Complete technical manual (Operation and Test) with electrical wiring diagrams for John Deere 4930 Self-Propelled Sprayer. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This John Deere 4930 Self-Propelled Sprayer Operation and Test Manual (TM1393) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
TM1393 - John Deere 4930 Self-Propelled Sprayer Operation and Test Manual.pdf
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tm1393 - 4930 Self-Propelled Sprayer Diagnosis and Test
Table of Contents
Foreword
Section 210: General Information
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Perform Service Safely
Wait Before Opening High-Pressure Fuel System
Service Accumulator Systems Safely
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Protect Against High Pressure Spray
Prevent Acid Burns
Wear Protective Clothing
Handle Agricultural Chemicals Safely
Service and Operate Chemical Sprayers Safely
Avoid Contact with Agricultural Chemicals
Clean Vehicle of Hazardous Pesticides
Support Machine Properly
Service Machines Safely
Practice Safe Maintenance
Avoid Harmful Asbestos Dust
Work In Ventilated Area
Work in Clean Area
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Service Tires Safely
Service Cooling System Safely
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Use Proper Tools
Construct Dealer-Made Tools Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Live With Safety
Group 10: Machine Specifications
Specifications
Dimensions
Group 20: Component Serial Number Locations
Identification Numbers
Section 211: Diagnostics Trouble Codes
Group 1: CCU - Chassis Control Unit Diagnostics Codes
CCU 000070.02 - Park Brake Switch Fault
CCU 000091.03 - Throttle Sensor Circuit Voltage High
CCU 000091.04 - Throttle Sensor Circuit Voltage Low
CCU 000096.01 - Fuel Level Low
CCU 000096.05 - Fuel Sensor Circuit Open
CCU 000096.06 - Fuel Sensor Circuit Grounded
CCU 000158.00 - CCU Switched Supply Voltage High
CCU 000158.01 - CCU Switched Supply Voltage Low
CCU 000628.12 - CCU Programming
CCU 000629.12 - CCU Control Unit Fault
CCU 000630.02 - CCU Calibration Fault/Data Invalid
CCU 000639.14 - CAN 1 Limit Exceeded
CCU 000697.06 - Left Front Wheel Motor Output Circuit
CCU 000698.06 - Right Front Wheel Motor Output Circuit Fault
CCU 000699.06 - Left Rear Wheel Motor Output Circuit Fault
CCU 000700.06 - Right Rear Wheel Motor Output Circuit Fault
CCU 000767.02 - Reverse Multifunction Control Handle Switch Fault
CCU 000903.02 - Forward Multifunction Control Handle Switch Fault
CCU 001044.05 - Forward or Reverse Pump Output Circuit Open
CCU 001044.06 - Forward or Reverse Pump Output Circuit Short
CCU 001079.00 - CCU Sensor Supply 1 Voltage Very High
CCU 001079.01 - CCU Sensor Supply 1 Voltage Very Low
CCU 001079.03 - CCU Sensor Supply 1 Voltage High
CCU 001079.04 - CCU Sensor Supply 1 Voltage Low
CCU 001231.14 - CAN 2 Error Limit Exceeded
CCU 001504.02 - Operator Seat Switch Fault
CCU 001592.02 - Left Front Wheel Speed Sensor Frequency Invalid
CCU 001593.02 - Right Front Wheel speed Sensor Frequency Invalid
CCU 001594.02 - Left Rear Wheel Speed Sensor Frequency Invalid
CCU 001595.02 - Right Rear Wheel Speed Sensor Frequency Invalid
CCU 002000.09 - ECU Message Missing
CCU 002225.09 - SRC Message Missing
CCU 002246.09 - Multifunction Control Handle Message Missing
CCU 522345.03 - Propulsion Control 2 Circuit Open
CCU 522345.04 - Propulsion Control 2 Circuit Short
CCU 523380.31 - Drivetrain Derate
CCU 523440.00 - CCU Unswitched Voltage High
CCU 523440.01 - CCU Unswitched Voltage Low
CCU 523953.03 - Propulsion Control Circuit Open
CCU 523953.04 - Propulsion Control Circuit Open
CCU 523953.13 - Propulsion Control Circuit Out of Calibration
Group 2: ECU - Control Unit (ECU) Diagnostics Trouble Codes
ECU 000091.09 - Throttle Position Signal Missing
ECU 000094.03 - Fuel Transfer Pump Pressure Input Voltage High
ECU 000094.04 - Fuel Transfer Pump Pressure Input Voltage Low
ECU 000094.10 - Fuel Rail Pressure Lost Detected
ECU 000094.17 - Fuel Transfer Pump Pressure Low Least Severe
ECU 000097.03 - Water In Fuel Signal Voltage High
ECU 000097.04 - Water In Fuel Signal Voltage Low
ECU 000097.16 - Water In Fuel Detected
ECU 000100.01 - Engine Oil Pressure Extremely Low
ECU 000100.04 - Engine Oil Pressure Input Voltage Low
ECU 000100.18 - Engine Oil Pressure Low
ECU 000100.31 - Oil Pressure Detected at Zero Engine Speed
ECU 000102.02 - Boost Pressure Model/Measurement Mismatch
ECU 000102.03 - Boost Pressure Voltage High
ECU 000102.04 - Boost Pressure Voltage Low
ECU 000103.00 - Turbo Speed Very High
ECU 000103.02 - Turbo Speed Signal Invalid
ECU 000103.05 - Turbocharger Signal Missing - Open Circuit
ECU 000103.06 - Turbo Speed Diagnostics
ECU 000103.08 - Turbo Speed Invalid
ECU 000103.31 - Turbo Speed Missing
ECU 000105.00 - Manifold Air Temperature Very High
ECU 000105.03 - Exhaust Gas Recirculation (EGR) Mixed Air Temperature Input Voltage High
ECU 000105.04 - Exhaust Gas Recirculation (EGR) Mixed Air Temperature Input Voltage Low
ECU 000105.15 - Manifold Air Temperature High
ECU 000105.16 - Exhaust Gas Recirculation (EGR) Mixed Air Temperature Moderately High
ECU 000107.00 - Air Filter Differential Pressure
ECU 000108.02 - Barometric Pressure Invalid
ECU 000110.00 - Engine Coolant Temperature Extremely High
ECU 000110.03 - Engine Coolant Temperature Input Voltage High
ECU 000110.04 - Engine Coolant Temperature Input Voltage Low
ECU 000110.15 - Engine Coolant Temperature High
ECU 000110.16 - Engine Coolant Temperature High
ECU 000110.17 - Engine Coolant Temperature Low
ECU 000157.03 - Rail Pressure Voltage High
ECU 000157.04 - Rail Pressure Voltage Low
ECU 000157.10 - Rail Pressure Drops Too Fast
ECU 000157.17 - Rail Pressure Not Developed During Cranking
ECU 000158.17 - ECU Power Down Error
ECU 000174.00 - Fuel Temperature Very High
ECU 000174.03 - Fuel Temperature Input Voltage High
ECU 000174.04 - Fuel Temperature Input Voltage Low
ECU 000174.16 - Fuel Temperature High Moderately Severe
ECU 000189.00 - Condition Exists That Causes Engine to Derate
ECU 000190.00 - Engine Overspeed Extreme
ECU 000412.00 - EGR Temperature Very High
ECU 000412.03 - EGR Temperature Voltage High
ECU 000412.04 - EGR Temperature Voltage Low
ECU 000412.16 - EGR Temperature High
ECU 000611.03 - Electronic Injector Wiring Shorted to Power Source
ECU 000611.04 - Electronic Injector Wiring Shorted to Ground
ECU 000627.01 - Electronic Injector Supply Voltage Problem
ECU 000627.18 - Battery Voltage Low
ECU 000629.12 - EEPROM Memory Error
ECU 000636.02 - Pump Position Sensor Input Noise
ECU 000636.05 - Pump Position Sensor (Camshaft) Current Below Normal or Open Circuit
ECU 000636.06 - Pump Position Sensor (Camshaft) Current Above Normal or Grounded Circuit
ECU 000636.08 - Pump Position Sensor (Camshaft) Signal Missing
ECU 000636.10 - Pump Position Input Pattern Error
ECU 000637.02 - Crank Position Input Noise
ECU 000637.05 - Timing Sensor Current Below Normal or Open Circuit
ECU 000637.06 - Timing Sensor Current Above Normal or Grounded Circuit
ECU 000637.07 - ECU/Pump Timing Moderately Out of Sync
ECU 000637.08 - Crank Position Input Missing
ECU 000637.10 - Crank Position Input Pattern Error
ECU 000641.04 - VGT Actuator Disabled
ECU 000641.12 - VGT Actuator Not Communicating With ECU
ECU 000641.13 - VGT Learn Error
ECU 000641.16 - VGT Temperature High
ECU 000651.02 - Injector #1 Part Number is Invalid
ECU 000651.05 - Cylinder #1 Electronic Injector Circuit Open
ECU 000651.06 - Cylinder #1 Electronic Injector Circuit Shorted
ECU 000651.07 - Cylinder #1 Electronic Injector Mechanical Failure
ECU 000651.13 - Injector part number is correct, but the injector data is not as expected
ECU 000652.02 - Injector #2 Part Number is Invalid
ECU 000652.05 - Cylinder #2 Electronic Injector Circuit Open
ECU 000652.06 - Cylinder #2 Electronic Injector Circuit Shorted
ECU 000652.07 - Cylinder #2 Electronic Injector Mechanical Failure
ECU 000652.13 - Injector part number is correct, but the injector data is not as expected
ECU 000653.02 - Injector #3 Part Number is Invalid
ECU 000653.05 - Cylinder #3 Electronic Injector Circuit Open
ECU 000653.06 - Cylinder #3 Electronic Injector Circuit Shorted
ECU 000653.07 - Cylinder #3 Electronic Injector Mechanical Failure
ECU 000653.13 - Injector Number 3 Calibration Fault
ECU 000654.02 - Injector #4 Part Number is Invalid
ECU 000654.05 - Cylinder #4 Electronic Injector Circuit Open
ECU 000654.06 - Cylinder #4 Electronic Injector Circuit Shorted
ECU 000654.07 - Cylinder #4 Electronic Injector Mechanical Failure
ECU 000654.13 - Injector Number 4 Calibration Fault
ECU 000655.02 - Injector #5 Part Number is Invalid
ECU 000655.05 - Cylinder #5 Electronic Injector Circuit Open
ECU 000655.06 - Cylinder #5 Electronic Injector Circuit Shorted
ECU 000655.07 - Cylinder #5 Electronic Injector Mechanical Failure
ECU 000655.13 - Injector Number 5 Calibration Fault
ECU 000656.02 - Injector #6 Part Number is Invalid
ECU 000656.05 - Injector Number 6 Circuit Has High Resistance
ECU 000656.06 - Injector Number 6 Circuit Has Low Resistance
ECU 000656.07 - Injector Number 6 Not Responding
ECU 000656.13 - Injector Number 6 Calibration Fault
ECU 001075.05 - Current Below Normal or Open Circuit
ECU 001075.12 - Electric Lift Pump Failure
ECU 001136.00 - ECU Temperature Very High
ECU 001136.16 - ECU Temperature High
ECU 001172.03 - Compressor Inlet Sensor Voltage High
ECU 001172.04 - Compressor Inlet Sensor Voltage Low
ECU 001180.00 - Turbine Inlet Temperature Very High
ECU 001180.16 - Turbine Inlet Temperature High
ECU 001347.03 - High Pressure Fuel Pump Control Valve Signal Out of Range High
ECU 001347.05 - High Pressure Fuel Pump Solenoid Number 1 Circuit Has High Resistance
ECU 001347.07 - High Pressure Fuel Pump Not Able to Meet Required Rail Pressure
ECU 001569.31 - Engine in Derate Condition
ECU 001638.00 - Hydraulic Oil Temperature Very High
ECU 001638.03 - Hydraulic Oil Temperature Sensor Voltage High
ECU 001638.04 - Hydraulic Oil Temperature Sensor Voltage Low
ECU 001638.16 - Hydraulic Oil Temperature High
ECU 002630.00 - Charge Air Cooler Temperature Very High
ECU 002630.03 - Charge Air Cooler Sensor Voltage High
ECU 002630.04 - Charge Air Cooler Sensor Voltage Low
ECU 002630.15 - Charge Air Cooler Temperature High
ECU 002630.16 - Charge Air Cooler Temperature Very High
ECU 002659.02 - EGR Mass Flow Rate Data Invalid
ECU 002659.15 - EGR Mass Flow Rate Data Slightly High
ECU 002659.17 - EGR Flow Lower Than Expected
ECU 002790.16 - Compressor Outlet Temperature Very High
ECU 002791.02 - EGR Valve Position Signal Invalid
ECU 002791.03 - EGR Valve Sensor Voltage High
ECU 002791.04 - EGR Valve Sensor Voltage Low
ECU 002791.07 - EGR Valve Position Error
ECU 002791.13 - EGR Valve Out of Calibration
ECU 002791.14 - EGR Actuator High Current
ECU 002791.31 - EGR Valve Calibration Change over a Long Time
ECU 002795.07 - VGT Actuator Not Reaching Expected Position
ECU 003509.03 - Sensor Supply Number 1 Voltage Out of Range High
ECU 003509.04 - Sensor Supply Number 1 Voltage Out of Range Low
ECU 003510.03 - Sensor Supply Number 2 Voltage Out of Range High
ECU 003510.04 - Sensor Supply Number 2 Voltage Out of Range Low
ECU 003511.03 - Sensor Supply Number 3 Voltage Out of Range High
ECU 003511.04 - Sensor Supply Number 3 Voltage Out of Range Low
ECU 003512.03 - Sensor Supply Number 4 Voltage Out of Range High
ECU 003512.04 - Sensor Supply Number 4 Voltage Out of Range Low
ECU 003513.03 - Sensor Supply Number 5 Voltage Out of Range High
ECU 003513.04 - Sensor Supply Number 5 Voltage Out of Range Low
ECU 523926.03 - Rear Drive Pump Pressure Sensor Voltage High
ECU 523926.04 - Rear Drive Pump Pressure Sensor Voltage Low
ECU 523927.03 - Forward Drive Pump Pressure Sensor Voltage High
ECU 523927.04 - Forward Drive Pump Pressure Sensor Voltage Low
Group 3: DRC - Dry Rate Control Unit Diagnostics Trouble Codes
DRC 000158.00 - DRC System Voltage High
DRC 000158.01 - DRC System Voltage Low
DRC 000630.02 - EEROM Check Sum Error
DRC 001079.00 - DRC Sensor Voltage High
DRC 001079.01 - DRC Sensor Voltage Low
DRC 001079.03 - DRC Sensor Voltage Short
DRC 001079.04 - DRC Sensor Voltage Short
DRC 002071.09 - CCU Message Missing
DRC 395000.03 - Belt Conveyor 2 Speed Sensor Failure Warning
DRC 523393.02 - Belt 1 Speed Problem
DRC 523394.02 - Spinner Speed Problem
Group 4: FIELD DOC Basic Warning Messages
ID 200 - GPS communications failure
ID 201 - No GPS position information
ID 202 - No GPS differential correction
ID 245 - Data card has file left open
ID 246 - Data card full error
Group 5: FIELD DOC Connect Warning Messages
ID 550 - No Controller
ID 551 - Rawson Selected Warning
ID 552 - Multiple Seeding Operations
ID 553 - Incorrect Model Selected
ID 554 - Recording Not Allowed
ID 555 - Target Rate Change Warning
ID 556 - Lime and Pesticide Warning
ID 557 - Raven no Actual Warning
Group 6: GreenStar AutoTrac Assisted Steering System
GreenStar AutoTrac Assisted Steering System
050 - No SSU Communication
060 - Flash Erase Failed
061 - Flash Write Failed
227 - Automatic Steering Problem
236 - AutoTrac The operator is responsible for collision avoidance
Group 7: GreenStar Display Warning Messages and Fault Codes
020 - Disconnected mon/cntlr
021 - Display Conflict
022 - Language Selection Problem
030 - Too many mon/cntlrs
031 - Display Comm. Overload
033 - Display Memory Failure
040 - No GPS Communication
041 - No GPS Differential
044 - No KeyCard
045 - No GPS
046 - No GPS
050 - No SSU Communication
060 - Flash Erase Failed
061 - Flash Write Failed
110 - Check Wiring (CAN Bus)
111 - Check Wiring (CCD)
Caution - # hour service is due
Caution - 2D GPS in use - Tracking Inaccurate
Caution - AutoTrac Disabled - Key is invalid in this region
Caution - AutoTrac Disabled - Software not Compatible
Caution - Faultcode 110 - Check Wiring
Caution - Faultcode 111 - Check Wiring
Caution - Faultcode 112 - Select Standard Run Page Layout
Caution - Faultcode 113 - Incompatible mon/cntlr
Caution - GPS Updates are 1 Hz - Tracking Inaccurate
Caution - GSD and Mobile Processor software not compatible
Caution - No Differential - Tracking Disabled
Caution - No GPS - Tracking Disabled
Caution - SFire1 in use - Tracking Inaccurate
Caution - Using wheel speed instead of radar
Caution - WAAS in use - Tracking Inaccurate
Warning - ID 200 - CAN Bus Problem
Warning - ID 201 - CAN Bus Problem
Warning - ID 211 - CAN Bus Problem
Warning - ID 213 - Internal Error
Warning - ID 220 - Parallel Tracking Problem
Warning - ID 221 - Parallel Tracking Problem
Warning - ID 224 - Parallel Tracking Problem
Warning - ID 225 - Parallel Tracking Problem
Warning - ID 226 - Parallel Tracking Problem
Warning - ID 227 - Automatic Steering Problem
Warning - ID 230 - Display Address Change
Warning - ID 231 - CAN Bus Problem
Warning - ID 232 - CAN Bus Problem
Warning - ID 233 - Language Selection Problem.
Warning - ID 234 - CAN Bus Problem
Warning - ID 235 - CAN Bus Problem
Group 8: GreenStar Mobile Processor
ID 280 - Mobile Processor switched voltage failure
ID 281 - Mobile processor unswitched voltage failure
ID 282 - Mobile Processor internal voltage failure
Group 9: KeyCard and PC Data Storage Card
Warning - ID 100 - Pc card failure
Warning - ID 150 - Data card missing
Warning - ID 151 - JDOffice setup files missing
Warning - ID 152 - Data card full
Warning - ID 155 - Keycard missing
Warning - ID 156 - Keycard files missing
Warning - ID 157 - Keycard Invalid
Warning - ID 158 - Too many Keycards
Group 10: LCC - Load Command Control Unit (LCC) Codes
LCC 000158.16 - High System Voltage Warning
LCC 000158.18 - Low System Voltage Warning
LCC 001745.14 - Hydro Handle Out Of Park Warning
LCC 002071.09 - Communication Error – CCU
LCC 002225.09 - Communication Error – SRC
LCC 003509.03 - 5 Volt Sensor Reference Voltage is Out of Range High
LCC 003509.04 - 5 Volt Sensor Reference Voltage is Out of Range Low
LCC 520325.31 - Nurse Tank Empty or System Not Primed
LCC 520581.14 - Failed Solution Pump Select Valve — Circuit Open or Shorted
LCC 520582.14 - Failed Load Command Pump Select Valve – Circuit Open or Shorted
LCC 520582.31 - Failed Load Command Pump Select Valve
LCC 520591.14 - Failed Poppet Valve – Circuit Open or Shorted
LCC 520592.14 - Transport Limit Switch Failed
LCC 520940.31 - Failed Stop Switch at Stinger or Ladder
LCC 520941.14 - Stop And Enable Switch Inputs Both Active
LCC 520941.31 - Failed Enable Switch At Stinger Or Ladder
LCC 520989.31 - Failed Stinger Proximity 1 Sensor
LCC 520990.31 - Failed Stinger Proximity 2 Sensor
LCC 520992.18 - Load Command Pump Speed Sensor—No Reading
LCC 520992.31 - Load Command Pump Speed Sensor—Erratic
LCC 521080.31 - Tank Level Switch 2 Not Active
LCC 521081.31 - Failed Tank Level Switch 1
LCC 522129.31 - Evacuation Valve Not Responding
LCC 522473.04 - Cavitation Sensor Out Of Range – Low
LCC 523216.04 - Valve Power Failed – VP4
Group 11: StarFire Receiver
Warning - ID 301 - StarFire Network Problem
Warning - ID 302 - Receiver not receiving on alternate frequency
Warning - ID 303 - GPS correction license has expired
Warning - ID 304 - Corrected GPS position is not available
Warning - ID 305 - GPS position is not available
Warning - ID 306 - Updating GPS software
Warning - ID 308 - RTK Base Station Position Moved
Group 12: StarFire iTC Receiver
iTC 000168.18 - RTK Base Station Voltage Low
iTC 000232.02 - Corrected GPS Position Not Available
iTC 000232.14 - RTK Extend Lost
iTC 000841.31 - Signal Interference From Satellite
iTC 000956.16 - Roll Sensor Is Out Of Normal Range
iTC 002146.13 - TCM Not Calibrated
iTC 002146.14 - iTC Temperature Sensor Out Of Range
iTC 002854.31 - RTK Rover Radio Link Lost
iTC 003141.31 - GPS Corrections License has Expired
iTC 003144.13 - Receiver not Receiving on Alternate Frequency
iTC 003597.18 - StarFire Operating With Low Switched Voltage
iTC 522338.13 - Receiver Not Receiving On Alternate Frequency
iTC 522339.31 - GPS Corrections License Expired
iTC 522552.11 - StarFire Network Fault
iTC 523274.02 - GPS Position Not Available
iTC 523309.07 - Yaw Sensor Out Of Range
iTC 523309.16 - Yaw Sensor Not Responding
iTC 523310.02 - Memory Fault
iTC 523319.18 - Low Switched Voltage
iTC 523441.31 - No StarFire Height Dimension
iTC 523442.31 - No StarFire Fore/Aft Set
iTC 523572.31 - Power Shutdown Fault
iTC 523773.03 - Vehicle CAN High Line Voltage High
iTC 523773.04 - Vehicle CAN High Line Voltage Low
iTC 523774.03 - Vehicle CAN Low Line Voltage High
iTC 523774.04 - Vehicle CAN Low Line Voltage Low
iTC 523792.18 - Low Unswitched Voltage
iTC 524209.16 - RTK Rover Too Far From Base Station
iTC 524210.16 - RTK Base Station Not Using Visible Satellites
iTC 524257.14 - RTK Base Station Position Survey In Progress
iTC 524257.16 - RTK Base Station Relocation
Group 13: SRC - Spray Rate Controller (SRC) Codes
SRC 000158.00 - SRC Switched Supply Voltage High
SRC 000158.01 - SRC Switched Supply Voltage Low
SRC 000628.12 - SRC Programming
SRC 000629.12 - SRC Control Unit Fault
SRC 000630.02 - SRC Calibration Fault/Data Invalid
SRC 000639.14 - SRC CAN Message Overflow
SRC 001079.00 - SRC Sensor Supply 1 Voltage Very High
SRC 001079.01 - SRC Sensor Supply 1 Voltage Very Low
SRC 001079.03 - SRC Sensor Supply 1 High
SRC 001079.04 - SRC Sensor Supply 1 Voltage Low
SRC 002071.09 - CCU Message Missing
SRC 003133.00 - Solution Pump Pressure Low
SRC 003133.01 - Solution Pump Pressure Too High
SRC 003133.03 - Solution Pressure Sensor Voltage High
SCR 003133.04 - Solution Pressure Sensor Voltage Low
SRC 522316.03 - Boom Height Sensor Voltage High
SRC 522316.04 - Boom Height Sensor Voltage Low
SRC 522316.13 - Boom Height Sensor Calibration Fault
SRC 522372.03 - Right Inner Boom Sensor Voltage High
SRC 522372.04 - Right Inner Boom Sensor Voltage Low
SRC 522372.13 - Right Inner Boom Sensor Calibration Fault
SRC 522377.03 - Right Outer Boom Sensor Voltage High
SRC 522377.04 - Right Outer Boom Sensor Voltage Low
SRC 522377.13 - Right Outer Boom Sensor Calibration Fault
SRC 522378.03 - Left Inner Boom Sensor Voltage High
SRC 522378.04 - Left Inner Boom Sensor Voltage Low
SRC 522378.13 - Left Inner Boom Sensor Calibration Fault
SRC 522380.03 - Left Outer Boom Sensor Voltage High
SRC 522380.04 - Left Outer Boom Sensor Voltage Low
SRC 522380.13 - Left Outer Boom Sensor Calibration Fault
SRC 523372.05 - Left 3 Spray Section Circuit Open
SRC 523372.06 - Left 3 Spray Section Circuit Grounded
SRC 523372.07 - Left 3 Valve Not Responding
SRC 523373.03 - System Ground 6 Sensor Voltage High
SRC 523374.03 - System Ground 5 Sensor Voltage High
SRC 523375.03 - System Ground 4 Sensor Voltage High
SRC 523376.03 - System Ground 3 Sensor Voltage High
SRC 523377.03 - System Ground 2 Sensor Voltage High
SRC 523378.03 - System Ground 1 Sensor Voltage High
SRC 523379.03 - System Ground 7 Sensor Voltage High
SRC 523381.07 - Eductor/Bypass Valve Not responding
SRC 523382.07 - Agitation/Rinse Valve Not Responding
SRC 523383.07 - Rinse Tank Valve Not Responding
SRC 523384.07 - Center Spray Valve Not Responding
SRC 523385.05 - Right 3 Spray Section Circuit Open
SRC 523385.06 - Right 3 Spray Section Circuit Grounded
SRC 523385.07 - Right 3 Spray Valve Not Responding
SRC 523386.05 - Right 2 Spray Section Circuit Open
SRC 523386.05 - Right 2 Spray Section Circuit Grounded
SRC 523386.07 - Right 2 Spray Valve Not Responding
SRC 523387.05 - Right 1 Spray Section Circuit Open
SRC 523387.06 - Right 1 Spray Section Circuit Grounded
SRC 523387.07 - Right Spray Valve Not Responding
SRC 523388.05 - Right Fence Spray Valve Circuit Open
SRC 523388.06 - Right Fence Spray Valve Circuit Grounded
SRC 523389.05 - Left Fence Spray Valve Circuit Open
SRC 523389.06 - Left Fence Spray Valve Circuit Grounded
SRC 523390.05 - Left 2 Spray Section Circuit Open
SRC 523390.06 - Left 2 Spray Section Circuit Grounded
SRC 523390.07 - Left 2 Spray Valve Not Responding
SRC 523391.05 - Left 1 Spray Section Circuit Open
SRC 523391.06 - Left 1 Spray Section Circuit Grounded
SRC 523391.07 - Left 1 Spray Valve Not Responding
SRC 523393.02 - Flow Meter 2 Fault
SRC 523394.02 - Flow Meter 1 Fault
SRC 523440.00 - SRC Unswitched Sensor Supply Voltage High
SRC 523440.01 - SRC Unswitched Sensor Supply Voltage Low
SRC 523859.03 - Solution Pressure Sensor Voltage High
SRC 523859.04 - Solution Pressure Sensor Voltage Low
Group 14: SSU - Steering System Unit (SSU) Codes
SSU 000084.09 - Ground Speed CAN Bus Message Not Available
SSU 000162.09 - Transmission Messages Missing
SSU 000168.03 - SSU Unswitched Supply Voltage High
SSU 000168.04 - SSU Unswitched Supply Voltage Low
SSU 000237.31 - VIN Security Messages Missing
SSU 000517.09 - GPS Speed Fault
SSU 000628.02 - SSU EOL Data Fault
SSU 000628.12 - SSU Programming
SSU 000629.12 - SSU Control Unit Fault
SSU 000630.13 - SSU Calibration Fault/Not Calibrated
SSU 001079.03 - SSU Sensor Supply Voltage High
SSU 001079.04 - SSU Sensor Supply Voltage Low
SSU 001504.09 - Operator Presence Message Missing
SSU 001504.14 - Operator Not Seated While AutoTrac Active
SSU 001638.09 - Oil Temperature Fault
SSU 001807.02 - Steering Wheel Position Sensor 1 Conflict
SSU 001807.03 - Steering Wheel Position Sensor 1 Circuit Voltage High
SSU 001807.04 - Steering Wheel Position Sensor 1 Circuit Voltage Low
SSU 001807.05 - Steering Wheel Position Sensor 1 Circuit Current Low
SSU 001807.06 - Steering Wheel Position Sensor 1 Circuit Current High
SSU 001807.10 - Steering Wheel Position Sensor 1 Signal Mismatch
SSU 001807.14 - Steering Wheel Position Sensor 1 Signal Fault
SSU 522273.00 - SSU Steering Valve Control Circuit Command High
SSU 522273.01 - SSU Steering Valve Control Circuit Command Low
SSU 522387.07 - AutoTrac Wheel Angle Sensor or Steering Valve Fault
SSU 522394.09 - TCM Message Missing
SSU 523651.02 - Control Unit Fault
SSU 523698.09 - AMS Display Message Missing or GreenStar Display Message Missing
SSU 523766.02 - AutoTrac Activation Code Invalid
SSU 523767.09 - Resume Switch Message Missing
SSU 523795.02 - AutoTrac Steering Valve Workport Connection Backwards
SSU 523795.12 - AutoTrac Steering Valve Fault
SSU 523795.13 - SSU Calibration Fault/Steering Valve
SSU 523810.00 - SSU Steering Valve Supply Voltage High
SSU 523810.01 - SSU Steering Valve Supply Voltage Low
SSU 523821.02 - Vehicle Mismatch
SSU 523823.00 - Speed Too Fast For AutoTrac
SSU 523824.03 - Steering Wheel Position Sensor 2 Circuit Voltage High
SSU 523824.04 - Steering Wheel Position Sensor 2 Circuit Voltage Low
SSU 523824.05 - Steering Wheel Position Sensor 2 Circuit Current Low
SSU 523824.06 - Steering Wheel Position Sensor 2 Circuit Current High
SSU 523824.10 - Steering Wheel Position Sensor 2 Signal Mismatch
SSU 523824.14 - Steering Wheel Position Sensor 2 Signal Fault
SSU 523826.00 - SSU Fault: WAS High
SSU 523826.01 - SSU Fault: WAS Low
SSU 523826.02 - SSU Fault: WAS Inverted
SSU 523826.07 - SSU Fault: SSU WAS Range
SSU 523826.10 - SSU - Wheel motion detected with no SID motion (WAS)
SSU 523826.14 - SSU Fault: WAS Low Motion
SSU 524221.09 - Vehicle Yaw Rate Message Missing
Group 15: SSU - Steering System Unit (SSU) Last Exit Codes
SSU - Last Exit Code = None (Serial Number —004000)
SSU - Last Exit Code = Steering Wheel or Steering Wheel Moved (Serial Number —004000)
SSU - Last Exit Code = Too Slow or Speed Too Slow (Serial Number —004000)
SSU - Last Exit Code = Too Fast or Speed Too Fast (Serial Number —004000)
SSU - Last Exit Code = Reverse Timeout (Serial Number —004000)
SSU - Last Exit Code - Track Changed or Track Number Changed (Serial Number —004000)
SSU - Last Exit Code = Not Dual GPS or Invalid GPS Signal (Serial Number —004000)
SSU - Last Exit Code = SSU Error or SSU Fault (Serial Number —004000)
SSU - Last Exit Code = OK (Serial Number —004000)
SSU - Last Exit Code = No GSD or Invalid Display Messages (Serial Number —004000)
SSU - Last Exit Code = PT Turned Off or Invalid Display Settings (Serial Number —004000)
SSU - Last Exit Code = No KeyCard or No AutoTrac Activation (Serial Number —004000)
SSU - Last Exit Code = Heading Error or Heading Error Too Large (Serial Number —004000)
SSU - Last Exit Code = Lateral Error or Off-Tracking Error Too Large (Serial Number —004000)
SSU.1504.14 - Last Exit Code = No Operator or Out of Seat (Serial Number —004000)
SSU - Last Exit Code = Low Oil Temp or Oil Temp Too Cold (Serial Number —004000)
SSU - Last Exit Code = No TCM or No TCM Corrections (Serial Number —004000)
SSU - Last Exit Code = Act Code or Invalid SSU Activation Code (Serial Number —004000)
SSU - Last Exit Code = Diagnostics or SSU in Diagnostic Mode (Serial Number —004000)
SSU - Last Exit Code = Road Sw or Road Mode (Serial Number —004000)
Exit Code 1 - Steering Wheel Position Changed (Serial Number 004001— )
Exit Code 3 - Wheel Speed Too Fast (Serial Number 004001— )
Exit Code 4 - Invalid Gear Selected (Serial Number 004001— )
Exit Code 5 - Track Number Changed (Serial Number 004001— )
Exit Code 6 - GPS Differential Corrections Not Available (Serial Number 004001— )
Exit Code 7 - Active DTC Present (Serial Number 004001— )
Exit Code 8 - Last Transition Was OK (Serial Number 004001— )
Exit Code 9 - GSD Message Missing (Serial Number 004001— )
Exit Code 10 - Parallel Tracking Disabled (Serial Number 004001— )
Exit Code 11 - KeyCard Missing (Serial Number 004001— )
Exit Code 12 - Heading Error Too Large (Serial Number 004001— )
Exit Code 13 - Lateral Error Too Large (Serial Number 004001— )
Exit Code 14 - Operator Presence Not Detected (Serial Number 004001— )
Exit Code 15 - Oil Temperature Too Low (Serial Number 004001— )
Exit Code 16 - TCM Not Present or Inactive (Serial Number 004001— )
Exit Code 17 - Invalid Activation Code (Serial Number 004001— )
Exit Code 18 - SSU in Diagnostic Mode (Serial Number 004001— )
Exit Code 21 - System Voltage Not Stable (Serial Number 004001— )
Exit Code 22 - Reverse Timeout (Serial Number 004001— )
Exit Code 23 - Active At Low Speed Too Long (Serial Number 004001— )
Exit Code 26 - Shut down In Progress (Serial Number 004001— )
Exit Code 27 - Gear Data Error (Serial Number 004001— )
Exit Code 28 - Resume Switch Error (Serial Number 004001— )
Group 16: Terrain Compensation Module
TCM 000956.16 - Roll sensor out of range
TCM 002028.12 - No StarFire Communication
TCM 002146.13 - Terrain Compensation Module not calibrated
TCM 002146.14 - Temperature sensor out of range
TCM 523309.16 - Yaw sensor out of range
TCM 523309.7 - Yaw sensor not responding
TCM 523310.2 - Memory read/write Error
TCM 523319.18 - Low switched voltage
TCM 523441.31 - No StarFire Height setting
TCM 523442.31 - No StarFire Fore/Aft setting
TCM 523572.31 - Unsafe Shutdown - parameters not stored
TCM 523773.03 - StarFire CAN Hi voltage out of range
TCM 523773.04 - StarFire CAN Hi voltage out of range
TCM 523774.03 - StarFire CAN Lo voltage out of range
TCM 523774.04 - StarFire CAN Lo voltage out of range
TCM 523792.01 - No unswitched voltage
TCM 523792.18 - Low unswitched voltage.
Caution - A TCM memory error has occurred
Caution - TCM settings not saved last shutdown. Check voltage.
Caution - TCM is not calibrated. Go to SETUP TCM to calibrate.
Caution - StarFire height is not set. Please go to SETUP TCM.
Caution - StarFire Fore/Aft not set. Please go to SETUP TCM.
Warning - TCM 000956.16 Roll Sensor - The Roll Sensor is out of normal operating range. Position is not being corrected.
Warning - TCM 002028.12 StarFire Communication - The StarFire is not communicating with the TCM
Warning - TCM 002146.14 Temperature Sensor - The TCM Temperature Sensor is out of normal operating range. Position is not being corrected.
Warning - TCM 523309.16 Yaw Sensor - The Yaw Sensor is out of normal operating range. Vehicle course is not being corrected.
Warning - TCM 523309.7 Yaw Sensor - The Yaw Sensor is not responding. Vehicle course is not being corrected.
Warning - TCM 523319.18 System Voltage - The TCM is operating with low switched voltage. Check wiring.
Warning - TCM 523792.1 System Voltage - The TCM is operating with no unswitched voltage. IMU settings will not be saved. Check wiring.
Warning - TCM 523792.18 System Voltage - The TCM is operating with low unswitched voltage. Check wiring.
Section 212: Observable Symptoms
Group 220: Engine System
Section 220 Common Links
Engine Diagnostic
Group 230: Air Intake and Cooling System
Air Intake System
Engine Cooling System
Group 240: Electrical
Section 240 Common Links
Agitation System
Air Quality - Manual Air Conditioning
Air Quality Diagnostics - Automatic Temperature Control
Auxiliary Power Strip
Boom Fold-Unfold
Boom Leveling
Boom Raise Lower
CAN Bus
Caution Lamp
Charging
Chassis Controller (CCU) Unit Power
Dome Lights
Drivetrain Status
Dry Spreader
Electric Fuel Pump
Engine Control Unit - Overall
Engine and Fuel Control
Foam Marker (Dual Drop)
Foam Marker (Single Drop)
Fuel Level Sensor
GreenStar, AMS Component CAN Network
GreenStar AutoTrac
GreenStar Field Doc
GreenStar KeyCard and PC Data Storage Card
GreenStar Mobile Processor
GreenStar Parallel Tracking
GreenStar Display
GreenStar - RTK with STARFIRE iTC
GreenStar StarFire iTC
Ground System
Horn
Hydraulic Oil Temp Sensor
Hydrostatic Ground Drive Control
Ladder
Lighter
Lighting - Field Lights Halogen (Optional)
Lighting - Field Lights HID-Xenon Package
Lighting - Warning and Turn Signal Lights
Load Command Control Unit (LCC) Power
Load Command
Load Sense Jam Relay
Operator Presence Switch
Park Brake
Power Distribution - Auxiliary Power
Power Distribution - Cab
Power Distribution
Radar Sensor
Radio and Clock
Seat Adjust
Solution Control System
Solution Pressure
Solution Pump
Spray Control
Spray Rate
Spray Rate Controller Power
Start Aid
Starting System
Stop Lamp
Tank Level Switch
Throttle
Traction Control
Thread Adjust
Warning - Engine Air Filter Plugged
Warning - Engine Oil Pressure
Warning - Engine Speed
Warning - Engine Temperature
Wheel Speed Sensor
Wiper
Group 250: Power Train
Section 250 Common Links
Final Drive Diagnostics
Hydrostatic Drive Diagnostic
Group 260: Brake Systems
Section 260 Common Links
Park Brake Diagnostics
Service Brakes Diagnostics
Group 270: Hydraulic System
Section 270 Common Links
Basic Hydraulic System Diagnostics
Boom Fold and Unfold Diagnostics
Boom Left Hand Leveling Diagnostics
Boom Raise and Lower Diagnostics
Boom Right Hand Leveling Diagnostics
Dry Application System Diagnostics
Full Boom Breakaway Diagnostics
Ladder Diagnostics
Load Command Diagnostics
Solution Pump Diagnostics
Group 275: Tread Adjust System
Section 275 Common Links
Tread Adjust Diagnostics
Group 280: Steering System
Section 280 Common Links
Steering Diagnostics
Group 290: Operator Station
Section 290 Common Links
Air Conditioning and Heating Diagnostics
Group 300: Solution System
Section 300 Common Links
Solution System Diagnostics
Load Command Diagnostics
Group 310: Foamer
Section 310 Common Links
Foam Marker Diagnostics
Group 320: Automatic Air Suspension Leveling
Automatic Air Suspension leveling System Diagnostics
Section 220: Engine System
Group 05: General Information
General Information
Group 10: Test Procedures and Adjustments
Test Procedures and Adjustments
Group 15: Engine Diagnostics
Theory of Operation
Schematics
Engine Diagnostics
Group 20: Component Identification and Location
Component Identification and Location
Section 230: Air Intake and Cooling System
Group 05: General Information
General Information
Group 10: Test Procedures and Adjustments
Test Procedures and Adjustments
Group 15A: Air Intake System Diagnostics
Theory of Operation
Group 15B: Engine Cooling Package Diagnostics
Theory of Operation
Group 20: Component Identification and Location
Component Identification and Location
Section 240: Electrical Diagnosis and Tests
Group 05: General Information
How to Use the Electrical Diagnostic Section
Intermittent Fault Diagnostics
Programming Control Units
Group 10A: Accessing Diagnostic Codes and Addresses
Accessing Original GREENSTAR Display Diagnostic Trouble Codes
Accessing GREENSTAR 2 Diagnostic Trouble Codes
Accessing GREENSTAR 2 Diagnostic Addresses
GREENSTAR 2 Screen Capture
Group 10B: Diagnostic Codes and Addresses
CCU, ECU, and SRC Addresses
ATC Diagnostic Trouble Codes
ATC Controller Addresses
DRC Addresses
DRC Diagnostic Trouble Codes
Chassis Control Unit (CCU) Codes
Engine Control Unit (ECU) Codes
Spray Rate Controller (SRC) Codes
GreenStar Display (GSD) Codes
StarFire iTC Diagnostic Trouble Codes
Load Command Control Unit (LCC) Codes
Load Command Control Unit (LCC) Addresses
Steering System Unit (SSU) Codes and Addresses
SSU - Last Exit Codes
Terrain Compensation Module Diagnostics Trouble Codes
Group 10C: GreenStar Warning Messages and Fault Codes
FIELD DOC Basic Warning Messages
GreenStar Display
GreenStar - Mobile Processor
GreenStar - KeyCard and PC Data Storage Card
StarFire Position Receiver Warning Messages
Group 10D: Calibration Procedures
Automatic Temperature Control Unit (ATC) Calibration
Auto Valve Calibration
Steering System Check and Calibration Procedure (Serial Number -004000)
AutoTrac Calibration with GS2 (Serial Number 004001- )
Wheel Angle Sensor (WAS) Bias Adjustment (Serial Number -004000)
Wheel Angle Sensor (WAS) Bias Adjustment (Serial Number 004001- )
Calibrate Pressure Sensor
Calibrate Solution Pump
Calibrate Load Command Pump
Calibrate Boom Sensors
Calibrate Boom Return To Height
Calibrate Boom Heights Sensors
Calibrate Boom Level Position
Calibrate Product CFR
Drive Train Calibration Procedure
Spinner Calibration
Tread Adjust Calibration
Calibrating Wheel Speed Sensor
Calibrating Radar Sensor (Optional)
Group 10E: Component Tests - ATC
ATC - Automatic Temperature Control Unit System Power and Ground Circuit Test
ATC - Air Flow Mode Motor Circuit Test
ATC - Ambient Temperature Sensor Circuit Test
ATC - Beep Mode Test
ATC - Blower Motor Driver Circuit Test
ATC - Cab Temperature Sensor Circuit Test
ATC - Circulation Blower Motor Circuit Test
ATC - Evaporator Temperature Sensor Circuit Test
ATC - Outlet Air Temperature Sensor Circuit Test
ATC - Pressurizer Blower Motor Circuit Test
ATC - Refrigerant Pressure Sensor Circuit Test
ATC - Water Valve Motor Circuit Test
Group 10F: Component Tests - Other
Conveyor Actuator Test
Conveyor Speed Sensor Test
Dry Spreader Bin Level Sensor Test
Electric Solution Control Valve Test Procedures
Greenstar AutoTrac Diagnostic Address Tests
Greenstar AutoTrac EH Valve Test (Serial Number -004000)
Greenstar AutoTrac EH Valve Test (Serial Number 004001- )
Hydrostatic Drive Wheel Motor Electrical Test
Nozzle Flow Check Test
Spinner Speed Sensor Test
Group 15A: Agitation System Diagnostics
Theory of Operation
Agitation System Schematic
Agitation System Diagnostics
Group 15B: Air Quality Diagnostics
Theory of Operation
Air Quality Schematics - Manual
Air Quality Diagnostics
Group 15C: Air Quality Diagnostics - Automatic Temperature Control
Air Quality Schematic - Automatic Temperature Control
Automatic Temperature Control (ATC) Diagnostics
Group 15D: Auxiliary Power Strip Diagnostics
Theory of Operation
Auxiliary Power Strip Schematic
Auxiliary Power Strip Diagnostics
Group 15E: Backup Alarm
Backup Alarm Schematic
Group 15F: Boom Fold/Unfold Diagnostics
Theory of Operation
Boom Fold—Unfold Schematic (Serial Number –004000)
Boom Fold—Unfold Schematic (Serial Number 004001- )
Boom Fold—Unfold Diagnostics
Group 15G: Boom Leveling Diagnostics
Boom Leveling Theory of Operation
Boom Leveling Schematic
Auto Boom Leveling Schematic (Serial Number -004000)
Auto Boom Leveling Schematic (Serial Number 004001- )
Boom Leveling Diagnostics
Group 15H: Boom Raise Lower Diagnostics
Boom Raise-Lower Theory of Operation
Boom Raise Lower Schematic (Serial Number -004000)
Boom Raise Lower Schematic (Serial Number 004001- )
Boom Raise-Lower Diagnostics
Group 15I: BoomTrac Pro Auto Boom Leveling Diagnostics
BoomTrac Pro Theory of Operation
Auto Boom Leveling Schematic (Serial Number -004000)
Auto Boom Leveling Schematic (Serial Number 004001- )
BoomTrac Pro Leveling System Electrical Diagnostics
Group 15J: CAN Bus Diagnostics
Theory of Operation
CAN Bus Schematic (Serial Number -004000)
CAN Bus Schematic (Serial Number 004001- )
CAN Bus 1 Diagnostics (Serial Number -004000)
CAN Bus 1 Diagnostics (Serial Number 004001- )
CAN Bus 2 Diagnostics (Serial Number -004000)
CAN Bus 2 Diagnostics (Serial Number 004001- )
CAN Bus 3 Diagnostics (Serial Number -004000)
CAN Bus 3 Diagnostics (Serial Number 004001- )
Group 15K: CAN Multifunction Control Handle Diagnostics
Multifunction Control Handle Theory of Operation
Multifunction Control Handle Schematic
CAN Multifunction Control Handle Diagnostics
Group 15L: Caution Lamp Diagnostics
Theory of Operation
Caution Lamp Schematic
Caution Lamp Diagnostics
Group 15M: Charging Diagnostics
Theory of Operation
Charging System Schematic
Charging System Diagnostics
Temperature Correction Chart
Group 15N: Chassis Controller (CCU) Unit Power Diagnostics
Theory of Operation
Chassis Controller (CCU) Unit Power Schematic
Chassis Controller (CCU) Unit Power Diagnostics
Group 15O: Dome Lights Diagnostics
Theory of Operation
Dome Lights Schematic
Dome Lights Diagnostics
Group 15P: Drivetrain Status Diagnostics
Theory of Operation
Drivetrain Status Schematic
Drivetrain Status Diagnostics
Group 15Q: Dry Spreader Diagnostics
Dry Spreader Theory of Operation (New Leader Control Unit)
Dry Spreader Theory of Operation (John Deere Control Unit)
Dry Spreader Control Schematic (New Leader Control Unit)
Dry Spreader Control Schematic (John Deere Control Unit)
Dry Spreader Electrical Diagnostics (New Leader Control Unit)
Dry Spreader Electrical Diagnostics (John Deere Control Unit)
Group 15R: Dry Rate Control Unit Power Diagnostics
Dry Rate Control Unit (DRC) Theory of Operation
Dry Rate Control Unit Power Schematic
Dry Rate Control Unit Power Diagnostics
Group 15S: Electric Fuel Pump Diagnostics
Theory of Operation
Electrical Schematic
Electric Fuel Pump Diagnostics
Group 15T: Engine Control Unit - Overall Diagnostics
Theory of Operation
ECU Electrical Schematic
Engine Control Unit - Overall Diagnostics
Group 15U: Engine and Fuel Control Diagnostics
Engine and Fuel Control Theory of Operation
Engine and Fuel Control Electrical Schematics
Engine and Fuel Control Diagnostics
Group 15V: Foam Marker (Dual Drop) Diagnostics
Foam Marker (Dual Drop) Electrical Theory of Operation
Foam Marker (Dual Drop) Schematic
Foam Marker (Dual Drop) Diagnostics (S.N. —013000)
Foam Marker (Dual Drop) Diagnostics (S.N. 013001— )
Group 15W: Foam Marker (Single Drop) Diagnostics
Foam Marker (Single Drop) Electrical Theory of Operation
Foam Marker (Single Drop) Schematic
Foam Marker (Single Drop) Diagnostics (S.N. —013000)
Foam Marker (Single Drop) Diagnostics (S.N. 013001— )
Group 15X: Fuel Level Sensor Diagnostics
Theory of Operation
Schematic
Fuel Level Sensor Diagnostics
Group 15Y: GreenStar, AMS Component CAN Network Diagnostics
Theory of Operation
CAN Bus Schematic
CAN Bus Diagnostics-AMS Applications
Group 15Z: GreenStar - AutoTrac Diagnostics
AutoTrac Theory of Operation (Serial Number -004000)
AutoTrac Theory of Operation (Serial Number 004001- )
AutoTrac Schematics (Serial Number ( -004000)
AutoTrac Schematics (Serial Number 004001- )
AutoTrac Diagnostics (Serial Number -004000)
AutoTrac Diagnostics (Serial Number 004001-)
Group 15AA: GreenStar - Display Diagnostics
Theory of Operation
Electrical Schematic
GreenStar Display Diagnostics
Group 15AB: Greenstar - GS2 Display Diagnostics
Theory of Operation
GreenStar GS2 Display Schematic
GREENSTAR Display Diagnostics - Type A
Group 15AC: GreenStar - Field Doc Diagnostics
Theory of Operation
Schematics
Field Doc Diagnostics
Group 15AD: GreenStar - KeyCard and PC Data Storage Card Diagnostics
Theory of Operation
Schematic
GreenStar KeyCard and PC Data Storage Card Diagnostics
Group 15AE: GreenStar - Mobile Processor Diagnostics
Theory of Operation
Schematic
GreenStar Mobile Processor Diagnostics
Group 15AF: GreenStar - Parallel Tracking Diagnostics
Theory of Operation
Schematic
Parallel Tracking Diagnostics
Group 15AG: GreenStar - RTK (Real Time Kinematic) Type Identification
RTK with StarFire iTC Diagnostics - Type A
RTK with StarFire (Original) Diagnostics - Type B
Group 15AH: GreenStar - RTK with StarFire iTC Diagnostics - Type A
Theory of Operation
Schematics
RTK with StarFire iTC Diagnostics - Type A
Group 15AI: GreenStar - RTK with StarFire (Original) Diagnostics - Type B
Theory of Operation
Schematics
RTK with StarFire (Original) Diagnostics - Type B
Group 15AJ: GreenStar - StarFire Receiver Identification
StarFire iTC Diagnostics - Type A
StarFire (Original) Diagnostics - Type B
StarFire (Original) with TCM Diagnostics - Type C
Group 15AK: GreenStar - StarFire iTC Diagnostics - Type A
Theory of Operation
Electrical Schematic
StarFire iTC Diagnostics - Type A
Group 15AL: GreenStar - StarFire (Original) Diagnostics - Type B
Theory of Operation
Schematics
StarFire (Original) Diagnostics - Type B
Group 15AM: GreenStar - StarFire (Original) with TCM Diagnostics - Type C
Theory of Operation - Type C
Electrical Schematic - Type C
StarFire (Original) with TCM Diagnostics - Type C
Group 15AN: Ground System Diagnostics
Schematic
Group 15AO: Horn Diagnostics
Theory of Operation
Schematic
Horn Diagnostics
Group 15AP: Hydraulic Oil Temp Sensor Diagnostics
Hydraulic Oil Temperature Theory of Operation
Schematic
Hydraulic Oil Temp Sensor Diagnostics
Group 15AQ: Hydrostatic Ground Drive Control Diagnostics
Hydrostatic Ground Drive Control Theory of Operation
Hydrostatic Ground Drive Control Diagnostic Schematic
Hydrostatic Ground Drive Control Diagnostics
Group 15AR: Ladder Diagnostics
Theory of Operation
Schematic
Ladder Diagnostics
Group 15AS: Lighter Diagnostics
Theory of Operation
Schematic
Lighter Diagnostics
Group 15AT: Lighting - Field Lights Halogen (Optional) Diagnostics
Theory of Operation
Field Lights Halogen Schematic
Group 15AU: Lighting - Field Lights HID-Xenon Package Diagnostics
Theory of Operation
Field Lights HID-Xenon Schematic
Group 15AV: Lighting - Warning and Turn Signal Lights Diagnostics
Theory of Operation
Warning and Turn Signal Lights Schematic
Group 15AW: Load Command Control Unit (LCC) Power Diagnostics
LCC Power Theory of Operation
LCC Electrical Power Schematic
LCC Power Diagnostics
Group 15AX: Load Command Diagnostics
Load Command Electrical Theory of Operation
Load Command Electrical Schematic
Load Command Electrical Diagnostics
Group 15AY: Load Sense Jam Relay Diagnostics
Theory of Operation
Load Sense Schematic
Load Sense Jam Relay Diagnostics
Group 15AZ: Operator Presence Switch Diagnostics
Theory of Operation
Schematic
Operator Presence Switch Diagnostics
Group 15BA: Park Brake Diagnostics
Theory of Operation
Schematic
Park Brake Diagnostics
Group 15BB: Power Distribution - Auxiliary Power Diagnostics
Theory of Operation
Power Distribution Auxiliary Power Schematic
Group 15BC: Power Distribution - Cab Diagnostics
Theory of Operation
Power Distribution Cab Schematic (S.N. —004000)
Power Distribution Cab Schematic (S.N. 004001—008000)
Power Distribution Cab Schematic (S.N. 008001— )
Group 15BD: Power Distribution Diagnostics
Theory of Operation
Power Distribution Schematic
Group 15BE: Radar Sensor Diagnostics
Theory of Operation
Radar Sensor Schematic
Radar Sensor Diagnostics
Group 15BF: Radio Diagnostics
Theory of Operation
Radio Schematic
Radio Diagnostics
Group 15BG: Seat Adjust Diagnostics
Theory of Operation
Schematic
Seat Adjust Diagnostics
Group 15BH: Solution Control System Diagnostics
Theory of Operation
Solution Control System Schematic
Solution Control System Diagnostics
Group 15BI: Solution Pressure Diagnostics
Theory of Operation
Solution Pressure Schematic
Solution Pressure Diagnostics
Group 15BJ: Solution Pump System Diagnostics
Theory of Operation
Solution Pump System Schematic
Solution Pump System Diagnostics
Group 15BK: Spray Control Diagnostics
Theory of Operation
Spray Control Schematic (Serial Number -004000)
Spray Control Schematic (Serial Number 004001— )
Spray Control Diagnostics (S.N. —004000)
Spray Control Diagnostics (S.N. 004001— )
Group 15BL: Spray Rate Diagnostics
Theory of Operation
Spray Rate Schematic
Spray Rate Diagnostics
Group 15BM: Spray Rate Controller Power Diagnostics
Theory of Operation
Spray Rate Controller Power Schematic
Spray Rate Controller Power Diagnostics
Group 15BN: Start Aid Diagnostics
Theory of Operation
Electrical Schematics
Start Aid Diagnostics
Group 15BO: Starting System Diagnostics
Theory of Operation
Electrical Schematics
Starting System Diagnostics
Group 15BP: Steering System Control Unit (SSU) Power Diagnostics
SSU Power Theory of Operation
SSU Power Schematic S.N. ( —004000)
SSU Power Schematic S.N. (004001— )
SSU Power Diagnostics
Group 15BQ: Stop Lamp Diagnostic
Theory of Operation
Stop Lamp Schematic
Stop Light Diagnostics
Group 15BR: Tank Level Switch Diagnostics
Theory of Operation
Tank Level Switch Schematic
Tank Level Switch Diagnostics
Group 15BS: Throttle Diagnostics
Theory of Operation
Throttle Schematic
Throttle Diagnostics
Group 15BT: Traction Control Diagnostics
Theory of Operation
Traction Control Schematic
Group 15BU: Tread Adjust Diagnostics
Theory of Operation
Tread Adjust Schematic
Tread Adjust Diagnostics
Group 15BV: Warning - Engine Air Filter Plugged Diagnostics
Theory of Operation
Air Filter Restriction Indicator Electrical Schematics
Warning - Engine Air Filter Plugged Diagnostics
Group 15BW: Warning - Engine Oil Pressure Diagnostics
Theory of Operation
Engine Oil Pressure Electrical Schematics
Warning - Engine Oil Pressure Diagnostics
Group 15BX: Warning - Engine Speed Diagnostics
Theory of Operation
Engine Speed Electrical Schematics
Warning - Engine Speed Diagnostics
Group 15BY: Warning - Engine Temperature Diagnostics
Theory of Operation
Electrical Schematics
Warning - Engine Temperature Diagnostics
Group 15BZ: Wheel Speed Sensor Diagnostics
Theory of Operation
Wheel Speed Sensor Schematic (Serial Number -004000)
Wheel Speed Sensor Schematic (Serial Number 004001- )
Wheel Speed Sensor Diagnostics
Group 15CA: Wiper Diagnostics
Theory of Operation
Wiper Schematic
Wiper Diagnostics
Group 20: Connector Information
Connector Number Designations
X100 - X199 — Connector Number Information
X200 - X299 — Connector Number Information
X400 - X499 — Connector Number Information
X500 - X599 — Connector Number Information
X600 - X699 — Connector Number Information
X700 - X799 — Connector Number Information
Section 250: Power Train Diagnosis and Tests
Group 05: General Information
General Information
Hydrostatic System Component Glossary
Hydrostatic Drive Specifications
Power Train Operational Checkout
Group 10: Test Procedures and Adjustments
Test Charge Pressure Relief Valve
Adjust Charge Pressure Relief Valve on Front Pump
Test - Forward and Reverse Charge Pressure
Independent Front and Rear Charge Pump Test
Hydrostatic Pump Stall Test
Independent Front and Rear Hydrostatic Main Pump Test
Adjust Hydrostatic Forward High Pressure
Hydrostatic Pumps Pressure Difference Test
Servo Valve Pressure Test
Test - Case Drain Flow of FRONT Motors For Hydrostatic Pumps
Test - Case Drain Flow of REAR Motors For Hydrostatic Pumps
Test Hydrostatic System with All Wheel Motor Solenoids Unplugged
Test Hydrostatic Wheel Motor with One Motor Electrically Connected
Group 15A: Final Drive Diagnostics
Theory of Operation
Final Drive Schematic
Final Drive Diagnostics
Group 15B: Hydrostatic Drive Diagnostics
Theory of Operation
Hydrostatic Schematic
Hydrostatic Drive Diagnostics
Group 20: Component Location
Component Location
Section 260: Brake Systems Diagnosis and Tests
Group 05: General Information
General Information
Group 10: Brake System Tests
Service Brake Pressure Test - Using Pressure Gauge
Bleeding Service Brakes
Park Brake Release Pressure Test
Park Brake Wheel Hub Release Test
Group 15A: Park Brake Diagnostics
Theory of Operation
Park Brake Schematic
Park Brake Diagnostics
Group 15B: Service Brakes Diagnostics
Theory of Operation
Service Brake Schematic
Service Brake Diagnostics
Group 20: Component Location
Component Location
Section 270: Hydraulic System Diagnosis and Tests
Group 05: General Information
General Information
Hydraulic System Specifications
Hydraulic System Component Glossary
Hydraulic Operational Checks
Group 10: Test Procedures and Adjustments
Adjust Conveyor Valve Flow
Boom Cycle Times
Test and Adjust Standby Pressure
Test and Adjust Compensator Pressure
Test Proportional Valve and Solution Pump Hydraulic Flow Rate
Hydraulic Pump Auxiliary Flow Test
Test Hydraulic Load Sense System
Test Full Boom Breakaway System Pressure
Group 15A: Basic Hydraulic System Diagnostics
Theory of Operation
Basic Hydraulic System Schematic
Hydraulic System Basic Diagnostics
Group 15B: Boom Fold and Unfold Diagnostics
Theory of Operation
Boom Fold and Unfold Schematic
Boom Fold and Unfold Diagnostics
Group 15C: Boom Left-Hand Leveling Diagnostics
Boom Leveling Theory of Operation
Boom Leveling Hydraulic Schematic
Boom Left-Hand Leveling Diagnostics
Group 15D: Boom Raise and Lower Diagnostics
Theory of Operation
Boom Raise and Lower Hydraulic Schematic
Boom Raise and Lower Diagnostics
Group 15E: Boom Right Hand Leveling Diagnostics
Boom Leveling Theory of Operation
Boom Leveling Hydraulic Schematic
Boom Right-Hand Leveling Diagnostics
Group 15F: Dry Application System Diagnostics
Dry Spreader Hydraulic Theory of Operation
Dry Application System Checkout
Group 15G: Full Boom Breakaway Diagnostics
Theory of Operation
Full Boom Breakaway Schematic
Full Boom Breakaway Hydraulic Diagnostics
Group 15H: Ladder Diagnostics
Theory of Operation
Ladder Schematic
Ladder Diagnostics
Group 15I: Load Command Diagnostics
Load Command Hydraulic Theory of Operation
Load Command Hydraulic Schematic
Load Command Hydraulic Diagnostics
Group 15J: Solution Pump Diagnostics
Theory of Operation
Solution Pump Motor Hydraulic Schematic
Solution Pump Hydraulic Diagnostics
Group 20: Component Location
Combination Valve Port Locations
Hydraulic Components Location
Section 275: Tread Adjust System
Group 05: General Information
General Information
Tread Adjust System Component Identification
Tread Adjust Operation Checks
Group 10: Test Procedures and Adjustments
Tread Adjust Cylinder Leakage Test
Adjust Tread Adjust Shims
Group 15A: Tread Adjust Diagnostics
Theory of Operation
Tread Adjust Hydraulic Schematic
Tread Adjust Diagnostics
Tread Adjust Valve Block
Group 20: Component Location
Tread Adjust Hydraulic Component Location
Section 280: Steering System Diagnosis and Tests
Group 05: General Information
General Information
Steering System Specifications
Steering System Component Identification
Steering System Operation Checks
Group 10: Steering Test Procedures and Adjustments
Steering Valve Load Sense Relief Test
Adjust Load Sense Pressure Relief on AUTO - TRAC Steering Valve
Steering Cylinder Leak Test
Check Front Axle Toe-In
Adjust Front Axle Toe-In
Toe Control Valve Relief Test
Steering Valve Pressure Test
Group 15A: Steering Diagnostics
Theory of Operation
Steering Hydraulic Schematic
Steering System Diagnostics
Group 20: Component Location
Steering System Component Location
Section 290: Operator Station Diagnosis and Tests
Group 05: General Information
General Information
Air Conditioning System Specifications
Group 10: Test Procedures and Adjustments
Air Conditioning - Preliminary Checks
A/C - Temperature Drop Test
A/C - System Static Pressure Test
A/C - System Pressure Test
Pressure and Leak Testing The Air Conditioning System
Group 15: Air Conditioning and Heating Diagnostics
Theory of Operation
Air Conditioning Schematic
Air Conditioning — ATC Operational Check
A/C - Manual Control Operational Check
Air Conditioning Diagnostics
Group 20: Component Location
Air Conditioning System Components
Section 300: Solution System Diagnosis and Tests
Group 05: General Information
General Information
Group 10: Test Procedures and Adjustments
Chemicals, avoid contact
Solution System Checks
Checking Solution Pump Dead Head Pressure
Check Flowmeter Calibration
Load Command Operation Test
Solution System Valve Mechanical Check
Group 15A: Solution System Diagnostics
Theory of Operation
Solution System Schematic
Solution System Overall Diagnostics
Solution System Erratic Rate Diagnostics
Solution System Eductor Diagnostics
Solution System Over or Under Application Diagnostics
Solution System Loading Diagnostics
Solution System Rinse Diagnostics
Solution System Pressure Diagnostics
Group 15B: Load Command Diagnostics
Load Command Theory of Operation
Load Command Schematic
Load Command Diagnostics
Group 20: Component Location
Solution System Component Location
Section 310: Foamer Diagnosis and Tests
Group 05: General Information
Foam Marker General Information
Foam Marker System Operational Checks (On Board Air Supply) (S.N. —013000)
Group 10: Test Procedures and Adjustments
Foam Marker Test Procedures and Adjustments (S.N. —013000)
Group 15A: Foam Marker Diagnostics (S.N. —013000)
Foam Marker Theory of Operation (S.N. —013000)
Foam Marker Schematics (S.N. —013000)
Foam Marker Diagnostic Procedure (S.N. —013000)
Group 15B: Foam Marker Diagnostics (S.N. 013001— )
Foam Marker Theory of Operation (S.N. 013001— )
Foam Marker Schematics (S.N. 013001— )
Foam Marker Diagnostic Procedure (S.N. 013001— )
Section 320: Automatic Air Suspension Leveling System Diagnostics
Group 15: Automatic Air Suspension Leveling System Diagnostics
Theory of Operation
Schematic
Diagnostics
Section 399: Service Tools
Group 05: Dealer Fabricated Tools
DFRW130—Relay Circuit Test Lead
DFRW167 — Water Valve Test Harness
Group 10: Service Tools and Kits
38H1146 — -6 ORFS Plug
38H1415 — -6 ORFS Cap
JDG10393 Support Stand
JDG10477 — Wheel Motor Test Harness
JDG10949 — Sprayer Jack
JT02156A — Digital Pressure and Temperature Analyzer
JT02158 — Digital Pressure and Temperature Analyzer
JT02159 — 20 ft Cable
JT02160 — 10,000 PSI Transducer
JT02161 — 3500 kPa (350 bar) (500 psi) Transducer
JT02162 — 5000 PSI Transducer
JT03413 — Supplemental Flow Test Kit
JT05418 — Industrial Flow Test Kit
JT05690 — Straight Fitting (1 1/16-12 M 37° x 1 3/16-12 F ORFS)
JT05709 — Reflective Tape
JT05719 — Hand Held Digital Tachometer
JT05845 — 2-Speed Hand Pump
JT07148—Digital Hydraulic Tester
JT07253 — Infrared Temperature Gun
JT07260 — ORFS Adapter Hydraulic Test Kit
