John Deere Tractors 9230, 9330, 9430, 9530, 9630 Workshop Service Repair Manual (TM2267)
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John Deere Tractors 9230, 9330, 9430, 9530, 9630 Workshop Service Repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
John Deere Tractors 9230, 9330, 9430, 9530, 9630 manual contains high quality images, instructions to help you to maintenance, troubleshoot, diagnose, and repair. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
TM2267 - John Deere Tractors 9230, 9330, 9430, 9530, 9630 Repair Technical Manual.epub
TM2267 - John Deere Tractors 9230, 9330, 9430, 9530, 9630 Repair Technical Manual.pdf
TABLE OF CONTENTS / FILE LIST:
TABLE OF CONTENTS - Expanded View
10 - General Information
05 - Safety
Avoid Harmful Asbestos Dust
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Construct Dealer-Made Tools Safely
Dispose of Waste Properly
Follow Safety Instructions
Follow Tire Recommendations
Handle Chemical Products Safely
Handle Fluids Safely—Avoid Fires
Illuminate Work Area Safely
Keep ROPS Installed Properly
Live With Safety
Park Machine Safely
Practice Safe Maintenance
Prepare for Emergencies
Prevent Acid Burns
Prevent Battery Explosions
Protect Against High Pressure Spray
Protect Against Noise
Recognize Safety Information
Remove Paint Before Welding or Heating
Replace Safety Signs
Service Accumulator Systems Safely
Service Machines Safely
Service Tires Safely
Servicing Electronic Control Units
Support Machine Properly
Use Proper Lifting Equipment
Use Proper Tools
Wait Before Opening High-Pressure Fuel System
Wear Protective Clothing
Welding Near Electronic Control Units
Work in Clean Area
Work In Ventilated Area
10 - General Information
Basic Electrical Component Handling _ Precautions For Vehicles Equipped With Computer Controlled Systems
Check Oil Lines and Fittings
External Hexagon Port Plug Torque Chart
Face Seal Fittings Assembly and Installation—All Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
Glossary of Terms
Identify Zinc-Flake Coated Fasteners
List of References
Metric Bolt and Screw Torque Values
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures
Prevent Hydraulic System Contamination
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
Sealants and Adhesives Cross-Reference Chart
Servicing and Connecting Snap to Connect STC™ Fittings
Trademarks
Unified Inch Bolt and Screw Torque Values
Use Torque Wrench Adapter
20 - Engine
00 - Component Removal and Installation
Essential, Recommended and Fabricated Tools
Install 13.5 L Engine
Install 9.0 L Engine
List of References
Remove 13.5 L Engine
Remove 9.0 L Engine
Remove and Install Engine Oil Pan
05 - Engine Repair
List of References
Repair Engine— Use CTM
30 - Fuel and Air System
05 - Diesel Fuel System
List of References
Remove, and Install Crossover Tank
Remove and Install Left Fuel Tank
Remove, and Install Right Fuel Tank
Replace Fuel Filter, Fuel Pump, and Bleed Fuel System
10 - Air Intake & Exhaust System
Air Intake Pipe Connections
Air Intake Pipe Installation
Inspect Air Intake System
Install Muffler
List of References
Service Air Intake System
Specifications
Turbocharger Inlet Hose
15 - Engine Cooling System
Drive Belt Routings
Essential, Recommended, and Fabricated Tools
Identify Versions of Vari-Cool™ Drive Assembles
Inspect Belt Tensioner
List of References
Other Material
Remove and Install Aftercooler
Remove and Install Radiator
Remove and Install Vari-Cool™ Fan Belt 13.5 L Engine
Remove and Install Vari-Cool™ Fan Belt 9.0 L Engine—Version A
Remove and Install Vari-Cool™ Fan Belt 9.0 L Engine—Version B
Repair Vari-Cool™ Drive Assembly 13.5 L Engine
Repair Vari-Cool™ Drive Assembly 9.0 L Engine—Version A
Repair Vari-Cool™ Drive Assembly 9.0 L Engine—Version B
Repair Vari-Cool™ Fan Driven Assembly 13.5 L Engine
Repair Vari-Cool™ Fan Driven Assembly 9.0 L Engine
Sheave Backlash Test
Specifications
Test Radiator and Coolant Tank
Test Radiator Cap
20 - Oil Coolers
Leak Test Oil Coolers
List of References
Remove and Install Hydraulic Oil _ Fuel Cooler and Condenser
Remove and Install Transmission Oil Cooler
Specifications
40 - Electrical System
05 - Connectors
CAN Controlled SCV Connectors
CINCH ™ Flexbox Connectors
CINCH ™ Wedgebox Connectors
Essential, Recommended and Fabricated Tools
Exploded View—CINCH Flexbox Connectors
List of References
Other Material
Remove Connector Body from Blade Terminals
Repair AMP Connector
Repair CPC ™ Blade Type Connectors
Repair CPC ™ , Large MATE-N-LOC ™ and METRIMATE ™ Pin Type Connectors
Repair DEUTSCH ™ Connectors
Repair DEUTSCH™ Implement Connectors
Repair ITT Connector
Repair Molex Connector
Repair (Pull Type) METRI-PACK ™ Connectors
Repair (Push Type) METRI-PACK ™ Connectors
Repair Small MATE-N-LOC ™ Pin Connector
Repair Small MATE-N-LOC ™ Socket Connector
Repair SUMITOMO™ Connectors
Repair Tyco Fuel Injector Connector
Repair Weather Pack ™ Connector
Repair YAZAKI™ Connectors
Use Electrical Insulating Compound
Using High-Pressure Washers
10 - Wiring Harness Routing
Active Seat Lower Harness
Active Seat Upper Harness
Air Seat Harness
Armrest Control Unit Harness (22 Pin) (PST Only)
Armrest SCV 5 and Front Hitch Harness (22 Pin)
ATC HVAC Harness
AutoLoad™ Interconnect Harness
Auxiliary Power Strip
Back-Up Alarm Harness
Beacon Light Extension Harness
Beacon Light Harness
Cab Ground (Floor)
Cab Ground (Roof)
Cab Harness Routing and Component Identification— European
Cab Harness Routing and Component Identification (MST)
Cab Harness Routing and Component Identification— North American
Cab Power Cable Routing (13.5L)
Cab Power Cable Routing (9.0L)
Cab-To-Chassis Ground Cable
Chassis Single Point Grounds
CLC Power Cable
Dual Power Mirror Harness
Engine _ Chassis Harness Routing and Component Identification— 13.5 L (European)
Engine _ Chassis Harness Routing and Component Identification— 13.5 L (North American)
Engine _ Chassis Harness Routing and Component Identification— 9.0 L
Extremity Light Harness
Field Office Harness Routing
Front Brake Cooling Harness (S.N. —10,000)
Front Brake Cooling Harness (S.N. 10,000—)
Ground Point Locations
Heated Seat Control Unit Harness
Heated Seat Power Harness
Heated Seat Switch Harness
High Flow Scraper SCV Harness
Hitch _ SCV I Solenoid Harness
Hood Lights Harness (European)
Hood Lights Harness (North American)
ISO Cornerpost Harness
JDLink™ Cab Harness
JDLink™ Control Unit Harness
Left Convenience Outlet Harness
License Plate Light Harness (European Only)
List of References
Main Armrest Control Unit Harness (14 Pin)
Manual HVAC Harness
Negative Battery Cable Routing (2 Battery)
Negative Battery Cable Routing (3 Battery)
Outer Roof Harness Routing and Component Identification
Panel Backlighting Inverter Harness
Positive Battery Cable Routing (2 Battery)
Positive Battery Cable Routing (3 Battery)
PTO Harness
Rear Axle Lube Harness
Rear Brake Cooling Harness
Right Convenience Outlet Harness
Right Hand Console Harness
SCO Harness
SCV II _ SCV III Solenoid Harness
SCV IV (SCV V Option) Solenoid Harness
SCV VI Solenoid Harness
Single Lever Control Assembly Harness (18 Pin)
SSU Harness (AutoTrac™)
Standard Armrest Control Unit Harness (20 Pin)
Starter _ Engine Ground Cable
Steering Wheel Position Sensor Harness (AutoTrac™)
Tail Light Harness (European Only)
Transmission Harness Routing and Component Identification— PST
Transmission Intermediate Harness (MST Only)
VLC Power Cable
Wire Numbers and Color Codes
15 - Charging Circuit
Disconnect Electrical Circuit
List of References
Repair Alternator— Use CTM
Replace Alternator
Replace Batteries
20 - Starting Circuit
Disconnect Electrical Circuit
List of References
Remove and Install Start Circuit Relay
Remove and Install Starter
Repair Starter— Use CTM77
Replace Master Fuse
Specifications
25 - Relays, Fuses, Solenoids, and Switches
Disconnect Electrical Circuit
Essential, Recommended and Fabricated Tools
General Repair Procedures— Solenoids
List of References
Load Center Fuses
Replace A _ C Deicing Switch and Blower Motor Resistor
Replace A _ C High _ Low Pressure Switch
Replace Beacon Light Switch
Replace Brake Switch
Replace Cab Door Light Switch
Replace Differential Lock Solenoid— Standard Axle
Replace Differential Lock Switch
Replace Dome Light Switch
Replace Engine Oil Pressure Switch
Replace Hand Brake Switch and Potentiometer— European
Replace Heated Seat Switch
Replace Hitch Valve Solenoids
Replace Neutral Start Switch— MST
Replace Neutral Start Switch— PST
Replace Operator Presence Seat Switch
Replace Park Brake Valve Solenoids
Replace Right Console Switches
Replace SCV Solenoids
Replace Seat Firmness Switch (Active Seat)
Replace Seat Raise _ Lower Switch
Replace Solenoid Valves— PST
Replace Starting Aid and Ignition Switch
Replace Two-Speed Clutch Hi-Lo Solenoid— MST
Specifications
30 - Monitor Systems and Sensors
CLIMATRAK ™ Wire Harness and Component Identification
Control Units Identification
Disconnect Electrical Circuit
Essential, Recommended and Fabricated Tools
List of References
Other Material
Remove, Inspect, and Adjust Clutch Position Sensor
Remove, Install, and Adjust Draft Sensor
Replace Air Filter Restriction Sensor
Replace Axle Lube Pressure Sensor— Double Reduction Axle
Replace Axle Lube Pressure Sensor
Replace Bulbs in Instrument Control Unit (CommandCenter™)
Replace Bulbs In SCV Set-Up Panel (SUP)
Replace Cab Temperature Sensor
Replace Control Units
Replace Corner Post Display and Bulbs
Replace Engine Cam Position Sensor (13.5 L)
Replace Engine Cam Position Sensor (9.0 L)
Replace Engine Coolant Temperature Sensor (13.5 L)
Replace Engine Coolant Temperature Sensor (9.0 L)
Replace Engine Crank Speed Sensor (13.5 L)
Replace Engine Crank Speed Sensor (9.0 L)
Replace Evaporator Temperature Sensor
Replace Fuel Level Sensor
Replace Hitch Position Sensor
Replace Hydraulic Oil Filter Restriction Sensor
Replace Hydraulic Oil Reservoir Level Sensor
Replace Hydraulic Oil Temperature Sensor
Replace Instrument Control Unit and SCV Set-up Panel
Replace Manifold Air Intake Temperature Sensor (MAT) (13.5 L)
Replace Manifold Air Pressure Sensor (MAP) (9.0 L)
Replace Outlet Duct Temperature Sensor
Replace Radar Sensor
Replace Steering Column Module Bulbs
Replace Steering Column Module
Replace Transmission Lube Oil Pressure Sensor— MST
Replace Transmission Oil Filter Restriction Sensor— MST
Replace Wheel Speed Sensor— MST
Specifications
35 - Armrest Control
Armrest Test Procedures
Exploded View— Hi-Lo Clutch Control (MST)
List of References
Replace Armrest Control Assembly
Replace Armrest Control Unit (ACU)
Replace Engine Speed Control
Replace Hitch Control
Replace IMS Switch
Replace Rear PTO Switch
Replace Resume Switch
Replace SCV Control Lever
Replace Transmission Control (PST)
40 - Implement and Accessory Connectors
List of References
Replace and Adjust Field Lights
Replace Seven-Terminal Outlet Socket
Replace Three-Pin Accessory Outlets
TOUCHSET™ Depth Control Connector
45 - Convenience and Accessory Connectors
List of References
Remove Radio and Speakers
Replace Circulation Blower Motor
Replace Pressurizer Blower Motor
Replace Windshield Washer Pumps
Replace Wiper Motors
50 - 18-Speed Power Shift Transmission
00 - Component Removal and Installation
Check Transmission Oil Level
Essential, Recommended and Fabricated Tools
Install Power Shift Transmission
Install Transmission to Rollover Stand Bracket
List of References
Other Material
Remove Power Shift Transmission
Specifications
05 - In Tractor Repair
Disassemble and Assemble Filter Relief Valve
Essential, Recommended and Fabricated Tools
List of References
Other Material
Remove and Install Input and Output Yokes
Remove Filter Relief Valve
Remove, Repair, and Install Filter Relief Valve Housing
Repair Internal Park Brake
Replace Input and Output Shaft Seals
Replace Transmission Pressure Regulating Valve
Specifications
10 - Transmission Repair
List of References
Repair 18-Speed PST
15 - Transmission Cleanup
Essential, Recommended and Fabricated Tools
List of References
Perform Transmission Cleanup
55 - Mechanical Shift Transmission (MST)
00 - Component Removal and Installation
Check Transmission Oil Level
Essential, Recommended and Fabricated Tools
Install Mechanical Shift Transmission
Install Transmission on Engine Rotation Stand
List of References
Other Material
Remove Mechanical Shift Transmission
Specifications
Transmission _ Axle Oil Fill—MST
05 - Transmission Oil Filter Relief Valve Housing
Install Filter Relief Valve Housing
List of References
Remove Filter Relief Valve Housing
Specifications
10 - Transmission Control Valve Housing
Adjust Clutch Cable
Cross-Sectional View— Transmission Control Valve
Disassemble, Inspect, and Assemble Transmission Control Valve Housing
Essential, Recommended and Fabricated Tools
Exploded View— Transmission Control Valve
Install Transmission Control Valve
List of References
Other Material
Remove and Install Clutch Operating Cable
Remove Transmission Control Valve Housing
Repair Clutch Pedal
Specifications
15 - Transmission Pump
Cross-Sectional View— Transmission Pump and Bearing Quill (24-Speed)
Disassemble, Inspect, and Assemble Transmission Pump
Install Transmission Pump
List of References
Remove Transmission Pump
Specifications
20 - Transmission Front Cover
Essential, Recommended and Fabricated Tools
Install Transmission Front Cover
List of References
Other Material
Remove, Inspect, and Install Front Cover Parts
Remove Transmission Front Cover
Specifications
25 - Hi-Lo Clutch & Brake
Cross-Sectional View— Hi-Lo Clutch and Brake
Disassemble, Inspect, and Assemble Hi-Lo Clutch and Brake Assembly
Essential, Recommended and Fabricated Tools
Exploded View— Hi-Lo Clutch and Brake
Install Hi-Lo Clutch and Brake Assembly
List of References
Other Material
Remove Clutch and Brake Pack
Specifications
30 - Hi-Lo Planetary
Cross-Sectional View— Hi-Lo Planetary
Disassemble, Inspect, and Assemble Hi-Lo Planetary
Essential, Recommended and Fabricated Tools
Exploded View— Hi-Lo Planetary
Install Hi-Lo Planetary Assembly
List of References
Remove Hi-Lo Planetary Assembly
Specifications
35 - Spacer Housing
List of References
Other Material
Remove, Inspect, and Install Spacer Housing and Parts
40 - Traction Clutch
Cross-Sectional View— Traction Clutch
Disassemble, Inspect, and Assemble Traction Clutch
Essential, Recommended and Fabricated Tools
Exploded View— Traction Clutch
Install Traction Clutch Assembly
Install Traction Clutch Manifold
List of References
Other Material
Remove and Inspect Traction Clutch Manifold
Remove Traction Clutch Assembly
Specifications
45 - Transmission Gear Drives
Adjust Neutral Start and Reverse Switches
Adjust Shaft End Play
Assemble Lower Countershaft
Assemble Synchronizer
Assemble Upper Countershaft
Cross-Sectional and Exploded Views— Lower Countershaft
Cross-Sectional and Exploded Views— Output Shaft
Cross-Sectional and Exploded Views— Shifter Cams
Cross-Sectional and Exploded Views— Top Shaft
Cross-Sectional and Exploded Views— Upper Countershaft
Cross-Sectional View— Transmission Gear Drives
Disassemble and Assemble Park Pawl Assembly
Disassemble and Assemble Shifter Fork
Disassemble and Inspect Shafts
Disassemble and Inspect Synchronizer
Essential, Recommended and Fabricated Tools
Install Rear Case
Install Transmission Shafts
Install Yoke Seals and Yokes
List of References
Other Material
Remove and Install Front Case Parts
Remove and Install Reverse Idler Gear
Remove and Install Shifter Cams
Remove Transmission Top Shaft, Upper Countershaft, Lower Countershaft, and Output Shaft
Specifications
50 - Transmission Cleanup
Essential, Recommended and Fabricated Tools
List of References
Other Material
Perform Transmission Cleanup
55 - Shift Levers & Cleanup
Adjust Lower Shift Rods
Adjust Neutral Lockout Plate
Disassemble, Inspect, and Assemble Shift Lever Control Assembly
Exploded View— Shifter Lever Control Assembly Components
Install Bell Crank Assembly
List of References
Remove and Install Shift Lever Control Assembly
Remove, Disassemble, and Assemble Shifter Bell Crank Components
Remove, Disassemble, Assemble, and Install Lower Shift Rods
Remove, Disassemble, Assemble, and Install Upper Shift Rods
Specifications
56 - Drive System
00 - Component Removal and Installation
Essential, Recommended and Fabricated Tools
List of References
PTO-to-Transmission Alignment
Remove and Install PTO Clutch
Remove and Install PTO Drop Box Assembly
Specifications
05 - Engine Coupler
List of References
Replace Engine Coupler
Specifications
10 - Drive Shafts
Inspect and Replace Universal Joints
List of References
Remove and Install Drive Shaft Retainer
Remove and Install Engine-to-Transmission Driveline
Specifications
15 - PTO Clutch
Cross-Sectional View— PTO Clutch Assembly
Disassemble, Inspect, and Assemble PTO Clutch
Essential, Recommended and Fabricated Tools
Exploded View— PTO Clutch Assembly
Exploded View— PTO Clutch Housing and Shaft
Exploded View— PTO Rear Cover and Brake Assembly
List of References
Other Material
Specifications
20 - PTO Clutch Valve
Disassemble, Inspect, and Assemble PTO Clutch Valve
Essential, Recommended and Fabricated Tools
List of References
Remove and Install PTO Clutch Valve
Specifications
25 - PTO Drop Box
Cross-Sectional View— PTO Housing Assembly
Disassemble, Inspect, and Assemble PTO Drop Box
Essential, Recommended and Fabricated Tools
List of References
Other Material
Specifications
57 - Axles
00 - Component Removal and Installation
Essential, Recommended and Fabricated Tools
List of References
Remove and Install Front Axle Assembly
Remove and Install Rear Axle Assembly
Specifications
03 - Repair Preparation
Axle End Play—Quick Check
Essential, Recommended and Fabricated Tools
Install and Remove Axle Assembly in Repair Stand
List of References
Specifications
05 - Input Housing
Adjust Differential Drive Shaft
Assemble Input Housing _ Cover
Continue Assembly of Input Housing Cover
Cross-Sectional View—Input Housing _ Cover
Determine Spiral Bevel Pinion Shaft Cone Point Shim Pack
Disassemble Input Housing _ Cover
Essential, Recommended and Fabricated Tools
Install Input Housing _ Cover
List of References
Other Material
Remove Input Housing _ Cover
Specifications
10 - Differential
Adjust Differential Backlash
Adjust Differential Preload
Cross-Sectional View—Differential with Differential Lock
Cross-Sectional View—Standard Differential
Disassemble, Inspect, and Assemble Differential
Essential, Recommended and Fabricated Tools
Install Differential
List of References
Other Material
Remove Differential
Specifications
15 - Final Drives
Adjust Axle Bearings
Cross-Sectional View—Final Drive
Disassemble and Assemble Axle Housing
Disassemble Final Drive
Disassemble, Inspect, and Assemble Axle Shaft
Disassemble, Inspect, and Assemble Planet Pinion Carrier
Essential, Recommended and Fabricated Tools
Install Axle Housing
Install Final Drive Assemblies
List of References
Other Material
Remove Axle Housing
Remove Final Drive Assemblies
Specifications
20 - Brakes
List of References
Replace Brakes
Specifications
58 - Double Reduction Axles
00 - Component Removal and Installation
Essential, Recommended and Fabricated Tools
Identify Axles
List of References
Remove and Install Front Axle Assembly
Remove and Install Rear Axle Assembly
Specifications
03 - Repair Preparation
Essential, Recommended and Fabricated Tools
Install and Remove Axle Assembly in Repair Stand
List of References
05 - Input Housing
Cross-Sectional View—Input Housing
Disassemble and Assemble Input Housing
Essential, Recommended and Fabricated Tools
List of References
Other Material
Remove Input Housing
Specifications
10 - Differential
Adjust Differential Preload
Cross-Sectional View
Disassemble and Assemble
Essential, Recommended and Fabricated Tools
Install Differential
List of References
Other Materials
Remove Differential
Set Cone Point and Adjust Backlash
Specifications
Verify Input Quill Cone Point
15 - Final Drives
Adjust Axle Bearings
Assemble Final Drive
Disassemble and Assemble Axle Housing
Disassemble Final Drive
Disassemble, Inspect, and Assemble Axle Shaft
Disassemble, Inspect, and Assemble First Stage Pinion Carrier
Disassemble, Inspect, and Assemble Second Stage Pinion Carrier
Essential, Recommended and Fabricated Tools
Install Axle Housing
Install Final Drive Assemblies
List of References
Other Material
Remove Axle Housing
Remove Final Drive Assemblies
Specifications
20 - Brakes
Disassemble and Assemble Brakes
Essential, Recommended and Fabricated Tools
List of References
Other Material
Specifications
60 - Steering and Brakes
05 - Steering Column
List of References
Repair Steering Column
Specifications
10 - Steering Control Assembly
Exploded View—Steering Valve
General Repair Procedures—Steering
List of References
Remove and Install Steering Valve
Repair Steering Valve
Specifications
15 - Steering Cylinder
List of References
Other Material
Remove and Install Steering Cylinders
Repair Steering Cylinder
Specifications
20 - Brake Valve
Adjust Brake Pedal
Bleed Brakes
Check Manual Brakes
Disassemble, Inspect, and Assemble Brake Valve
Essential, Recommended, and Fabricated Tool
General Repair Procedures—Brake Valve
List of References
Manual Park Brake Release (Early Version)
Manual Park Brake Release (Late Version)
Remove and Install Brake Valve
Specifications
40 - Secondary Steering (Western European Tractors)
List of References
Remove and Install Secondary Steering Pump
Specifications
70 - Hydraulics
00 - Component Removal and Installation
Essential, Recommended and Fabricated Tools
Fill Hydraulic Pump Crankcase
List of References
Other Material
Remove and Install High-Flow Hydraulic Pumps
Remove and Install Hydraulic Oil Reservoir
Remove and Install Hydraulic Pump— Standard Flow Hydraulic System
Specifications
05 - Hydraulic Systems Repair and Clean-up
Disconnect Battery Ground Cable
Drain and Fill Hydraulic Reservoir
Essential, Recommended and Fabricated Tools
Hydraulic System Cleanup
Install Hydraulic Fittings
List of References
Specifications
Use Special Wrench
10 - Hydraulic Pump
Essential, Recommended and Fabricated Tools
List of References
Pump Identification— High-Flow Hydraulic
Remove and Install Pump Controller—75cm 3Hydraulic Pump
Repair Hydraulic Pump
Replace Shaft Seal
Service Hydraulic Pump Control
Specifications
15 - Axle Lubrication Pumps
Axle Oil Scavenge Pump—Double Reduction Axles
Disassemble, Inspect, and Assemble Axle Lubrication Pump
Essential, Recommended and Fabricated Tools
List of References
Other Material
Remove and Install Axle Lubrication Pump
Specifications
20 - Filter Housings and Control Valves
Disassemble
Exploded View— Differential Lock Valve—Standard Duty Axle
Exploded View— Priority Valve
Inspect Differential Lock Valve— Standard Duty Axle
List of References
Remove and Install Differential Lock Valve— Standard Duty Axle
Remove and Install Priority Valve
Remove, Inspect, and Install Cooler Bypass Valve— MST
Remove, Inspect, and Install Primary Hydraulic Filter Housing
Specifications
30 - Hitch Valve, Selective Control Valves, & Couplers (Early Tractors)
Disassemble and Assemble High Flow SCV Valve Stack
Disassemble and Assemble Hitch—SCV Valve Stack
Disassemble, Inspect, and Assemble Hitch Valve
Disassemble, Inspect, and Assemble Selective Control Valve
Essential, Recommended and Fabricated Tools
Exploded View— Deluxe Top Cover
List of References
Remove and Install Hitch—SCV Valve Stack
Repair SCV Couplers
Specifications
Test High Pressure Relief Valve
Top Cover Identification
32 - Hitch Valve, Selective Control Valves, & Couplers (CAN controlled)
Disassemble and Assemble Hitch-SCV Valve Stack — CAN Controlled — 3D Animation
Disassemble and Assemble Hitch-SCV Valve Stack — CAN Controlled
Essential, Recommended and Fabricated Tools
List of References
Remove and Install Coupler Housing - 3D Animation
Remove and Install Coupler Housing
Remove and Install Hitch-SCV Valve Stack— CAN Controlled
Repair Couplers - 3D Animation
Repair Couplers
Service Pressure Compensating Check Valve - 3D Animation
Service Pressure Compensating Check Valve
Service Pressure Compensator - 3D Animation
Service Pressure Compensator
Service Shuttle Valve - 3D Animation
Service Shuttle Valve
Service Spool Centering Spring Assembly - 3D Animation
Service Spool Centering Spring Assembly
Service Surge Relief Valve - 3D Animation
Service Surge Relief Valve
Specifications
Test Surge Relief Valve - 3D Animation
Test Surge Relief Valve
35 - High-Flow Selective Control Valve - Scraper
List of References
Remove and Install High-Flow SCV Stack
Repair High-Flow SCV Stack
Specifications
40 - Hitch
List of References
Other Material
Remove and Install Lift Cylinder
Repair Hitch Lift Arm Assembly
Repair Hitch Lift Cylinder
Specifications
80 - Miscellenous
05 - Hood & Side Panels
List of References
Position Hood Forward
Remove and Install Hood Latch
Remove and Install Hood
Remove and Install Hood Screens and Louvers
Remove and Install Hood Side Panels
Specifications
10 - Heavy-Duty Wheels
List of References
Service Heavy-Duty Wheel Clamps
Specifications
90 - Operator Station
00 - Component Removal and Installation
Essential, Recommended and Fabricated Tools
Install Cab
List of References
Other Material
Remove Cab
Repair Cab
Specifications
05 - HVAC
9230 Heater Line Routing
9330—9630 Heater Line Routing
Adjust Heating _ Cooling Controls
Install Heater Control Valve
Install HVAC Module
Leak Test Manual Heater Control Valve
List of References
Remove and Install Control Cable
Remove and Install Heater Control Valve (With CLIMATRAK)
Remove and Install Heater Control Valve (Without CLIMATRAK)
Remove and Install Heater Core
Remove HVAC Module
Specifications
10 - Air Conditioning System
Add Refrigerant Oil to Pressurized System
Add Refrigerant Oil to System
Charge Air Conditioning System
Check Clutch Hub Clearance
Check Compressor Oil Charge
Determine Correct Refrigerant Oil Charge
Disassemble and Assemble Compressor Clutch
Disassemble, Inspect, and Assemble Compressor
Discharge Air Conditioning System
Essential, Recommended and Fabricated Tools
Evacuate Air Conditioning System
Flush Air Conditioning System
Flushing, Purging, and Evacuating Information
Hose and Tubing O-Ring Connection Torques
Inspect Compressor Manifold
Leak Test Condenser
Leak Test Evaporator
List of References
Other Material
Purge Air Conditioning System
Refrigerant Oil Information
Remove Air Conditioning Condenser
Remove and Install Compressor
Remove and Install Compressor Relief Valve
Remove and Install Evaporator
Remove and Install Expansion Valve
Repair Air Conditioning System—Use CTM
Replace Receiver-Dryer
Service Parts Kits
Specifications
Test Shaft Seal Leakage
Test Volumetric Efficiency
20 - Air Suspension Seat
Essential, Recommended and Fabricated Tools
List of References
Other Material
Remove and Install Seat
Repair Seat Air System
Repair Seat Back
Repair Seat Control Knobs
Repair Seat Suspension
Specifications
25 - ACTIVE SEAT
Checking and Charging Replacement Accumulators
Essential, Recommended and Fabricated Tools
Exploded View— ACTIVE SEAT™ Hydraulic Control Valve Block
List of References
Other Material
Purging Air from ACTIVE SEAT ™ System
Remove and Install Accumulator
Remove and Install ACTIVE SEAT™ Actuator
Remove and Install ACTIVE SEAT ™
Remove and Install Actuator Hoses
Remove and Install Seat Control Valve Assembly
Repair ACTIVE SEAT™ Air System
Repair ACTIVE SEAT™ Suspension
Repair Seat Back
Specifications
30 - Armrest
Disassemble and Assemble Armrest Adjustment Assembly
List of References
Remove and Install Armrest Control
35 - Cab Door and Windshield
Cab Door Adjustment— Step 1
Cab Door Adjustment— Step 2
Cab Door Adjustment— Step 3
Cab Door Adjustment— Step 4
Cab Door Adjustment— Step 5
List of References
Repair Cab Door Latch
Replace Windshield Glass
Specifications
95 - Hinge & Gudgeon
05 - Hinge
Essential, Recommended and Fabricated Tools
List of References
Other Material
Replace Hinge Pins and Bushings
Specifications
10 - Gudgeon
Essential, Recommended and Fabricated Tools
Exploded View— Severe Duty Gudgeon
Exploded View— Standard Gudgeon
List of References
Other Material
Remove and Install Gudgeon Drive Shaft
Replace Gudgeon Journal Bearings, Thrust Bearings, and Wear Plates— Severe Duty Gudgeon
Replace Gudgeon Journal Bearings, Thrust Bearings, and Wear Plates— Standard Duty Gudgeon
Replace Gudgeon Spindle
Specifications
99 - Dealer Tools
05 - Dealer Fabricated Tools
DF1057—Axle Adjusting Tool
DFRW103—Yoke Holding Tool [Tool may be purchased. Order JDG924]
DFRW117—Transmission-Hydraulic Flusher
DFRW132—Differential Side Bevel Gear End Play Tool
DFRW139—Thermal Expansion Valve Replacement Tool
DFRW147—Screw Jack
DFRW148—ActiveSeat™ Control Valve Holding Tool
DFRW150—SCV-Hitch Valve Stack Lifting Bracket
DFRW155—Jumper Leads
DFRW156—Shift Valve Bore Flushing Can
DFRW164—Axle Adjusting Tool
DFRW165—PST Park Brake Pump Off Hose Adapter
DFRW169—Gudgeon Oscillation Stop [This tool may be purchased. Order JDG660B.]
DFRW20—Compressor Holding Fixture
DFRW219—Wheel Tightening Stand
DFRW228—Fan Driven Sheave Shaft Removal Tool
DFRW30A—Axle Jacking Tool
DFRW63 - DFRW64 - DFRW65 - DFRW66 - DFRW81—Tap-Out Harnesses
DFRW72—Gudgeon Spindle Cooling Box
DFRW7—Differential Lifting Tool
DFRW92—Mounting Guide Pins
DFRW94—Rear Axle Support Stand
Fabricated Tools
List of References
10 - Essential or Recommended Tools
D01006AA Bench-Mounted Holding Fixture
D01019AA Manually Operated Hydraulic Pump
D05104ST Radiator Pressure Tester
D05223ST Engine Rollover Stand
D05277ST Pulley Remover
JDG10018 Seal Driver
JDG10019A Seal Driver
JDG10042 Front Lifting Bracket
JDG1005 Axle Support Bracket Adapter Set
JDG1006 PTO Clutch Housing Lifting Fixture
JDG10145 Terminal Crimping Tool
JDG10146 Extraction Tool
JDG10198 Terminal Crimping Tool
JDG10199 Rear Engine Lift Bracket
JDG10200 13.5L Front Engine Lift Bracket
JDG10227 Axle Mounting Bracket
JDG10296 Threaded Quill Adjustment Tool
JDG10353 DEUTSCH Crimp and Extractor Tool Set
JDG10469 Seal Driver
JDG10470 Seal Driver
JDG10539 Radiator Pressure Tester Adapter
JDG10540 Bearing Installer
JDG10541 Seal Installer
JDG10664 Relief Valve Core Removal Tool
JDG10665 Spool Centering Spring Assembly Tool
JDG10666 Pressure Compensator Removal Brush
JDG10667 Shuttle Valve Removal Tool
JDG10684 System Relief Valve and Hitch Surge Relief Valve Test Adapter Kit
JDG1079 Lifting Bar
JDG1083 Axle Transport Cart
JDG10927 Terminal Extraction Tool
JDG11016 Die Assembly
JDG11017 Crimping Tool
JDG11019 Extraction Tool
JDG11237 Extension Lead Harness Adapter
JDG11332 Seal Installer
JDG1288 Bearing Installer
JDG1289 Seal Installer
JDG1327 Alignment Tool Set
JDG135 Driver Disk (140 mm or 5-1_2 in.)_{045254}
JDG135 Driver Disk (140 mm or 5-1 _ 2 in.)
JDG1407 Bearing Installer
JDG1413 Bearing Cone Installer
JDG1419 Lifting Bridle
JDG141 Extraction Tool
JDG1424 Support Block
JDG1487A Seal Installer Plate
JDG1488 Double Ended Socket Adapter
JDG1556 Driver Disk 229 mm (9 in.)_{050427}
JDG155 Electrical Repair Tool Kit
JDG1562-1A Spacer Ring
JDG1562-2 Axle Outer Seal Installer
JDG1563 Driver Disk 197 mm (7-3_4 in.)_{050452}
JDG1563 Driver Disk 197 mm (7-3 _ 4 in.)
JDG1573 Rear Axle Support Stand
JDG1574 Lifting Bracket
JDG1579 Coupler Tool
JDG1662 Spacer Ring
JDG1666 Park Brake Release Hand Pump Kit
JDG1744 Master Repair Kit
JDG1890 Seal Installer
JDG19 Lifting Eyes
JDG215 Compressor Seal and Clutch Repair Kit
JDG226 Special Hex Drive
JDG22 Seal Remover
JDG23 Lift Sling
JDG359 DEUTSCH Electrical Repair Tool Kit
JDG537 Driver Handle
JDG651 Planetary Timing Tool
JDG658 Special Hydraulic Wrench
JDG659 Oscillation Spindle Cap Tool
JDG660B Gudgeon Oscillation Stop
JDG669 Box-End Adapter
JDG673 Seal Installer Set
JDG707 Crimping Tool
JDG708 AMP Crimping Tool
JDG740 Bearing Race Installer
JDG741 Bearing Installer
JDG744A Transmission Cover Removal Bracket
JDG746 Compressor Seal Protector
JDG747 A _ C Compressor Clutch Spanner
JDG748 Jaws
JDG751 Solenoid Removal Tool
JDG758 Bushing Installer
JDG771 Forcing Screw Pilot
JDG783 Weather Pack Crimping Tool
JDG8092 Driver Handle
JDG820 Flywheel Rotation Tool
JDG839 Radiator Pressure Tester Adapter
JDG865 Crimping Tool
JDG867 Axle Seal Installer
JDG868 Axle Seal Installer
JDG877 Sealing Ring Loading Tool Set
JDG878 Sealing Ring Resizing Tool
JDG880A Differential Bearing Quill Adjustment Tool
JDG882 Mounting Guide Pins
JDG890A Planetary Carrier Lifting Tool
JDG923A Backlash Checking Tool
JDG924 Yoke Holding Tool
JDG926A Bearing Installer
JDG927 Axle Support Bracket
JDG929 Seal Remover and Installer
JDG930 Driver Disk (152 mm or 6 in.)_{045856}
JDG930 Driver Disk (152 mm or 6 in.)
JDG931 Driver Disk (178 mm or 7 in.)_{045902}
JDG931 Driver Disk (178 mm or 7 in.)
JDG932 Driver Disk (162 mm or 6-3_8 in.)_{045911}
JDG932 Driver Disk (162 mm or 6-3 _ 8 in.)
JDG933 Driver Disk (137 mm or 5-3_8 in.)_{045917}
JDG933 Driver Disk (137 mm or 5-3 _ 8 in.)
JDG938 Seal Installer
JDG948 Terminal Extractor Tool
JDG986 Driver Disk (133 mm or 5-1 _ 4 in.)
JDG994 Journal Bearing Installer
JDT24A Spring Washer Compressor
JDT35 Driver Disk
JT01778 Threaded Adapter (5 _ 8 in. x 12 mm)
JT02044 Support Stands
JT02045 Recovery _ Recycling, and Charging Station
JT02050 Recovery _ Recycling Station
JT02051 Manifold with Gauges
JT02075 Air Conditioning Flushing Unit
JT02081 Electronic Leak Detector
JT02098 Air Conditioning R-12 _ R134a Fitting Kit
JT02129 Air Conditioning Oil Injector
JT02147 Tube Fitting
JT03473 Coupler
JT03515 Accumulator Charging Set
JT05508 Lift Eye
JT05563 Nitrogen Charging Hose
JT05706 Torque Multiplier Wrench
JT05723 Medium-Duty Splitting Stand
JT05725 Universal Support Stand
JT05746 Portable Filter Caddy
JT05887 Transmission Mounting Adapter Set
JT07115 Master Hydraulic Kit
JT07119 Test Hose
JT07195B Technician’s Electrical Repair Kit
JT07219 Rear Axle Support Stand
List of References
RE37996 Neutral Start Switch Gauge
John Deere Tractors 9230, 9330, 9430, 9530, 9630 Workshop Service Repair Manual (TM2267)
