John Deere 544K 4WD Loader Operator's Manual (OMT275694)

"OMT275694 - 544K 4WD Loader (PIN_1DW544K_ _ _D642685-) Operator's Manual.pdf"
472 pages, bookmarked, Searchable, Printable, high quality PDF

Complete Operator's Manuals for John Deere 544K 4WD Loader. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This John Deere 544K 4WD Loader Operator's Manual is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

TABLE OF CONTENTS
Foreword
Manual Identification—READ THIS FIRST!
IMPORTANT
CARB Non-road Emissions Control Warranty Statement—Compression Ignition
EPA Non-road Emissions Control Warranty Statement—Compression Ignition
Conformity Marking
FCC Notifications to User
1 - Safety
Add and Operate Attachments Safely
Add Cab Guarding for Special Uses
Avoid Backover Accidents
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Avoid Machine Tip Over
Avoid Static Electricity Risk When Refueling
Avoid Unauthorized Machine Modifications
Avoid Work Site Hazards
Clean Debris from Machine
Dispose of Waste Properly
Drive Metal Pins Safely
Follow Safety Instructions
Handle Chemical Products Safely
Inspect and Maintain ROPS
Inspect Machine
Keep Riders Off Machine
Make Welding Repairs Safely
Operate Only If Qualified
Operating on Slopes
Operating or Traveling On Public Roads
Park and Prepare for Service Safely
Prepare for Emergencies
Prevent Battery Explosions
Prevent Fires
Prevent Unintended Machine Movement
Recognize Safety Information
Remove Paint Before Welding or Heating
Safety and Operator Convenience Features
Safety Signs
Service Cooling System Safely
Service Tires Safely
Start Only From Operator's Seat
Stay Clear of Moving Parts
Use and Maintain Seat Belt
Use Special Care When Operating Loader
Use Steps and Handholds Correctly
Wear Protective Equipment
Work In Ventilated Area
2 - Operation
Advanced Display Unit (ADU)
Air Conditioner and Heater Operation
Automatic Idle and Automatic Shutdown
Auxiliary Control
Backdragging
Battery Disconnect Switch
Before Starting Work
Boom Height Kickout Adjustment
Check Instruments Before Starting
Cold Start Aid—Block Heater—If Equipped
Cold Start Aid—Starting Fluid—If Equipped
Cold Weather Warmup
Counter Switch
Counter Switch Operation
Differential Lock Operation
Display Unit Functions
Display Unit—Main Menu
Display Unit—Main Menu—Codes
Display Unit—Main Menu—Codes—Active Codes
Display Unit—Main Menu—Codes—Stored Codes
Display Unit—Main Menu—Diagnostics
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped
Display Unit—Main Menu—Diagnostics—Battery Monitor
Display Unit—Main Menu—Diagnostics—Cab Switches
Display Unit—Main Menu—Diagnostics—Engine Sensors
Display Unit—Main Menu—Diagnostics—FNR Selector
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors
Display Unit—Main Menu—Diagnostics—JDLinkTM System Info
Display Unit—Main Menu—Diagnostics—Joystick Steering—If Equipped
Display Unit—Main Menu—Diagnostics—Machine ID
Display Unit—Main Menu—Diagnostics—Machine Sensors
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped
Display Unit—Main Menu—Diagnostics—Park Brake Test
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped
Display Unit—Main Menu—Diagnostics—Switch Module
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped
Display Unit—Main Menu—Diagnostics—Transmission_Axle
Display Unit—Main Menu—Monitor Settings
Display Unit—Main Menu—Payload Scale—Auto Add
Display Unit—Main Menu—Payload Scale—Diagnostics
Display Unit—Main Menu—Payload Scale—Display Units
Display Unit—Main Menu—Payload Scale—If Equipped
Display Unit—Main Menu—Payload Scale—Long Total
Display Unit—Main Menu—Payload Scale—Setup
Display Unit—Main Menu—Security
Display Unit—Main Menu—Security—Change Owner PIN
Display Unit—Main Menu—Security—Delayed Operator Logout
Display Unit—Main Menu—Security—Manage Operator PINs
Display Unit—Main Menu—Security—Manage Transport PIN
Display Unit—Main Menu—Security—Security
Display Unit—Main Menu—Settings
Display Unit—Main Menu—Settings—Camera Mode
Display Unit—Main Menu—Settings—Counters
Display Unit—Main Menu—Settings—Courtesy Lights
Display Unit—Main Menu—Settings—Job Timer
Display Unit—Main Menu—Settings—Operator Configuration
Display Unit—Main Menu—Settings—Quick Shift
Display Unit—Main Menu—Settings—Reverse Fan Cycle
Display Unit—Main Menu—Settings—Ride Control—If Equipped
Display Unit—Main Menu—Settings—Stopwatch
Display Unit—Main Menu—Software Delivery
Display Unit—Main Menu—Software Delivery—Software Update
Display Unit—Normal Display
Embedded Payload Scale—If Equipped
Engine Break-In Period
Fire Extinguisher Mounting Location
Fork Attachment
Horn Button
Inspect Machine Daily Before Starting
Joystick Bucket and Boom Control
Joystick Steering Armrest Adjustment— if Equipped
Joystick Steering Control—If Equipped
Levers—Four Function Hydraulic Control
Levers—Joystick Steering Control
Levers—Three Function Hydraulic Control
Levers—Two Function Hydraulic Control
Lifting the Machine
Loading Machine on a Trailer
Opening and Securing Side Door
Opening Rear Side Window
Opening Side Window _ Secondary Exit
Operating Loader Coupler—If Equipped
Park Brake Switch
Parking the Machine
Pedals
Rear Camera and Radar Object Detection (ROD) System—If Equipped
Return-to-Carry Kickout Adjustment
Return-to-Dig Adjustment for PowerllelTM Linkage—If Equipped
Return-to-Dig Adjustment for Z-Bar Linkage
Ride Control—If Equipped
Sealed Switch Module (SSM)
Seat Adjustment
Secondary Steering—If Equipped
Security System
Service ADVISORTM Remote (SAR) Software Delivery Process
Shifting the Transmission
Starting the Engine
Switch Module Functions
Towing Procedure
Turn Signals
Two Lever Bucket and Boom Control
Using the Loader Bucket
3 - Maintenance
217
Additional Information About Diesel Engine Coolants and John Deere COOL-GARDTM II Coolant Extender
217
Adjust Engine Valve Lash (Clearance)
219
Alternative and Synthetic Lubricants
220
BioDiesel Fuel
221
Boom Lock
223
Check Air Intake Hoses and Charge Air Cooler Tube Couplings
224
Check and Clean or Replace Cab Fresh Air Filter
225
Check and Clean or Replace Cab Recirculating Air Filter
227
Check Battery Water Level and Terminals
229
Check Coolant Level in Surge Tank
233
Check Coolant
234
Check Engine Oil Level
236
Check Front and Rear Axle Oil Level
237
Check Hour Meter Regularly
238
Check Hydraulic Oil Level
239
Check Park Brake Oil Level
240
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped
242
Check Ride Control Accumulator—If Equipped
244
Check Transmission Oil Level
246
Check Wheel Bolt Torque
248
Check Windshield Washer Fluid Level
249
Clean Air Cleaner Dust Unloader Valve
250
Clean Cooler Cores
251
Clean Engine Crankcase Vent Tube
252
Clean Front and Rear Axle Oil Recirculation Screens—If Equipped
253
Clean Hydraulic Pump Case Drain In-Line Screen
254
Clean Hydraulic System Fill Strainer
257
Cooling System Doors
258
Diesel Engine Break-InTM Oil
259
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
260
Diesel Engine Oil—Tier 3 and Stage III A Engines
262
Diesel Fuel
263
Disposing of Coolant
265
Drain and Refill Engine Oil and Replace Filter
266
Drain and Refill Front and Rear Axle Oil
268
Drain and Refill Park Brake Oil
270
Drain and Refill Transmission Oil and Replace Filter
272
Drain Cooling System
276
Drain Intervals for Diesel Engine Coolant
278
Drain Water From Auxiliary Fuel Filter and Water Separator—If Equipped
279
Drain Water From Final Fuel Filter
280
Drain Water From Primary Fuel Filter and Water Separator
281
Drain, Flush, and Refill Hydraulic System Oil
282
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA — PowerTechTM Engines
284
Engine Service Doors and Side Shields
286
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
288
Frame Locking Bar
289
Fuel Filters
291
Fuel Tank
292
Grease
Handling and Storing Diesel Fuel
Hydraulic Oil
Inspect Air Conditioner Compressor and Alternator Belt
Inspect Driveline Damper
Inspect Engine Air Cleaner Elements
Inspect Outer Pin Seals
Inspect Tires and Check Pressure
John Deere COOL-GARDTM II Coolant Extender
Lubricant Storage
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints
Lubricate Frame Hinge Pivots
Lubricate Front and Rear Axle Shaft Seals
Lubricate Front and Rear Shaft Seals on Park Brake
Lubricate Loader Linkage and Cylinder Pivots—PowerllelTM Linkage
Lubricate Loader Linkage and Cylinder Pivots—Z-Bar Linkage
Lubricity of Diesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Mixing of Lubricants
Operating in Warm Temperature Climates
Pin Removal—If Equipped With PowerllelTM Linkage
Prepare Machine for Maintenance
Refill Cooling System
Replace Air Cleaner Dust Unloader Valve
Replace Auxiliary Fuel Filter—If Equipped
Replace Axle Oil Filters—If Equipped
Replace Crankshaft Damper
Replace Engine Air Cleaner Elements
Replace Final Fuel Filter
Replace Hydraulic Reservoir Breather Filter
Replace Hydraulic System Return Filter
Replace In-Line Fuel Strainer
Replace Outer Pin Seals
Replace Primary Fuel Filter
Required Parts
Rerun Transmission Clutch Calibration
Service Intervals
Service Machine at Specified Intervals
Supplemental Coolant Additives
Take Engine Oil Sample
Take Fluid Samples
Testing Diesel Engine Coolant
Testing Diesel Fuel
Tire Pressures
Transmission, Park Brake, and Axle Oil
4 - Miscellaneous
12-Volt Auxiliary Power Outlet—If Equipped
Air Conditioner System Service
Air Conditioning System
Bleed Fuel System
Check Air Inlet Cover
Differential and Axle
Do Not Service Control Valves, Cylinders, Pumps, or Motors
Drain and Refill Capacities
Driveline
Engine Specifications
External Service Brake Inspection
Fluid Sampling Test Ports—If Equipped
Handling, Checking, and Servicing Batteries Carefully
Hardware Torque Specifications
Heater System
High Lift Z-Bar Specifications
Hydraulic System
Inspect Fuel Tank Vent Hose and Breather Filter
JDLinkTM Machine Monitoring System (MMS)—If Equipped
Keep Electronic Control Unit Connectors Clean
Keep Machines Secure
Keep Proof of Ownership
Keep ROPS Installed Properly
Metric Bolt and Screw Torque Values
Monthly Storage Procedure
Operational Checkout
Park Brake
PowerllelTM Specifications
Precautions for Alternator and Regulator
Prepare Machine for Storage
Record Engine Serial Number
Record Front and Rear Axle Housing Serial Numbers
Record Hydraulic Pump Serial Number
Record Product Identification Number (PIN)
Record Transmission Serial Number
Remove and Install Batteries
Replacement Batteries
Replacing Bucket Teeth—TK Series
Replacing Fuses
Service Brakef
Service Recommendations For Snap-To-Connect (STC®) Fittings
Software Update
Standard Z-Bar Specifications
Steering
Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped
Transmission
Travel Speeds
Troubleshooting Procedure
Unified Inch Bolt and Screw Torque Values
Using Battery Charger
Using Booster Batteries—24-Volt System
Welding Near Electronic Control Units
Welding On Machine
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