Complete Technical Manual (Troubleshooting, Operation & Test) with electrical wiring diagrams for Hitachi EX200-5 Hydraulic Excavator (Japanese Domestic). It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Hitachi EX200-5 Hydraulic Excavator (Japanese Domestic) Technical Manual is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILE LIST:
TT160E - EX200-5 (Japanese Domestic) Technical Manual (Troubleshooting).pdf
TO160E-00 - EX200-5 (Japanese Domestic) Technical Manual (Operation & Test).pdf
EM14M13 - Hitachi EX200-5, EX200LC-5, EX210H-5, EX210LCH-5 Excavator Operator's Manual.pdf
EM14M21 - Hitachi EX200-5, EX200LC-5, EX210H-5, EX210LCH-5 Excavator Operator's Manual.pdf
EM147NA13 - Hitachi EX200-2, EX200LC-2 Excavator Operator's Manual.pdf
EM14515 - Hitachi EX200, EX200LC Hydraulic Excavator Operation Manual.pdf
KM107E03 - Hitachi EX200-2 Excavator Technical Manual (Service & Repair).pdf
KM137E00 - Hitachi EX200-3, EX200LC-3 Excavator Technical Manual (Service & Repair).pdf
TT160E-00 & TO160E-00 -  EX200-5 (Japanese Domestic) Technical Manual.pdf
TTLA-0530-EX - Hitachi Electrical System Repair Guide for EX-2, EX-3 & EX-3C.pdf

Language: English
Format: PDF
Pages: 3,407

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EM14515 - Hitachi EX200, EX200LC Hydraulic Excavator Operation Manual................1
EM147NA13 - Hitachi EX200-2, EX200LC-2 Excavator Operator's Manual................128
EM14M13 - Hitachi EX200-5, EX200LC-5, EX210H-5, EX210LCH-5 Excavator Operator's Manual................308
EM14M21 - Hitachi EX200-5, EX200LC-5, EX210H-5, EX210LCH-5 Excavator Operator's Manual................564
KM107E03 - Hitachi EX200-2 Excavator Technical Manual (Service & Repair)................823
KM137E00 - Hitachi EX200-3, EX200LC-3 Excavator Technical Manual (Service & Repair)................1974
TT160E-00 & TO160E-00 -  EX200-5 (Japanese Domestic) Technical Manual................2974
  TO................2974
    INDEX(TO)................2974
    INTRODUCTION................2975
    TECHNICAL MANUAL................2977
    SECTION 01 GENERAL................2979
      Group 01-Specification................2981
        Specification................2981
        Working Ranges And Machine Dimensions For Transportation................2982
        Engine................2983
        Engine Accessories................2986
        Hydraulic Devices................2986
        Electrical Equipment................2988
      Group 02-Component Layout................2989
        Main Conponents................2989
        Electrical System (Overall System)................2990
        Electrical System (Relays)................2991
        Electrical System (Monitor and Switch Panels)................2992
        Pump And Related Parts................2993
        Other Components................2994
    SECTION 02 UPPERSTRUCTURE................2997
      Group 01-Pump Device................2999
        Outline................2999
        Main Pump................3000
        Regulator................3003
        Pilot Pump................3010
        N Sensor (Engine Speed Sensor)................3010
        Pump Pressure Sensor................3010
        A Sensor (Pump Displacement Angle Sensor)................3011
      Group 02-Swing Device................3013
        Outline................3013
        Swing Motor................3014
        Brake Valve................3016
        Swing Parking Brake................3018
        Swing Reduction Gear................3019
      Group 03-Control Valve................3021
        Outline................3021
        Hydraulic Circuit................3025
        Flow Combiner Valve................3027
        Pump Control Valve................3028
        Main Relief Valve................3030
        Overload Relief Valve (With Make-Up Function)................3031
        Variable Restriction................3032
        Arm Regenerative Valve................3032
        Boom Anti-Drift Valve,Arm Anti-Drift Valve ................3034
        Bucket Flow Control Valve................3034
        Travel Flow Control Valve................3036
        Travel / Boom Lower Selector Valve................3036
        Boom Regenerative Valve................3038
      Group 04-Pilot Valve................3039
        Outline................3039
        Operation................3043
      Group 05-Others................3049
        Pilot Shut-Off valve................3049
        Shockless Valve................3050
        Solenoid Valve Unit................3052
        Pilot Relief Valve................3054
    Section 03 UNDERCARRIAGE................3057
      Group 01-Pilot Valve................3059
        Outline................3059
        Travel Reduction Gears................3060
        Travel Motor................3061
        Travel Brake Valve................3066
        Parking Brake................3070
      Group 02-Others................3073
        Swing Bearing................3073
        Center Joint................3074
        Track Adjuster................3075
    SECTION 04 SYSTEM ................3079
      Group 01-Electrical Circuit................3081
        Outline................3081
        Electic Power Circuit (Key Switch Off)................3082
        Preheat Circuit................3084
        Starting Circuit (Key Switch Start)................3086
        Charging Circuit (Key Switch On)................3088
        Surge Voltage Prevention Circuit................3092
        Accessory Circuit................3094
        Engine Stop Circuit................3095
      Group 02-Hydraulic Circuit................3097
        Main Circuit................3097
        Pilot Circuit................3098
        Neutral Circuit ................3099
        Single Actuator Operation................3099
        Combined Operation................3100
      Group 03-Control System................3103
        Outline................3103
        Engine Control ................3104
        Pump Control ................3111
        Valve Control ................3119
        Other Control Function................3125
  TT................3129
    INDEX(TT)................3129
    INTRODUCTION................3130
    SAFETY................3132
    TECHNICAL MANUAL (Troubleshooting)................3156
    SECTION 05 OPERATIONAL PERFORMANCE TEST................3158
      Group 01 Introduction................3160
        Operational Performance Tests................3160
        Preparation for Performance Test................3161
      Group 02 Engine Test................3162
        Engine Speed................3162
        Engine Compression Pressure................3164
        Valve Clearance Adjustment................3165
        Nozzle Check................3167
        Injection Timing................3169
      Group 03 Excavator Test................3170
        Travel Speed................3170
        Track Revolution Speed................3171
        Mistrack Check................3172
        Travel Parking Function Check................3173
        Swing Speed................3174
        Swing Function Drift Check................3175
        Swing Motor Leakage................3176
        Swing Bearing  Play................3177
        Maximum Swingable Slant Angle................3178
        Hydraulic Cylinder Cylve Time................3179
        Dig Function Drift Check................3180
        Control Lever Operating Force................3181
        Control Lever Stroke................3182
        Combined Boom Raise / Swing Function Check................3183
      Group 04 Component Test................3184
        Primary Pilot Pressure................3184
        Secondary Pilot Pressure................3186
        Solenoid Valve Set Pressure................3187
        Main Pump Delivery Pressure................3190
        Main Relief Valve Set Pressure................3191
        Overliad Relief Valve Set Pressure................3195
        Main Pump Flow Test................3197
        Swing Motor Drainage................3201
        Travel Motor Drainage................3203
      Group 05 Standard................3206
        Oerational Performance Standard Table................3206
        Main Pump P-Q Diagram................3209
        Injection Pump................3210
    SECTION 06 TROUBLESHOOTING................3214
      Group 01 Diagnosing Procedure................3216
        Introduction................3216
        Diagnosing Procedure................3217
        Dr.EX................3219
        Dr.EX Start-Up Procedure................3219
        List of Fault Code................3220
        Monitoring Function................3221
      Group 02 Component Layout................3224
        Main Components................3224
        Electrical System (Overall System)................3225
        Electrical System (Relays)................3226
        Electrical System (Monitor and Switch Panels)................3227
        Pump and Related Part................3228
        Control Valve................3229
        Other Components................3232
      Group 03 Troubleshooting A................3234
        Troubleshooting A Procedure................3234
        List of Fault Code................3235
        Fault Code 01, 02, 03................3236
        Fault Code 04................3236
        Fault Code 05................3237
        Fault Code 06................3239
        Fault Code 07................3241
        Fault Code 08, 09................3243
        Fault Code 10, 11................3245
        Fault Code 12, 13................3247
        Fault Code 14, 15, 16, 17, 18................3249
        Fault Code 19................3251
        Sensor Operating Range List................3253
      Group 04 Troubleshooting B................3254
        Troubleshooting B Procedure................3254
        Relationship Between Machine Trouble Symptoms and Parts in Trouble................3255
        Correlation between Trouble Symptoms and Parts Failures................3267
        Engine Troubleshooting................3273
        Actuator Control System Troubleshooting................3285
        Front Attachment Control System troubleshooting................3293
        Swing Systm Troubleshooting................3305
        Travel System Troubleshooting................3308
        Troubleshooting for Other Functions................3313
        Engine Speed Adjustment and Engine Learning................3315
        Pump Learning................3316
        Exchange Inspection Method................3317
        Pump Control Line Direct Connection Method................3319
        EC Sensor Installation and Voltage Adjustment................3320
        A Sensor Installation and Voltage Ajustment................3321
      Group 05 Troubleshooting C................3322
        Troubleshooting C Procedure................3322
        Malfunction of Coolant Temperature Gauge................3323
        Malfunction of Fuel Gauge................3325
        Malfunction of Indicator Light Check System................3327
        Malfunction of Level Check Switch................3327
        Malfunction of Engine Oil Level Indicator................3329
        Malfunction of Coolant Level Indicator................3331
        Malfunction of  Hydraulic Oil Level Indicator................3333
        Malfunction of Alternator Indicator................3335
        Malfunction of Engine Oil Pressure Indicator................3337
        Malfucntion of Overheat Indicator................3339
        Malfunction of Fuel Level Indicator................3341
        Malfunction of Air Filter Restriction Indicator................3343
        Malfunction of Buzzer................3345
        Malfunction of Hour Meter................3347
      Group 06 Electrical System Instection................3348
        Precautions for Inspection and Maintenance................3348
        Inspection for Disconnecting Connectors................3350
        Fuse Continuity Test................3351
        Inspection and Replacement of Fusible Links................3352
        Battery Voltage and Current Check................3353
        How to Troubleshooting Alternator Malfuctions................3354
        Continuity Check................3355
        Voltage and Current Check................3357
        Replacement of Relay................3361
      Group 07 Harness Check................3362
        Circuit Check................3362
    CIRCUIT DIAGRAM................3366
      Cab Harness................3366
      Engine Harness................3367
      Electrical Circuit Diagram................3368
      Relay Harness................3369
      Connectors................3370
      Air Conditioner Harness................3371
  cir................3372
  index................3373
TTLA-0530-EX - Hitachi Electrical System Repair Guide for EX-2, EX-3 & EX-3C................3374