Logo

Cart

Click title to display cart contents.
0 Items $0.00

Caterpillar C7 Engines Workshop Repair & Service Manual

Catalog: 

Make: 

Model: 

US Dollar: $59.00

Caterpillar C7 Engines Workshop Repair & Service Manual

Complete service repair manual contains service, maintenance, and troubleshooting information for the Caterpillar C7 Engines. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your engine like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Caterpillar C7 Diesel Engines is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

732 pages, bookmarked, Searchable, Printable, high quality PDF

MANUAL LIST:
RENR7933 - Schematic (C7 Industrial Engine Electrical System).pdf
ERENR9218 - Disassembly & Assembly (C7 Engines for Caterpillar Built Machines)
SENR9938 - Specifications (C7 Engines for Caterpillar Built Machines)
SENR9939 - Systems Operation (C7 Engines for Caterpillar Built Machines)
SENR9939 - Testing & Adjusting (C7 Engines for Caterpillar Built Machines)
RENR7458 - Disassembly & Assembly (C7 On-Highway Engine).pdf
RENR7571 - Specifications (C7 On-highway Engine).pdf
RENR7572 - Systems Operation, Testing & Adjusting (C7 On-highway Engine).pdf
RENR7691 - Schematic (C7 On-Highway Engine Electrical System).pdf
RENR7872 - Schematic (C7 On-Highway Engine Electrical System).pdf
RENR7913 - Schematic (C7 On-Highway Engine Electrical System).pdf
SEBP4436 - Parts Manual (C7 Industrial Engine).pdf
SEBU6875 - Owner's Manual (Caterpillar Driver Information Display).pdf
SEBU7766 - Operation & Maintenance Manual (C7 On-highway Engine).pdf
SEBU7926 - Operation & Maintenance Manual (C7 Urban Transit Bus Engines).pdf
SEBU8089 - Operation & Maintenance Manual (C7 Industrial Engine).pdf

...
 RENR7458 - Disassembly & Assembly (C7 On-Highway Engine).pdf
 RENR7571 - Specifications (C7 On-highway Engine).pdf
 RENR7572 - Systems Operation, Testing & Adjusting (C7 On-highway Engine).pdf
 RENR7691 - Schematic (C7 On-Highway Engine Electrical System).pdf
 RENR7872 - Schematic (C7 On-Highway Engine Electrical System).pdf
 RENR7913 - Schematic (C7 On-Highway Engine Electrical System).pdf
 RENR7933 - Schematic (C7 Industrial Engine Electrical System).pdf
 RENR9218 - Disassembly & Assembly (C7 Engines for Caterpillar Built Machines)
    Air Inlet Heater Solenoid - Remove and Install.pdf
    Alternator - Remove and Install.pdf
    Atmospheric Pressure Sensor - Remove and Install.pdf
    Bearing Clearance - Check.pdf
    Camshaft Bearings - Remove and Install.pdf
    Camshaft Gear - Remove and Install.pdf
    Camshaft Idler Gear - Remove and Install.pdf
    Camshaft - Install.pdf
    Camshaft - Remove.pdf
    Connecting Rod Bearings - Install.pdf
    Connecting Rod Bearings - Remove.pdf
    Coolant Temperature Sensor - Remove and Install.pdf
    Crankshaft Front Seal - Install.pdf
    Crankshaft Front Seal - Remove.pdf
    Crankshaft Gear - Remove and Install.pdf
    Crankshaft - Install.pdf
    Crankshaft Main Bearings - Install.pdf
    Crankshaft Main Bearings - Remove.pdf
    Crankshaft Rear Seal - Install.pdf
    Crankshaft Rear Seal - Remove.pdf
    Crankshaft - Remove.pdf
    Cylinder Head - Install.pdf
    Cylinder Head - Remove.pdf
    Electric Starting Motor - Remove and Install.pdf
    Electronic Control Module - Remove and Install.pdf
    Engine Oil Filter Base and Oil Cooler - Install.pdf
    Engine Oil Filter Base and Oil Cooler - Remove.pdf
    Engine Oil Filter Base - Assemble.pdf
    Engine Oil Filter Base - Disassemble.pdf
    Engine Oil Pan - Remove and Install.pdf
    Engine Oil Pressure Sensor - Remove and Install.pdf
    Engine Oil Pump - Assemble.pdf
    Engine Oil Pump - Disassemble.pdf
    Engine Oil Pump - Install.pdf
    Engine Oil Pump - Remove.pdf
    Exhaust Manifold - Remove and Install.pdf
    Fan Drive Mounting Group - Remove and Install.pdf
    Flywheel Housing - Remove and Install.pdf
    Flywheel - Install.pdf
    Flywheel - Remove.pdf
    Front Cover - Remove and Install.pdf
    Fuel Filter Base - Remove and Install.pdf
    Fuel Pressure Sensor - Remove and Install.pdf
    Fuel Transfer Pump - Install.pdf
    Fuel Transfer Pump - Remove.pdf
    Housing (Front) - Install.pdf
    Housing (Front) - Remove.pdf
    Injection Actuation Pressure Sensor - Remove and Install.pdf
    Inlet Air Temperature Sensor - Remove and Install.pdf
    Inlet and Exhaust Valve Guides - Remove and Install.pdf
    Inlet and Exhaust Valve Seat Inserts - Remove and Install.pdf
    Inlet and Exhaust Valves - Remove and Install.pdf
    Inlet Manifold - Install.pdf
    Inlet Manifold - Remove.pdf
    Lifter Group - Remove and Install.pdf
    Piston Cooling Jets - Remove and Install.pdf
    Pistons and Connecting Rods - Assemble.pdf
    Pistons and Connecting Rods - Disassemble.pdf
    Pistons and Connecting Rods - Install.pdf
    Pistons and Connecting Rods - Remove.pdf
    Rocker Shaft and Pushrod - Install.pdf
    Rocker Shaft and Pushrod - Remove.pdf
    Rocker Shaft - Assemble.pdf
    Rocker Shaft - Disassemble.pdf
    SpeedTiming Sensor - Remove and Install.pdf
    Turbocharger - Install.pdf
    Turbocharger Outlet Pressure Sensor - Remove and Install.pdf
    Turbocharger - Remove.pdf
    Unit Injector Hydraulic Pump - Install.pdf
    Unit Injector Hydraulic Pump - Remove.pdf
    Unit Injector - Install.pdf
    Unit Injector - Remove.pdf
    Unit Injector Sleeve - Install.pdf
    Unit Injector Sleeve - Remove.pdf
    Valve Mechanism Cover Base - Remove and Install.pdf
    Valve Mechanism Cover - Remove and Install.pdf
    Vibration Damper and Pulley - Remove and Install.pdf
    Water Pump - Assemble.pdf
    Water Pump - Disassemble.pdf
    Water Pump - Install.pdf
    Water Pump - Remove.pdf
    Water Temperature Regulator - Remove and Install.pdf
 SEBP4436 - Parts Manual (C7 Industrial Engine).pdf
 SEBU6875 - Owner's Manual (Caterpillar Driver Information Display).pdf
 SEBU7766 - Operation & Maintenance Manual (C7 On-highway Engine).pdf
 SEBU7926 - Operation & Maintenance Manual (C7 Urban Transit Bus Engines).pdf
 SEBU8089 - Operation & Maintenance Manual (C7 Industrial Engine).pdf
 SENR9938 - Specifications (C7 Engines for Caterpillar Built Machines)
    Air Inlet Elbow 1.pdf
    Air Inlet Elbow 2.pdf
    Air Inlet Elbow 3.pdf
    Air Inlet Elbow 4.pdf
    Air Inlet Elbow 5.pdf
    Air Inlet Elbow 6.pdf
    Air Inlet Elbow 7.pdf
    Air Inlet Heater.pdf
    Alternator and Regulator 1.pdf
    Alternator and Regulator 2.pdf
    Alternator and Regulator 3.pdf
    Alternator and Regulator 4.pdf
    Alternator and Regulator 5.pdf
    Atmospheric Pressure Sensor 1.pdf
    Atmospheric Pressure Sensor 2.pdf
    Atmospheric Pressure Sensor 3.pdf
    Belt Tensioner 1.pdf
    Belt Tensioner 2.pdf
    Belt Tensioner 3.pdf
    Belt Tensioner 4.pdf
    Belt Tensioner 5.pdf
    Belt Tensioner 6.pdf
    Boost Pressure Sensor 1.pdf
    Boost Pressure Sensor 2.pdf
    Boost Pressure Sensor 3.pdf
    Camshaft 1.pdf
    Camshaft 2.pdf
    Camshaft 3.pdf
    Camshaft 4.pdf
    Connecting Rod 1.pdf
    Connecting Rod 2.pdf
    Connecting Rod 3.pdf
    Connecting Rod 4.pdf
    Connecting Rod Bearing Journal 2.pdf
    Connecting Rod Bearing Journal.pdf
    Coolant Temperature Sensor 1.pdf
    Coolant Temperature Sensor 2.pdf
    Coolant Temperature Sensor 3.pdf
    Crankcase Breather 1.pdf
    Crankcase Breather 2.pdf
    Crankshaft 1.pdf
    Crankshaft 2.pdf
    Crankshaft Pulley 1.pdf
    Crankshaft Pulley 2.pdf
    Crankshaft Pulley 3.pdf
    Crankshaft Seals 1.pdf
    Crankshaft Seals 2.pdf
    Crankshaft Seals 3.pdf
    Crankshaft Seals 4.pdf
    Cylinder Block 1.pdf
    Cylinder Block 2.pdf
    Cylinder Block 3.pdf
    Cylinder Block Cover Group 1.pdf
    Cylinder Block Cover Group 2.pdf
    Cylinder Block Cover Group 3.pdf
    Cylinder Head 1.pdf
    Cylinder Head 2.pdf
    Cylinder Head Valves 1.pdf
    Cylinder Head Valves 2.pdf
    Cylinder Head Valves 3.pdf
    Cylinder Head Valves 4.pdf
    Cylinder Head Valves 5.pdf
    Cylinder Head Valves 6.pdf
    Electric Starting Motor 1.pdf
    Electric Starting Motor 2.pdf
    Electric Starting Motor 3.pdf
    Electric Starting Motor 4.pdf
    Electric Starting Motor 5.pdf
    Electric Starting Motor 6.pdf
    Electric Starting Motor 7.pdf
    Electronic Control Unit.pdf
    Electronic Unit Injector 1.pdf
    Electronic Unit Injector 2.pdf
    Engine Design.pdf
    Engine Oil Filter Base 1.pdf
    Engine Oil Filter Base 2.pdf
    Engine Oil Filter Base 3.pdf
    Engine Oil Filter Base 4.pdf
    Engine Oil Filter Base - Remote Oil Filter 5.pdf
    Engine Oil Filter Base - Remote Oil Filter 6.pdf
    Engine Oil Filter Base - Remote Oil Filter.pdf
    Engine Oil Lines.pdf
    Engine Oil Pan 1.pdf
    Engine Oil Pan 2.pdf
    Engine Oil Pan 3.pdf
    Engine Oil Pan 4.pdf
    Engine Oil Pan 5.pdf
    Engine Oil Pan 6.pdf
    Engine Oil Pan 7.pdf
    Engine Oil Pan 8.pdf
    Engine Oil Pan 9.pdf
    Engine Oil Pressure Sensor 1.pdf
    Engine Oil Pressure Sensor 2.pdf
    Engine Oil Pressure Sensor.pdf
    Engine Oil Pump 1.pdf
    Engine Oil Pump 2.pdf
    Engine Oil Pump - Gerotor Pump.pdf
    Exhaust Manifold 1.pdf
    Exhaust Manifold 2.pdf
    Exhaust Manifold 3.pdf
    Exhaust Manifold 4.pdf
    Fan Drive Mounting Group 1.pdf
    Fan Drive Mounting Group 2.pdf
    Fan Drive Mounting Group 3.pdf
    Fan Drive Mounting Group 4.pdf
    Fan Drive Mounting Group 5.pdf
    Fan Drive Mounting Group 6.pdf
    Flywheel 1.pdf
    Flywheel 2.pdf
    Flywheel 3.pdf
    Flywheel 4.pdf
    Flywheel 5.pdf
    Flywheel 6.pdf
    Flywheel Housing 1.pdf
    Flywheel Housing 2.pdf
    Flywheel Housing 3.pdf
    Flywheel Housing 4.pdf
    Flywheel Housing 5.pdf
    Flywheel Housing 6.pdf
    Flywheel Housing 7.pdf
    Front Housing and Covers 1.pdf
    Front Housing and Covers 2.pdf
    Front Housing and Covers 3.pdf
    Fuel Filter and Water Separator 1.pdf
    Fuel Filter and Water Separator 2.pdf
    Fuel Filter Base 1.pdf
    Fuel Filter Base 2.pdf
    Fuel Filter Base 3.pdf
    Fuel Filter Base 4.pdf
    Fuel Filter Base 5.pdf
    Fuel Pressure Sensor 1.pdf
    Fuel Pressure Sensor 2.pdf
    Fuel Pressure Sensor 3.pdf
    Fuel Pressure Sensor 4.pdf
    Fuel Priming Pump.pdf
    Gear Group (Front) 1.pdf
    Gear Group (Front) 2.pdf
    Injection Actuation Pressure Sensor 1.pdf
    Injection Actuation Pressure Sensor 2.pdf
    Injection Actuation Pressure Sensor 3.pdf
    Inlet Air Temperature Sensor 1.pdf
    Inlet Air Temperature Sensor 2.pdf
    Inlet Air Temperature Sensor 3.pdf
    Inlet Manifold 1.pdf
    Inlet Manifold 2.pdf
    Lifter Group.pdf
    Magnetic Switch 1.pdf
    Magnetic Switch 2.pdf
    Magnetic Switch 3.pdf
    Main Bearing Journal 1.pdf
    Main Bearing Journal 2.pdf
    Muffler 1.pdf
    Muffler 2.pdf
    Muffler 3.pdf
    Piston and Rings 1.pdf
    Piston and Rings 2.pdf
    Piston and Rings 3.pdf
    Piston and Rings 4.pdf
    Piston and Rings 5.pdf
    Piston Cooling Jet 1.pdf
    Piston Cooling Jet 2.pdf
    Piston Cooling Jet 3.pdf
    Rear Seal Carrier.pdf
    SpeedTiming Sensor.pdf
    Turbocharger 1.pdf
    Turbocharger 2.pdf
    Turbocharger 3.pdf
    Turbocharger 4.pdf
    Turbocharger 5.pdf
    Turbocharger 6.pdf
    Turbocharger Adapter.pdf
    Unit Injector Hydraulic Pump 1.pdf
    Unit Injector Hydraulic Pump 2.pdf
    Unit Injector Hydraulic Pump 3.pdf
    Unit Injector Hydraulic Pump 4.pdf
    Unit Injector Hydraulic Pump 5.pdf
    Valve Mechanism 1.pdf
    Valve Mechanism 2.pdf
    Valve Mechanism 3.pdf
    Valve Mechanism Cover 10.pdf
    Valve Mechanism Cover 11.pdf
    Valve Mechanism Cover 12.pdf
    Valve Mechanism Cover 4.pdf
    Valve Mechanism Cover 5.pdf
    Valve Mechanism Cover 6.pdf
    Valve Mechanism Cover 7.pdf
    Valve Mechanism Cover 8.pdf
    Valve Mechanism Cover 9.pdf
    Vibration Damper 1.pdf
    Vibration Damper 2.pdf
    Vibration Damper 3.pdf
    Vibration Damper 4.pdf
    Vibration Damper 5.pdf
    Water Line 1.pdf
    Water Line 2.pdf
    Water Line 3.pdf
    Water Pump 1.pdf
    Water Pump 2.pdf
    Water Pump 3.pdf
    Water Pump 4.pdf
    Water Pump 5.pdf
    Water Pump 6.pdf
    Water Pump 7.pdf
    Water Temperature Regulator 1.pdf
    Water Temperature Regulator 2.pdf
    Water Temperature Regulator 3.pdf
    Water Temperature Regulator 4.pdf
 SENR9939 - Systems Operation (C7 Engines for Caterpillar Built Machines)
    Air Inlet and Exhaust System.pdf
    Basic Engine.pdf
    Cooling System.pdf
    Electrical System.pdf
    Electronic Control System Components.pdf
    Fuel System.pdf
    General Information.pdf
    Lubrication System.pdf
 SENR9939 - Testing & Adjusting (C7 Engines for Caterpillar Built Machines)
     Aftercooler - Test.pdf
     Air in Fuel - Test.pdf
     Air Inlet and Exhaust System - Inspect.pdf
     Battery - Test.pdf
     Charging System - Test.pdf
     Compression - Test.pdf
     Connecting Rod Bearings - Inspect.pdf
     Cooling System - Check - Overheating.pdf
     Cooling System - Inspect.pdf
     Cooling System - Test.pdf
     Cylinder Block - Inspect.pdf
     Electric Starting System - Test.pdf
     Electronic Unit Injector - Test.pdf
     Engine Crankcase Pressure (Blowby) - Test.pdf
     Engine Oil Pressure - Test.pdf
     Engine Oil Pump - Inspect.pdf
     Engine Valve Lash - InspectAdjust.pdf
     Excessive Bearing Wear - Inspect.pdf
     Excessive Engine Oil Consumption - Inspect.pdf
     Exhaust Temperature - Test.pdf
     Finding Top Center Position for No. 1 Piston.pdf
     Flywheel Housing - Inspect.pdf
     Flywheel - Inspect.pdf
     Fuel Quality - Test.pdf
     Fuel System - Inspect.pdf
     Fuel System Pressure - Test.pdf
     Fuel System - Prime.pdf
     Gear Group (Front) - Time.pdf
     Increased Engine Oil Temperature - Inspect.pdf
     Inlet Manifold Pressure - Test.pdf
     Main Bearings - Inspect.pdf
     Pinion Clearance - Adjust.pdf
     Piston Ring Groove - Inspect.pdf
     Turbocharger - Inspect.pdf
     Vibration Damper - Check.pdf
     Water Pump - Test.pdf
     Water Temperature Regulator - Test.pdf

4 directories, 346 files

EXCERPT:
Component Description
Hydraulic Electronic Unit Injector
The HEUI fuel system utilizes a hydraulically actuated electronically controlled unit injector (5).
All fuel systems for diesel engines use a plunger and barrel in order to pump fuel under high pressure into the combustion chamber. This fuel is pumped into the combustion chamber in precise amounts in order to control engine performance. The HEUI uses engine oil under high pressure in order to power the plunger. All other fuel systems use a fuel injection pump camshaft lobe in order to power the plunger.
Because the HEUI is much different, a technician must use different troubleshooting methods.
The HEUI uses engine lubrication oil that is pressurized from 6 MPa (870 psi) to 28 MPa (4050 psi) in order to pump fuel from the injector.
The HEUI operates in the same way as a hydraulic cylinder in order to multiply the force of the high pressure oil. By multiplying the force of the high pressure oil, the HEUI can produce injection pressures that are very high. This multiplication of pressure is achieved by applying the force of the high pressure oil to a piston. The piston is larger than the plunger by approximately six times. The piston that is powered by engine lubrication oil under high pressure pushes on the plunger. This engine lubrication oil under high pressure is called the actuation pressure of the oil. The actuation pressure of the oil generates the injection pressure that is delivered by the unit injector. Injection pressure is greater than actuation pressure of the oil by approximately six times.
Low actuation pressure of the oil results in low injection pressure of the fuel. During conditions of low speed such as idle and start, low injection pressure is utilized.
High actuation pressure of the oil results in high injection pressure of the fuel. During conditions of high speed such as high idle and acceleration, high injection pressure is utilized.
...
Water Temperature Regulator - Remove and Install
Removal Procedure
NOTICE
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, “Caterpillar Tools and Shop Products Guide” for tools and supplies suitable to collect and contain fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, “Cooling System Coolant - Change”.
Illustration 54 g01152619
2. Remove bolts (1), pipe (2), and the gasket from water temperature regulator housing (3).
3. Remove the water temperature regulators.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
...

Additional 10% off on US$30+ order paid with Credit Card: 10POFF.

To pay in your local currency (EURO, GBP, AUD, CAD, HKD, JPY, etc.), please contact us.