Complete technical Operation & Test Manual with electrical wiring diagrams for John Deere 332 Skid Steer Loader & CT332 Compact Track Loader (Manual Controls). It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

John Deere 332 Skid Steer Loader & CT332 Compact Track Loader (Manual Controls) Operation & Test Technical Manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

TM2211 - 332 Skid Steer Loader & CT332 Compact Track Loader Technical Manual (Test and Operation).pdf

CONTENTS
Foreword
9000 - General Information
9001 - Diagnostic Trouble Codes (DTCs)
9005 - Operational Checkout Procedure
9010 - Engine
9015 - Electrical System
9020 - Power Train
9025 - Hydraulic System
9026 - Hydrostatic System
9031- Heating and Air Conditioning
9900 - Dealer Fabricated Tools
...

TABLE OF CONTENTS....1
Section 9000: General Information....19
  Group 01: Safety....19
    Recognize Safety Information....21
    Follow Safety Instructions....22
    Operate Only If Qualified....23
    Wear Protective Equipment....24
    Avoid Unauthorized Machine Modifications....25
    Inspect Machine....26
    Stay Clear of Moving Parts....27
    Avoid High-Pressure Oils....28
    Beware of Exhaust Fumes....29
    Prevent Fires....30
    Prevent Battery Explosions....31
    Handle Chemical Products Safely....32
    Dispose of Waste Properly....33
    Prepare for Emergencies....34
    Use Steps and Handholds Correctly....35
    Start Only From Operator's Seat....36
    Use and Maintain Seat Belt....37
    Prevent Unintended Machine Movement....38
    Avoid Work Site Hazards....39
    Keep Riders Off Machine....41
    Avoid Backover Accidents....42
    Avoid Machine Tip Over....43
    Operating or Traveling On Public Roads....44
    Add and Operate Attachments Safely....45
    Park And Prepare For Service Safely....46
    Service Cooling System Safely....47
    Remove Paint Before Welding or Heating....48
    Make Welding Repairs Safely....49
    Drive Metal Pins Safely....50
Section 9001: Diagnostic Trouble Codes (DTCs)....51
  Group 10: Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes....51
    Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes—Standard Controls....57
    F9D0 - Coolant Temperature Sensor Input at 0 Volts....51
    F9D5 - Coolant Temperature Sensor Input at 5 Volts....51
    F965 - Fuel Level Sensor Input at 5 Volts....51
    F974 - Alternator Voltage Out of Range High....51
    F980 - Hydraulic Oil Temperature Sensor Input at 0 Volts....51
    F985 - Hydraulic Oil Temperature Sensor Input at 5 Volts....51
    F9P8 - Park Brake Output Open or Shorted to Power....51
    F9P9 - Park Brake Output Shorted to Ground....51
    F9H8 - Hydraulic Output Open or Hydraulic Output Shorted to Power....51
    F9H9 - Hydraulic Output Shorted to Ground....51
    F9J8 - Glow Plug Relay Output Open or Shorted to Power....51
    F9J9 - Glow Plug Relay Output Shorted to Ground....51
    F9K8 - Auto Shutdown Relay Output Open or Shorted to Power....51
    F9K9 - Auto Shutdown Relay Output Shorted to Ground....51
    F9M9 - Engagement and Monitor Unit (EMU) Warning Alarm Output Shorted to Ground....51
    Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes—EH Controls....94
    000070.02 - Park Brake Release Input Erratic or Bad Data....51
    000070.04 - Park Brake Release Input Out of Range Low....51
    000096.03 - Fuel Level Sensor Out of Range High....51
    000096.04 - Fuel Level Sensor Out of Range Low....51
    000100.01 - Engine Oil Pressure Data Below Normal....51
    000100.03 - Engine Oil Pressure Out of Range High....51
    000107.00 - Engine Air Filter Switch Data Above Normal....51
    000107.03 - Engine Air Filter Switch Out of Range High....51
    000110.00 - Engine Coolant Temperature Data Above Normal....51
    000110.03 - Engine Coolant Temperature Out of Range High....51
    000110.04 - Engine Coolant Temperature Out of Range Low....51
    000158.00 - System Voltage Data Above Normal....51
    000158.01 - System Voltage Data Below Normal....51
    000162.04 - 2-Speed Switch Input Out of Range Low....51
    000676.05 - Glow Plug Relay Output Out of Range Low....52
    000676.06 - Glow Plug Relay Output Out of Range High....52
    000920.05 - Alarm Output Out of Range Low....52
    000920.06 - Alarm Output Out of Range High....52
    001347.05 - Fuel Valve Relay Output Out of Range Low....52
    001347.06 - Fuel Valve Relay Output Out of Range High....52
    001504.04 - Seat Switch Input Out of Range Low....52
    001508.00 - Hydraulic Oil Temperature Data Above Normal....52
    001508.03 - Hydraulic Oil Temperature Out of Range High....52
    001508.04 - Hydraulic Oil Temperature Out of Range Low....52
    001550.05 - AC Compressor Clutch Output Out of Range Low....52
    001550.06 - AC Compressor Clutch Output Out of Range High....52
    001713.00 - Hydraulic Filter Restriction Switch Data Above Normal....52
    001713.03 - Hydraulic Oil Filter Out of Range High....52
    001856.04 - Seat Belt Switch Input Out of Range Low....52
    002228.09 - No HCU Data on CAN Bus Abnormal Data Range....52
    003413.04 - Door Switch Input Out of Range Low....52
    003597.03 - 5 Volt Sensor Supply 1 Out of Range High....52
    003597.04 - 5 Volt Sensor Supply 1 Out of Range Low....52
    520194.13 - Machine Model ID Wrong or Missing Calibrate Error....52
    520850.04 - Over Ride Switch Input Out of Range Low....52
    521050.04 - Aux Flow On-Off Switch Input Out of Range Low....52
    522379.05 - Park Brake Release Output Out of Range Low....52
    522379.06 - Park Brake Release Output Out of Range High....52
    522398.02 - Park Brake Run Switch Input Erratic or Bad Data....52
    522398.04 - Park Brake Run Switch Input Out of Range Low....52
    523217.06 - Hydraulic Valve Power 3 to HCU Out of Range High....52
    523218.06 - Propel Valve Power 2 to HCU Out of Range High....52
    523219.06 - Hydraulic Valve Power 1 to HCU Out of Range High....52
    523693.03 - Aux Hyd Channel 1 Input Out of Range High....52
    523693.04 - Aux Hyd Channel 1 Input Out of Range Low....52
    523694.03 - Aux Hyd Channel 2 Input Out of Range High....52
    523694.04 - Aux Hyd Channel 2 Input Out of Range Low....52
    523694.12 - Aux Hyd Channel 2 Input Device Fault....53
    523917.05 - Two Speed Output Out of Range Low....53
    523917.06 - Two Speed Output Out of Range High....53
    523935.05 - Aux Hyd Extend Output Out of Range Low....53
    523935.06 - Aux Hyd Extend Output Out of Range High....53
    523941.05 - Aux Hyd Retract Output Out of Range Low....53
    523941.06 - Aux Hyd Retract Output Out of Range High....53
    524225.04 - Remote Start Input Out of Range Low....53
    524264.11 - Checksum Error Unknown Fault....53
  Group 20: Hydraulic Control Unit (HCU) Diagnostic Trouble Codes....226
    Hydraulic Control Unit (HCU) Diagnostic Trouble Codes....226
    000091.03 - Throttle Sensor Out of Range High....53
    000091.04 - Throttle Sensor Out of Range Low....53
    000091.16 - Throttle Sensor Moderately High Value....53
    000091.18 - Throttle Sensor Moderately Low Value....53
    000168.03 - Unswitched Power Input Out of Range High....53
    000168.04 - Unswitched Power Input Out of Range Low....53
    000190.12 - Engine Speed Sensor Device Fault....53
    000237.02 - Vehicle Identification Erratic or Bad Data....53
    001594.00 - Left Speed Sensor Input Data Above Normal....53
    001594.01 - Left Speed Sensor Input Data Below Normal....53
    001594.02 - Left Speed Sensor Input Erratic or Bad Data....53
    001594.14 - Left Speed Sensor Input....53
    001595.00 - Right Speed Sensor Input Data Above Normal....53
    001595.01 - Right Speed Sensor Input Data Below Normal....53
    001595.14 - Right Speed Sensor Input....53
    002201.09 - Right Joystick CAN Data Abnormal Data Rate....53
    002213.09 - Left Joystick CAN Data Abnormal Data Rate....53
    002392.05 - Backup Alarm Output Out of Range Low....53
    002660.07 - Right Joystick X-axis Mechanical Fault....53
    002661.07 - Right Joystick Y-axis Mechanical Fault....53
    002697.07 - Left Joystick Mechanical Fault....53
    002698.07 - Left Joystick Mechanical Fault....53
    003597.03 - 5 Volt Sensor Supply 1 Out of Range High....54
    003597.04 - 5 Volt Sensor Supply 1 Out of Range Low....54
    003597.03 - 5 Volt Sensor Supply 2 Out of Range High....54
    003597.04 - 5 Volt Sensor Supply 2 Out of Range Low....54
    520652.05 - Bucket Curl Solenoid Current Out of Range Low....54
    520652.06 - Bucket Curl Solenoid Current Out of Range High....54
    520652.16 - Bucket Curl Solenoid Current Moderately High Value....54
    520653.05 - Bucket Dump Solenoid Current Out of Range Low....54
    520653.06 - Bucket Dump Solenoid Current Out of Range High....54
    520653.16 - Bucket Dump Solenoid Current Moderately High Value....54
    520849.04 - Float Switch Input Out of Range Low....54
    522447.05 - Right Pump Fwd Sol Current Out of Range Low....54
    522447.06 - Right Pump Fwd Sol Current Out of Range High....54
    522447.16 - Right Pump Fwd Sol Current Moderately High Value....54
    522448.05 - Right Pump Rev Sol Current Out of Range Low....54
    522448.06 - Right Pump Rev Sol Current Out of Range High....54
    522448.16 - Right Pump Rev Sol Current Moderately High Value....54
    522449.05 - Left Pump Rev Sol Current Out of Range Low....54
    522449.06 - Left Pump Rev Sol Current Out of Range High....54
    522449.16 - Left Pump Rev Sol Current Moderately High Value....54
    522450.05 - Left Pump Fwd Sol Current Out of Range Low....54
    522450.06 - Left Pump Fwd Sol Current Out of Range High....54
    522450.16 - Left Pump Fwd Sol Current Moderately High Value....54
    523217.03 - Hydraulic Valve Power 3 to HCU Out of Range High....54
    523217.04 - Hydraulic Valve Power 3 to HCU Out of Range Low....54
    523218.03 - Propel Valve Power 2 to HCU Out of Range High....54
    523218.04 - Propel Valve Power 2 to HCU Out of Range Low....54
    523219.03 - Hydraulic Valve Power 1 to HCU Out of Range High....54
    523219.04 - Hydraulic Valve Power 1 to HCU Out of Range Low....54
    523411.05 - Boom Down Solenoid Current Out of Range Low....54
    523411.06 - Boom Down Solenoid Current Out of Range High....54
    523411.16 - Boom Down Solenoid Current Moderately High Value....54
    523414.05 - Boom Up Solenoid Current Out of Range Low....54
    523414.06 - Boom Up Solenoid Current Out of Range High....55
    523414.16 - Boom Up Solenoid Current Moderately High Value....55
    523426.05 - Hyd Port Lock Solenoid Current Out of Range Low....55
    523426.06 - Hyd Port Lock Solenoid Current Out of Range High....55
    524264.11 - Checksum Error Unknown Fault....55
  Group 30: Left Joystick Controller (JSL)....55
    Left Joystick Controller (JSL) Diagnostic Trouble Codes....367
    002697.03 - Left Joystick X-axis Out of Range High....55
    002697.04 - Left Joystick X-axis Out of Range Low....55
    002697.13 - Left Joystick X-axis Calibration Error....55
    002697.14 - Left Joystick X-axis Sensor Redundancy Error....55
    002698.03 - Left Joystick Y-axis Out of Range High....55
    002698.04 - Left Joystick Y-axis Out of Range Low....55
    002698.13 - Left Joystick Y-axis Calibration Error....55
    002698.14 - Left Joystick Y-axis Sensor Redundancy Error....55
  Group 40: Right Joystick Controller (JSR)....55
    Right Joystick Controller (JSR) Diagnostic Trouble Codes....377
    002660.03 - Right Joystick X-axis Out of Range High....55
    002660.04 - Right Joystick X-axis Out of Range Low....55
    002660.13 - Right Joystick X-axis Calibration Error....55
    002660.14 - Right Joystick X-axis Redundancy Error....55
    002661.03 - Right Joystick Y-axis Out of Range High....55
    002661.04 - Right Joystick Y-axis Out of Range Low....55
    002661.13 - Right Joystick Y-axis Calibration Error....55
    002661.14 - Right Joystick Y-axis Sensor Redundancy Error....55
Section 9005: Operational Checkout Procedure....386
  Group 10: Operational Checkout Procedure....386
    Operational Checkout....412
Section 9010: Engine....437
  Group 05: Theory Of Operation....437
    POWERTECH POWERTECH is a trademark of Deere & Company 2.4 L & 3.0 L (4024 & 5030) John Deere Engines....437
  Group 15: Diagnose Observable Machine Symptoms....437
    2.4 L & 3.0 L Diesel Engine for 332 Skid Steer Loader and CT332 Compact Track Loader....437
  Group 25: Tests....437
    Engine Speed Test and Adjustment....448
    Engine Power Test Using Turbocharger Boost Pressure....452
Section 9015: Electrical System....455
  Group 05: System Information....455
    Electrical Diagram Information....462
    Electrical Schematic Symbols....465
  Group 10: System Diagrams....455
    Fuse Specifications....473
    System Functional Schematic, Wiring Diagram, and Component Location Master Legend....478
    System Functional Schematic and Section Legend....482
    System Functional Schematic, Wiring Diagram, and Component Location Master Legend—EH Controls....486
    System Functional Schematic and Section Legend—EH Controls....491
    Engine Harness (W1) Component Location....497
    Engine Harness (W1) Wiring Diagram....500
    Cab Harness—Standard (W2) Component Location....502
    Cab Harness—Standard (W2) Wiring Diagram....507
    Front Chassis Harness—Standard (W3) Component Location....509
    Front Chassis Harness—Standard (W3) Wiring Diagram....511
    Back-Up Alarm Harness (W4) Component Location....512
    Back-Up Alarm Harness (W4) Wiring Diagram....513
    Dual Flasher Harness (W5) Component Location....514
    Dual Flasher Harness (W5) Wiring Diagram....515
    Horn Harness (W6) Component Location....516
    Horn Harness (W6) Wiring Diagram....517
    Air Conditioner and Heater Harness (W7) Component Location....519
    Air Conditioner and Heater Harness (W7) Wiring Diagram....520
    Wiper Harness (W8) Component Location....521
    Wiper Harness (W8) Wiring Diagram....522
    12 Volt Auxiliary Power Harness (W9) Component Location....455
    12 Volt Auxiliary Power Harness (W9) Wiring Diagram....455
    Beacon Harness (W10) Component Location....527
    Beacon Harness (W10) Wiring Diagram....528
    Cab Harness—Deluxe (W12) Component Location....529
    Cab Harness—Deluxe (W12) Wiring Diagram....534
    Front Chassis Harness—Deluxe (W13) Component Location....538
    Front Chassis Harness—Deluxe (W13) Wiring Diagram....542
    8-Button Controller Harness (W15) Component Location....456
    8-Button Controller Harness (W15) Wiring Diagram....456
    CTL Front Chassis Harness—Deluxe (W17) Component Location (S.N. —131876)....547
    CTL Front Chassis Harness—Deluxe (W17) Wiring Diagram (S.N. —131876)....549
    Operator Convenience Package Harnesses (W18 and W19) Component Location....550
    Operator Convenience Package Harnesses (W18 and W19) Wiring Diagram....552
    Electric Quik-Tatch (W28) Component Location (S.N. 131877— )....554
    Electric Quik-Tatch (W28) Wiring Diagram (S.N. 131877— )....555
    Helper Fan Control and Tee Harness (W29 and W30) Component Location....556
    Helper Fan Control and Tee Harness (W29 and W30) Wiring Diagram....558
    Engine Harness—EH Controls (W31) Component Location....559
    Engine Harness—EH Controls (W31) Wiring Diagram....564
    Cab Harness—EH Controls (W32) Component Location....566
    Cab Harness—EH Controls (W32) Wiring Diagram....568
    Backup Alarm Harness—EH Controls (W33) Component Location....571
    Backup Alarm Harness—EH Controls (W33) Wiring Diagram....572
    Horn Harness—EH Controls (W34) Component Location....573
    Horn Harness—EH Controls (W34) Wiring Diagram....574
    Electrohydraulic Controller Harness (W35) Component Location....575
    Electrohydraulic Controller Harness (W35) Wiring Diagram....578
    Attachment Control Harness (W36) Component Location—If Equipped....579
    Attachment Control Harness (W36) Wiring Diagram—If Equipped....580
  Group 15: Sub-System Diagnostics....456
    Starting Circuit Theory of Operation....585
    Engagement and Monitor Unit Circuit Theory of Operation....589
    Engagement and Monitor Unit Circuit Theory of Operation—EH Controls....594
    Electrohydraulic Controls Circuit Theory of Operation....601
    Back-Up Alarm Circuit Theory of Operation....607
    Backup Alarm Circuit Theory of Operation—EH Controls....609
    Electric Quik-Tatch Theory of Operation (S.N. 131877— )....611
  Group 20: References....456
    Engagement and Monitor Unit Operation....614
    Engagement and Monitor Unit Operation—EH Controls....616
    Anti-Theft Security System Operation....619
    Anti-Theft Security System Configuration—EH Controls....624
    Anti-Theft Security System Operation—EH Controls—If Equipped....628
    Anti-Theft Security System Activation—EH Controls....630
    Engagement and Monitor Unit Data Items....632
    Engagement and Monitor Unit Data Items—EH Controls....634
    Engagement and Monitor Unit Display Messages—EH Controls....637
    Engagement and Monitor Unit Service Menu Operation—EH Controls....639
    Service ADVISOR™ Connection Procedure....641
    Reading Diagnostic Trouble Codes....642
    Throttle Position Sensor Calibration—EH Controls....646
    Hydrostatic System Calibration—EH Controls....648
    Boom and Bucket Calibration—EH Controls....651
    Auxiliary Hydraulics Calibration—EH Controls....653
    Manual Tracking Adjustment Procedure—EH Controls....655
    Electrical Component Specifications....657
    Controller Area Network (CAN) Circuit Test....660
    Fuse Test....669
    Relay Test....670
    Alternator Test....671
    Solenoid Test....673
    Temperature Sensor Test....689
    Electrical Component Checks....690
    Battery Remove and Install....702
    Instrument Panel, Engagement and Monitor Unit, and Key Switch Remove and Install....703
    Engagement and Monitor Unit Initial Configuration....705
    Engagement and Monitor Unit Initial Configuration—EH Controls....706
    Hydraulic Control Unit (HCU) Remove and Install....708
    Backup Alarm Remove and Install....709
    Joystick Remove and Install....710
    Throttle Position Sensor Remove and Install....713
    Motor Speed Sensor Remove and Install....720
    Replace (Pull Type) Metri-Pack™ Connectors....728
    Replace (Push Type) Metri-Pack™ Connectors....730
    Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector....458
    Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact....458
    Replace DEUTSCH DEUTSCH is a trademark of Deutsch Co. Rectangular or Triangular Connectors....458
    Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Connectors....458
    Install DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Contact....458
Section 9020: Power Train....741
  Group 05: Theory Of Operation....741
    Power Train System Operation—Skid Steer Loader....744
    Chain Case Operation....746
    Drive Chain Operation....747
    Drive Axle Operation....748
    Power Train System Operation—Compact Track Loader....749
    Hydrostatic Motor Gearbox Operation....751
    Track Adjuster and Recoil Spring Operation....752
  Group 15: Diagnostic Information....741
    Oil Leak From Power Train....741
    Excessive Axle Play....741
    Drive Chain Noise....741
    Grinding Noise....741
    One Drive Wheel Not Powered....741
    One Drive Wheel Not Powered—EH Controls....741
    Both Wheels On One Side Not Powered....741
    Loose Track....741
    Tight Track....741
    Frequent Track Sag Adjustment Required....741
    Excessive Oil Leakage From Idlers And Rollers....741
Section 9025: Hydraulic System....781
  Group 05: Theory Of Operation....781
    Hydraulic System Operation....796
    Hydraulic Oil Filter Manifold Operation....808
    High Flow Hydraulic Pump Operation....819
    Hydraulic Quik-Tatch Operation (S.N. —131876)....813
    Self-Level Valve Operation....816
    Hydraulic Pump Operation....819
    Control Valve Operation—Skid Steer Loader (Hand Control Models S.N. —111091; Foot Control Models S.N. —113348)....821
    Control Valve Operation—Compact Track Loader (S.N. —150522) and Skid Steer Loader (Hand Control Models S.N. 111092—150522; Foot Control Models S.N. 113349—150522)....825
    Control Valve Operation (S.N. 150523— )....829
    Control Valve Operation—EH Controls....833
    Hydraulic System Schematic—Single Speed—Skid Steer Loader (S.N. —150522)....838
    Hydraulic System Schematic—Single Speed—Skid Steer Loader (S.N. 150523— )....840
    Hydraulic System Schematic—Two Speed—Skid Steer Loader (S.N. —150522)....842
    Hydraulic System Schematic—Two Speed—Skid Steer Loader (S.N. 150523— )....845
    Hydraulic System Schematic—Single Speed—Compact Track Loader (S.N. —150522)....847
    Hydraulic System Schematic—Single Speed—Compact Track Loader (S.N. 150523— )....849
    Hydraulic System Schematic—Two Speed—Compact Track Loader (S.N. —150522)....851
    Hydraulic System Schematic—Two Speed—Compact Track Loader (S.N. 150523— )....854
    Hydraulic System Schematic—Single Speed—Skid Steer Loader—EH Controls....856
    Hydraulic System Schematic—Two Speed—Skid Steer Loader—EH Controls....859
    Hydraulic System Schematic—Single Speed—Compact Track Loader—EH Controls....862
    Hydraulic System Schematic—Two Speed—Compact Track Loader—EH Controls....865
  Group 15: Diagnostic Information....781
    Diagnose Hydraulic System Malfunctions....869
    No Hydraulic Functions....781
    Boom Will Not Raise....781
    Boom Will Not Lower....781
    Bucket Will Not Dump....781
    Bucket Will Not Roll Back....781
    Bucket Will Not Self-Level When Boom Is Raised....781
    Bucket Dumps During Self-Leveling Cycle....782
    Boom Drifts Down....782
    Boom Drifts Up....782
    Bucket Drifts Down....782
    Bucket Drifts Up....782
    Hydraulic Functions Slow Or No Power....782
    Hydraulic Functions “Jerky” Or “Spongy”....782
    Hydraulic System Noise....782
    Pedals Will Not Move....782
    Hydraulic Oil Overheats....782
    Hydraulic Quik-Tatch Does Not Function Properly (S.N. —131876)....782
    No Hydraulic Functions—EH Controls....782
    Boom Will Not Raise—EH Controls....782
    Boom Will Not Lower—EH Controls....782
    Bucket Will Not Dump—EH Controls....782
    Bucket Will Not Roll Back—EH Controls....782
    Bucket Will Not Self-Level When Boom Is Raised—EH Controls....782
    Bucket Dumps During Self-Leveling Cycle—EH Controls....782
    Boom Drifts Down—EH Controls....782
    Boom Drifts Up—EH Controls....782
    Bucket Drifts Down—EH Controls....782
    Bucket Drifts Up—EH Controls....782
    Hydraulic Functions Slow Or No Power—EH Controls....782
    Hydraulic Functions “Jerky” Or “Spongy”—EH Controls....782
    Hydraulic System Noise—EH Controls....782
    Hydraulic Oil Overheats—EH Controls....782
  Group 25: Tests....782
    JT05800 Digital Thermometer Installation....976
    JT02156A Digital Pressure/Temperature Analyzer Installation....977
    Remote Start Box Installation....978
    Hydraulic System Pressure Release....980
    Hydraulic System Pressure Release Cable Adjustment....983
    Hydraulic Accumulator Precharge Test—EH Controls....985
    Port Lock Solenoid Valve and Port Lock Spool Test....989
    Boom and Bucket Spool Lock Solenoid Test....991
    Boom Lower Valve Test—EH Controls....992
    System Relief Valve Test (S.N. —150522)....994
    System Relief Valve Test (S.N. 150523— )....997
    Charge Pressure Relief Valve Test and Adjustment....1000
    Charge Pressure Relief Valve Test—EH Controls....1003
    Circuit Relief Valve Test (S.N. —150522)....1006
    Circuit Relief Valve Test (S.N. 150523— )....1013
    Hydraulic Pump Flow Test....1019
    Charge Pump Flow Test....1022
    Oil Cooler Bypass Valve Test—Compact Track Loader....1024
Section 9026: Hydrostatic System....1026
  Group 05: Theory Of Operation....1026
    Hydrostatic System Operation....1038
    Hydrostatic Pump Operation....1047
    Hydrostatic Pump Operation—EH Controls....1051
    Charge Pump Operation....1058
    Charge Pump Operation—EH Controls....1059
    Hydrostatic Motor Operation—Single Speed....1060
    Hydrostatic Motor Operation—Single Speed—Compact Track Loader....1062
    Hydrostatic Motor Operation—Two Speed....1065
    Two Speed Proportional Solenoid Valve Operation....1071
    Park Brake Solenoid Valve Manifold Operation....1075
    Park Brake System Operation....1078
    Park Brake System Operation—EH Controls....1079
    Steering Control Operation....1082
    Steering Control Operation—EH Controls....1084
  Group 15: Diagnostic Information....1026
    Diagnose Hydrostatic System Malfunctions....1086
    Machine Does Not Move In Either Direction....1026
    Hydrostatic Pump Or Hydrostatic Motor Noise....1026
    Slow Response To Changes In Speed....1026
    Low Power....1026
    Wheels or Tracks Powered On One Side, Not The Other....1026
    Machine Will Not Shift Into Or Out Of High Speed....1026
    Machine Creeps With Steering Levers In Neutral....1026
    Hydrostatic System Noise While In Neutral....1026
    Steering Levers Hard To Move....1026
    Steering Levers Feel Loose Or “Sloppy”....1026
    Machine Tracks To One Side With Steering Levers In Full Forward Or Reverse Position....1026
    Steering Levers Pulse Or Vibrate Excessively....1026
    Park Brake Does Not Hold (Single Speed)....1026
    Park Brakes Do Not Release (Single Speed)....1026
    Grinding Noise While Operating Machine (Single Speed)....1026
    Park Brake Does Not Hold (Two Speed)....1027
    Park Brakes Do Not Release (Two Speed)....1027
    Grinding Noise While Operating Machine (Two Speed)....1027
    Machine Does Not Move In Either Direction—EH Controls....1027
    Hydrostatic Pump Or Hydrostatic Motor Noise—EH Controls....1027
    Slow Response To Changes In Speed—EH Controls....1027
    Low Power—EH Controls....1027
    Wheels or Tracks Powered On One Side, Not The Other—EH Controls....1027
    Machine Will Not Shift Into Or Out Of High Speed—EH Controls....1027
    Mistracking—EH Controls....1027
    Park Brake Does Not Hold (Single Speed)—EH Controls....1027
    Park Brakes Do Not Release (Single Speed)—EH Controls....1027
    Grinding Noise While Operating Machine (Single Speed)—EH Controls....1027
    Park Brake Does Not Hold (Two Speed)—EH Controls....1027
    Park Brakes Do Not Release (Two Speed)—EH Controls....1027
    Grinding Noise While Operating Machine (Two Speed)—EH Controls....1027
  Group 25: Tests....1027
    Hydrostatic Pump System Pressure Relief Test....1176
    Hydrostatic Pump System Pressure Relief Test—EH Controls....1180
    Hydrostatic Pump Flow Test....1184
    Hydrostatic Pump Flow Test—EH Controls....1189
    Wheel Speed Test—Skid Steer Loader....1194
    Track Speed Test—Compact Track Loader....1197
    Hydrostatic Pump Neutral Adjustment....1201
    Hydrostatic Pump Mechanical Neutral Adjustment—EH Controls....1206
    Hydrostatic Pump Control Neutral Adjustment—EH Controls....1212
    Wheel Creep Adjustment—Skid Steer Loader....1215
    Track Creep Adjustment—Compact Track Loader....1217
    Steering Lever Effort Adjustment....1219
    Centering Assembly Adjustment....1221
    Steering Lever Adjustment—Centering....1225
    Tracking Adjustment—Skid Steer Loader....1227
    Tracking Adjustment—Compact Track Loader....1232
    Auxiliary Hydraulic Handle Adjustment....1237
    Hydraulic Control Handle Adjustment—Hands Only Machine....1239
    Park Brake Release Pressure Test—Skid Steer Loader....1241
    Park Brake Release Pressure Test—Compact Track Loader....1244
    Park Brake Release Pressure Test—Skid Steer Loader—EH Controls....1248
    Park Brake Release Pressure Test—Compact Track Loader—EH Controls....1251
Section 9031: Heating and Air Conditioning....1254
  Group 05: Theory Of Operation....1254
    Air Conditioning System Cycle Of Operation....1257
  Group 15: Diagnostic Information....1254
    Diagnose Air Conditioning System Malfunctions....1262
    Diagnose Heater System Malfunctions....1265
    Air Conditioner and Heater Component Location....1267
  Group 25: Tests....1254
    Refrigerant Cautions and Proper Handling....1270
    Air Conditioner and Heater Operational Checks....1271
    Refrigerant Leak Test....1275
    Air Conditioner Compressor Clutch Test....1276
    Air Conditioner High/Low Pressure Switch Test....1277
    Air Conditioner Freeze Control Switch Test....1279
    R134a Air Conditioning System Test....1280
    Operating Pressure Diagnostic Chart....1282
Section 9900: Dealer Fabricated Tools....1284
  Group 99: Dealer Fabricated Tools....1284
    DFT1318 Motor Speed Sensor Test Harness....1287
    DFT1325 Solenoid Power Harness....1289