Chevrolet Express 1996-2016 Workshop Repair & Service Manual

Complete digital repair shop manual contains service, maintenance, and troubleshooting information for the 1996-2016 Chevrolet Express. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for 1996-2016 Express 1500, Express 1500 LS, Express 1500 LT, Express G1500, Express H1500, Express 2500, Express 2500 LS, Express 2500 LT, Express G2500, Express H2500, Express 3500, Express 3500 LS, Express 3500 LT, Express G3500, Cutaway G3500 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

TABLE OF CONTENT:
ACCESSORIES & EQUIPMENT Air_Wind Noise
ACCESSORIES & EQUIPMENT Body Systems Wipers and Washers
ACCESSORIES & EQUIPMENT Bolted Exterior Body Panels and Closures
ACCESSORIES & EQUIPMENT Bumpers and Fascias
ACCESSORIES & EQUIPMENT Cellular, Entertainment, and Navigation
ACCESSORIES & EQUIPMENT Collision Repair
ACCESSORIES & EQUIPMENT Cruise Control
ACCESSORIES & EQUIPMENT Data Communications
ACCESSORIES & EQUIPMENT Displays and Gauges
ACCESSORIES & EQUIPMENT Exterior Trim
ACCESSORIES & EQUIPMENT Fixed and Moveable Windows
ACCESSORIES & EQUIPMENT Floor Coverings and Headlinings
ACCESSORIES & EQUIPMENT Frame and Underbody
ACCESSORIES & EQUIPMENT Horns
ACCESSORIES & EQUIPMENT Immobilizer
ACCESSORIES & EQUIPMENT Instrument Panel and Console Trim
ACCESSORIES & EQUIPMENT Interior Trim and Paneling
ACCESSORIES & EQUIPMENT Lighting
ACCESSORIES & EQUIPMENT Mirrors
ACCESSORIES & EQUIPMENT Object Detection and Pedestrian Protection
ACCESSORIES & EQUIPMENT Paint and Coatings
ACCESSORIES & EQUIPMENT Plastic Panel Information and Repair
ACCESSORIES & EQUIPMENT Power Seats
ACCESSORIES & EQUIPMENT Remote Functions
ACCESSORIES & EQUIPMENT Seat Hardware, Trim and Upholstery
ACCESSORIES & EQUIPMENT Secondary and Configurable Customer Controls
ACCESSORIES & EQUIPMENT Squeaks and Rattles
ACCESSORIES & EQUIPMENT Steering Wheel and Column
ACCESSORIES & EQUIPMENT Tire Pressure Monitoring
ACCESSORIES & EQUIPMENT Vehicle Access
ACCESSORIES & EQUIPMENT Waterleaks
ACCESSORIES & EQUIPMENT Wiring Systems and Power Management - Repair Instructions
BRAKES Antilock Brake System
BRAKES Disc Brakes
BRAKES Hydraulic Brakes
BRAKES Park Brake
DRIVELINE_AXLE Front Drive Axle
DRIVELINE_AXLE Propeller Shaft
DRIVELINE_AXLE Rear Drive Axle
DRIVELINE_AXLE Wheel Drive Shafts
ELECTRICAL Power Outlets
ELECTRICAL Wiring Systems and Power Management - Component Connector End Views - A10 to B60
ELECTRICAL Wiring Systems and Power Management - Component Locator - Component Connector End Views - B62D to K17 (JL4)
ELECTRICAL Wiring Systems and Power Management - Component Locator - Component Connector End Views - K9 to Q1A
ELECTRICAL Wiring Systems and Power Management - Component Locator - Component Connector End Views - K17 to K9
ELECTRICAL Wiring Systems and Power Management - Component Locator - Component Connector End Views - Q1B to X88
ELECTRICAL Wiring Systems and Power Management - Component Locator - Door Component Views
ELECTRICAL Wiring Systems and Power Management - Component Locator - Electrical Center Identification Views
ELECTRICAL Wiring Systems and Power Management - Component Locator - Front of Vehicle Engine Compartment Component Views
ELECTRICAL Wiring Systems and Power Management - Component Locator - Ground Views
ELECTRICAL Wiring Systems and Power Management - Component Locator - Inline Harness Connector End Views -X100 to X161
ELECTRICAL Wiring Systems and Power Management - Component Locator - Inline Harness Connector End Views - X162 to X316
ELECTRICAL Wiring Systems and Power Management - Component Locator - Inline Harness Connector End Views - X318 to X902
ELECTRICAL Wiring Systems and Power Management - Component Locator - Instrument Panel_Center Console Component Views
ELECTRICAL Wiring Systems and Power Management - Component Locator - Luggage Compartment_Rear of Vehicle Component Views
ELECTRICAL Wiring Systems and Power Management - Component Locator - Master Electrical Component List
ELECTRICAL Wiring Systems and Power Management - Component Locator - Passenger Compartment Roof Component Views
ELECTRICAL Wiring Systems and Power Management - Component Locator - Powertrain Component Views
ELECTRICAL Wiring Systems and Power Management - Component Locator - Splice Pack Connector End Views
ELECTRICAL Wiring Systems and Power Management - Component Locator - Wheels Vehicle Underbody Component Views
ELECTRICAL Wiring Systems and Power Management - Description and Operation
ELECTRICAL Wiring Systems and Power Management - Diagnostic Information and Procedures
ELECTRICAL Wiring Systems and Power Management - DTC Index
ELECTRICAL Wiring Systems And Power Management - Inline Harness Connector End Views - Index
ELECTRICAL Wiring Systems and Power Management - Schematic and Routing Diagrams
ELECTRICAL Wiring Systems and Power Management - Special Tools and Equipment - Special Tools
ELECTRICAL Wiring Systems and Power Management - Specifications - Fastener Tightening Specifications
ENGINE 12 V Starting and Charging
ENGINE Controls and Fuel - 6.6L (LGH) - Specifications
ENGINE Engine Controls and Fuel - 6.6L (LGH) - Schematic and Routing Diagrams - Engine Controls Schematics
ENGINE Engine Controls and Fuel - 6.6L (LGH) - Special Tools and Equipment - Special Tools (Diagnostic Tools)
ENGINE Engine Heating and Cooling
ENGINE Engine Mechanical - 4.8L (L20), 5.3L (LMF) or 6.0L (L96 LC8) - Component Locator
ENGINE Engine Mechanical - 4.8L (L20), 5.3L (LMF) or 6.0L (L96 LC8) - Description and Operation
ENGINE Engine Mechanical - 4.8L (L20), 5.3L (LMF) or 6.0L (L96 LC8) - Diagnostic Information and Procedures
ENGINE Engine Mechanical - 4.8L (L20), 5.3L (LMF) or 6.0L (L96 LC8) - Repair Instructions - Off Vehicle
ENGINE Engine Mechanical - 4.8L (L20), 5.3L (LMF) or 6.0L (L96 LC8) - Repair Instructions - On Vehicle
ENGINE Engine Mechanical - 4.8L (L20), 5.3L (LMF) or 6.0L (L96 LC8) - Specifications
ENGINE Engine Mechanical - 4.8L (L20), 5.3L (LMF), or 6.0L (L96 LC8) - Special Tools and Equipment - Special Tools
ENGINE Engine Mechanical - 6.6L (LGH) - Component Locator
ENGINE Engine Mechanical - 6.6L (LGH) - Description and Operation
ENGINE Engine Mechanical - 6.6L (LGH) - Diagnostic Information and Procedures
ENGINE Engine Mechanical - 6.6L (LGH) - Repair Instructions - Off Vehicle
ENGINE Engine Mechanical - 6.6L (LGH) - Schematic and Routing Diagrams - Engine Mechanical Schematics
ENGINE Engine Mechanical - 6.6L (LGH) - Special Tools and Equipment - Special Tools
ENGINE Engine Mechanical - 6.6L (LGH) - Specifications
ENGINE Exhaust
ENGINE Maintenance and Lubrication
ENGINE PERFORMANCE Engine Controls and Fuel - 6.6L (LGH)
ENGINE PERFORMANCE Engine Controls and Fuel - 6.6L (LGH) - Description and Operation
ENGINE PERFORMANCE Engine Controls and Fuel - 6.6L (LGH) - Diagnostic Information and Procedures - DTC P0016 to DTC P0406
ENGINE PERFORMANCE Engine Controls and Fuel - 6.6L (LGH) - Diagnostic Information and Procedures - DTC P041 to DTC P204B
ENGINE PERFORMANCE Engine Controls and Fuel - 6.6L (LGH) - Diagnostic Information and Procedures - DTC P204C to DTC P2599
ENGINE PERFORMANCE Engine Controls and Fuel - 6.6L (LGH) - Repair Instructions
ENGINE PERFORMANCE Engine Controls_Fuel - 4.8L (L20), 5.3L (LMF) or 6.0L (L96 LC8) - Diagnostic Information and Procedures - DTC P0010 to DTC P0507
ENGINE PERFORMANCE Engine Controls_Fuel - 4.8L (L20), 5.3L (LMF) or 6.0L (L96 LC8) - Diagnostic Information and Procedures - DTC P057B to DTC P2635
ENGINE PERFORMANCE Engine Controls_Fuel - 4.8L (L20), 5.3L (LMF) or 6.0L (L96 LC8) - Repair Instructions
ENGINE PERFORMANCE Engine Controls_Fuel - 4.8L (L20), 5.3L (LMF), or 6.0L (L96 LC8) - Description and Operation
ENGINE PERFORMANCE Engine Controls_Fuel - 4.8L (L20), 5.3L (LMF), or 6.0L (L96 LC8) - DTC Index
ENGINE PERFORMANCE Engine Controls_Fuel - 4.8L (L20), 5.3L (LMF), or 6.0L (L96 LC8) - Schematic and Routing Diagrams - Engine Controls Schematics
ENGINE PERFORMANCE Engine Controls_Fuel - 4.8L (L20), 5.3L (LMF), or 6.0L (L96 LC8) - Special Tools and Equipment - Special Tools (Diagnostic Tools)
ENGINE PERFORMANCE Engine Controls_Fuel - 4.8L (L20), 5.3L (LMF), or 6.0L (L96 LC8) - Specifications
ENGINE PERFORMANCE Firing Order & Cylinder Identification
GENERAL INFORMATION Dangers, Warnings, and Cautions
GENERAL INFORMATION General Information
GENERAL INFORMATION REMINDER INDICATOR RESET PROCEDURES
GENERAL INFORMATION Vehicle Diagnostic Information - Specifications
GENERAL INFORMATION Vibration Diagnosis and Correction
HVAC Heating, Ventilation and Air Conditioning
HVAC HVAC - Manual
RESTRAINTS Seat Belts
RESTRAINTS Supplemental Inflatable Restraints
STEERING Power Steering
STEERING Steering Linkage
SUSPENSION CHEVROLET WHEEL ALIGNMENT SPECIFICATIONS
SUSPENSION Front Suspension
SUSPENSION Rear Suspension
SUSPENSION Suspension General Diagnosis
SUSPENSION Tires and Wheels
SUSPENSION Wheel Alignment
SYSTEM WIRING DIAGRAMS
TRANSMISSION Automatic Transmission - 6L90 (MYD)
TRANSMISSION Automatic Transmission - 6L90 (MYD) - Component Locator
TRANSMISSION Automatic Transmission - 6L90 (MYD) - Description and Operation
TRANSMISSION Automatic Transmission - 6L90 (MYD) - Diagnostic Information and Procedures
TRANSMISSION Automatic Transmission - 6L90 (MYD) - Repair Instructions - Off Vehicle
TRANSMISSION Automatic Transmission - 6L90 (MYD) - Repair Instructions - On Vehicle
TRANSMISSION Automatic Transmission - 6L90 (MYD) - Schematic and Routing Diagrams - Automatic Transmission Controls Schematics
TRANSMISSION Automatic Transmission - 6L90 (MYD) - Special Tools and Equipment - Special Tools
TRANSMISSION Automatic Transmission - 6L90 (MYD) - Specifications
TRANSMISSION Shift Lock Control
TRANSMISSION Transfer Case - BW 4473-NP3
TRANSMISSION Transmission Cooling

EXCERPT:
ENGINE Engine Mechanical - 6.6L (LGH) - Repair Instructions - Off Vehicle - Express/Savana
REPAIR INSTRUCTIONS - OFF VEHICLE
DRAINING FLUIDS AND OIL FILTER REMOVAL
Fig. 1: Engine Oil Pan Drain Plug
1. Remove the oil drain plug and allow engine oil to drain.
2. Discard the oil drain plug gasket
3. Remove the oil filter.
4. Remove the engine block coolant plugs and allow coolant to drain.
STARTER REMOVAL
1. Remove the starter motor bolts.
2. Remove the starter motor assembly.
CRANKSHAFT BALANCER REMOVAL
Special Tools
J 44643 Flywheel Hold Tool
For equivalent regional tools, refer to Special Tools.
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