Complete workshop repair service manual with electrical wiring diagrams for Caterpillar RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
SENB8372 - Specifications (RT50, RT50 SA, RTC60, RT60 Telescopic Material Handlers Powert Train)
SENB8382 - Specifications (RT50, RT50 SA, RTC60, & RT60 Telescopic Material Handlers Steering)
SENB8387 - Disassembly & Assembly (RT50, RTC60 & RT60 Telescopic Material Handler Power Train)
SENB8388 - Disassembly & Assembly (RT50, RTC60 & RT60 Telescopic Material Handler Vehicle System)
SENB8404 - Disassembly & Assembly (4.236 Diesel Engine for RT50, RT60 & RTC60 Telescopic Material Handler)
SENB8448 - Specifications (Supplement for RT50 SA Telescopic Material Handler Turbocharger)
SENB8473 - Specifications (Supplement For 3114 Vehicular Engine Attachments for RT80 & RT100)
SENB8474 - Specifications (RT80 & RT100 Telescopic Material Handlers Power Train)
SENB8475 - Disassembly & Assembly (RT80 & RT100 Telescopic Material Handler Power Train)
SENB8476 - Disassembly & Assembly (RT80 & RT100 Telescopic Material Handler Vehicle Systems)
SENR5830 - Specifications (4.236 Diesel Engine for RT50, RT60 & RTC60 Telescopic Material Handler)
SENR5831 - Specifications (Power Shift Transmission for RT80 & RT100 Telescopic Material Handler)
SENB8372 - Systems Operation (RT50, RT50 SA, RTC60, RT60 Telescopic Material Handlers Powert Train).pdf
SENB8372 - Testing & Adjusting (RT50, RT50 SA, RTC60, RT60 Telescopic Material Handlers Powert Train).pdf
SENB8380 - Systems Operation (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8380 - Testing & Adjusting (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8383 - Schematic (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8384 - Systems Operation (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8384 - Testing & Adjusting (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8405 - Schematic (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8405 - Systems Operation (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8405 - Testing & Adjusting (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8414 - Systems Operation (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8414 - Testing & Adjusting (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8448 - Systems Operation (Supplement for RT50 SA Telescopic Material Handler Turbocharger).pdf
SENB8448 - Testing & Adjusting (Supplement for RT50 SA Telescopic Material Handler Turbocharger).pdf
SENB8473 - Systems Operation (Supplement For 3114 Vehicular Engine Attachments for RT80 & RT100).pdf
SENB8473 - Testing & Adjusting (Supplement For 3114 Vehicular Engine Attachments for RT80 & RT100).pdf
SENB8474 - Systems Operation (RT80 & RT100 Telescopic Material Handlers Power Train).pdf
SENB8474 - Testing & Adjusting (RT80 & RT100 Telescopic Material Handlers Power Train).pdf
SENB8517 - Systems Operation (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENB8517 - Testing & Adjusting (RT50, RT50 SA, RTC60, RT60, RT80 & RT100 Telescopic Material Handler).pdf
SENR5830 - Systems Operation (4.236 Diesel Engine for RT50, RT60 & RTC60 Telescopic Material Handler).pdf
SENR5830 - Testing & Adjusting (4.236 Diesel Engine for RT50, RT60 & RTC60 Telescopic Material Handler).pdf
SENR5831 - Systems Operation (Power Shift Transmission for RT80 & RT100 Telescopic Material Handler).pdf
SENR5831 - Testing & Adjusting (Power Shift Transmission for RT80 & RT100 Telescopic Material Handler).pdf
...

EXCERPT:
2. Remove five plates (10) and five disc (9), remove three long dowel pins (8) and remove plate (7). Remove two push pins (4) from plate (7).
3. Remove lever (5) and flange (11), then remove park brake lever (6).
...

SENB8372 - Specifications (RT50; RT50 SA; RTC60; RT60 Telescopic Material Handlers Powert Train)................4
  Transmission................5
  Inching Valve................12
  Transfer Gears................13
  Differential And Drive Axle................15
  Drive Shafts................22
SENB8372 - Systems Operation (RT50; RT50 SA; RTC60; RT60 Telescopic Material Handlers Powert Train)................23
SENB8372 - Testing & Adjusting (RT50; RT50 SA; RTC60; RT60 Telescopic Material Handlers Powert Train)................52
SENB8380 - Systems Operation (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)................80
SENB8380 - Testing & Adjusting (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)................103
SENB8382 - Specifications (RT50; RT50 SA; RTC60; & RT60 Telescopic Material Handlers Steering)................116
  Attachment Carriage Auxiliary Cylinder................117
  Attachment Carriage Tilt Cylinder................118
  Boom Extend Cylinder - RT50 and RT50 SA................119
  Boom Extend Cylinder - RT60................120
  Boom Extend Cylinder - RTC60................121
  Boom Raise Cylinder - RT50 and RT50 SA................122
  Boom Raise Cylinder - RT60................123
  Boom Raise Cylinder - RTC60................124
  Compensating Cylinder................125
  Compensator Valve................126
  Directional Valves (897879, 985801, 815408, 985769 and 844313)................128
  Frame Leveling Cylinder................132
  Frame Leveling Valve................133
  Hand Metering Unit................134
  Hydraulic Pump................136
  Pump Drive Coupling (First Type)................140
  Pump Drive Coupling (Second Type)................141
  Relief Valve................142
  Steering Cylinder................144
SENB8383 - Schematic (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)................145
SENB8384 - Systems Operation (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)................160
SENB8384 - Testing & Adjusting (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)................177
SENB8387 - Disassembly & Assembly (RT50; RTC60 & RT60 Telescopic Material Handler Power Train)................190
  Primary Drive Shaft And Universal Joints SMCS - 5237-010................191
  Secondary Drive Shaft And Universal Joints SMCS - 5237-010................192
  Transmission SMCS - 3009-010; 3009-015; 3009-016................193
  Torque Converter SMCS - 3101-010................229
  Transmission Control Linkage SMCS - 3156-010................230
  Transmission Inching Control Valve SMCS - 3156-010; 3156-017................233
  Transmission Control Valve SMCS - 3111-010................235
  Transfer Gear Box SMCS - 3176-010; 3176-017................237
  Wheel SMCS - 4201-010................242
  Front And Rear Drive Axle SMCS - 3278-010................244
  Differential Lock SMCS - 3278-010................246
  Differential And Pinion SMCS - 3258-010; 3258-017................249
  Planetary SMCS - 4092-010; 4092-017................255
  Hub SMCS - 4053-010................258
  Axle SMCS - 3278-010................260
SENB8388 - Disassembly & Assembly (RT50; RTC60 & RT60 Telescopic Material Handler Vehicle System)................262
  Fork Group................264
  Quick Hitch Group................265
  Carriage Control Valve................266
  Rotator Carriage Group................268
  Rotator Cylinder................270
  Fork Tilt Group................271
  Fork Tilt Cylinder................274
  Frame Leveling Pilot Valve................277
  Frame Leveling Cylinder................280
  Boom Raise Cylinder; Single Overcenter Valve................285
  Three Section Boom Group................288
  Counterweight................303
  Seat................304
  Dash................305
  Cab................307
  Hydraulic And Fuel Tank Group................309
  Hydraulic Filter................311
  Hydraulic Pressure And Flow Compensator................312
  Hydraulic Pump................315
  Hydraulic Controls (Electrical)................331
  Hydraulic Control Valve (4 Spool)................333
  Hydraulic Compensating Group................343
  Hydraulic Compensating Cylinders................347
  Brake Pedal And Linkage................348
  Brake Master Cylinder................351
  Disc Brake Group................353
  Parking Brake And Cable................357
  Steering Wheel................359
  Steering Console Group................361
  Steering Selector Control................368
  Steering Selector Valve................369
  Steering Tie Rods................371
  Steering Cylinder................373
  Steering Knuckles................374
SENB8404 - Disassembly & Assembly (4.236 Diesel Engine for RT50; RT60 & RTC60 Telescopic Material Handler)................376
  Alternator................378
  Camshaft And Camshaft Bearings................379
  Connecting Rod Bearings................382
  Crankshaft Main Bearings................384
  Crankshaft Pulley And Front Seal................389
  Crankshaft Rear Seal................391
  Crankshaft................394
  Cylinder Head Assembly................400
  Cylinder Liners................404
  Engine................407
  Exhaust Manifold................410
  Flywheel Housing................411
  Flywheel................412
  Fuel Filter................414
  Fuel Injection Lines................416
  Fuel Injection Nozzle Assemblies................417
  Fuel Injection Pump................419
  Fuel Shutoff Solenoid................422
  Fuel Transfer Pump................423
  Inlet Manifold................429
  Oil Pan................430
  Oil Pump................432
  Piston And Connecting Rods................436
  Radiator................443
  Rocker Shaft And Push Rods................444
  Rocker Shaft................446
  Starter................449
  Timing Gear Case................450
  Timing Gear Cover................452
  Timing Gears................455
  Valve Cover................460
  Valve Guide Seals................461
  Valve Lifters................465
  Valves................466
  Water Pump................470
  Water Separator................476
  Water Temperature Regulator................478
SENB8405 - Schematic (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)................480
SENB8405 - Systems Operation (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)................495
SENB8405 - Testing & Adjusting (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)................499
SENB8414 - Systems Operation (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)................509
SENB8414 - Testing & Adjusting (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)................513
SENB8448 - Specifications (Supplement for RT50 SA Telescopic Material Handler Turbocharger)................523
  Introduction................524
  Fuel Injection Pump................525
  Fuel Injectors................528
  Cylinder Head................530
  Pistons................533
  Connecting Rod................535
  Oil Pressure Relief Valve................537
  Turbocharger (AiResearch T-31)................539
SENB8448 - Systems Operation (Supplement for RT50 SA Telescopic Material Handler Turbocharger)................542
SENB8448 - Testing & Adjusting (Supplement for RT50 SA Telescopic Material Handler Turbocharger)................552
SENB8473 - Specifications (Supplement For 3114 Vehicular Engine Attachments for RT80 & RT100)................573
  Introduction................574
  Fan Drive................575
  Oil Pressure Sending Unit................576
  Oil Pressure Switch................577
  Torque Converter Temperature Sending Unit................579
  Water Temperature Sending Unit................580
  Alternator................581
  Electric Starting Motor................583
  Fuel Shutoff Solenoid................585
  Engine Support................586
  Flywheel................587
  Flywheel Housing................588
SENB8473 - Systems Operation (Supplement For 3114 Vehicular Engine Attachments for RT80 & RT100)................589
SENB8473 - Testing & Adjusting (Supplement For 3114 Vehicular Engine Attachments for RT80 & RT100)................593
SENB8474 - Specifications (RT80 & RT100 Telescopic Material Handlers Power Train)................600
  Introduction................601
  Drop Gearbox................602
  Differential And Drive Axle................604
  Drive Shafts................613
SENB8474 - Systems Operation (RT80 & RT100 Telescopic Material Handlers Power Train)................614
SENB8474 - Testing & Adjusting (RT80 & RT100 Telescopic Material Handlers Power Train)................622
SENB8475 - Disassembly & Assembly (RT80 & RT100 Telescopic Material Handler Power Train)................639
  Primary Drive Shaft & U-Joints................640
  Secondary Drive Shaft & U-joints................641
  Transmission & Transfer Gear Box................642
  Torque Converter................684
  Transmission Control Valve................686
  Transfer Gear Box & Transmission................692
  Wheel................699
  Front & Rear Drive Axle................701
  Differential Lock................703
  Differential & Pinion................706
  Planetary................712
  Hub................715
  Axle................717
SENB8476 - Disassembly & Assembly (RT80 & RT100 Telescopic Material Handler Vehicle Systems)................719
  Fork Group................721
  Quick Coupler Hitch Group................722
  Carriage Control Valve................723
  Carriage Rotator Group................725
  Rotator cylinder................727
  Fork Tilt Group................728
  Frame Leveling Cylinder................732
  Boom Raise Cylinder................736
  Three Section Boom Group................740
  Counterweight................754
  Seat................755
  Cab................756
  Hydraulic & Fuel Tank Group................758
  Hydraulic Filter................760
  Hydraulic Pressure & Flow Compensator................761
  Hydraulic Pump................764
  Hydraulic Controls (Electrical)................779
  Hydraulic Control Valve (4 Spool)................781
  Hydraulic Compensating Group................791
  Parking Brake & Cable................794
  Disc Brake Group................796
  Brake & Brake Boost System................800
  Shuttle Valve................803
  Steering Wheel................804
  Steering Console Group................806
  Steering Metering Unit................808
  Steering Selector Control................812
  Steering Selector Valve................813
  Steering Tie Rods................815
  Steering Cylinder................817
  Steering Knuckles................818
  Outrigger Arm................820
  Outrigger Cylinder................821
  Outrigger Cylinder Overcenter Lock Valve................822
SENB8517 - Systems Operation (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)................823
SENB8517 - Testing & Adjusting (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)................871
SENR5830 - Specifications (4.236 Diesel Engine for RT50; RT60 & RTC60 Telescopic Material Handler)................880
  Alternator................881
  Belt Tension................883
  Camshaft, Rocker Shaft Assembly................884
  Cold Start Heater................887
  Connecting Rod................888
  Crankshaft................890
  Cylinder Block................893
  Cylinder Head................897
  Engine Mounting Group................900
  Flywheel And Flywheel Housing................901
  Fuel Injection Pump................905
  Fuel Injectors................908
  Fuel Lift Pump................910
  Introduction................912
  Oil Pan................913
  Oil Pressure Relief Valve................914
  Pistons................915
  Pressure Cap................917
  Starting Motor................918
  Timing Gears................920
  Valve Cover................923
  Valves................924
  Water Pump................930
  Water Temperature Regulator (Thermostat)................932
SENR5830 - Systems Operation (4.236 Diesel Engine for RT50; RT60 & RTC60 Telescopic Material Handler)................933
SENR5830 - Testing & Adjusting (4.236 Diesel Engine for RT50; RT60 & RTC60 Telescopic Material Handler)................952
SENR5831 - Specifications (Power Shift Transmission for RT80 & RT100 Telescopic Material Handler)................1033
  Transmission Oil Pump................1034
  Transmission Filter Group................1036
  Torque Converter And Transmission Mounting Group................1038
  Selector And Pressure Control Valve................1040
  Transmission Hydraulic Control Group................1042
  Transmission................1044
  Transmission Case Group................1053
  Transmission Control Group................1060
SENR5831 - Systems Operation (Power Shift Transmission for RT80 & RT100 Telescopic Material Handler)................1061
SENR5831 - Testing & Adjusting (Power Shift Transmission for RT80 & RT100 Telescopic Material Handler)................1089