John Deere 750J , 850J Crawler Dozer Operation & Test Technical Manual (TM2260)
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Model:
Complete technical Operation & Test Manual with electrical wiring diagrams for John Deere 750J (S.N. —141343), 850J (S.N. —130885) Crawler Dozer. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
John Deere 750J (S.N. —141343), 850J (S.N. —130885) Crawler Dozer Operation & Test Technical Manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
TM2260 - 750J (S.N. —141343), 850J (S.N. —130885) Crawler Dozer Operation & Test Service Manual.pdf
807 pages, bookmarked, Searchable, Printable, high quality PDF
CONTENTS
Foreword
9000 - General Information
9001 - Diagnostic Trouble Codes (DTC)
9005 - Operational Checkout Procedure
9010 - Engine
9015 - Electrical System
9025 - Hydraulics
9026 - Hydrostatic System
9031 - Heating and Air Conditioning
TABLE OF CONTENTS................1
Section 9000: General Information................21
Group 01: Safety................21
Recognize Safety Information................23
Follow Safety Instructions................24
Operate Only If Qualified................25
Wear Protective Equipment................26
Avoid Unauthorized Machine Modifications................27
Inspect Machine................28
Stay Clear of Moving Parts................29
Avoid High-Pressure Fluids................30
Beware of Exhaust Fumes................31
Prevent Fires................32
Prevent Battery Explosions................33
Handle Chemical Products Safely................34
Dispose of Waste Properly................35
Prepare for Emergencies................36
Add Cab Guarding For Special Uses................37
Use Steps and Handholds Correctly................38
Start Only From Operator's Seat................39
Use and Maintain Seat Belt................40
Prevent Unintended Machine Movement................41
Avoid Work Site Hazards................42
Keep Riders Off Machine................43
Avoid Backover Accidents................44
Avoid Machine Tip Over................45
Add and Operate Attachments Safely................47
Park and Prepare for Service Safely................48
Service Cooling System Safely................49
Remove Paint Before Welding or Heating................50
Make Welding Repairs Safely................51
Drive Metal Pins Safely................52
Section 9001: Diagnostic Trouble Codes (DTC)................53
Group 10: CAN Monitor Unit (CMU) Diagnostic Trouble Codes................53
Diagnostic Trouble Code (DTC) Quick Reference List—CAN Monitor Unit (CMU)................64
96.03 - Fuel Level Sensor Open or Short................53
96.04 - Fuel Level Sensor Short to Ground................53
107.03 - Engine Air Filter Restriction Indicator Switch Short to Power................53
107.04 - Engine Air Filter Restricted................53
177.03 - Transmission Oil Temperature Sensor Short to Power................53
177.04 - Transmission Oil Temperature Sensor Short to Ground................53
000177.16 - Transmission Oil Temperature High................53
609.09 - CAN Communication Error, No TCU Message................53
1638.00 - Hydraulic Oil Temperature High................53
1638.03 - Hydraulic Oil Temperature Short to Power................53
1638.04 - Hydraulic Oil Temperature Short to Ground................53
1713.31 - Hydraulic Oil Filter Restricted................53
2000.09 - CAN Communication Error, No ECU Configuration................53
3156.09 - CAN Blade Mode Missing From EHC................53
3359.31 - Transmission Oil Filter Restricted................53
524227.31 - Fan Oil Filter Restricted................53
Group 20: Engine Control Unit (ECU) Diagnostic Trouble Codes—750J................53
Diagnostic Trouble Code (DTC) Quick Reference List—Engine Control Unit (ECU) (750J)................90
91.09 - CAN Throttle Missing from TCU................53
91.14 - CAN Throttle Invalid from TCU................53
97.03 - Water in Fuel Sensor Open or Short................53
97.04 - Water in Fuel Short to Ground................53
100.01 - Engine Oil Pressure Low................53
100.03 - Engine Oil Pressure Short To Power................53
100.04 - Engine Oil Pressure Open or Short................53
105.03 - Manifold Air Temperature Sensor Open or Short................53
105.04 - Manifold Air Temperature Sensor Short To Ground................53
105.16 - Manifold Air Temperature Too High................53
110.00 - Engine Coolant Temperature Too High................53
110.03 - Engine Coolant Temperature Sensor Open or Short................54
110.04 - Engine Coolant Temperature Sensor Short To Ground................54
110.16 - Engine Coolant Temperature High................54
158.17 - ECU Ignition Power Not at 0 Volts................54
174.03 - Fuel Temperature Open or Short................54
174.04 - Fuel Temperature Short To Ground................54
174.16 - Fuel Temperature High................54
620.03 - Sensor Supply Voltage Short To Power................54
620.04 - Sensor Supply Voltage Short To Ground................54
629.13 - ECU Failure................54
637.02 - Crankshaft Position Sensor Out of Sync................54
637.10 - Crankshaft Position Sensor Fault................54
1076.00 - Fuel Injection Pump Solenoid Adaptive Closure High................54
1076.01 - Fuel Injection Pump Solenoid Adaptive Closure Low................54
1076.03 - Fuel Injection Pump Solenoid Overcurrent................54
1076.05 - Fuel Injection Pump Solenoid Open Circuit................54
1076.06 - Fuel Injection Pump Solenoid Fall Current Short................54
1076.07 - Fuel Injection Pump Solenoid Composite Closure Failure................54
1076.10 - Fuel Injection Pump Solenoid Fall Current Slow................54
1076.13 - Fuel Injection Pump Solenoid Current Decay Time Fault................54
1568.02 - Invalid Torque Request from TCU................54
1569.31 - Engine Derate Active................54
2000.06 - Fuel Pump Solenoid Fall Time Long................54
2000.13 - ECU / Monitor Configuration Mismatch................54
Group 21: Engine Control Unit (ECU) Diagnostic Trouble Codes—850J................54
Diagnostic Trouble Code (DTC) Quick Reference List—Engine Control Unit (ECU) (850J)................130
91.09 - CAN Throttle Missing From TCU................54
91.14 - CAN Throttle Invalid from TCU................54
94.03 - Fuel Rail Pressure Short To Power................54
94.04 - Fuel Rail Pressure Open or Short................54
94.10 - Fuel Rail Pressure Abnormal Rate of Change................54
94.17 - Fuel Pressure Too Low................54
97.03 - Water in Fuel Sensor Open or Short................54
97.04 - Water in Fuel Short to Ground................55
100.01 - Engine Oil Pressure Low................55
100.03 - Engine Oil Pressure Short To Power................55
100.04 - Engine Oil Pressure Open or Short................55
105.03 - Manifold Air Temperature Sensor Open or Short................55
105.04 - Manifold Air Temperature Sensor Short To Ground................55
105.16 - Manifold Air Temperature Too High................55
110.00 - Engine Coolant Temperature Too High................55
110.03 - Engine Coolant Temperature Sensor Open or Short................55
110.04 - Engine Coolant Temperature Sensor Short To Ground................55
110.16 - Engine Coolant Temperature High................55
158.17 - ECU Ignition Power Not at 0 Volts................55
171.03 - Ambient Air Temperature Sensor Open or Short................55
171.04 - Ambient Air Temperature Sensor Short to Ground................55
174.16 - Fuel Temperature High................55
611.03 - Injector Wiring Short To Power................55
611.04 - Injector Wiring Short To Ground................55
620.03 - Sensor Supply Voltage Short To Power................55
620.04 - Sensor Supply Voltage Short To Ground................55
627.01 - Injector Current is Incorrect................55
629.13 - ECU Failure................55
636.02 - Camshaft Position Sensor Out of Sync................55
636.08 - Camshaft Position Sensor Signal Not Present................55
636.10 - Camshaft Position Sensor Fault................55
637.02 - Crankshaft Position Sensor Out of Sync................55
637.07 - Crankshaft or Camshaft Out of Sync................55
637.08 - Crankshaft Position Sensor Signal Not Present................55
637.10 - Crankshaft Position Sensor Fault................55
639.13 - CAN Network Wiring Fault................55
651.05 - Cylinder #1 Injector Open Circuit................55
651.06 - Cylinder #1 Injector Short Circuit................55
651.07 - Cylinder #1 Injector Fault................55
652.05 - Cylinder #2 Injector Open Circuit................55
652.06 - Cylinder #2 Injector Short Circuit................56
652.07 - Cylinder #2 Injector Fault................56
653.05 - Cylinder #3 Injector Open Circuit................56
653.06 - Cylinder #3 Injector Short Circuit................56
653.07 - Cylinder #3 Injector Fault................56
654.05 - Cylinder #4 Injector Open Circuit................56
654.06 - Cylinder #4 Injector Short Circuit................56
654.07 - Cylinder #4 Injector Fault................56
655.05 - Cylinder #5 Injector Open Circuit................56
655.06 - Cylinder #5 Injector Short Circuit................56
655.07 - Cylinder #5 Injector Fault................56
656.05 - Cylinder #6 Injector Open Circuit................56
656.06 - Cylinder #6 Injector Short Circuit................56
656.07 - Cylinder #6 Injector Fault................56
1080.03 - Rail Pressure Sensor Supply Short to Power................56
1080.04 - Rail Pressure Sensor Supply Short To Ground................56
1347.05 - Fuel Pump Solenoid 1 Open Circuit................56
1347.07 - Fuel System Failure................56
1347.10 - Fuel Pump Solenoid 1 Failure................56
1348.05 - Fuel Pump Solenoid 2 Open Circuit................56
1348.10 - Fuel Pump Solenoid 2 Failure................56
1568.02 - Invalid Torque Request from TCU................56
1569.31 - Engine Derate Active................56
2000.13 - ECU / Monitor Configuration Mismatch................56
Group 30: Transmission Control Unit (TCU) Diagnostic Trouble Codes................56
Diagnostic Trouble Code (DTC) Quick Reference List—Transmission Control Unit (TCU)................199
70.00 - Park Lock Lever Inputs Both ON................56
70.01 - Park Lock Lever Inputs Both OFF................56
91.00 - Throttle Sensor Input Greater Than Maximum Calibration Value................56
91.01 - Throttle Sensor Input Less Than Minimum Calibration Value................56
91.03 - Throttle Sensor Short to Power................56
91.04 - Throttle Sensor Open or Short................56
91.15 - Throttle Sensor Minimum Calibration Value Too High................56
91.16 - Throttle Sensor Maximum Calibration Value Too High................57
91.17 - Throttle Sensor Minimum Calibration Value Too Low................57
91.18 - Throttle Sensor Maximum Calibration Value Too Low................57
116.00 - Brake Pressure High................57
116.01 - Brake Pressure Low................57
116.03 - Brake Pressure Short to Power................57
116.04 - Brake Pressure Open or Short................57
158.03 - TCU System Volts Too High................57
158.04 - TCU System Volts Too Low................57
177.00 - Transmission Over Temp................57
190.09 - CAN Communication Error Invalid Engine Speed................57
190.19 - CAN Communication Error Invalid Engine Speed................57
521.00 - Decel Sensor Input Greater Than Maximum Calibration Value................57
521.01 - Decel Sensor Input Less Than Minimum Calibration Value................57
521.03 - Decel Sensor Short to Power................57
521.04 - Decel Sensor Open or Short................57
521.05 - Decel Sensor Brake Calibration Value Too Low................57
521.06 - Decel Sensor Brake Calibration Value Too High................57
521.15 - Decel Sensor Minimum Calibration Value Too High................57
521.16 - Decel Sensor Maximum Calibration Value Too Low................57
521.17 - Decel Sensor Minimum Calibration Value Too Low................57
521.18 - Decel Sensor Maximum Calibration Value Too Low................57
581.00 - Speed Buttons Input Greater Than Maximum Calibration Value................57
581.01 - Speed Buttons Input Less Than Minimum Calibration Value................57
581.03 - Speed Buttons Short to Power................57
581.04 - Speed Buttons Open or Short................57
581.15 - Speed Buttons Minimum Calibration Value Too High................57
581.16 - Speed Buttons Maximum Calibration Value Too High................57
581.17 - Speed Buttons Minimum Calibration Value Too Low................57
581.18 - Speed Buttons Maximum Calibration Value Too Low................57
604.03 - FNR Neutral Switch Open Circuit................57
604.04 - FNR Neutral Switch Short Circuit................57
604.15 - FNR Neutral Switch Minimum Calibration Value Too High................57
604.16 - FNR Neutral Switch Maximum Calibration Value Too High................58
604.17 - FNR Neutral Switch Minimum Calibration Value Too Low................58
604.18 - FNR Neutral Switch Maximum Calibration Value Too Low................58
619.05 - Brake Solenoid No Response................58
620.03 - TCU 5V Supply Short to Power................58
620.04 - TCU 5V Supply Open or Short................58
907.03 - Left Speed Sensor Short to Power................58
907.04 - Left Speed Sensor Short................58
907.07 - Left Speed Sensor No Response................58
907.12 - Left Speed Sensor Open................58
908.03 - Right Speed Sensor Short to Power................58
908.04 - Right Speed Sensor Short................58
908.07 - Right Speed Sensor No Response................58
908.12 - Right Speed Sensor Open................58
977.05 - Fan Reverse Solenoid No Response................58
1071.05 - Fan Drive Solenoid Open Circuit................58
1071.06 - Fan Drive Solenoid Short Circuit................58
2660.00 - Steer Sensor Input Greater Than Maximum Calibration Value................58
2660.01 - Steer Sensor Input Less Than Minimum Calibration Value................58
2660.03 - Steer Sensor Short to Power................58
2660.04 - Steer Sensor Open or Short................58
2660.15 - Steer Sensor Minimum Calibration Value Too High................58
2660.16 - Steer Sensor Maximum Calibration Value Too Low................58
2660.17 - Steer Sensor Minimum Calibration Value Too Low................58
2660.18 - Steer Sensor Maximum Calibration Value Too Low................58
2661.00 - FNR Sensor Input Greater Than Maximum Calibration Value................58
2661.01 - FNR Sensor Input Less Than Minimum Calibration Value................58
2661.03 - FNR Sensor Short to Power................58
2661.04 - FNR Sensor Open or Short................58
2661.15 - FNR Sensor Minimum Calibration Value Too High................58
2661.16 - FNR Sensor Maximum Calibration Value Too Low................58
2661.17 - FNR Sensor Minimum Calibration Value Too Low................58
2661.18 - FNR Sensor Maximum Calibration Value Too Low................58
522439.05 - Tank Bypass Solenoid Open Circuit................59
522440.05 - Blade Left Solenoid Open Circuit................59
522440.06 - Blade Left Solenoid Short Circuit................59
522441.05 - Blade Right Solenoid Open Circuit................59
522441.06 - Blade Right Solenoid Short Circuit................59
522442.00 - Blade Buttons Input Greater Than Maximum Calibration Value................59
522442.01 - Blade Buttons Input Less Than Minimum Calibration Value................59
522442.03 - Blade Buttons Short to Power................59
522442.04 - Blade Buttons Open or Short................59
522442.15 - Blade Buttons Minimum Calibration Value Too High................59
522442.16 - Blade Buttons Maximum Calibration Value Too High................59
522442.17 - Blade Buttons Minimum Calibration Value Too Low................59
522442.18 - Blade Buttons Maximum Calibration Value Too Low................59
522444.00 - Charge Pressure High................59
522444.01 - Charge Pressure Low................59
522444.03 - Charge Pressure Short to Power................59
522444.04 - Charge Pressure Open or Short................59
522447.05 - Right Forward Pump Coil Open................59
522447.06 - Right Forward Pump Coil Short................59
522447.15 - Right Forward Pump Threshold Calibration Value Too High................59
522447.16 - Right Forward Pump Max Speed Calibration Value Too High................59
522447.17 - Right Forward Pump Threshold Calibration Value Too Low................59
522447.18 - Right Forward Pump Max Speed Calibration Value Too Low................59
522448.05 - Right Reverse Pump Coil Open................59
522448.06 - Right Reverse Pump Coil Short................59
522448.15 - Right Reverse Pump Threshold Calibration Value Too High................59
522448.16 - Right Reverse Pump Max Speed Calibration Value Too High................59
522448.17 - Right Reverse Pump Thresh Calibration Value Too Low................59
522448.18 - Right Reverse Pump Max Speed Calibration Value Too Low................59
522449.05 - Left Reverse Pump Coil Open................59
522449.06 - Left Reverse Pump Coil Short................59
522449.15 - Left Reverse Pump Threshold Calibration Value Too High................59
522449.16 - Left Reverse Pump Max Speed Calibration Value Too Low................59
522449.17 - Left Reverse Pump Threshold Calibration Value Too Low................60
522449.18 - Left Reverse Pump Max Speed Calibration Value Too Low................60
522450.05 - Left Forward Pump Coil Open................60
522450.06 - Left Forward Pump Coil Short................60
522450.15 - Left Forward Pump Threshold Calibration Value Too High................60
522450.16 - Left Forward Pump Max Speed Calibration Value Too High................60
522450.17 - Left Forward Pump Threshold Calibration Value Too Low................60
522450.18 - Left Forward Pump Max Speed Calibration Value Too Low................60
522451.05 - Cooler Bypass Solenoid No Response................60
523108.13 - TCU Not Calibrated High Speed Not Done................60
523108.14 - TCU Not Calibrated Sensor/Pump/Motor................60
523436.07 - TCU Watchdog Timer Exceeded................60
523577.05 - Left Motor Solenoid Open Circuit................60
523577.06 - Left Motor Solenoid Short Circuit................60
523577.16 - Left Motor Maximum Calibration Value Too High................60
523577.18 - Left Motor Maximum Calibration Value Too Low................60
523578.05 - Right Motor Solenoid Open Circuit................60
523578.06 - Right Motor Solenoid Short Circuit................60
523578.16 - Right Motor Maximum Calibration Value Too High................60
523578.18 - Right Motor Maximum Calibration Value Too Low................60
Group 40: Electro-Hydraulic Controller (EHC) Diagnostic Trouble Codes................60
Diagnostic Trouble Code (DTC) Quick Reference List—Electro-Hydraulic Controller (EHC)................358
158.03 - EHC System Volts Too High................60
158.04 - EHC System Volts Too Low................60
620.03 - Sensor Short to Power................60
620.04 - Sensor Short to GND................60
1903.00 - Aux 1 PVE Open Circuit................60
1903.01 - Aux 1 PVE Low or Open Circuit................60
1903.03 - Aux 1 PVE Short to Power................60
1903.04 - Aux 1 PVE Short to GND................60
1903.31 - Aux 1 PVE Spool Pos Error................60
1915.00 - Aux 2 PVE Open Circuit................60
1915.01 - Aux 2 PVE Low or Open Circuit................60
1915.03 - Aux 2 PVE Short to Power................61
1915.04 - Aux 2 PVE Short to GND................61
1915.31 - Aux 2 PVE Spool Pos Error................61
2660.09 - CAN Jstk Pos Missing From BCJ................61
2712.00 - Hyd Enable Sw Inputs Both On................61
2712.01 - Hyd Enable Sw Inputs Both Off................61
3157.03 - Incr / Decr Buttons Short to Power................61
3157.04 - Incr / Decr Buttons Open or Short................61
3157.31 - Incr / Decr Buttons Invalid Output................61
522442.03 - Blade Buttons Short to Power................61
522442.04 - Blade Buttons Open or Short................61
522422.31 - Blade Buttons Invalid Output................61
523779.00 - Blade Rotate Current Above Max................61
523779.01 - Blade Rotate Current Below Min................61
523780.00 - Tilt PVE Open Circuit................61
523780.01 - Tilt PVE Low or Open Circuit................61
523780.03 - Tilt PVE Short to Power................61
523780.04 - Tilt PVE Short to GND................61
523780.31 - Tilt PVE Spool Pos Error................61
523781.00 - Height PVE Open Circuit................61
523781.01 - Height PVE Low or Open Circuit................61
523781.03 - Height PVE Short to Power................61
523781.04 - Height PVE Short to GND................61
523781.31 - Height PVE Spool Pos Error................61
524059.00 - Aux 2 Jstk Sensor 2 Volts High................61
524059.01 - Aux 2 Jstk Sensor 2 Volts Low................61
524059.03 - Aux 2 Jstk Sensor 2 Short to Power................61
524059.04 - Aux 2 Jstk Sensor 2 Short to GND................61
524059.31 - Aux 2 Jstk Sensor 2 Invalid Output................61
524062.00 - Aux 1 Jstk Sensor 2 Volts High................61
524062.01 - Aux 1 Jstk Sensor 2 Volts Low................61
524062.03 - Aux 1 Jstk Sensor 2 Short to Power................61
524062.04 - Aux 1 Jstk Sensor 2 Short to GND................61
524062.31 - Aux 1 Jstk Sensor 2 Invalid Output................62
524085.00 - Aux 2 Jstk Sensor 2 Volts High................62
524085.01 - Aux 2 Jstk Sensor 2 Volts Low................62
524085.03 - Aux 2 Jstk Sensor 1 Short to Power................62
524085.04 - Aux 2 Jstk Sensor 1 Short to GND................62
524085.14 - Aux 2 Jstk Sensor Mismatch................62
524085.31 - Aux 2 Jstk Sensor 1 Invalid Output................62
524086.00 - Aux 1 Jstk Sensor 1 Volts High................62
524086.01 - Aux 1 Jstk Sensor 1 Volts Low................62
524086.03 - Aux 1 Jstk Sensor 1 Short to Power................62
524086.04 - Aux 1 Jstk Sensor 1 Short to GND................62
524086.14 - Aux 1 Jstk Sensor Mismatch................62
524086.31 - Aux 1 Jstk Sensor 1 Invalid Output................62
Group 50: Blade Control Joystick (BCJ) Diagnostic Trouble Codes................62
Diagnostic Trouble Code (DTC) Quick Reference List—Blade Control Joystick (BCJ)................424
2697.03 - Voltage Too High (X Axis)................62
2697.04 - Voltage Too Low (X Axis)................62
2697.13 - Input Not Calibrated (X Axis)................62
2697.14 - Redundant Input Failure (X Axis)................62
2698.03 - Voltage Too High (Y Axis)................62
2698.04 - Voltage Too Low (Y Axis)................62
2698.13 - Input Not Calibrated (Y Axis)................62
2698.14 - Redundant Input Failure (Y Axis)................62
Section 9005: Operational Checkout Procedure................433
Group 10: Operational Checkout Procedure................433
Operational Checkout................452
Section 9010: Engine................470
Group 05: Theory of Operation................470
POWERTECH POWERTECH is a trademark of Deere & Company 6.8L (6068) and 8.1L (6081) John Deere Engines................470
Group 15: Diagnostic Information................470
Diagnose Engine Malfunctions................475
Engine Cooling System Component Location................477
Engine Fuel System Component Location................479
Engine Intake and Exhaust Component Location................482
Group 25: Tests................470
Intake Manifold Pressure Test—Turbocharger Boost................487
Fuel Supply Pump Pressure Test................489
Section 9015: Electrical System................492
Group 05: System Information................492
Electrical Diagram Information................498
Group 10: System Diagrams................492
Fuse and Relay Specifications................506
System Functional Schematic, Wiring Diagram, and Component Location Legend................510
System Functional Schematic and Schematic Legend................517
Operator's Station Harness (W7) Component Location................528
Operator's Station Harness (W7) Wiring Diagram................530
Canopy Roof Harness (W8) Component Location................533
Canopy Roof Harness (W8) Wiring Diagram................535
Cab Roof Harness (W9) Component Location................536
Cab Roof Harness (W9) Wiring Diagram................538
Engine Harness (W10) Component Location................539
Engine Harness (W10) Wiring Diagram................542
Transmission Harness (W11) Component Location................546
Transmission Harness (W11) Wiring Diagram................548
Air Conditioning Harness (W14) Component Location................553
Air Conditioning Harness (W14) Wiring Diagram................555
Radio Harness (W15) Component Location................556
Radio Harness (W15) Wiring Diagram................558
IGC Machine Harness (W21) and IGC Cab Harness (W22) Component Location................560
Integrated Grade Control (IGC) Machine Harness (W21) Wiring Diagram................561
Integrated Grade Control (IGC) Cab Harness (W22) Wiring Diagram................564
Group 15: Sub-System Diagnostics................492
Starting and Charging Circuit Theory of Operation................568
Controller Area Network (CAN) Theory of Operation................571
Engine Control Unit (ECU) Circuit Theory of Operation................573
Transmission Control Unit (TCU) Circuit Theory of Operation................578
CAN Monitor Unit (CMU) Circuit Theory of Operation................589
Integrated Grade Control (IGC) Theory of Operation—If Equipped................592
Group 20: References................492
Electrical Component Specifications................602
Diagnostic Trouble Codes (DTCs) Quick Reference List................607
Service ADVISOR™ Diagnostic Application................614
Service ADVISOR™ Connection Procedure................615
Reading Diagnostic Trouble Codes with Service ADVISOR™ Diagnostic Application................616
CAN Monitor Unit (CMU) Menu Structure—Service Mode (Early Machines)................619
CAN Monitor Unit (CMU) Menu Structure—Service Mode (Later Machines)................625
Integrated Grade Control (IGC) Checks—If Equipped................493
Integrated Grade Control (IGC) Diagnose Malfunctions—If Equipped................493
Alternator Test Procedure................669
CAN Circuit Test................671
Transmission Control Unit (TCU) Calibration................675
Wire Harness Test................676
Decelerator/Brake Pedal Adjustment................677
Engine Speed Control Remove and Install................679
Rotary Sensor Remove and Install................681
Transmission Control Lever (TCL) Adjustment................682
Bussed Sensor Connectors (X6 and X7) Diagnostics................686
Replace Weather Pack™ Connector................689
Install Weather Pack™ Contact................691
Replace DEUTSCH® Connectors................693
Replace DEUTSCH DEUTSCH is a trademark of Deutsch Co. Rectangular or Triangular Connectors................493
Install DEUTSCH® Contact................697
Replace CINCH CINCH is a trademark of the Cinch Co. Connectors................493
Install CINCH CINCH is a trademark of the Cinch Co. Contact................493
Replace (Pull Type) Metri-Pack™ Connectors................703
Replace (Push Type) Metri-Pack™ Connectors................705
Section 9025: Hydraulics................706
Group 05: Theory................706
Hydraulic System Operation................709
Hydraulic Pump Operation................710
Hydraulic Control Valve Operation................714
Hydraulic Control Valve Operation—IGC................716
Load Sense Circuit Operation................721
Load Sense Isolator Operation................722
Circuit Relief Valve with Anticavitation Operation................723
Hydraulic System Relief Valve Operation................725
Hydraulic Oil Filter Manifold Operation................726
Blade Angle Operation................728
Ripper Operation................731
Ripper Operation with IGC Controlled Auxiliary Valve................734
Hydraulic Cylinder Operation................737
Quick-Drop Valve Operation................738
Group 15: Diagnostic Information................706
Hydraulic System Schematic................747
Hydraulic System Schematic—IGC................754
Hydraulic System Schematic—IGC with Auxiliary Valve................756
Main Hydraulic Component Location................758
Ripper Ready Hydraulic Component Location................759
Winch Ready Hydraulic Component Location................760
Main Hydraulic Component Location—IGC................761
Hydraulic System Diagnose Malfunctions................706
Hydraulic System Diagnose Malfunctions—IGC................706
Group 25: Tests................706
JT02156A Digital Pressure/Temperature Analyzer Installation................898
Ultra Clean® Hand Launcher................899
Hydraulic Oil Cleanup Procedure................914
Hydraulic System Relief Valve Test................800
Hydraulic System Relief Valve Test—IGC................803
Circuit Relief Valve Test................805
Circuit Relief Valve Test—IGC................807
Pump Load Sense Differential and System Pressure (Pump Cutoff) Test and Adjustment................809
Pump Load Sense Differential and System Pressure Test and Adjustment—IGC................812
Lift and Tilt Cylinder Function Drift Test................815
Hydraulic Cylinder Drift Test................817
Cylinder Leakage Test................818
Pressure Reducing Valve Pressure Test and Adjustment................820
Blade Down Accumulator Hydraulic Discharge................822
Blade Down Accumulator Precharge Test................823
Hydraulic Pump Flow Test................825
Hydraulic Pump Case Drain Test................828
Section 9026: Hydrostatic System................834
Group 05: Theory of Operation................831
Hydrostatic System................834
Transmission Control Circuit Operation (Flow Chart)................835
Charge Pump Operation................837
Hydrostatic Charge Oil Filter Operation................838
Neutral Charge Relief Valve Operation................840
Multi-Function Valve Operation................841
Hydraulic Integrated Circuit (HIC) Valve Operation................843
Park Brake Valve Operation................845
Oil Cooler and Reservoir Bypass Operation................847
Pump Pressure Control Pilot (PCP) Operation................849
Pump Displacement Control Valve (PDCV) Operation................851
Hydrostatic Pump Operation................853
Flushing Valve and Operating Charge Relief Valve Operation................855
Hydrostatic Motor Operation................857
Hydraulic Reversing Fan Drive Operation................859
Hydraulic Non-Reversing Fan Drive Operation................862
Hydraulic Fan Return Filter Operation................865
Group 15: Diagnostic Information................831
Overheating—Flowchart................869
Low Charge Pressure—Flowchart................870
Mistrack/Indexes—Flowchart................871
Machine Will Not Reach Full Speed—Flowchart................872
Low Power—Flowchart................873
Engine Starts But One Or Both Tracks Will Not Move—Flowchart................874
TCU Calibration Malfunctions................831
Hydrostatic System Component Location................887
Park Brake System Component Location................889
Hydrostatic System Schematic—Neutral (Park Brake On)................891
Hydrostatic System Diagram—Neutral (Park Brake On)................894
Hydrostatic System Diagram—Reverse (Slow Speed)................895
Hydrostatic System Diagram—Forward (Fast Speed)................896
Group 25: Tests................832
JT02156A Digital Pressure/Temperature Analyzer Installation................898
Ultra Clean® Hand Launcher................899
Machine Supporting Procedure................900
Transmission Oil Warm-Up Procedure................903
Releasing Park Brake to Tow the Machine................907
Hydrostatic Pump and Motor Initial Start-Up Procedure................910
Hydrostatic Pump Flushing Procedure................912
Hydraulic Oil Cleanup Procedure................914
Pressure Control Pilot (PCP) Manual Override Test................915
Pressure Control Pilot (PCP) Test................918
Pressure Control Pilot (PCP) Internal Adjustment................922
Multi-Function Relief Valve Test................926
Transmission Efficiency Test................932
Neutral Charge Relief and Operating Charge Relief Pressure Test................937
Pump Displacement Control Valve (PDCV) Neutral (Null) Adjustment................941
Pump Servo Pressure Test................945
Motor Displacement Control Valve (MDCV) Adjustment................949
Hydrostatic Motor Min./Max. Angle Servo Piston Pressure Test................953
Charge Pump Flow Test................956
Charge Pressure Sensor Test (S.N. 133015—)................959
Hydrostatic Oil Cooler Bypass Test................961
Hydrostatic Oil Reservoir Bypass Test................965
Park Brake Test................969
Park Brake Relief Valve Test................976
Cab Tilt Relief Valve Test................977
Hand Pump Bleed Procedure................979
Fan Pump Pressure Test................980
Fan Pump Flow Test................982
Fan Motor Speed Test................985
Fan Motor Case Drain Test................987
Section 9031: Heating and Air Conditioning................989
Group 05: Theory of Operation................989
Air Conditioning System Cycle Of Operation................992
Group 15: Diagnostic Information................989
Diagnose Air Conditioning System Malfunctions................997
Diagnose Heater System Malfunctions................1000
Group 25: Tests................989
Proper Refrigerant Handling................1003
R134a Refrigerant Cautions................1004
R134a Oil Charge Capacity................1005
R134a Refrigerant Charge Capacity................1006
Refrigerant Hoses And Tubing Inspection................1007
R134a Air Conditioning System Test................1008
Operating Pressure Diagnostic Chart................1011
Air Conditioner Low Pressure Switch Test................1015
Air Conditioner High Pressure Switch Test................1017
Freeze Control Switch Test................1019
Leak Testing................1020
...
John Deere 750J , 850J Crawler Dozer Operation & Test Technical Manual (TM2260)





