....4921
Page 3916....4924
Page 3917....4925
Service and Repair....4928
ABS/ESP System Components....4928
Front....4928
Page 3921....4930
Wheel Speed Sensor....4932
Front....4932
Page 3924....4934
Yaw Rate Sensor....4936
Component Information....4936
Service and Repair....4936
Starting and Charging....4938
Sensors and Switches - Starting and Charging....4938
Ignition Switch....4938
Ignition Switch Lock Cylinder....4938
Component Information....4938
Service and Repair....4938
Battery....4940
Component Information....4940
Technical Service Bulletins....4940
Battery - Correct Din Specification Necessity....4940
Page 3938....4941
Service Precautions....4944
Technician Safety Information....4944
Page 3941....4946
Page 3942....4948
Testing and Inspection....4950
Battery, Charging....4950
Page 3945....4952
Page 3946....4954
Page 3947....4955
Page 3948....4958
Page 3949....4959
Page 3950....4962
Page 3951....4964
Page 3952....4966
Page 3953....4967
Page 3954....4970
Page 3955....4971
Page 3956....4974
Page 3957....4976
Page 3958....4978
Page 3959....4979
Page 3960....4981
Page 3961....4984
Page 3962....4986
Page 3963....4987
Charging System....4990
Alternator....4990
Alternator Pulley....4990
Component Information....4990
Service and Repair....4990
Pulley Without Freewheel For Ribbed Belt....4990
Page 3970....4992
Voltage Regulator....4994
Component Information....4994
Service and Repair....4994
Page 3974....4995
Starting System....4998
Ignition Switch....4998
Ignition Switch Lock Cylinder....4998
Component Information....4998
Service and Repair....4998
Starter Motor....5000
Component Information....5000
Service and Repair....5000
Page 3983....5001
Page 3984....5003
Page 3985....5005
Page 3986....5007
Power and Ground Distribution....5010
Fuse....5010
Component Information....5010
Locations....5010
Fuse Arrangement in Fuse Panel....5010
Page 3992....5011
Page 3993....5014
Page 3994....5015
Page 3995....5017
Application and ID....5020
Fuse Arrangement in Fuse Panel....5020
Page 3998....5021
Page 3999....5024
Page 4000....5025
Page 4001....5027
Fuse Block....5030
Component Information....5030
Locations....5030
Fuse Arrangement in Fuse Panel....5030
Page 4006....5031
Page 4007....5034
Page 4008....5035
Page 4009....5037
Page 4010....5040
Application and ID....5042
Fuse Arrangement in Fuse Panel....5042
Page 4013....5043
Page 4014....5046
Page 4015....5047
Page 4016....5049
Description and Operation....5052
Relay and Fuse Panel - I....5052
Page 4019....5054
Service and Repair....5056
Auxiliary Relay Panel In Left Front Footwell....5056
Page 4022....5058
Page 4023....5060
Page 4024....5062
Page 4025....5064
Page 4026....5066
Page 4027....5068
Page 4028....5069
Page 4029....5072
Page 4030....5073
Page 4031....5076
Page 4032....5078
Page 4033....5079
Page 4034....5082
Page 4035....5084
Page 4036....5086
Page 4037....5088
Multiple Junction Connector....5090
Component Information....5090
Technical Service Bulletins....5090
Customer Interest for Multiple Junction Connector:....5090
971015....5090
Page 4043....5091
Page 4044....5093
All Technical Service Bulletins for Multiple Junction Connector:....5096
971015....5096
Page 4047....5097
Page 4048....5099
Power Distribution Module....5102
Component Information....5102
Technical Service Bulletins....5102
Customer Interest for Power Distribution Module:....5102
971015....5102
Page 4054....5103
Page 4055....5105
All Technical Service Bulletins for Power Distribution Module:....5108
971015....5108
Page 4058....5109
Page 4059....5111
Power Distribution Relay....5114
Component Information....5114
Locations....5114
Page 4063....5115
Page 4064....5117
Relays and Modules - Power and Ground Distribution....5120
Power Distribution Module....5120
Component Information....5120
Technical Service Bulletins....5120
Customer Interest for Power Distribution Module:....5120
971015....5120
Page 4071....5121
Page 4072....5123
All Technical Service Bulletins for Power Distribution Module:....5126
971015....5126
Page 4075....5127
Page 4076....5129
Power Distribution Relay....5132
Component Information....5132
Locations....5132
Page 4080....5133
Page 4081....5135
Relay Box....5138
Component Information....5138
Locations....5138
Page 4085....5139
Page 4086....5141
Page 4087....5144
Page 4088....5145
Page 4089....5147
Relay Box....5150
Component Information....5150
Locations....5150
Page 4093....5151
Page 4094....5153
Page 4095....5156
Page 4096....5157
Page 4097....5159
Wiring Harness....5162
Component Information....5162
Technical Service Bulletins....5162
Customer Interest for Wiring Harness:....5162
971015....5162
Page 4103....5163
Page 4104....5165
All Technical Service Bulletins for Wiring Harness:....5168
971015....5168
Page 4107....5169
Page 4108....5171
Power and Ground Distribution....5174
Fuse....5174
Component Information....5174
Locations....5174
Fuse Arrangement in Fuse Panel....5174
Page 4114....5175
Page 4115....5178
Page 4116....5179
Page 4117....5181
Application and ID....5184
Fuse Arrangement in Fuse Panel....5184
Page 4120....5185
Page 4121....5188
Page 4122....5189
Page 4123....5191
Fuse Block....5194
Component Information....5194
Locations....5194
Fuse Arrangement in Fuse Panel....5194
Page 4128....5195
Page 4129....5198
Page 4130....5199
Page 4131....5201
Page 4132....5204
Application and ID....5206
Fuse Arrangement in Fuse Panel....5206
Page 4135....5207
Page 4136....5210
Page 4137....5211
Page 4138....5213
Description and Operation....5216
Relay and Fuse Panel - I....5216
Page 4141....5218
Service and Repair....5220
Auxiliary Relay Panel In Left Front Footwell....5220
Page 4144....5222
Page 4145....5224
Page 4146....5226
Page 4147....5228
Page 4148....5230
Page 4149....5232
Page 4150....5233
Page 4151....5236
Page 4152....5237
Page 4153....5240
Page 4154....5242
Page 4155....5243
Page 4156....5246
Page 4157....5248
Page 4158....5250
Page 4159....5252
Multiple Junction Connector....5254
Component Information....5254
Technical Service Bulletins....5254
Customer Interest for Multiple Junction Connector:....5254
971015....5254
Page 4165....5255
Page 4166....5257
All Technical Service Bulletins for Multiple Junction Connector:....5260
971015....5260
Page 4169....5261
Page 4170....5263
Power Distribution Module....5266
Component Information....5266
Technical Service Bulletins....5266
Customer Interest for Power Distribution Module:....5266
971015....5266
Page 4176....5267
Page 4177....5269
All Technical Service Bulletins for Power Distribution Module:....5272
971015....5272
Page 4180....5273
Page 4181....5275
Power Distribution Relay....5278
Component Information....5278
Locations....5278
Page 4185....5279
Page 4186....5281
Relays and Modules - Power and Ground Distribution....5284
Power Distribution Module....5284
Component Information....5284
Technical Service Bulletins....5284
Customer Interest for Power Distribution Module:....5284
971015....5284
Page 4193....5285
Page 4194....5287
All Technical Service Bulletins for Power Distribution Module:....5290
971015....5290
Page 4197....5291
Page 4198....5293
Power Distribution Relay....5296
Component Information....5296
Locations....5296
Page 4202....5297
Page 4203....5299
Relay Box....5302
Component Information....5302
Locations....5302
Page 4207....5303
Page 4208....5305
Page 4209....5308
Page 4210....5309
Page 4211....5311
Relay Box....5314
Component Information....5314
Locations....5314
Page 4215....5315
Page 4216....5317
Page 4217....5320
Page 4218....5321
Page 4219....5323
Wiring Harness....5326
Component Information....5326
Technical Service Bulletins....5326
Customer Interest for Wiring Harness:....5326
971015....5326
Page 4225....5327
Page 4226....5329
All Technical Service Bulletins for Wiring Harness:....5332
971015....5332
Page 4229....1
Page 4230....1
Steering and Suspension....5338
Alignment....5338
System Information....5338
Specifications....5338
Alignment Specifications....5338
Page 4236....5340
Page 4237....5341
Page 4238....5343
Page 4239....5346
Service Precautions....5348
Contact Corrosion....5348
Page 4242....5350
Description and Operation....5352
Description....5352
Page 4245....5353
Page 4246....5356
Page 4247....5357
Page 4248....5360
Page 4249....5362
Page 4250....5364
System Diagnosis....5366
Initial Inspection and Diagnostic Overview....5366
Page 4253....5368
Service and Repair....5370
Test Requirements....5370
Page 4256....5372
Page 4257....5374
Page 4258....5376
Page 4259....5378
Page 4260....5380
Page 4261....5382
Page 4262....5384
Page 4263....5386
Page 4264....5387
Page 4265....5389
Page 4266....5392
Page 4267....5394
Page 4268....5396
Page 4269....5398
Page 4270....5399
Page 4271....5402
Page 4272....5404
Page 4273....5405
Page 4274....5407
Page 4275....5409
Page 4276....5411
Tools and Equipment....5414
Special Tools and Equipment Required....5414
Page 4279....5415
Page 4280....5418
Relays and Modules - Steering and Suspension....5420
Relays and Modules - Steering....5420
Steering Control Module....5420
Component Information....5420
Locations....5420
Sensors and Switches - Steering and Suspension....5422
Sensors and Switches - Steering....5422
Steering Angle Sensor....5422
Component Information....5422
Locations....5422
Page 4291....5423
Page 4292....5426
Page 4293....5427
Page 4294....5429
Sensors and Switches - Suspension....5432
Steering Angle Sensor....5432
Component Information....5432
Locations....5432
Page 4299....5433
Page 4300....5436
Page 4301....5437
Page 4302....5439
Vehicle Speed Sensor Signal....5442
Component Information....5442
Testing and Inspection....5442
Sensors and Switches - Wheels and Tires....5444
Tire Pressure Sensor....5444
Component Information....5444
Technical Service Bulletins....5444
Tire Monitoring System - TPMS Diagnostic Tool/Procedure....5444
Page 4311....5445
Steering....5448
Front Steering Knuckle....5448
Component Information....5448
Diagrams....5448
Service and Repair....5450
Disassembly and Assembly....5450
Wheel Bearing Housing (Wheel Bearing Pressed In), Servicing....5450
Page 4319....5451
Page 4320....5453
Page 4321....5456
Page 4322....5457
Page 4323....5459
Page 4324....5461
Page 4325....5463
Removing and Installing....5466
Wheel Bearing Housing (Steel)....5466
Page 4328....5467
Page 4329....5469
Page 4330....5471
Page 4331....5474
Page 4332....5475
Page 4333....5477
Page 4334....5479
Power Steering....5482
Power Steering Bleeding....5482
System Information....5482
Service and Repair....5482
Power Steering Fluid....5484
Component Information....5484
Specifications....5484
Page 4342....5486
Power Steering Pressure Control Valve....5488
Component Information....5488
Specifications....5488
Page 4346....5490
Testing and Inspection....5492
Servotronic Solenoid Valve, Checking....5492
Page 4349....5494
Service and Repair....5496
Servotronic Assembly Overview....5496
Page 4352....5498
Power Steering Pump....5500
Component Information....5500
Diagrams....5500
Page 4356....5502
Page 4357....5503
Page 4358....5505
Service and Repair....5508
Vane Pump Assembly Overview....5508
Page 4361....5509
Page 4362....5512
Page 4363....5513
Page 4364....5515
Steering Control Module....5518
Component Information....5518
Locations....5518
Relays and Modules - Steering....5520
Steering Control Module....5520
Component Information....5520
Locations....5520
Sensors and Switches - Steering....5522
Steering Angle Sensor....5522
Component Information....5522
Locations....5522
Page 4376....5523
Page 4377....5526
Page 4378....5527
Page 4379....5529
Steering Angle Sensor....5532
Component Information....5532
Locations....5532
Page 4383....5533
Page 4384....5536
Page 4385....5537
Page 4386....5539
Steering Column....5542
Air Bag(s) Arming and Disarming....5542
System Information....5542
Service and Repair....5542
Rear Side Airbags Without Power Adjusted Seats, Deactivating and Reactivating....5542
Page 4392....5543
Page 4393....5546
Page 4394....5548
Page 4395....5549
Page 4396....5551
Page 4397....5553
Steering Column Cover....5556
Component Information....5556
Service and Repair....5556
Trim For Steering Column Switch, Overview....5556
Page 4402....5557
Page 4403....5560
Steering Column Lock....5562
Component Information....5562
Specifications....5562
Page 4407....5564
Service and Repair....5566
Ignition Lock Housing....5566
Page 4410....5567
Page 4411....5570
Steering Damper....5572
Component Information....5572
Service and Repair....5572
Steering Gear....5574
Component Information....5574
Diagrams....5574
Assembly....5574
Page 4419....5576
Adjustments....5578
Power Steering Gear, Adjusting....5578
Page 4422....5580
Service and Repair....5582
Assembly Overview....5582
Page 4425....5583
Page 4426....5586
Page 4427....5587
Page 4428....5589
Page 4429....5591
Page 4430....5593
Page 4431....5595
Page 4432....5598
Page 4433....5599
Steering Wheel....5602
Component Information....5602
Specifications....5602
Locations....5604
Circuit Board For Audio-Steering Wheel -J383-....5604
Page 4439....5606
Page 4440....5608
Service and Repair....5610
Procedures....5610
Heated Steering Wheel, Servicing....5610
Page 4444....5612
Steering Wheel With Audio Controls....5614
General....5614
Page 4447....5616
Page 4448....5618
Page 4449....5620
Page 4450....5621
Tie Rod....5624
Tie Rod End....5624
Component Information....5624
Service and Repair....5624
Suspension....5626
Control Arm....5626
Control Arm Bushing....5626
Component Information....5626
Service and Repair....5626
Front....5626
Upper Link, Removing and Installing....5626
Page 4462....5627
Page 4463....5630
Page 4464....5632
Page 4465....5634
Page 4466....5635
Page 4467....5638
Page 4468....5639
Rear....5642
Transverse Link Bushing, Removing and Installing....5642
Page 4471....5643
Page 4472....5646
Page 4473....5647
Page 4474....5649
Cross-Member....5652
Front Cross-Member....5652
System Information....5652
Service and Repair....5652
Front....5652
Subframe, Removing and Installing....5652
Page 4481....5653
Page 4482....5656
Page 4483....5657
Page 4484....5659
Page 4485....5662
Rear Cross-Member....5664
System Information....5664
Service and Repair....5664
Rear....5664
Subframe, Removing and Installing....5664
Page 4491....5665
Page 4492....5667
Page 4493....5669
Page 4494....5671
Page 4495....5673
Page 4496....5675
Page 4497....5678
Page 4498....5680
Front Steering Knuckle....5682
Component Information....5682
Diagrams....5682
Service and Repair....5684
Disassembly and Assembly....5684
Wheel Bearing Housing (Wheel Bearing Pressed In), Servicing....5684
Page 4505....5685
Page 4506....5687
Page 4507....5690
Page 4508....5691
Page 4509....5693
Page 4510....5695
Page 4511....5697
Removing and Installing....5700
Wheel Bearing Housing (Steel)....5700
Page 4514....5701
Page 4515....5703
Page 4516....5705
Page 4517....5708
Page 4518....5709
Page 4519....5711
Page 4520....5713
Rear Knuckle....5716
Component Information....5716
Diagrams....5716
Service and Repair....5718
Rear....5718
Wheel Bearing Housing, Removing and Installing....5718
Page 4527....5719
Page 4528....5721
Page 4529....5723
Servicing....5726
Wheel Bearing Housing (Bearing Pressed In)....5726
Page 4532....5727
Page 4533....5729
Page 4534....5731
Page 4535....5733
Page 4536....5736
Page 4537....5737
Page 4538....5739
Page 4539....5741
Page 4540....5743
Rear Knuckle Alignment Link....5746
Component Information....5746
Specifications....5746
Page 4544....5748
Sensors and Switches - Suspension....5750
Steering Angle Sensor....5750
Component Information....5750
Locations....5750
Page 4549....5751
Page 4550....5754
Page 4551....5755
Page 4552....5757
Vehicle Speed Sensor Signal....5760
Component Information....5760
Testing and Inspection....5760
Stabilizer Bar, Sway Control....5762
Stabilizer Bushing....5762
Component Information....5762
Service and Repair....5762
Front....5762
Page 4561....5764
Stabilizer Link....5766
Component Information....5766
Service and Repair....5766
Page 4565....5767
Strut / Shock Tower....5770
Component Information....5770
Tools and Equipment....5770
Subframe....5772
Component Information....5772
Service and Repair....5772
Front....5772
Subframe, Removing and Installing....5772
Page 4574....5773
Page 4575....5776
Page 4576....5777
Page 4577....5779
Rear....5782
Subframe, Removing and Installing....5782
Page 4580....5783
Page 4581....5785
Page 4582....5787
Page 4583....5789
Page 4584....5791
Page 4585....5793
Page 4586....5796
Page 4587....5798
Suspension Control ( Automatic - Electronic )....5800
Vehicle Speed Sensor Signal....5800
Component Information....5800
Testing and Inspection....5800
Suspension Spring ( Coil / Leaf )....5802
Component Information....5802
Service and Repair....5802
Rear....5802
Page 4596....5803
Suspension Strut / Shock Absorber....5806
Component Information....5806
Specifications....5806
Diagrams....5808
Exploded Views....5808
Front....5808
Page 4603....5810
Testing and Inspection....5812
Component Tests and General Diagnostics....5812
Shock Absorbers, Checking....5812
Page 4607....5814
Page 4608....5815
Page 4609....5818
Page 4610....5820
Service and Repair....5822
Front....5822
Suspension Strut, Removing and Installing....5822
Page 4614....5823
Page 4615....5825
Page 4616....5828
Page 4617....5829
Page 4618....5831
Page 4619....5833
Page 4620....5835
Page 4621....5838
Page 4622....5840
Page 4623....5841
Page 4624....5844
Page 4625....5846
Page 4626....5847
Page 4627....5849
Page 4628....5852
Wheel Bearing....5854
Component Information....5854
Service and Repair....5854
Front....5854
Wheel Bearing Housing (Wheel Bearing Pressed In), Servicing....5854
Page 4634....5855
Page 4635....5857
Page 4636....5860
Page 4637....5861
Page 4638....5863
Page 4639....5865
Page 4640....5867
Rear....5870
Wheel Bearing Housing (Bearing Pressed In), Servicing....5870
Page 4643....5871
Page 4644....5873
Page 4645....5875
Page 4646....5877
Page 4647....5880
Page 4648....5881
Page 4649....5883
Page 4650....5885
Page 4651....5887
Wheel Hub....5890
Axle Nut....5890
Component Information....5890
Specifications....5890
Page 4656....5892
Page 4657....5893
Page 4658....5895
Page 4659....5897
Wheels and Tires....5900
Sensors and Switches - Wheels and Tires....5900
Tire Pressure Sensor....5900
Component Information....5900
Technical Service Bulletins....5900
Tire Monitoring System - TPMS Diagnostic Tool/Procedure....5900
Page 4666....5901
Tire Monitoring System....5904
Low Tire Pressure Indicator....5904
Component Information....5904
Service and Repair....5904
Tire Pressure Sensor....5906
Component Information....5906
Technical Service Bulletins....5906
Tire Monitoring System - TPMS Diagnostic Tool/Procedure....5906
Page 4675....5907
Tires....5910
Component Information....5910
Technical Service Bulletins....5910
Tire Monitoring System - TPMS Diagnostic Tool/Procedure....5910
Page 4680....1
Page 4681....5914
Service and Repair....5916
With Forged Alloy Wheel....5916
Page 4684....5917
Page 4685....5920
Page 4686....5921
Wheels....5924
Component Information....5924
Technical Service Bulletins....5924
Alloy Wheels - Cleaning....5924
Page 4691....5926
Wheel Bearing....5928
Component Information....5928
Service and Repair....5928
Front....5928
Wheel Bearing Housing (Wheel Bearing Pressed In), Servicing....5928
Page 4697....5929
Page 4698....5931
Page 4699....5934
Page 4700....5935
Page 4701....5937
Page 4702....5939
Page 4703....5941
Rear....5944
Wheel Bearing Housing (Bearing Pressed In), Servicing....5944
Page 4706....5945
Page 4707....5947
Page 4708....5949
Page 4709....5951
Page 4710....5954
Page 4711....5955
Page 4712....5957
Page 4713....5959
Page 4714....5961
Wheel Hub....5964
Axle Nut....5964
Component Information....5964
Specifications....5964
Page 4719....5966
Page 4720....5967
Page 4721....5969
Page 4722....5971
Wheel Fastener....5974
Component Information....5974
Specifications....5974
Heating and Air Conditioning....5976
Accumulator HVAC....5976
Component Information....5976
Description and Operation....5976
Page 4730....5978
Page 4731....5979
Air Door, HVAC....5982
Air Door Actuator / Motor, HVAC....5982
Component Information....5982
Service and Repair....5982
Air Flow Flap Motor -V71-....5982
Page 4737....5984
Page 4738....5986
Page 4739....5988
Page 4740....5990
Page 4741....5992
Page 4742....5994
Page 4743....5996
Page 4744....5998
Page 4745....6000
Page 4746....6002
Air Duct....6004
Component Information....6004
Diagrams....6004
Page 4750....6005
Air Register....6008
Component Information....6008
Service and Repair....6008
Center Air Outlet In Instrument Panel....6008
Page 4755....6010
Page 4756....6012
Page 4757....6014
Page 4758....6016
Ambient Temperature Sensor / Switch HVAC....6018
Component Information....6018
Service and Repair....6018
Auxiliary Water Pump....6020
Component Information....6020
Service and Repair....6020
Pump Valve Unit, Removing and Installing....6020
Page 4766....6021
Page 4767....6024
Blower Motor....6026
Component Information....6026
Locations....6026
Service and Repair....6028
Fresh Air Blower -V2-, Removing and Installing....6028
Page 4773....6029
Page 4774....6032
Cabin Air Filter....6034
Component Information....6034
Service and Repair....6034
Cabin Temperature Sensor / Switch....6036
Component Information....6036
Service and Repair....6036
Instrument Panel Interior Temperature Sensor -G56-....6036
Page 4782....6038
Climate Control Exhaust Gas Sensor....6040
Component Information....6040
Testing and Inspection....6040
Page 4786....6041
Page 4787....6043
Page 4788....6045
Page 4789....6048
Compressor HVAC....6050
Compressor Clutch....6050
Component Information....6050
Specifications....6050
Page 4794....6052
Page 4795....6053
Page 4796....6055
Compressor Clutch Relay....6058
Component Information....6058
Locations....6058
Page 4800....6059
Page 4801....6061
Condenser HVAC....6064
Component Information....6064
Description and Operation....6064
Page 4805....6066
Condenser Fan Motor Relay, HVAC....6068
Component Information....6068
Locations....6068
Control Assembly, HVAC....6070
Component Information....6070
Technical Service Bulletins....6070
Customer Interest for Control Assembly:....6070
800201....6070
Page 4814....6071
All Technical Service Bulletins for Control Assembly:....6074
800201....6074
Page 4817....6075
Service and Repair....6078
A/C Control Head, Replacement....6078
Page 4820....6079
Page 4821....6081
Control Module HVAC....6084
Component Information....6084
Service and Repair....6084
A/C Control Head -E87-, Removing and Installing....6084
Page 4826....6085
Page 4827....6087
Page 4828....6089
Page 4829....6092
Coupler HVAC....6094
A/C Coupler O-ring....6094
Component Information....6094
Description and Operation....6094
Page 4834....6096
Discharge Air Temperature Sensor / Switch, HVAC....6098
Component Information....6098
Service and Repair....6098
Evaporator Core....6100
Component Information....6100
Description and Operation....6100
Page 4841....6102
Page 4842....6103
Page 4843....6105
Page 4844....6107
Evaporator Drain Tube....6110
Component Information....6110
Testing and Inspection....6110
Page 4848....6112
Expansion Block/Orifice Tube....6114
Component Information....6114
Description and Operation....6114
Page 4852....6116
Heater Core....6118
Component Information....6118
Service and Repair....6118
Heater Core on Driver-Side....6118
Page 4857....6119
Page 4858....6121
Page 4859....6123
Page 4860....6126
Page 4861....6127
Page 4862....6129
Page 4863....6131
Page 4864....6133
Page 4865....6135
Page 4866....6137
Hose/Line HVAC....6140
Component Information....6140
Description and Operation....6140
Page 4870....6142
Housing Assembly HVAC....6144
Component Information....6144
Service and Repair....6144
Air Conditioner Housing, Removing and Installing....6144
Page 4875....6145
Page 4876....6147
Page 4877....6150
Page 4878....6151
Page 4879....6153
Page 4880....6155
Page 4881....6157
Page 4882....6160
Page 4883....6161
Page 4884....6164
Refrigerant....6166
Component Information....6166
Specifications....6166
Capacity Specifications....6166
Page 4889....6168
Page 4890....6170
Page 4891....6171
Refrigerant Oil....6174
Component Information....6174
Specifications....6174
Capacity Specifications....6174
Page 4896....6176
Refrigerant Pressure Sensor / Switch, HVAC....6178
High Pressure Sensor / Switch, HVAC....6178
Component Information....6178
Service and Repair....6178
Low Pressure Sensor / Switch, HVAC....6180
Component Information....6180
Description and Operation....6180
Page 4904....6182
Relays and Modules - HVAC....6184
Compressor Clutch Relay....6184
Component Information....6184
Locations....6184
Page 4909....6185
Page 4910....6187
Condenser Fan Motor Relay, HVAC....6190
Component Information....6190
Locations....6190
Control Module HVAC....6192
Component Information....6192
Service and Repair....6192
A/C Control Head -E87-, Removing and Installing....6192
Page 4918....6193
Page 4919....6195
Page 4920....6197
Page 4921....6200
Solar Cell Isolation Relay, HVAC....6202
Component Information....6202
Locations....6202
Page 4925....6203
Page 4926....6205
System Relay, HVAC....6208
Component Information....6208
Locations....6208
Sensors and Switches - HVAC....6210
Ambient Temperature Sensor / Switch HVAC....6210
Component Information....6210
Service and Repair....6210
Cabin Temperature Sensor / Switch....6212
Component Information....6212
Service and Repair....6212
Instrument Panel Interior Temperature Sensor -G56-....6212
Page 4938....6214
Climate Control Exhaust Gas Sensor....6216
Component Information....6216
Testing and Inspection....6216
Page 4942....6217
Page 4943....6219
Page 4944....6221
Page 4945....6224
Discharge Air Temperature Sensor / Switch, HVAC....6226
Component Information....6226
Service and Repair....6226
Refrigerant Pressure Sensor / Switch, HVAC....6228
High Pressure Sensor / Switch, HVAC....6228
Component Information....6228
Service and Repair....6228
Low Pressure Sensor / Switch, HVAC....6230
Component Information....6230
Description and Operation....6230
Page 4956....6232
Solar Sensor, HVAC....6234
Component Information....6234
Service and Repair....6234
Solar Cell Isolation Relay, HVAC....6236
Component Information....6236
Locations....6236
Page 4963....6237
Page 4964....6239
Solar Sensor, HVAC....6242
Component Information....6242
Service and Repair....6242
System Relay, HVAC....6244
Component Information....6244
Locations....6244
Restraint Systems....6246
Repairs and Inspections Required After a Collision....6246
System Information....6246
Service and Repair....6246
Safety Components Following an Accident, Replacing....6246
Page 4976....6248
Page 4977....6249
Air Bag Systems....6252
Air Bag(s) Arming and Disarming....6252
System Information....6252
Service and Repair....6252
Rear Side Airbags Without Power Adjusted Seats, Deactivating and Reactivating....6252
Page 4983....6253
Page 4984....6256
Page 4985....6258
Page 4986....6259
Page 4987....6261
Page 4988....6263
Air Bag....6266
Component Information....6266
Technical Service Bulletins....6266
Restraints - Air Bag/Pyrotechnic Deployment Inquiries....6266
Page 4993....6267
Page 4994....6270
Page 4995....6272
Locations....6274
Front Airbags Component Locations Overview....6274
Page 4998....6276
Service Precautions....6278
Storage and Transport of Airbag Units....6278
Page 5001....6280
Service and Repair....6282
Procedures....6282
Removal and Replacement....6284
Guide For Side Curtain Protection Airbag, Removing and Installing....6284
Page 5006....6285
Page 5007....6288
Page 5008....6289
Page 5009....6291
Page 5010....6293
Page 5011....6295
Page 5012....6297
Page 5013....6299
Page 5014....6302
Page 5015....6303
Page 5016....6306
Page 5017....6307
Page 5018....6309
Page 5019....6311
Page 5020....6313
Page 5021....6316
Page 5022....6317
From 07/1997....6320
Passenger-Side Airbag Unit (From 07.96 on), Removing and Installing....6320
Page 5025....6321
Page 5026....6323
Page 5027....6325
Page 5028....6327
Page 5029....6330
Page 5030....6331
Page 5031....6333
Page 5032....6336
Page 5033....6337
Page 5034....6340
Page 5035....6341
Page 5036....6343
Page 5037....6346
Air Bag Control Module....6348
Component Information....6348
Locations....6348
Page 5041....6350
Clockspring Assembly / Spiral Cable, Air Bag....6352
Component Information....6352
Locations....6352
Page 5045....6354
Impact Sensor....6356
Component Information....6356
Locations....6356
Crash Sensor For Side Airbag, Driver's Side -G179-....6356
Page 5050....6358
Page 5051....6360
Service and Repair....6362
Lateral Acceleration Sensor, Removing and Installing....6362
Page 5054....6363
Page 5055....6366
Seat Occupant Sensor....6368
Component Information....6368
Locations....6368
Seat Occupied Sensor, Passenger's Side -G128-....6368
Page 5060....6370
Page 5061....6372
Page 5062....6374
Service and Repair....6376
Front Occupied Seat Sensor, Removing and Installing....6376
Page 5065....6378
Page 5066....6380
Page 5067....6381
Page 5068....6384
Seat Position Sensor....6386
Component Information....6386
Service and Repair....6386
Motor and Sensor For Seatback, Adjustment and Installing....6386
Page 5073....6388
Page 5074....6389
Side Air Bag....6392
Component Information....6392
Locations....6392
Igniter For Side Airbag Rear, Driver's Side -N201-....6392
Page 5079....6394
Page 5080....6396
Page 5081....6398
Service and Repair....6400
Front Side Airbag,Removing And Installing....6400
Page 5084....6401
Rear Side Airbags, Disabling and Enabling....6404
Without Power Adjusted Seats....6404
Page 5087....6405
Page 5088....6408
Page 5089....6409
Page 5090....6411
Page 5091....6413
Page 5092....6416
Page 5093....6417
Page 5094....6420
Page 5095....6421
Page 5096....6423
Page 5097....6425
Page 5098....6428
Page 5099....6429
Page 5100....6431
Page 5101....6433
Page 5104....6435
Page 5105....6438
Page 5106....6439
Page 5107....6441
Page 5108....6443
Page 5109....6446
Page 5110....6447
Page 5111....6450
Page 5112....6451
Page 5113....6454
Page 5114....6455
Page 5115....6457
Page 5116....6459
Page 5117....6462
Page 5118....6463
Tools and Equipment....6466
Electrical / Mechanical Repair....6466
Page 5121....6468
Child Seat....6470
Component Information....6470
Technical Service Bulletins....6470
Restraints - LATCH(R) System Retrofitting....6470
Page 5126....6471
Page 5127....6473
Page 5128....6475
Page 5129....6477
Page 5130....6479
Page 5131....6481
Page 5132....6483
Page 5133....6485
Page 5134....6487
Page 5135....6490
Knee Diverter....6492
Component Information....6492
Service and Repair....6492
Page 5139....6493
Page 5140....6495
Relays and Modules - Restraint Systems....6498
Air Bag Control Module....6498
Component Information....6498
Locations....6498
Page 5145....6500
Seat Belt Control Module....6502
Component Information....6502
Locations....6502
Seat Belt Systems....6504
Air Bag(s) Arming and Disarming....6504
System Information....6504
Service and Repair....6504
Rear Side Airbags Without Power Adjusted Seats, Deactivating and Reactivating....6504
Page 5154....6505
Page 5155....6508
Page 5156....6510
Page 5157....6511
Page 5158....6513
Page 5159....6515
Child Restraint....6518
Child Seat Tether Attachment....6518
Component Information....6518
Technical Service Bulletins....6518
Restraints - LATCH(R) System Retrofitting....6518
Page 5165....6519
Page 5166....6521
Page 5167....6523
Page 5168....6525
Page 5169....6527
Page 5170....6529
Page 5171....6531
Page 5172....6533
Page 5173....6535
Page 5174....6538
Page 5175....6539
Page 5176....6541
Page 5177....6543
Page 5178....6545
Page 5179....6547
Page 5180....6549
Page 5181....6551
Page 5182....6553
Page 5183....6555
Page 5184....6557
Page 5185....6560
Page 5186....6561
Page 5187....6563
Seat Belt....6566
Component Information....6566
Service Precautions....6566
Testing and Inspection....6568
Belt In Use Recognition For Belts Left and Right With Belt Tensioner (From 07.96 on), Checking....6568
Page 5193....6570
Page 5194....6572
Service and Repair....6574
Three-Point Front Seat Belt With Belt Height Adjuster, Removing and Installing....6574
Page 5197....6575
Page 5198....6577
Page 5199....6579
Page 5200....6581
Page 5201....6583
Page 5202....6586
Page 5203....6587
Page 5204....6589
Page 5205....6591
Page 5206....6594
Seat Belt Buckle....6596
Component Information....6596
Service and Repair....6596
Seat Belt Control Module....6598
Component Information....6598
Locations....6598
Seat Belt Height Adjuster....6600
Component Information....6600
Service and Repair....6600
Page 5216....6601
Page 5217....6603
Page 5218....6605
Seat Belt Latch....6608
Component Information....6608
Service and Repair....6608
Page 5222....6609
Page 5223....6611
Seat Belt Motor....6614
Component Information....6614
Locations....6614
Right Seat Belt Motor -V75-....6614
Page 5228....6616
Seat Belt Tensioner....6618
Component Information....6618
Locations....6618
Igniter For Belt Tensioner Rear, Driver's Side -N196-....6618
Page 5233....6620
Page 5234....6622
Page 5235....6624
Page 5236....6626
Service and Repair....6628
Pyrotechnic Belt Tensioner, Disposal....6628
Page 5239....6630
Seat Sensor/Switch....6632
Component Information....6632
Testing and Inspection....6632
Service and Repair....6634
Front Occupied Seat Sensor, Removing and Installing....6634
Page 5245....6636
Sensors and Switches - Restraint Systems....6638
Impact Sensor....6638
Component Information....6638
Locations....6638
Crash Sensor For Side Airbag, Driver's Side -G179-....6638
Page 5251....6640
Page 5252....6642
Service and Repair....6644
Lateral Acceleration Sensor, Removing and Installing....6644
Page 5255....6645
Page 5256....6648
Seat Occupant Sensor....6650
Component Information....6650
Locations....6650
Seat Occupied Sensor, Passenger's Side -G128-....6650
Page 5261....6652
Page 5262....6654
Page 5263....6656
Service and Repair....6658
Front Occupied Seat Sensor, Removing and Installing....6658
Page 5266....6660
Page 5267....6662
Page 5268....6663
Page 5269....6666
Seat Position Sensor....6668
Component Information....6668
Service and Repair....6668
Motor and Sensor For Seatback, Adjustment and Installing....6668
Page 5274....6670
Page 5275....6671
Seat Sensor/Switch....6674
Component Information....6674
Testing and Inspection....6674
Service and Repair....6676
Front Occupied Seat Sensor, Removing and Installing....6676
Page 5281....6678
Accessories and Optional Equipment....6680
Antenna....6680
Antenna Amplifier....6680
Component Information....6680
Locations....6680
Page 5287....6682
Page 5288....6683
Antenna Control Module....6686
Component Information....6686
Service and Repair....6686
Antenna, Navigation....6688
Component Information....6688
Service and Repair....6688
Antitheft and Alarm Systems....6690
Alarm Horn....6690
Component Information....6690
Locations....6690
Alarm Module, (Vehicle Antitheft)....6692
Component Information....6692
Locations....6692
Page 5302....6694
Page 5303....6695
Antitheft Mode Switch....6698
Component Information....6698
Service and Repair....6698
Arm/Disarm Switch, Antitheft....6700
Component Information....6700
Testing and Inspection....6700
Door Sensor/Switch (For Alarm)....6702
Component Information....6702
Service and Repair....6702
Hood Sensor/Switch (For Alarm)....6704
Component Information....6704
Service and Repair....6704
Ignition Key In Signal, Antitheft....6706
Component Information....6706
Service and Repair....6706
Page 5319....6707
Page 5320....6709
Keyless Entry....6712
Keyless Entry Transmitter....6712
Component Information....6712
Technical Service Bulletins....6712
Customer Interest:....6712
571006....6712
Page 5327....6713
Page 5328....6715
Page 5329....6718
Page 5330....6719
All Technical Service Bulletins:....6722
571006....6722
Page 5333....6723
Page 5334....6725
Page 5335....6728
Page 5336....6729
All Other Service Bulletins for Keyless Entry Transmitter:....6732
971015....6732
Page 5339....6733
Page 5340....6735
Page 5343....6737
Page 5344....6739
Page 5345....6742
Page 5346....1
Page 5347....1
Trunk/Liftgate Sensor/Switch (For Alarm)....6748
Component Information....6748
Service and Repair....6748
Page 5351....6749
Ultrasonic Sensor, Antitheft....6752
Component Information....6752
Locations....6752
Control Module For Ultra-Sound Sensors -J347-....6752
Ultra-Sound Sensor....6754
Left For Anti-Theft Warning System -G170-....6754
Page 5358....6756
Page 5359....6758
Cellular Phone....6760
Cellular Phone Microphone....6760
Component Information....6760
Locations....6760
Page 5364....6762
Collision Avoidance and Parking Assist Systems....6764
Parking Assist Control Module....6764
Component Information....6764
Service and Repair....6764
Parking Assist Distance Sensor....6766
Component Information....6766
Service and Repair....6766
Front....6766
Page 5373....6768
Parking Assist Warning Indicator....6770
Component Information....6770
Service and Repair....6770
Front Warning Buzzer For Parking Assist -H22-....6770
Page 5378....6772
Driver/Vehicle Information Display....6774
Component Information....6774
Service and Repair....6774
Page 5382....6775
Page 5383....6777
Page 5384....6779
Emergency Contact Module....6782
Component Information....6782
Technical Service Bulletins....6782
Telematics(R) System - Switching Off Emergency Battery....6782
Page 5389....6783
Entertainment Systems....6786
Television / Monitor....6786
Component Information....6786
Service and Repair....6786
Page 5394....6787
Page 5395....6789
Garage Door Opener Transmitter....6792
Component Information....6792
Technical Service Bulletins....6792
Accessories - Can't Program Garage Door Opener....6792
Page 5400....6793
Garage Door Opener Control Head....6796
Component Information....6796
Technical Service Bulletins....6796
Accessories - Can't Program Garage Door Opener....6796
Page 5405....6797
Global Positioning System....6800
Component Information....6800
Technical Service Bulletins....6800
Telematics(R) System - Switching Off Emergency Battery....6800
Page 5410....6801
Memory Positioning Systems....6804
Seat Memory Switch....6804
Component Information....6804
Service and Repair....6804
Navigation System....6806
Navigation Module....6806
Component Information....6806
Technical Service Bulletins....6806
Navigation System - False CAN Communication Faults....6806
Page 5420....6808
Page 5421....6809
Page 5422....6812
Radio, Stereo, and Compact Disc....6814
Amplifier, Sound System....6814
Component Information....6814
Service and Repair....6814
Compact Disc Player (CD)....6816
CD Changer....6816
Component Information....6816
Service and Repair....6816
Page 5431....6817
Radio/Stereo....6820
Component Information....6820
Technical Service Bulletins....6820
Customer Interest:....6820
9108158....6820
Dec....6820
08....6820
Audio System - Radio Inoperative After Replacement....6820
Audio System - Radio Inoperative After Replacement....6820
Page 5441....6822
Audio System - Radio Inoperative After Replacement....6824
Audio System - Radio Inoperative After Replacement....6824
Page 5444....6826
Audio System - Radio Inoperative After Replacement....6828
Audio System - Radio Inoperative After Replacement....6828
Page 5447....6830
Audio System - Radio Inoperative After Replacement....6832
Audio System - Radio Inoperative After Replacement....6832
Page 5450....6834
Page 5451....6836
Page 5452....6837
All Technical Service Bulletins for Radio/Stereo:....6840
9108168....6840
Dec....6840
08....6840
Audio System - Radio, Code Retrieval....6840
Audio System - Radio, Code Retrieval....6840
Page 5459....6842
Page 5460....6843
Page 5461....6845
Page 5462....6847
Page 5463....6849
Audio System - Radio, Code Retrieval....6852
Audio System - Radio, Code Retrieval....6852
Page 5466....6854
Page 5467....6855
Page 5468....6857
Page 5469....6859
Page 5470....6861
Audio System - Radio, Code Retrieval....6864
Audio System - Radio, Code Retrieval....6864
Page 5473....6866
Page 5474....6867
Page 5475....6869
Page 5476....6871
Page 5477....6873
Audio System - Radio, Code Retrieval....6876
Audio System - Radio, Code Retrieval....6876
Page 5480....6878
Page 5481....6879
Page 5482....6881
Page 5483....6883
Page 5484....6885
Audio System - Radio Inoperative After Replacement....6888
Audio System - Radio Inoperative After Replacement....6888
Page 5487....6890
9108158....6892
Dec....6892
08....6892
Audio System - Radio Inoperative After Replacement....6892
Audio System - Radio Inoperative After Replacement....6892
Page 5493....6894
Audio System - Radio Inoperative After Replacement....6896
Audio System - Radio Inoperative After Replacement....6896
Page 5496....6898
Audio System - Radio Inoperative After Replacement....6900
Audio System - Radio Inoperative After Replacement....6900
Page 5499....6902
Page 5500....6904
Page 5501....6905
All Other Service Bulletins for Radio/Stereo:....6908
9108168....6908
Dec....6908
08....6908
Audio System - Radio, Code Retrieval....6908
Audio System - Radio, Code Retrieval....6908
Page 5508....6910
Page 5509....6911
Page 5510....6913
Page 5511....6915
Page 5512....6917
Audio System - Radio, Code Retrieval....6920
Audio System - Radio, Code Retrieval....6920
Page 5515....6922
Page 5516....6923
Page 5517....6925
Page 5518....6927
Page 5519....6929
Audio System - Radio, Code Retrieval....6932
Audio System - Radio, Code Retrieval....6932
Page 5522....6934
Page 5523....6935
Page 5524....6937
Page 5525....6939
Page 5526....6941
Audio System - Radio, Code Retrieval....6944
Audio System - Radio, Code Retrieval....6944
Page 5529....6946
Page 5530....6947
Page 5531....6949
Page 5532....6951
Page 5533....6953
Service and Repair....6956
Audio Anti-Theft Code Resetting....6956
Audi Concert Radio....6956
Overview....6956
Page 5538....6958
Audi Symphony Radio....6960
Overview....6960
Page 5541....6962
Page 5542....6964
Page 5543....6966
Radio, Removing and Installing....6968
Delta and Concert Radio, Removing and Installing....6968
Page 5546....1
Page 5547....6971
Page 5548....6974
Page 5549....1
Page 5550....6978
Remote Control, Audio - Stereo....6980
Component Information....6980
Locations....6980
Page 5554....6982
Description and Operation....6984
Multi-Function Steering Wheel (From M.Y. 2000)....6984
Page 5557....6986
Page 5558....6988
Testing and Inspection....6990
On Board Diagnostic General....6990
Page 5561....6991
Page 5562....6994
Page 5563....6995
Page 5564....6998
Page 5565....6999
Page 5566....7002
Page 5567....7003
Page 5568....7006
Page 5569....7008
Page 5570....7010
Page 5571....7012
Page 5572....7014
Page 5573....7015
Page 5574....7018
Page 5575....7019
Page 5576....7022
Page 5577....7023
Page 5578....7025
Page 5579....7028
Page 5580....7029
Page 5581....7031
Page 5582....7033
Service and Repair....7036
Steering Wheel With Audio Controls General....7036
Page 5585....7038
Page 5586....7040
Page 5587....7041
Remote Control Module, Audio - Stereo....7044
Component Information....7044
Service and Repair....7044
Speaker....7046
Component Information....7046
Technical Service Bulletins....7046
Audio System - Speakers Hiss With Radio Off....7046
Page 5595....7048
Page 5596....7049
Relays and Modules - Accessories and Optional Equipment....7052
Alarm Module, (Vehicle Antitheft)....7052
Component Information....7052
Locations....7052
Page 5601....7054
Page 5602....7055
Antenna Control Module....7058
Component Information....7058
Service and Repair....7058
Emergency Contact Module....7060
Component Information....7060
Technical Service Bulletins....7060
Telematics(R) System - Switching Off Emergency Battery....7060
Page 5610....7061
Navigation Module....7064
Component Information....7064
Technical Service Bulletins....7064
Navigation System - False CAN Communication Faults....7064
Page 5615....7066
Page 5616....7067
Page 5617....7070
Parking Assist Control Module....7072
Component Information....7072
Service and Repair....7072
Remote Control Module, Audio - Stereo....7074
Component Information....7074
Service and Repair....7074
Sensors and Switches - Accessories and Optional Equipment....7076
Antitheft Mode Switch....7076
Component Information....7076
Service and Repair....7076
Arm/Disarm Switch, Antitheft....7078
Component Information....7078
Testing and Inspection....7078
Door Sensor/Switch (For Alarm)....7080
Component Information....7080
Service and Repair....7080
Hood Sensor/Switch (For Alarm)....7082
Component Information....7082
Service and Repair....7082
Parking Assist Distance Sensor....7084
Component Information....7084
Service and Repair....7084
Front....7084
Page 5641....7086
Trunk/Liftgate Sensor/Switch (For Alarm)....7088
Component Information....7088
Service and Repair....7088
Page 5645....7089
Ultrasonic Sensor, Antitheft....7092
Component Information....7092
Locations....7092
Control Module For Ultra-Sound Sensors -J347-....7092
Ultra-Sound Sensor....7094
Left For Anti-Theft Warning System -G170-....7094
Page 5652....7096
Page 5653....7098
Body and Frame....7100
Bumper....7100
Front Bumper....7100
Front Bumper Shock Absorber....7100
System Information....7100
System Diagnosis....7100
Page 5660....7101
Page 5661....7103
Rear Bumper....7106
Rear Bumper Shock Absorber....7106
System Information....7106
System Diagnosis....7106
Page 5666....7107
Page 5667....7109
Doors, Hood and Trunk....7112
Doors....7112
Front Door....7112
Front Door Handle....7112
Front Door Exterior Handle....7112
System Information....7112
Locations....7112
Door Handle, Assembly Overview....7112
Page 5676....7113
Page 5677....7115
Page 5678....7118
Page 5679....7119
Page 5680....7121
Service and Repair....7124
Door Handle, Removing....7124
Page 5683....7125
Page 5684....7128
Page 5685....7129
Page 5686....7131
Page 5687....7134
Page 5688....7135
Page 5689....7137
Front Door Latch....7140
System Information....7140
Locations....7140
Page 5693....7141
Page 5694....7143
Service and Repair....7146
Front Door Lock Operating Rods....7146
Page 5697....7147
Page 5698....7149
Page 5699....7152
Page 5700....7154
Page 5701....7155
Front Door Panel....7158
System Information....7158
Locations....7158
Page 5705....7159
Page 5706....7162
Service and Repair....7164
Component Locations, Overview....7164
Page 5709....7165
Page 5710....7167
Page 5711....7170
Page 5712....7171
Page 5713....7173
Front Door Window Glass....7176
System Information....7176
Locations....7176
Front Door Window Motor....7178
Component Information....7178
Locations....7178
Left Window Motor -V14-....7178
Page 5721....7180
Rear Door....7182
Rear Door Handle....7182
Rear Door Exterior Handle....7182
System Information....7182
Locations....7182
Page 5727....7183
Page 5728....7185
Service and Repair....7188
Removal and Replacement....7188
Page 5731....7189
Page 5732....7192
Rear Door Latch....7194
System Information....7194
Locations....7194
Page 5736....7195
Page 5737....7197
Page 5738....7200
Page 5739....7201
Rear Door Panel....7204
System Information....7204
Locations....7204
Page 5743....7205
Service and Repair....7208
Component Locations, Overview....7208
Page 5746....7209
Page 5747....7212
Page 5748....7213
Page 5749....7215
Rear Door Window Glass....7218
System Information....7218
Adjustments....7218
Page 5753....7219
Rear Door Window Motor....7222
Component Information....7222
Locations....7222
Motor For Window Regulator, Rear, Left -V26-....7222
Page 5758....7224
Rear Door Window Regulator....7226
System Information....7226
Service and Repair....7226
Hood....7228
Hood Latch....7228
Component Information....7228
Service and Repair....7228
Page 5766....7229
Page 5767....7231
Page 5768....7233
Hood Latch Release Cable....7236
Component Information....7236
Service and Repair....7236
Page 5772....7237
Hood Switch / Sensor....7240
Hood Sensor/Switch (For Alarm)....7240
Component Information....7240
Service and Repair....7240
Underhood Lamp Switch....7242
Component Information....7242
Service and Repair....7242
Trunk / Liftgate....7244
Power Trunk / Liftgate Lock Actuator....7244
Component Information....7244
Service and Repair....7244
Trunk / Liftgate Interior Trim Panel....7246
Component Information....7246
Service and Repair....7246
Trunk / Liftgate Lock Cylinder....7248
Component Information....7248
Service and Repair....7248
Removal and Replacement....7248
Page 5791....7249
Page 5792....7252
Page 5793....7253
Trunk / Liftgate Switch....7256
Component Information....7256
Service and Repair....7256
Trunk / Liftgate Weatherstrip....7258
Component Information....7258
Service and Repair....7258
Exterior Moulding / Trim....7260
Body Emblem....7260
Component Information....7260
Service and Repair....7260
License Plate Bracket....7262
Component Information....7262
Technical Service Bulletins....7262
Body - Rear License Plate Fastener Replacement....7262
Page 5808....7263
Underbody Cover....7266
Component Information....7266
Service and Repair....7266
Page 5812....7267
Fender....7270
Front Fender....7270
Front Fender Liner....7270
System Information....7270
Service and Repair....7270
Page 5818....7271
Rear Fender....7274
Rear Fender Liner....7274
System Information....7274
Service and Repair....7274
Firewall....7276
Component Information....7276
Service and Repair....7276
51 55 55 00 Cross Panel Upper Section, Replacing....7276
Page 5827....7277
Page 5828....7280
Frame....7282
Cross-Member....7282
Front Cross-Member....7282
System Information....7282
Service and Repair....7282
Front....7282
Subframe, Removing and Installing....7282
Page 5836....7283
Page 5837....7286
Page 5838....7287
Page 5839....7289
Page 5840....7292
Rear Cross-Member....7294
System Information....7294
Service and Repair....7294
Rear....7294
Subframe, Removing and Installing....7294
Page 5846....7295
Page 5847....7297
Page 5848....7299
Page 5849....7301
Page 5850....7303
Page 5851....7305
Page 5852....7308
Page 5853....7310
Subframe....7312
Component Information....7312
Service and Repair....7312
Front....7312
Subframe, Removing and Installing....7312
Page 5859....7313
Page 5860....7316
Page 5861....7317
Page 5862....7319
Rear....7322
Subframe, Removing and Installing....7322
Page 5865....7323
Page 5866....7325
Page 5867....7327
Page 5868....7329
Page 5869....7331
Page 5870....7333
Page 5871....7336
Page 5872....7338
Grille....7340
Component Information....7340
Service and Repair....7340
Interior Moulding / Trim....7342
Arm Rest....7342
Component Information....7342
Technical Service Bulletins....7342
Interior - Leather Upholstery Cleaning Tips....7342
Page 5881....7343
Service and Repair....7346
Procedures....7346
Page 5884....7347
Removal and Replacement....7350
From 10/1998....7350
Center Armrest Cover, Removing and Installing....7350
Page 5888....7352
Page 5889....7354
Page 5890....7355
Page 5891....7358
Page 5892....7359
Page 5893....7362
Page 5894....7364
Page 5895....7365
Page 5896....7367
Page 5897....7370
Page 5898....7372
Page 5899....7374
Page 5900....7376
Page 5901....7377
Page 5902....7380
Page 5903....7382
Page 5904....7384
Page 5905....7386
Page 5906....7388
Page 5907....7390
Page 5908....7391
Page 5909....7394
Page 5910....7396
Page 5911....7398
Ash Tray....7400
Component Information....7400
Service and Repair....7400
Page 5915....7401
Carpet....7404
Component Information....7404
Service and Repair....7404
Console....7406
Component Information....7406
Diagrams....7406
Page 5922....7407
Service and Repair....7410
From 10/1998....7410
Center Armrests With Bracket and Screw, Separating At Left and Right....7410
Page 5926....7411
Page 5927....7414
Page 5928....7415
Page 5929....7417
Page 5930....7420
Page 5931....7421
Page 5932....7423
Page 5933....7426
Page 5934....7427
Page 5935....7429
Page 5936....7431
Page 5937....7434
Page 5938....7435
Dashboard / Instrument Panel....7438
Air Bag(s) Arming and Disarming....7438
System Information....7438
Service and Repair....7438
Rear Side Airbags Without Power Adjusted Seats, Deactivating and Reactivating....7438
Page 5944....7439
Page 5945....7442
Page 5946....7444
Page 5947....7445
Page 5948....7447
Page 5949....7449
Glove Compartment....7452
Glove Compartment Lock....7452
Component Information....7452
Service and Repair....7452
Page 5954....7453
Headliner....7456
Component Information....7456
Technical Service Bulletins....7456
Customer Interest for Headliner:....7456
600101....7456
Page 5960....7457
Page 5961....7459
All Technical Service Bulletins for Headliner:....7462
600101....7462
Page 5964....1
Page 5965....1
Service and Repair....7468
Roof Trim (With Roof Mounted Rearview Mirror), m.y. 2000....7468
Page 5968....7470
Page 5969....7472
Page 5970....7473
Page 5971....7475
Page 5972....7478
Page 5973....7479
Page 5974....7481
Page 5975....7484
Page 5976....7486
Page 5977....7488
Page 5978....7489
Page 5979....7492
Page 5980....7493
Page 5981....7496
Page 5982....7497
Page 5983....7499
Page 5984....7502
Page 5985....7504
Page 5986....7505
Page 5987....7507
Page 5988....7510
Page 5989....7512
Page 5990....7513
Passenger Assist Handle....7516
Component Information....7516
Service and Repair....7516
Rear Shelf....7518
Component Information....7518
Service and Repair....7518
Page 5997....7519
Scuff Plate....7522
Component Information....7522
Service and Repair....7522
Closeout Panel Trim, Removing and Installing....7522
Page 6002....7524
Page 6003....7526
Page 6004....7527
Page 6005....7529
Sun Visor....7532
Component Information....7532
Service and Repair....7532
Sun Visor, Removing and Installing....7532
Page 6010....7533
Page 6011....7536
Page 6012....7537
Trim Panel....7540
Component Information....7540
Service and Repair....7540
Luggage Compartment Trim, Removing....7540
A-Pillar Trim....7542
Upper Section of A-Pillar Trim, Removing and Installing....7542
Page 6019....7543
Page 6020....7545
Page 6021....7548
Page 6022....7550
Page 6023....7552
B-Pillar Trim....7554
Upper B-Pillar Trim, Removing and Installing....7554
Page 6026....1
Page 6027....1
Page 6028....7560
Page 6029....7562
Page 6030....1
Page 6031....1
Page 6032....7568
Page 6033....7570
Page 6034....7572
Page 6037....7573
Page 6038....7575
Page 6039....7578
Page 6040....7580
Page 6041....7582
Page 6044....7583
Page 6045....7586
Page 6046....7588
Page 6047....7589
Page 6048....7591
C-Pillar Trim....7594
Lower C-Pillar Trim, Removing and Installing....7594
Page 6051....7596
D-Pillar Trim....7598
Small D-Pillar Trim, Removing and Installing....7598
Page 6054....7600
Page 6055....7601
Locks....7604
Door Locks....7604
Door Lock Heater....7604
Component Information....7604
Service and Repair....7604
Keyless Entry....7606
Keyless Entry Transmitter....7606
Component Information....7606
Technical Service Bulletins....7606
Customer Interest for Keyless Entry Transmitter:....7606
571006....7606
Page 6067....7607
Page 6068....7609
Page 6069....7612
Page 6070....7613
All Technical Service Bulletins for Keyless Entry Transmitter:....7616
571006....7616
Page 6073....7617
Page 6074....7619
Page 6075....7622
Page 6076....7623
Page 6077....7626
Page 6078....7627
Page 6079....7629
Power Locks....7632
Power Door Lock Actuator....7632
Component Information....7632
Service and Repair....7632
Front....7632
Page 6085....7634
Power Door Lock Control Module....7636
Component Information....7636
Service and Repair....7636
Power Door Lock Switch....7638
Component Information....7638
Service and Repair....7638
Trunk / Liftgate Lock Cylinder....7640
Component Information....7640
Service and Repair....7640
Removal and Replacement....7640
Page 6096....7641
Page 6097....7644
Page 6098....7645
Mirrors....7648
Memory Positioning Systems....7648
Seat Memory Switch....7648
Component Information....7648
Service and Repair....7648
Power Mirror Switch....7650
Component Information....7650
Service and Repair....7650
Paint, Striping and Decals....7652
Paint....7652
System Information....7652
Technical Service Bulletins....7652
Body - Paint Chip Repair Procedure....7652
Page 6112....7653
Page 6113....7655
Page 6114....7657
Page 6115....7659
Page 6116....7661
Page 6117....7663
Page 6118....7666
Application and ID....7668
Color Identification Plate Location....7668
Page 6121....7670
Lock Carrier <--> [Radiator Support]....7672
Component Information....7672
Specifications....7672
Diagrams....7674
Frames For Radiator and Headlights....7674
Page 6127....7676
Service and Repair....7678
Removing Left Support Component....7678
Page 6130....7680
Page 6131....7682
Page 6132....7683
Page 6133....7685
Page 6134....7687
Relays and Modules - Body and Frame....7690
Head Restraint Relay....7690
Component Information....7690
Locations....7690
Relay to Lower Headrest, Rear, Left -J376-....7690
Page 6140....7692
Power Door Lock Control Module....7694
Component Information....7694
Service and Repair....7694
Power Seat Control Module....7696
Component Information....7696
Locations....7696
Page 6147....7698
Power Seat Relay....7700
Component Information....7700
Locations....7700
Power Seat Power Supply Relay, J137....7700
Page 6152....7702
Page 6153....7704
Sunroof / Moonroof Module....7706
Component Information....7706
Locations....7706
Roof and Associated Components....7708
Sunroof / Moonroof....7708
Sunroof / Moonroof Cable....7708
Component Information....7708
Service and Repair....7708
Page 6162....7709
Sunroof / Moonroof Motor....7712
Component Information....7712
Locations....7712
Page 6166....7714
Page 6167....7716
Page 6168....7717
Sunroof / Moonroof Switch....7720
Component Information....7720
Service and Repair....7720
Sunroof / Moonroof Windguard....7722
Component Information....7722
Service and Repair....7722
Sunroof / Moonroof Drain....7724
Component Information....7724
Technical Service Bulletins....7724
Customer Interest for Sunroof / Moonroof Drain:....7724
600101....7724
Page 6180....7725
Page 6181....7727
All Technical Service Bulletins for Sunroof / Moonroof Drain:....7730
600101....7730
Page 6184....7731
Page 6185....7733
Page 6186....7736
Sunroof / Moonroof Interior Trim Panel....7738
Component Information....7738
Service and Repair....7738
Cover For Sliding Roof Motor, Removing....7738
Page 6191....7739
Page 6192....7742
Page 6193....7744
Page 6194....7745
Page 6195....7748
Sunroof / Moonroof Module....7750
Component Information....7750
Locations....7750
Sunroof / Moonroof Panel....7752
Component Information....7752
Adjustments....7752
Service and Repair....7754
Aluminum and Solar Sunroof Panel, Removing and Installing....7754
Page 6204....7756
Sunroof / Moonroof Weatherstrip....7758
Component Information....7758
Service and Repair....7758
Seats....7760
Child Seat....7760
Component Information....7760
Technical Service Bulletins....7760
Restraints - LATCH(R) System Retrofitting....7760
Page 6213....7761
Page 6214....7763
Page 6215....7765
Page 6216....7767
Page 6217....7769
Page 6218....7771
Page 6219....7773
Page 6220....7775
Page 6221....7777
Page 6222....7780
Head Rest....7782
Component Information....7782
Technical Service Bulletins....7782
Interior - Leather Upholstery Cleaning Tips....7782
Page 6227....7783
Locations....7786
Driver's Headrest Adjusting Motor -V103-....7786
Page 6230....7788
Page 6231....7790
Page 6232....7792
Page 6233....7794
Service and Repair....7796
Headrest Cover and Cushion, Removing and Installing....7796
Front Seats....7798
Headrests With Monitor, Removing and Installing....7798
Page 6238....7799
Page 6239....7801
Page 6240....7804
Page 6241....7805
Power Adjustable Sport Seats....7808
Headrest Adjustment Motor and Sensor, Removing and Installing....7808
Page 6244....7810
Rear Seats....7812
Wire Routing For Electric Lumbar Adjustment and Electric Headrest, Adjustment....7812
Page 6247....7813
Page 6248....7816
Page 6249....7817
Page 6250....7820
Head Restraint Relay....7822
Component Information....7822
Locations....7822
Relay to Lower Headrest, Rear, Left -J376-....7822
Page 6255....7824
Memory Positioning Systems....7826
Seat Memory Switch....7826
Component Information....7826
Service and Repair....7826
Power Seat Control Module....7828
Component Information....7828
Locations....7828
Page 6263....7830
Power Seat Motor....7832
Component Information....7832
Locations....7832
Component Locations....7832
Page 6268....7833
Page 6269....7836
Page 6270....7838
Service and Repair....7840
Power Adjustable Sport Seats....7840
Motor and Sensor For Seatback, Adjustment and Installing....7840
Page 6274....7842
Page 6275....7843
Page 6276....7846
Rear Seats....7848
Wire Routing For Electric Lumbar Adjustment and Electric Headrest, Adjustment....7848
Page 6279....7849
Page 6280....7852
Page 6281....7853
Page 6282....7855
Power Adjustable Individual Rear Seats....7858
Power Motors, Assembly Overview....7858
Page 6285....7859
Page 6286....7862
Page 6287....7863
Power Seat Motor Position Sensor....7866
Component Information....7866
Locations....7866
Driver's Seat Fore/Aft Position Sensor -F83-....7866
Page 6292....7868
Page 6293....7870
Power Seat Relay....7872
Component Information....7872
Locations....7872
Power Seat Power Supply Relay, J137....7872
Page 6298....7874
Page 6299....7876
Power Seat Switch....7878
Component Information....7878
Service and Repair....7878
Power Adjustable Sport Seats....7878
Seat Switch, Removing and Installing....7878
Page 6305....7880
Page 6306....7882
Seat Back....7884
Component Information....7884
Locations....7884
Page 6310....7885
Page 6311....7888
Seat Bladder....7890
Component Information....7890
Locations....7890
Driver's Seat Lumbar Support Curvature Adjustment Motor -V125-....7890
Page 6316....7892
Page 6317....7894
Page 6318....7896
Page 6319....7898
Page 6320....7900
Page 6321....7902
Page 6322....7904
Page 6323....7906
Page 6324....7908
Page 6325....7910
Page 6326....7912
Seat Heater....7914
Component Information....7914
Service and Repair....7914
Front Seat Covers and Cushion....7914
Seat Heating Element, Replacing....7914
Page 6332....7916
Page 6333....7918
Page 6334....7920
Page 6335....7922
Page 6336....7924
Page 6337....7926
Seat Heater Switch....7928
Component Information....7928
Service and Repair....7928
Front....7928
Page 6342....7929
Page 6343....7932
Vacuum/Pressure Pump, Seats....7934
Vacuum/Pressure Pump Switch, Seats....7934
Component Information....7934
Service and Repair....7934
Sensors and Switches - Body and Frame....7936
Hood Switch / Sensor....7936
Hood Sensor/Switch (For Alarm)....7936
Component Information....7936
Service and Repair....7936
Underhood Lamp Switch....7938
Component Information....7938
Service and Repair....7938
Power Door Lock Switch....7940
Component Information....7940
Service and Repair....7940
Power Mirror Switch....7942
Component Information....7942
Service and Repair....7942
Power Seat Motor Position Sensor....7944
Component Information....7944
Locations....7944
Driver's Seat Fore/Aft Position Sensor -F83-....7944
Page 6366....7946
Page 6367....7948
Power Seat Switch....7950
Component Information....7950
Service and Repair....7950
Power Adjustable Sport Seats....7950
Seat Switch, Removing and Installing....7950
Page 6373....7952
Page 6374....7954
Seat Heater Switch....7956
Component Information....7956
Service and Repair....7956
Front....7956
Page 6379....7957
Page 6380....7960
Seat Memory Switch....7962
Component Information....7962
Service and Repair....7962
Sunroof / Moonroof Switch....7964
Component Information....7964
Service and Repair....7964
Trunk / Liftgate Switch....7966
Component Information....7966
Service and Repair....7966
Vacuum/Pressure Pump Switch, Seats....7968
Component Information....7968
Service and Repair....7968
Sound Proofing / Insulation....7970
Component Information....7970
Locations....7970
Page 6396....7971
Splash Guard....7974
Component Information....7974
Service and Repair....7974
Strut / Shock Tower....7976
Component Information....7976
Tools and Equipment....7976
Weatherstrip....7978
Sunroof / Moonroof Weatherstrip....7978
Component Information....7978
Service and Repair....7978
Trunk / Liftgate Weatherstrip....7980
Component Information....7980
Service and Repair....7980
Cruise Control....7982
Cruise Control Switch....7982
Component Information....7982
Diagrams....7982
Page 6414....7983
Service and Repair....7986
Steering Column Switches, Servicing....7986
Page 6417....7988
Page 6418....7989
Page 6419....7992
Page 6420....7993
Sensors and Switches - Cruise Control....7996
Cruise Control Switch....7996
Component Information....7996
Diagrams....7996
Page 6425....7997
Service and Repair....8000
Steering Column Switches, Servicing....8000
Page 6428....8002
Page 6429....8003
Page 6430....8006
Page 6431....8007
Instrument Panel, Gauges and Warning Indicators....8010
Cigarette Lighter....8010
Component Information....8010
Technical Service Bulletins....8010
Customer Interest for Cigarette Lighter:....8010
901014....8010
Page 6438....8011
All Technical Service Bulletins for Cigarette Lighter:....8014
901014....8014
Page 6441....8015
Clock....8018
Component Information....8018
Service and Repair....8018
Dashboard / Instrument Panel....8020
Air Bag(s) Arming and Disarming....8020
System Information....8020
Service and Repair....8020
Rear Side Airbags Without Power Adjusted Seats, Deactivating and Reactivating....8020
Page 6450....8021
Page 6451....8024
Page 6452....8026
Page 6453....8027
Page 6454....8029
Page 6455....8031
Door Switch....8034
Component Information....8034
Service and Repair....8034
Driver/Vehicle Information Display....8036
Component Information....8036
Service and Repair....8036
Page 6462....8037
Page 6463....8039
Page 6464....8041
Fuel Distance/Mileage Module....8044
Component Information....8044
Service and Repair....8044
Page 6468....8045
Page 6469....8047
Page 6470....8049
Fuel Gauge....8052
Component Information....8052
Service and Repair....8052
Page 6474....8053
Page 6475....8055
Page 6476....8057
Fuel Gauge Sender....8060
Component Information....8060
Locations....8060
Sender For Fuel Gauge -G-....8060
Page 6481....8062
Page 6482....8064
Service and Repair....8066
Fuel Level Sensors, Removing and Installing....8066
Page 6485....8067
Page 6486....8069
Page 6487....8071
Page 6488....8073
Page 6489....8076
Page 6490....8077
Page 6491....8079
Page 6492....8081
Instrument Cluster / Carrier....8084
Air Bag(s) Arming and Disarming....8084
System Information....8084
Service and Repair....8084
Rear Side Airbags Without Power Adjusted Seats, Deactivating and Reactivating....8084
Page 6498....8085
Page 6499....8088
Page 6500....8090
Page 6501....8091
Page 6502....8093
Page 6503....8095
Instrument Panel Bulb....8098
Component Information....8098
Locations....8098
Page 6507....8099
Page 6508....8102
Low Tire Pressure Indicator....8104
Component Information....8104
Service and Repair....8104
Maintenance Required Lamp/Indicator....8106
Component Information....8106
Description and Operation....8106
Description....8106
Page 6516....8108
Page 6517....8109
Service and Repair....8112
Using the OTC Oil Service Reset Tool....8112
Page 6520....8113
Page 6521....8115
Page 6522....8117
Page 6523....8119
Resetting With Scan Tool....8122
Adaptation Values: Checking or Changing....8122
Table For Channels and Adaption Values....8122
Page 6527....8124
Page 6528....8126
Page 6529....8128
Page 6530....8129
Page 6531....8132
Page 6532....8133
Page 6533....8136
Page 6534....8137
Page 6535....8140
Page 6536....8142
Page 6537....8144
Page 6538....8145
Page 6539....8147
Page 6540....8149
Page 6541....8152
Malfunction Indicator Lamp....8154
Component Information....8154
Locations....8154
Page 6545....8155
Testing and Inspection....8158
MIL Functional Testing....8158
Page 6548....8160
Page 6549....8162
Malfunction Indicator Lamp - A/T....8164
Component Information....8164
Description and Operation....8164
Odometer....8166
Component Information....8166
Service and Repair....8166
Page 6556....8167
Page 6557....8169
Page 6558....8171
Page 6559....8173
Oil Pressure Sender....8176
Component Information....8176
Testing and Inspection....8176
Page 6563....8177
Parking Assist Warning Indicator....8180
Component Information....8180
Service and Repair....8180
Front Warning Buzzer For Parking Assist -H22-....8180
Page 6568....8182
Parking Brake Warning Switch....8184
Component Information....8184
Locations....8184
Relays and Modules - Instrument Panel....8186
Fuel Distance/Mileage Module....8186
Component Information....8186
Service and Repair....8186
Page 6576....8187
Page 6577....8189
Page 6578....8191
Speedometer Module....8194
Component Information....8194
Locations....8194
Sensors and Switches - Instrument Panel....8196
Door Switch....8196
Component Information....8196
Service and Repair....8196
Fuel Gauge Sender....8198
Component Information....8198
Locations....8198
Sender For Fuel Gauge -G-....8198
Page 6590....8200
Page 6591....8202
Service and Repair....8204
Fuel Level Sensors, Removing and Installing....8204
Page 6594....8205
Page 6595....8207
Page 6596....8209
Page 6597....8211
Page 6598....8214
Page 6599....8215
Page 6600....8217
Page 6601....8219
Parking Brake Warning Switch....8222
Component Information....8222
Locations....8222
Speedometer Module....8224
Component Information....8224
Locations....8224
Temperature Sensor (Gauge)....8226
Component Information....8226
Locations....8226
Tire Monitoring System....8228
Low Tire Pressure Indicator....8228
Component Information....8228
Service and Repair....8228
Tire Pressure Sensor....8230
Component Information....8230
Technical Service Bulletins....8230
Tire Monitoring System - TPMS Diagnostic Tool/Procedure....8230
Page 6619....8231
Lighting and Horns....8234
Backup Lamp....8234
Component Information....8234
Technical Service Bulletins....8234
Customer Interest for Backup Lamp:....8234
940848....8234
Page 6626....8235
All Technical Service Bulletins for Backup Lamp:....8238
940848....8238
Page 6629....8239
Brake Lamp....8242
Component Information....8242
Technical Service Bulletins....8242
Customer Interest for Brake Lamp:....8242
940848....8242
Page 6635....8243
All Technical Service Bulletins for Brake Lamp:....8246
940848....8246
Page 6638....8247
Brake Light Switch....8250
Component Information....8250
Locations....8250
Component Locations, Overview....8250
Page 6643....8251
Page 6644....8254
Page 6645....8256
Page 6646....8257
Page 6647....8260
Page 6648....8261
Page 6649....8264
Center Mounted Brake Lamp....8266
Component Information....8266
Service and Repair....8266
Page 6653....8267
Courtesy Lamp....8270
Courtesy Lamp Relay....8270
Component Information....8270
Locations....8270
Entry and Floor Light Relay....8270
Page 6659....8271
Page 6660....8273
Page 6661....8276
Page 6662....8277
Page 6663....8279
Door Lamp....8282
Component Information....8282
Service and Repair....8282
Glove Box Lamp....8284
Component Information....8284
Service and Repair....8284
Glove Box Lamp Switch....8286
Component Information....8286
Service and Repair....8286
Daytime Running Lamp....8288
Daytime Running Lamp Relay....8288
Component Information....8288
Locations....8288
Daytime Running Lamp Change-Over Relay....8288
Page 6678....8289
Page 6679....8291
Page 6680....8294
Page 6681....8295
Page 6682....8297
Door Switch....8300
Component Information....8300
Service and Repair....8300
Fog/Driving Lamp....8302
Fog/Driving Lamp Bulb....8302
Component Information....8302
Service and Repair....8302
Fog/Driving Lamp Relay....8304
Component Information....8304
Locations....8304
Page 6693....8305
Page 6694....8307
Hazard Warning Lamps....8310
Hazard Flasher Relay....8310
Component Information....8310
Locations....8310
Page 6699....8311
Page 6700....8313
Headlamp....8316
Headlamp Bulb....8316
Component Information....8316
Service and Repair....8316
Page 6705....8317
Headlamp Alignment Actuator....8320
Component Information....8320
Service and Repair....8320
Headlamp Alignment Control Module....8322
Component Information....8322
Service and Repair....8322
Headlamp Alignment Sensor....8324
Component Information....8324
Service and Repair....8324
Left Front Level Control System Sensor -G78-....8324
Page 6716....8326
Headlamp Control Module....8328
Component Information....8328
Service and Repair....8328
Control Module For Non-HID Lamp -J431-....8328
Page 6721....8330
Page 6722....8332
Headlamp Igniter Module....8334
Component Information....8334
Service and Repair....8334
Horn....8336
Horn Relay....8336
Component Information....8336
Locations....8336
Page 6730....8337
Page 6731....8339
Interior Lighting Module....8342
Component Information....8342
Locations....8342
Lamp Control Module....8344
Component Information....8344
Locations....8344
License Plate Lamp....8346
Component Information....8346
Service and Repair....8346
Marker Lamp....8348
Component Information....8348
Technical Service Bulletins....8348
Customer Interest:....8348
940848....8348
Page 6746....8349
All Technical Service Bulletins for Marker Lamp:....8352
940848....8352
Page 6749....8353
Page 6750....8356
Page 6751....8357
All Other Service Bulletins for Marker Lamp:....8360
940504....8360
Page 6754....8361
Service and Repair....8364
Front Side Marker Lights, Removing and Installing....8364
Page 6757....8366
Parking Lamp....8368
Component Information....8368
Technical Service Bulletins....8368
Lighting - Exterior Lighting Moisture Accumulation....8368
Page 6762....8369
Relays and Modules - Lighting and Horns....8372
Courtesy Lamp Relay....8372
Component Information....8372
Locations....8372
Entry and Floor Light Relay....8372
Page 6768....8373
Page 6769....8375
Page 6770....8378
Page 6771....8379
Page 6772....8381
Daytime Running Lamp Relay....8384
Component Information....8384
Locations....8384
Daytime Running Lamp Change-Over Relay....8384
Page 6777....8385
Page 6778....8387
Page 6779....8390
Page 6780....8391
Page 6781....8393
Fog/Driving Lamp Relay....8396
Component Information....8396
Locations....8396
Page 6785....8397
Page 6786....8399
Hazard Flasher Relay....8402
Component Information....8402
Locations....8402
Page 6790....8403
Page 6791....8405
Headlamp Alignment Control Module....8408
Component Information....8408
Service and Repair....8408
Headlamp Control Module....8410
Component Information....8410
Service and Repair....8410
Control Module For Non-HID Lamp -J431-....8410
Page 6799....8412
Page 6800....8414
Headlamp Igniter Module....8416
Component Information....8416
Service and Repair....8416
Horn Relay....8418
Component Information....8418
Locations....8418
Page 6807....8419
Page 6808....8421
Interior Lighting Module....8424
Component Information....8424
Locations....8424
Lamp Control Module....8426
Component Information....8426
Locations....8426
Turn Signal Relay....8428
Component Information....8428
Locations....8428
Sensors and Switches - Lighting and Horns....8430
Brake Light Switch....8430
Component Information....8430
Locations....8430
Component Locations, Overview....8430
Page 6823....8431
Page 6824....8434
Page 6825....8436
Page 6826....8437
Page 6827....8440
Page 6828....8441
Page 6829....8444
Door Switch....8446
Component Information....8446
Service and Repair....8446
Glove Box Lamp Switch....8448
Component Information....8448
Service and Repair....8448
Headlamp Alignment Sensor....8450
Component Information....8450
Service and Repair....8450
Left Front Level Control System Sensor -G78-....8450
Page 6840....8452
Underhood Lamp Switch....8454
Component Information....8454
Service and Repair....8454
Tail Lamp....8456
Tail Light Bulb....8456
Component Information....8456
Service and Repair....8456
Trunk Lamp....8458
Component Information....8458
Service and Repair....8458
Turn Signals....8460
Turn Signal Lamp....8460
Turn Signal Bulb....8460
Component Information....8460
Service and Repair....8460
Turn Signal Relay....8462
Component Information....8462
Locations....8462
Underhood Lamp....8464
Underhood Lamp Switch....8464
Component Information....8464
Service and Repair....8464
Vanity Lamp....8466
Component Information....8466
Service and Repair....8466
Windows and Glass....8468
Rear Defogger....8468
Component Information....8468
Testing and Inspection....8468
Page 6870....8469
Relays and Modules - Windows and Glass....8472
Power Window Control Module....8472
Component Information....8472
Locations....8472
Left Front Power Window Control Module -J295-....8472
Page 6876....8474
Page 6877....8476
Page 6878....8478
Sensors and Switches - Windows and Glass....8480
Power Window Switch....8480
Component Information....8480
Service and Repair....8480
Power Window Switch (Front), Removing and Installing....8480
Page 6884....8482
Windows....8484
Power Window Circuit Breaker....8484
Component Information....8484
Locations....8484
Power Window Control Module....8486
Component Information....8486
Locations....8486
Left Front Power Window Control Module -J295-....8486
Page 6893....8488
Page 6894....8490
Page 6895....8492
Power Window Motor....8494
Front Door Window Motor....8494
Component Information....8494
Locations....8494
Left Window Motor -V14-....8494
Page 6901....8496
Rear Door Window Motor....8498
Component Information....8498
Locations....8498
Motor For Window Regulator, Rear, Left -V26-....8498
Page 6906....8500
Power Window Switch....8502
Component Information....8502
Service and Repair....8502
Power Window Switch (Front), Removing and Installing....8502
Page 6911....8504
Window Glass....8506
Back Window Glass....8506
Component Information....8506
Service and Repair....8506
Page 6916....8507
Page 6917....8509
Page 6918....8511
Page 6919....8513
Front Door Window Glass....8516
System Information....8516
Locations....8516
Quarter Window Glass....8518
Component Information....8518
Service and Repair....8518
Page 6926....8519
Rear Door Window Glass....8522
System Information....8522
Adjustments....8522
Page 6930....8523
Window Regulator....8526
Rear Door Window Regulator....8526
System Information....8526
Service and Repair....8526
Window Shade....8528
Component Information....8528
Locations....8528
Rear Window Shade Control Module -J262-....8528
Page 6939....8530
Service and Repair....8532
Retaining Hooks For Sunshade, Removing and Installing....8532
Page 6942....8534
Page 6943....8536
Page 6944....8538
Window Shade Motor....8540
Component Information....8540
Service and Repair....8540
Rear Window Shade Motor, Removing and Installing....8540
Page 6949....8541
Page 6950....8543
Page 6951....8546
Windshield....8548
Component Information....8548
Service and Repair....8548
Procedures....8548
Page 6956....8549
Page 6957....8551
Page 6958....8553
Page 6959....8555
Removal and Replacement....8558
Windshield, Removing....8558
Page 6962....8559
Page 6963....8561
Page 6964....8564
Page 6965....8565
Page 6966....8567
Page 6967....8570
Page 6968....8571
Wiper and Washer Systems....8574
Headlamp Washer Pump....8574
Component Information....8574
Locations....8574
Headlamp Washer Spray Nozzle....8576
Component Information....8576
Adjustments....8576
Page 6976....8578
Relays and Modules - Wiper and Washer Systems....8580
Windshield Washer Relay....8580
Component Information....8580
Locations....8580
Page 6981....8581
Page 6982....8583
Wiper Relay....8586
Component Information....8586
Locations....8586
Page 6986....8587
Page 6987....8589
Sensors and Switches - Wiper and Washer Systems....8592
Washer Fluid Level Switch....8592
Component Information....8592
Locations....8592
Washer Fluid Level Switch....8594
Component Information....8594
Locations....8594
Windshield Washer Pump....8596
Component Information....8596
Locations....8596
Windshield Washer Relay....8598
Component Information....8598
Locations....8598
Page 7001....8599
Page 7002....8601
Windshield Washer Reservoir....8604
Component Information....8604
Service and Repair....8604
Windshield Washer Spray Nozzle....8606
Component Information....8606
Adjustments....8606
Page 7009....8608
Wiper Arm....8610
Component Information....8610
Technical Service Bulletins....8610
Customer Interest for Wiper Arm:....8610
640815....8610
Page 7015....8611
Page 7016....8613
All Technical Service Bulletins for Wiper Arm:....8616
640815....8616
Page 7019....8617
Page 7020....8619
Wiper Blade....8622
Component Information....8622
Technical Service Bulletins....8622
Customer Interest for Wiper Blade:....8622
640815....8622
Page 7026....8623
Page 7027....8625
All Technical Service Bulletins for Wiper Blade:....8628
640815....8628
Page 7030....8629
Page 7031....8631
Adjustments....8634
Wiper Blade Park Position, Adjusting....8634
Page 7034....8636
Page 7035....8637
Wiper Motor Linkage....8640
Component Information....8640
Service and Repair....8640
Page 7039....8641
Page 7040....8643
Wiper Relay....8646
Component Information....8646
Locations....8646
Page 7044....8647
