Massey-Ferguson Tractor Series 5400 Factory Service & Shop Manual
Catalog:
Model:
Complete workshop repair & service manual with electrical wiring diagrams for Massey-Ferguson Tractor Series 5400 (Model MF 5425, 5435, 5445, 5455, 5460, 5460SA, 5465, 5470, 5470SA, 5475SA). It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This Massey-Ferguson Tractor Series 5400 (Model MF 5425/5435/5445/5455/5460/5460SA/5465/5470/5470SA/5475SA) service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
AGCO/Massey-Ferguson Tractor Series 5400 (Model MF 5425/5435/5445/5455/5460/5460SA/5465/5470/5470SA/5475SA) Workshop Service Manual.pdf
AGCO/Massey-Ferguson Tractor Series 5400 (Models 5425-5435-5445-5455-5460-5465) Operator Instruction Book.pdf
EXCERPT:
DANA - Differential
E . Removing the differential unit
10. Place the housing (7) in a vice fitted with soft jaws (Fig. 4).
11. Take out the screw (30) and its lock (31) (Fig. 4).
12. Take off the spline nut (32) using the special makeshift wrench (see § Q).
13. Take out the four screws (42).
14. Take off the half-bearings (43) (Fig. 4).
CAUTION: Take care not to release the spring (17) when releasing the differential lock half bearing. The washer (21) that seats the spring should stay in the housing.
15. Remove the differential assembly complete with cones (33) and cups (29) (Fig. 5). Separate the cups from the cones. Remove the shim(s) (22) used to
adjust the backlash.
NOTE: Pair up the bearing cones and cups in they are to be re-used.
...
PRODUCT DETAILS:
Total Pages: 9,430 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
INTRODUCTION
SPECIFICATIONS
SPLITTING THE TRACTOR
ENGINE
CLUTCH
GEARBOX
REAR AXLE
POWER TAKE OFF
FRONT AXLE
HYDRAULICS
ELECTRICAL
ELECTRONICS
CAB & EQUIPMENT
...
Massey-Ferguson Tractor Series 5400 (Models 5425-5435-5445-5455-5460-5465) Operator Instruction Book
CONTENTS...5
TRACTOR IDENTIFICATION...7
1.1 - SERIAL NUMBER...11
INTRODUCTION - SAFETY INSTRUCTIONS AND WARRANTY...13
2.1 - INTRODUCTION...17
2.1.1 - Pre-delivery inspection, commissioning at the user?s premises and warranty...17
2.1.2 - Warranty procedure...18
2.1.3 - Using the tractor in another region...18
2.1.4 - Servicing after the warranty period...18
2.2 - SAFETY - ALERT SYMBOLS AND TERMS...19
2.3 - TRACTOR AND IMPLEMENTS...19
2.4 - MAXIMUM TRAVEL SPEEDS...20
2.5 - NOTE TO THE OPERATOR...20
2.6 - DANGER, WARNING AND CAUTION...20
2.7 - DECALS...20
2.8 - SAFETY PROCEDURE TO FOLLOW...20
2.8.1 - For proper operation...20
2.8.2 - Observe the following instructions...21
2.9 - PROTECTION...21
2.9.1 - Cab...21
2.9.2 - Damage to the ROPS cab...21
2.10 - PREPARING FOR SAFE OPERATION...21
2.10.1 - Know your equipment...21
2.10.2 - Protect yourself...22
2.10.3 - Use all available protective and safety devices...22
2.10.4 - Equipment check...23
2.10.5 - Clean the tractor...23
2.10.6 - Protect the environment...24
2.11 - SERVICING THE TRACTOR...24
2.12 - STARTING...24
2.12.1 - Warn personnel before starting...24
2.12.2 - Get on and off the tractor safely...24
2.12.3 - Safe start-up...24
2.12.4 - Follow recommended start-up procedures...25
2.12.5 - Controls test...25
2.12.6 - Starting fluid...25
2.13 - WORKING SAFELY...25
2.13.1 - Make the right moves...25
2.13.2 - Safety instructions to be observed...25
2.13.3 - Safety of bystanders...26
2.13.4 - Risk of overturning...26
2.13.5 - To avoid side overturns...27
2.13.6 - To avoid rear overturns...27
2.13.7 - Other risks...28
2.13.8 - Implements and attachments...29
2.13.9 - Safety measures when towing...30
2.13.10 - Tractor Towing...30
2.13.11 - Road use...30
2.13.12 - Highway code...30
2.14 - SAFETY - AFTER OPERATION...31
INSTRUMENTS AND CONTROLS...35
3.1 - INSTRUMENT PANEL...39
3.2 - INDICATOR LIGHTS PANEL...40
3.3 - PEDALS...41
3.4 - STEERING WHEEL...41
3.5 - SEAT...43
3.6 - RIGHT-HAND CONSOLE...45
3.7 - LEFT-HAND CONSOLE...45
3.8 - UPPER CONSOLE...47
3.8.1 - Air conditioning system...48
3.9 - SUN VISOR...49
3.10 - ROOF HATCH...49
3.10.1 - Standard roof hatch...49
3.10.2 - High visibility sunroof hatch...49
3.11 - OPENING WINDSHIELD...49
OPERATION...51
4.1 - RUNNING IN...55
4.1.1 - The following precautions should be taken during the running in period...55
4.2 - START-UP...55
4.2.1 - Starting the engine...55
4.3 - STOPPING THE ENGINE...55
4.4 - DRIVING THE TRACTOR...55
4.4.1 - Foot throttle...55
4.4.2 - Selecting the correct gear ratio...55
4.4.2.1 - Range shifting...56
4.4.3 - Speedshift...56
4.4.4 - Creeper gearbox...56
4.4.5 - PowerShuttle (depending on model)...57
4.5 - BRAKES...57
4.6 - DIFFERENTIAL LOCK...58
4.7 - POWER TAKE-OFF...58
4.7.1 - 540 and 1000 rpm shiftable PTO with interchangeable shaft...59
4.7.2 - Shiftable PTO - 540 and 1000 rpm...59
4.7.3 - Ground Speed PTO...60
4.7.4 - Load Sensing PTO...60
4.8 - STEERING...60
4.9 - ELECTRONIC LINKAGE...61
4.9.1 - Attaching an implement from the driver?s seat...62
4.9.2 - Lowering...62
4.9.3 - Lifting...62
4.9.4 - Depth control...62
4.9.5 - Attaching an implement using external controls...63
4.9.6 - Transport...64
4.9.7 - Activate transport control system...64
4.9.8 - Use when working...65
4.9.9 - Operation at headlands...65
4.10 - AUXILIARY HYDRAULICS...66
4.10.1 - Types of spool valves or equipment...66
4.10.2 - Hydraulic spool valve control...66
4.10.2.1 - Standard spool valve lever (Fig. 21)...66
4.10.2.2 - Mechanical Joystick (Fig. 23)...67
4.10.3 - Open Centre 100L/min...68
4.11 - THREE-POINT LINKAGE...69
4.11.1 - Lower links...69
4.11.2 - Top link...69
4.11.3 - Lift rods...70
4.11.4 - Stabilisers...71
4.11.5 - Adjustment procedures...72
4.12 - DRAWBARS AND HITCHES...73
4.12.1 - Perforated bar...73
4.12.2 - Swinging drawbar...73
4.12.3 - Closed eye bolt for balanced full trailer...73
4.12.4 - Roller type swinging drawbar...74
4.12.5 - 4 wheel trailer clevis hitch...74
4.12.5.1 - Standard clevis, pin-adjusting scale...74
4.12.5.2 - Automatic clevis, easy adjustment scale...74
4.12.6 - ?Dromone? auto-hitch...75
4.13 - TRANSMISSION CONTROL...76
4.13.1 - Differential lock control...76
4.13.2 - Power front axle (4WD)...76
4.13.3 - Power Take-Off Control...76
4.13.4 - Hydraulic pressure (Low pressure)...76
MAINTENANCE AND ADJUSTMENTS...77
5.1 - INITIAL 50 HOUR SERVICE INSPECTION...81
5.1.1 - Engine, fuel and cooling systems...81
5.1.2 - Electrical system and instruments...81
5.1.3 - Front axle and steering...81
5.1.4 - Transmission and hydraulics...81
5.1.5 - Clutches and brakes...81
5.1.6 - General...81
5.2 - SERVICE GUIDE...82
5.3 - USER GUIDE...84
5.3.1 - Engine, fuel and cooling systems...84
5.3.2 - Electrical system and instruments...84
5.3.3 - Front axle and steering...84
5.3.4 - Transmission and hydraulics...84
5.3.5 - General...84
5.4 - LUBRICATION...85
5.4.1 - All year round...85
5.5 - RECOMMENDED LUBRICANTS...86
5.5.1 - Engine oil...86
5.5.2 - Recommended SAE viscosity grades (SAE J300d)...86
5.5.3 - Coolant...86
5.5.4 - Transmission and hydraulic clutch...86
5.5.5 - Front axle...86
5.5.6 - Grease nipples...86
5.6 - INSTRUCTIONS FOR PRESSURE WASHING...86
5.7 - LUBRICATION...87
5.7.1 - Lubrication points...87
5.8 - ENGINE...90
5.8.1 - 4- and 6-cylinder engine...90
5.8.2 - Oil level...91
5.8.3 - Drain the engine oil every 400 hours...91
5.8.4 - Change the engine oil filter(s) every 400 hours...91
5.8.5 - Closed circuit breather...91
5.9 - FUEL SYSTEM...92
5.9.1 - Fuel prefilter (6 cylinders)...92
5.9.2 - Fuel filter(s)...92
5.9.3 - Replace the filter element(s) every 400 hours...92
5.9.4 - Bleeding the fuel system...92
5.9.5 - Fuel injection pump, regulator and injectors...92
5.9.6 - Fuel tank...92
5.10 - AIR FILTER...93
5.10.1 - Prefilter and main filter...93
5.11 - COOLING SYSTEM...94
5.12 - STEERING, TRANSMISSION AND HYDRAULIC SYSTEM...95
5.12.1 - Filtering the hydraulic circuit...96
5.12.2 - Transmission oil cooler (depending on version)...97
5.13 - FRONT AXLE - 2-WHEEL DRIVE...98
5.14 - FRONT AXLE - 4-WHEEL DRIVE...98
5.14.1 - Final drive units...98
5.14.2 - Front axle...98
5.15 - CLUTCH AND BRAKES...99
5.15.1 - Adjustments...99
5.16 - AIR CONDITIONING SYSTEM...99
5.16.1 - Condenser...99
5.16.2 - Checking the air conditioning system...99
5.17 - CHECKING THE FAN BELT CONDITION...99
5.17.1 - Check belt tension every 400 hours...99
5.18 - CAB...100
5.18.1 - Cab air filter...100
5.18.2 - ROPS cab or frame...101
5.19 - TYRES...101
5.19.1 - Dual rear wheels...101
5.19.2 - Use...101
5.19.3 - Wheel bolts...102
5.19.4 - Liquid ballasting...102
5.19.5 - Inflation pressure:...102
5.19.6 - Pressure under load (bar) (psi)...102
5.20 - WHEELS...105
5.21 - TRACK ADJUSTMENTS...105
5.21.1 - Front wheel track...105
5.21.1.1 - 2-wheel drive...105
5.21.1.2 - 4-wheel drive...106
5.21.2 - Rear wheel track adjustment (mm)...108
5.22 - ELECTRICAL EQUIPMENT...109
5.22.1 - Batteries...109
5.22.2 - Alternator...109
5.22.3 - Trailer socket (ISO)...109
5.22.4 - Headlight adjustment...110
5.22.4.1 - Headlight adjustment procedure...110
5.23 - REPLACING FUSES...111
5.24 - LAYOUT OF RELAYS...112
5.25 - FUEL HANDLING, STORAGE AND SPECIFICATION...113
5.25.1 - Diesel fuel...113
5.25.1.1 - Recommended fuel specification...113
5.25.2 - Fuel storage conditions...114
5.26 - STORING THE TRACTOR...114
SPECIFICATIONS...115
6.1 - ENGINE...119
6.1.1 - Fuel system and air filter...119
6.2 - GROUND SPEEDS...120
6.2.1 - Road speed at 2200 rpm ?Speedshift? and creeper and super creeper gears for 5425 and 5435. 16.9R34 tyres...120
6.2.2 - Road speed at 2200 rpm ?Speedshift? and creeper and super creeper gears for 5445. 16.9R38 tyres...120
6.2.3 - Road speed at 2200 rpm ?Speedshift? and creeper and super creeper gears for 5455 and 5460. 18.4R38 tyres...121
6.2.4 - Road speed at 2200 rpm ?Speedshift? and creeper and super creeper gears for 5465. 18.4R38 tyres...121
6.3 - ELECTRICAL SYSTEM...122
6.4 - COOLING...122
6.5 - TRANSMISSION...122
6.6 - FINAL DRIVE UNITS...122
6.7 - POWER TAKE-OFF...123
6.8 - FOUR-WHEEL DRIVE FRONT AXLE...123
6.9 - HYDRAULICS (ACCORDING TO MODEL OR COUNTRY)...123
6.9.1 - 57 L/min Open Centre...123
6.9.2 - 100 L/min Open Centre...124
6.10 - LINKAGE...124
6.10.1 - Rear linkage...124
6.10.2 - Front linkage...124
6.11 - BRAKES...124
6.12 - DIFFERENTIAL LOCK - REAR AXLE...124
6.13 - STEERING...125
6.14 - WHEELS...125
6.15 - TYRES...125
6.16 - INFLATION PRESSURE...125
6.17 - TRACK WIDTH ADJUSTMENTS...125
6.18 - NOISE LEVELS (dBA) AT OPERATOR EARS...125
6.19 - CAPACITIES...126
6.20 - TIGHTENING TORQUES...126
6.20.1 - Wheels...126
6.20.2 - Miscellaneous...126
6.21 - DIMENSIONS AND WEIGHTS...127
6.22 - DIMENSIONS AND ATTACHMENT POINTS...128
6.22.1 - Specifications for models 5425 to 5455...128
6.22.2 - Specifications for model 5460...129
6.22.3 - Specifications for model 5465...130
ACCESSORIES AND OPTIONS...131
7.1 - AVAILABLE ACCESSORIES...135