John Deere 8225R, 8245R, 8270R, 8295R, 8320R, 8345R (S. N. 001001—053099) (Russia S. N. 001001—052200) Workshop Service Repair manual with Electrical Wiring Diagrams (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnosis & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

John Deere 8R Series service manual contains high quality images, circuit diagrams, instructions to help you to maintenance, troubleshoot, diagnose, and repair. This document is printable, without restrictions, contains searchable text, bookmarks, cross links for easy navigation.

tm104319 - John Deere 8R Tractors (8225R, 8245R, 8270R, 8295R, 8320R, 8345R) (S. N. 001001—053099) (Russia S. N. 001001—052200) Technical Manual - Repair.pdf
tm104311 - Ремонт на трактори 8R (сер. ном. 001001—053099) (Русия сер. ном. 001001—052200)
tm104314 - 8R 拖拉机修理 （序列号：001001—053099） （俄罗斯序列号：001001—052200）
tm104316 - Opravy traktorů 8R (výr. č. 001001‒053099) (Rusko výr. č. 001001‒052200)
tm104318 - 8R tractorreparatie (S. N. 001001—053099) (Rusland S. N. 001001—052200)
tm104326 - 8R traktorių remontas (S. N. 001001–053099) (RUSIJA S. N. 001001–052200)
tm104328 - Remise en état des tracteurs 8R (n° de série 001001—053099) (RUSSIE n° de série 001001—052200)
tm104329 - Reparatur der Traktoren 8R (Seriennummer 001001—053099) (RUSSLAND Seriennummer 001001—052200)
tm104335 - 8R Traktorok javítása (Alvázszám 001001—053099) (OROSZORSZÁG Alvázszám 001001—052200)
tm104339 - Riparazione trattori 8R (n. di serie 001001 — 053099) (n. di serie per la Russia 001001 — 052200)
tm104354 - Reparo de tratores 8R (N de série 001001—053099) (N de série RÚSSIA 001001—052200)
tm104359 - Устранение неисправностей тракторов серии 8R (серийные номера 001001—053099) (РОССИЯ, серийные номера 001001—052200)
tm104367 - Reparation av 8R-traktorer (serienr 001001—053099) (Ryssland serienr 001001—052200)
tm104374 - Reparation af 8R-traktorer (serienr. 001001—053099) (russisk serienr. 001001—052200)
tm104376 - Oprava traktorov 8R (Sériové č. 001001—053099) (Rusko Sériové č. 001001—052200)

Category: Repair
Language: English Bulgarian Chinese Italian Portuguese Czech Dutch Lithuanian French German Hungarian Russian Swedish Danish Slovak
Published on 2019/08/27

TABLE OF CONTENTS
Section 10: General Information....42
  Group 05: Safety....42
    Recognize Safety Information....45
    Handle Fluids Safely—Avoid Fires....46
    Prevent Battery Explosions....47
    Prepare for Emergencies....48
    Prevent Acid Burns....49
    Avoid High-Pressure Fluids....51
    Park Machine Safely....52
    Support Machine Properly....53
    Wear Protective Clothing....54
    Work in Clean Area....55
    Service Machines Safely....56
    Work In Ventilated Area....57
    Illuminate Work Area Safely....58
    Replace Safety Signs....59
    Use Proper Lifting Equipment....60
    Service Tires Safely....61
    Avoid Harmful Asbestos Dust....62
    Avoid Heating Near Pressurized Fluid Lines....63
    Remove Paint Before Welding or Heating....64
    Use Proper Tools....65
    Construct Dealer-Made Tools Safely....66
    Decommissioning — Proper Recycling and Disposal of Fluids and Components....67
    Service Accumulator Systems Safely....68
    Wait Before Opening High-Pressure Fuel System....69
    Servicing Electronic Control Units....70
    Welding Near Electronic Control Units....71
    Live With Safety....72
  Group 10: General Information....42
    List of References....2384
    Trademarks....75
    Sealants and Adhesives Cross-Reference Chart....78
    Metric Bolt and Screw Torque Values....80
    Unified Inch Bolt and Screw Torque Values....82
    Face Seal Fittings Assembly and Installation—All Pressure Applications....84
    Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures....85
    Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications....87
    SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures....89
    SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications....91
    Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications....93
    SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications....94
    SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications....95
    External Hexagon Port Plug Torque Chart....96
    Prevent Hydraulic System Contamination....97
    Check Oil Lines and Fittings....98
    Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems....99
    Identify Zinc-Flake Coated Fasteners....100
    Use Torque Wrench Adapter....783
    Servicing and Connecting Snap-To-Connect STC™ Fittings....102
    Glossary of Terms....104
Section 20: Engine....109
  Group 00: Component Removal and Installation....109
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Specifications....2309
    Remove Engine....114
    Install Engine....124
    Remove Front Frame—MFWD and Two-Wheel Drive....134
    Install Front Frame....136
  Group 05: Engine Repair....109
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Replace Flywheel Dampener....789
    Engine Repair—Use the relevant Component Technical Manual....145
Section 30: Fuel and Cooling Systems....146
  Group 05: Diesel Fuel System....146
    List of References....2384
    Specifications....2309
    Remove and Install Fuel Tank....151
    Replace Fuel Filter, Electric Fuel Pump, and Bleed Fuel System....158
  Group 10: Air Intake System....146
    List of References....2384
    Specifications....2309
    Air Intake Pipe Connections....162
    Service Air Intake System....164
  Group 15: Engine Cooling System....146
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Specifications....2309
    Other Material....2260
    Test Radiator and Coolant Tank Cap....172
    Remove and Install Radiator....174
    Auxiliary Drive Belt Routing....180
    Belt Tensioner Location....181
    Inspect Belt Tensioner....182
    Remove and Install Vari-Cool™ Fan Belt....185
    Repair Vari-Cool™ Fan Drive Assembly....191
    Sheave Backlash Test....224
    Repair Vari-Cool™ Fan Driven Assembly....226
  Group 20: Coolers and Air Conditioning Condenser....146
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Specifications....2309
    Other Material....2260
    Remove Fuel Cooler....240
    Install Fuel Cooler....241
    Remove Air Conditioning Condenser....2233
    Install Air Conditioning Condenser....243
    Remove and Install Charge Air Cooler....245
    Replace Hydraulic Oil Cooler....247
    Leak Test Hydraulic Oil Cooler....249
Section 40: Electrical....250
  Group 05: Connectors....250
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Other Material....2260
    Use Electrical Insulating Compound....263
    Using High-Pressure Washers....264
    Repair AMP Connector....265
    Repair AMPSEAL 16™ Connectors....267
    CAN Controlled SCV Connectors....272
    Remove Connector Body from Blade Terminals....275
    CINCH™ Wedgebox Connectors....276
    Exploded View—CINCH™ Flexbox Connectors....285
    CINCH™ Flexbox Connectors....285
    Repair CPC™ Blade Type Connectors....289
    Repair CPC™, Large MATE-N-LOC™, and METRIMATE™ Pin Type Connectors....290
    Repair DEUTSCH™ Connectors....292
    Repair DEUTSCH™ Implement Connectors....295
    Repair ITT Connector....298
    Repair Small MATE-N-LOC™ Socket Connector....302
    Repair Small MATE-N-LOC™ Pin Connector....303
    Repair (Pull Type) METRI-PACK™ Connectors....304
    Repair (Push Type) METRI-PACK™ Connectors....306
    Repair Molex™ Control Unit Connectors....309
    Repair Molex Connector....316
    Repair SUMITOMO™ Connectors....319
    Repair Tyco Fuel Injector Connector....322
    Repair Weather Pack™ Connector....324
    Repair YAZAKI™ Connectors....327
  Group 10: Wiring Harness Routings....250
    List of References....2384
    Wire Number and Color Codes....336
    MFWD/2WD Chassis Harness....337
    ILS™ Chassis Harness....340
    ILS™ Chassis Harness (50km/h)....343
    PowerTech MFWD/2WD Chassis Harness....346
    PowerTech ILS™ Chassis Harness....348
    PowerTech ILS™ Chassis Harness (50km/h)....351
    PST Cab Harness—North American....354
    PST Cab Harness—European....356
    AUTOPOWR™/IVT™ Cab Harness—North American....358
    AUTOPOWR™/IVT™ Cab Harness—European....360
    Outer Roof Harness—North American....362
    Outer Roof Harness— European....364
    PST Transmission Harness....366
    AutoPowr™/IVT™ Transmission Harness....368
    Power Standard Mirror Harness....370
    Power Extend Mirror Harness....371
    Dual Power Mirror Harness....372
    JDLink™ Harness....373
    Standard Seat Harness....374
    Active Seat Harness....375
    Heated Seat Power Harness....376
    Heated Seat Switch Harness....377
    Heated Seat Heater Element Harness....378
    Positive Battery Cable....379
    Negative Battery Cable....380
    Cab Power Cable....381
    Right Convenience Outlet Harness....382
    Left Convenience Outlet Harness....383
    Auxiliary Power Strip....384
    Front Console Harness (AutoPowr™/IVT™)....385
    Front Console Harness (PST)....386
    Steering Column Harness....387
    VLC Power Cable....388
    Cab Load Center (CLC) Power Cable....389
    Hood Light Harness....390
    Driving Light Extension Harness (European Only)....391
    Hood Light Harness (European Only)....392
    Beacon Light Harness....393
    Beacon Light Extension Harness....394
    Extremity Light Harness (North American)....395
    Left Standard Fender Harness....396
    Right Standard Fender Harness....397
    Left Extended Fender Harness....398
    Right Extended Fender Harness....399
    Trailer Lighting Extension Harness (North American)....400
    Trailer Lighting Extension Harness (European)....401
    Optional Roof Lighting Harness....402
    Radar Harness....403
    Back-Up Alarm Harness....404
    ATC Inner Roof Harness....405
    Manual A/C Inner Roof Harness....407
    Auxiliary Audio Harness....409
    Main Armrest Control Unit Harness....410
    Standard Armrest Control Unit Harness....411
    Armrest Control Unit Harness (22 pin) (AutoPowr™/IVT™ Only)....412
    Armrest Control Unit Harness (22 pin) (PST Only)....413
    SCV V and VI Armrest Control Unit Harness....414
    Single Lever Control Assembly Harness....415
    Secondary Display Harness....416
    ISO Cornerpost Harness....417
    SSU Harness (AutoTrac™) (MFWD)....418
    SSU Harness (AutoTrac™) (ILS™)....419
    Draft Sensor Extension Harness....420
    Front Hitch Extension Harness....421
    Center Hitch Switch Harness....422
  Group 15: Charging Circuit....252
    List of References....2384
    Repair Alternator—Use CTM....253
    Replace Alternator....426
  Group 20: Starting Circuit....253
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Specifications....2309
    Repair Starter—Use CTM....253
    Remove and Install Starter Motor....432
    Replace Master Fuse....433
    Replace Starter Circuit Relay....435
    Replace Neutral Start Switch....436
  Group 25: Relays, Fuses, Solenoids, and Switches....253
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    General Repair Procedures—Solenoids....253
    Disconnect Electrical Circuit....446
    Load Center Fuses and Relays....447
    Replace Starting Aid Solenoid....449
    Replace Electro-Hydraulic Shift Valve Solenoids (PST)....450
    Replace Park Brake Release Solenoid (PST)....451
    Replace MFWD Solenoid (PST)....452
    Replace Sensors and Solenoids AutoPowr™ / IVT™ Transmission....453
    Replace PTO Solenoid....456
    Replace Differential Lock Solenoid....457
    Replace Engine Oil Pressure Switch....458
    Replace Air Filter Restriction Switch....459
    Replace Transmission Manifold Electrical Switches (PST)....460
    Replace Differential Lock Switch....461
    Replace Cab Door Light Switch....462
    Replace Starting Aid Switch....463
    Replace Ignition Switch....465
    Replace Seat Raise/Lower Switch....467
    Replace Seat Firmness Switch (Active Seat)....469
    Replace Heated Seat Switch....471
    Replace Operator Presence Seat Switch....473
    Replace Brake Light Switch....474
    Replace Hydraulic Oil Filter Restriction Switch....477
    Replace Hydraulic Clean-Oil Level Switch....478
    Replace External Hitch Raise/Lower Switches....480
    Replace A/C Dual Pressure Switch....481
    Replace A/C Deicing Switch....482
    Replace Manual A/C Blower Motor Resistor....483
  Group 30: Monitoring Systems and Sensors....254
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Specifications....2309
    Other Material....2260
    Control Units Identification....489
    Replace Control Units....491
    Replace Engine Coolant Temperature Sensor....493
    Replace Engine Crank Speed Sensor....494
    Replace Fuel Level Sensor....495
    Replace Foot Throttle Sensor....496
    Replace Wheel Angle Sensor....497
    Replace Primary Transmission Speed Sensor....502
    Replace Secondary Transmission Speed Sensor....504
    Replace PTO Speed Sensor....506
    Replace Radar Sensor....507
    Replace Hydraulic Oil Temperature Sensor....509
    Replace Independent Link Suspension (ILS™) Cylinder Position Sensor....510
    Replace Hitch Position Sensor....515
    Replace Draft Sensing Sensor....516
    Adjust Draft Sensing Sensor....518
  Group 35: Armrest Control....254
    List of References....2384
    Armrest Test Procedures....522
    Replace Armrest Control Assembly....523
    Replace Armrest Control Unit (ACU)....526
    Replace Engine Speed Control....527
    Replace Transmission Control....529
    Replace SCV Control Lever....531
    Replace Hitch Control....533
    Replace Rear PTO Switch....534
    Replace ITEC Sequence Switch....535
    Replace Resume Switch....536
  Group 40: Implement and Accessory Connectors....255
    List of References....2384
    Replace Seven-Terminal Outlet Socket....539
    Replace GREENSTAR GREENSTAR is a trademark of Deere & Company Terminal Connector....255
    Replace Three-Pin Accessory Outlets....542
    Replace and Adjust Field Lights....544
  Group 45: Convenience and Accessory Components....255
    List of References....2384
    Replace Seat Air Compressor Motor....547
    Replace Circulation Blower Motor....548
    Replace Heating, Ventilating, and Air Conditioning (HVAC) Pressurizer Blower Motor....550
    Replace Wiper Motors....552
    Replace Windshield Washer Pumps....554
    Remove Radio and Speakers—Early Version....555
    Remove Radio and Speakers—Late Version....559
Section 50: Power Shift Transmission....562
  Group 00: Component Removal and Installation....562
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    Remove Transmission....736
    Install Transmission....758
    Remove Scavenge Pump....762
    Install Scavenge Pump....1050
  Group 05: Miscellaneous Repair....562
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    Using a Hydraulic Hand Pump to Release Park Brake (PST)....602
    Replace Transmission Input Shaft Front Seal and Flywheel Dampener....604
    Replace Auxiliary Drive Pulley....610
    Replace Transmission Input Shaft Rear Seal....611
  Group 10: Transmission....562
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    General Repair Procedures—Power Shift Transmission....623
    Clutch Cover Plate Orientation....625
    Install Transmission Onto Repair Stand....837
    Cross-Sectional View—Transmission Assembly (MFWD without ILS™)....627
    Disassemble Transmission....838
    Exploded View—Valve Manifold....641
    Manifold and Valves....643
    Cleaning Procedures—Manifold, Rear Cover, and Valves....644
    Remove and Install Electrohydraulic Valves....645
    Inspect and Clean Electrohydraulic Valve....647
    Disassemble and Assemble Manifold....648
    Disassemble and Assemble Transmission Rear Cover....655
    Cross-Sectional View—Transmission Input Shaft....664
    Disassemble Input Shaft....666
    Assemble Input Shaft Gear/Clutch Assemblies....668
    Assemble Input Shaft....673
    Cross-Sectional View—Transmission Countershaft....674
    Disassemble Countershaft....676
    Assemble Countershaft Gear/Clutch Assemblies....677
    Assemble Countershaft....682
    Cross-Sectional View—Transmission Output Shaft Assembly....683
    Service Output Shaft Check Valves....685
    Disassemble Output Shaft Assembly....687
    Disassemble, Inspect, and Assemble Planetary Carrier....692
    Inspect Clutch Disks....696
    Assemble Output Shaft Assembly....697
    Assemble Transmission....710
    Remove Transmission From Repair Stand....727
Section 51: AutoPowr/IVT Transmission....728
  Group 00: Component Removal and Installation....728
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    Remove Transmission....736
    Install Transmission....758
    Remove Scavenge Pump....762
    Install Scavenge Pump....1050
  Group 10: General Repair Procedures....1076
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    General Repair Procedures—Transmission....728
    Hydrostatic Module Replacement....781
    Use Torque Wrench Adapter....783
  Group 15: In Tractor Repairs....728
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    Replace Flywheel Dampener....789
    Replace Input Shaft Front Seal....794
    Replace Auxiliary Drive Shaft Seal....798
    Synchronizer/Shift Assembly Repair—In Chassis....801
    Using Hydraulic Hand Pump to Release Park Brake (IVT)....821
    Service Hydrostatic Jumper Tubes....823
  Group 20: Transmission Repair....728
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    Install Transmission Onto Repair Stand....837
    Disassemble Transmission....838
    Exploded View—Valve Manifold....641
    Repair Valve Manifold....869
    Repair Synchronizer....870
    Cross Sectional View—C1/C2 Assembly....729
    Repair C1-C2 Shift Assembly....880
    Repair Accumulator....888
    Exploded View—Hydrostatic Module Assembly....729
    Multi-Function Valves....892
    Test Multi-Function Valves....893
    Hydrostatic Module Loop Flush Valve....894
    Repair Hydrostatic Module Assembly....897
    Exploded View—Reverse Brake....729
    Repair Reverse Brake Housing....907
    Cross Sectional View—Hi-Lo Clutch Assembly....729
    Repair Hi-Lo Clutch Assembly....913
    Cross Sectional View—Planetary Input Assembly....729
    Repair Planetary Input....931
    Exploded View—Planetary Assembly....729
    Repair Planetary Assembly....937
    Cross Sectional View—Park Brake....729
    Repair Park Brake....956
    Cross Sectional View—MFWD/ILS™ Clutch....729
    Repair MFWD/ILS™ Clutch....963
    Repair Output Housing-to-MFWD....971
    Repair Output Housing-to-ILS™....974
    Repair Scavenge Pump....976
  Group 30: Assemble Transmission....710
    List of References....2384
    Essential, Recommended, and Dealer Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    Install PTO Drive Gear....987
    Install Bearing Cups....989
    Install CU Idler....991
    Install Planetary Input Gears....993
    Install Synchronizer....998
    Install Front Cover....1000
    Install Output-to-MFWD Housing....1012
    Install Planetary Ring Gear and RU Idler....1016
    Install Hydrostatic Assembly....1020
    Install Planetary Assembly....1023
    Install Reverse Brake and Hi-Lo Clutch Assembly....1025
    Install MFWD Clutch....1092
    Install Rear Cover....1038
    Install Manifold....1043
    Install Scavenge Pump....1050
    Adjust Bearings....1052
    Install Auxiliary Drive Shaft....1057
    Clutch Element Leak Check....1062
Section 56: Drive Systems....1067
  Group 00: Component Removal and Installation....1067
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    General Repair Procedures....1076
    Remove MFWD Clutch....1077
    Install MFWD Clutch....1092
    Remove Pump Drive Housing....1096
    Install Pump Drive Housing....1103
    Remove Final Drive....1105
    Install Final Drive....1108
  Group 05: Rear Differential and Input Quill....1067
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    General Repair Procedures—Rear Differential and Input Quill....1067
    Remove Differential....1115
    Cross-Sectional View—Rear Differential....1067
    Disassemble, Inspect, and Assemble Differential....1121
    Remove Input Quill Assembly....1130
    Cross-Sectional View—Input Quill....1067
    Disassemble, Inspect, and Assemble Input Quill....1134
    Determine Differential Drive Shaft Cone Point Shim Pack....1137
    Assemble and Install Differential Drive Shaft....1141
    Install Input Quill Assembly....1147
    Install Differential....1149
    Side Quill Adjustment Information....1153
    Measure End Play and Adjust Differential Preload....1154
    Adjust Differential Backlash....1156
  Group 10: Primary and Secondary Brakes....1068
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Remove and Install Primary Brake Piston....1162
    Remove and Install Secondary Brake Piston....1166
  Group 15: Final Drives....1068
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Specifications....2309
    General Repair Procedures—Final Drive....1068
    Cross-Sectional View—Final Drive....1068
    Disassemble Final Drive....1176
    Disassemble, Inspect, and Assemble Planet Pinion Carrier....1179
    Remove Axle Housing....1181
    Disassemble and Assemble Axle Housing....1182
    Disassemble, Inspect, and Assemble Axle Shaft....1183
    Install Axle Housing....1186
    Adjust Axle Bearings....1187
  Group 20: Rear PTO....1068
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    General Repair Procedures—PTO Gear Train....1068
    Remove and Install PTO Output Housing....1199
    Cross-Sectional View—PTO Clutch Assembly....1068
    Remove PTO Clutch....1203
    Disassemble and Assemble PTO Clutch....1207
    Install PTO Clutch....1211
    Remove, Inspect, and Install PTO Clutch Valve....1214
    Cross-Sectional View—Standard PTO Output Assembly....1068
    Disassemble and Assemble Standard PTO Output Housing....1217
    Cross-Sectional View—Optional PTO Output Assembly....1068
    Disassemble Optional PTO Output Housing Assembly....1223
    Assemble Optional PTO Output Housing Assembly....1229
    Remove 540/1000 PTO Adapter Assembly....1236
    Disassemble and Assemble 540/1000 PTO Adapter Assembly....1237
    Install 540/1000 PTO Adapter Assembly....1242
  Group 25: Hydraulic Pump Drive....1069
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Specifications....2309
    General Repair Procedures—Hydraulic Pump Drive....1069
    Repair Hydraulic Pump Drive....1248
    Cross-Sectional View—Pump Drive Gear Train....1069
    Disassemble and Assemble Hydraulic Pump Hypoid Pinion Drive Shaft....1253
    Disassemble Hypoid Input Gear Quill Assembly....1254
    Assemble Hypoid Input Gear Quill Assembly....1256
    Set Cone Point—Hypoid Pinion Drive Shaft....1069
    Set Cone Point—Hypoid Pinion Drive Gear....1069
    Verify Gear Set Backlash....1263
    Adjust Hypoid Pinion Drive Shaft End Play....1265
  Group 30: MFWD Clutch....1069
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Specifications....2309
    General Repair Procedures—MFWD Clutch Assembly....1069
    Cross-Sectional View—MFWD Clutch Assembly (Without ILS™)....1069
    Cross-Sectional View—MFWD Clutch Assembly (With ILS™)....1069
    Disassemble Clutch....1276
    Assemble Clutch....1279
  Group 35: Drivelines....1069
    List of References....2384
    Specifications....2309
    Replace MFWD Drive Shaft....1285
    Cross-Sectional View—Mid-Frame Drive Shafts....1069
    Repair Mid-Frame Auxiliary Drive Shaft....1287
    Repair Mid-Frame Output Drive Shaft....1289
Section 57: 1300 Series MFWD Axles....1290
  Group 00: Component Removal and Installation....1290
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Specifications....2309
    Remove MFWD Axle....1296
    Install MFWD Axle....1299
    Remove and Install Final Drive Assembly—1300 Series....1300
  Group 05: Final Drives....1290
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    General Repair Procedures—1300 Series....1308
    Cross-Sectional View—1300 Series Planetary Carrier and Wheel Hub....1310
    Remove and Disassemble Planetary Carrier and Wheel Hub—1300 Series....1312
    Assemble and Install Planetary Carrier and Wheel Hub—1300 Series....1319
    Cross-Sectional View—1300 Series Knuckle Spindle Assembly....1328
    Disassemble, Inspect, and Assemble Knuckle Spindle Assembly—1300 Series....1330
    Replace Kingpin Bearings and Seals—1300 Series....1345
    Determine Kingpin Shim Pack—1300 Series....1350
  Group 10: Axle Housing....1290
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Specifications....2309
    Install and Remove MFWD Axle To Rollover Stand—1300 Series....1356
    Remove Right-Hand Axle Housing—1300 Series....1359
    Disassemble Left-Hand Axle Housing and Determine Bearing Cup Shim Pack—1300 Series....1360
    Measure Backlash—1300 Series....1363
    Adjust Backlash—1300 Series....1366
    Backlash Shim Pack Example and Worksheet—1300 Series....1368
    Install Left-Hand Axle Housing Bearing Cup and Shim Pack—1300 Series....1369
    Disassemble Right-Hand Axle Housing and Determine Shim Pack—1300 Series....1370
    Preload Shim Pack Example and Worksheet—1300 Series....1377
    Install Right-Hand Axle Housing—1300 Series....1379
  Group 15: Differential....1291
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Specifications....2309
    Remove Differential—1300 Series....1385
    Cross-Sectional View—1300 Series Differential Housing....1386
    Repair Differential—1300 Series....1388
    Assemble Differential—1300 Series....1392
  Group 20: Input Gear Train....1291
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    Cross-Sectional View—1300 Series Input Gear Train....1405
    Disassemble Input Gear Train—1300 Series....1407
    Determine Pinion Shaft Cone Point Shim Pack—1300 Series....1413
    Assemble Input Gear Train—1300 Series....1414
    Adjust Pinion Shaft—1300 Series....1418
  Group 25: Oscillation....1291
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Specifications....2309
    Cross-Sectional View—1300 Series Oscillating Supports....1426
    Repair Front Support—1300 Series....1427
    Repair Rear Support—1300 Series....1431
Section 58: INDEPENDENT LINK SUSPENSION™ Axle....1435
  Group 00: Component Removal and Installation....1435
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Specifications....2309
    Remove Differential Case....1443
    Install Differential Case....1445
  Group 05: Controls....1435
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Specifications....2309
    Relieve System Pressure—ILS™....1451
    Remove Independent Link Suspension ILS™ Valve Housing....1452
    Install Valve Housing....1454
    Independent Link Suspension Hydraulic Control Valve Block....1456
    Remove and Install Accumulators....1466
    Check and Charge Accumulators....1468
    Checking Gas Side Oil Charge of 1L Accumulators....1479
  Group 10: Final Drives....1435
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    Cross-Sectional View—ILS™ Planetary Carrier and Wheel Hub....1487
    Remove and Disassemble Planetary Carrier and Wheel Hub—ILS™....1489
    Assemble and Install Planetary Carrier and Wheel Hub—ILS™....1495
  Group 15: Drive Shafts....1435
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    Cross-Sectional View—ILS™ Final Drive Assembly....1508
    Disassemble, Inspect, and Assemble Knuckle Housing Assembly—ILS™....1509
    Remove Drive Shaft—ILS™....1511
    Inspect, Disassemble, and Assemble Drive Shaft....1513
    Cross-Sectional View—ILS™ Differential Output....1520
    Repair Output Yoke/Shaft and Outer Housing Cover—ILS™....1521
  Group 20: Differential....1436
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    Cross-Sectional View—ILS™ MFWD Input Gears....1537
    Repair or Replace Clutch Drive Gear—ILS™....1539
    Repair or Replace Input Pinion Gear—ILS™....1541
    Remove and Disassemble Differential Drive Shaft—ILS™....1547
    Determine Differential Drive Shaft Cone Point Shim Pack—ILS™....1550
    Assemble and Install Differential Drive Shaft—ILS™....1552
    Adjust Differential Drive Shaft—ILS™....1554
    Remove Differential Housing Assembly—ILS™....1557
    Cross-Sectional View—ILS™ Differential with Hydraulic Differential Lock....1563
    Disassemble, Inspect, and Assemble Differential Housing Assembly—ILS™....1565
    Adjust Differential Housing Bearing Preload—ILS™....1572
    Adjust Differential Backlash—ILS™....1575
    Install Differential Housing Assembly—ILS™....1577
  Group 25: Steering....1436
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Specifications....2309
    Steering Tie Rod—ILS™....1584
    Exploded View—ILS™ Steering Tie Rod....1585
    Remove and Disassemble Outer Tie Rod End Assembly—ILS™....1586
    Assemble and Install Outer Tie Rod End Assembly—ILS™....1589
    Cross-Sectional View—ILS™ Inner Tie Rod Assembly....1591
    Remove, Disassemble, Assemble, and Install Inner Tie Rod End Assembly—ILS™....1592
    Cross-Sectional View—ILS™ Steering Cylinder....1597
    Remove Steering Cylinder Assembly—ILS™....1598
    Replace Sealing Rings—ILS™....1601
    Install Steering Cylinder Assembly—ILS™....1602
    Cross-Sectional View—ILS™ Steering Rod....1603
    Remove Steering Rod—ILS™....1604
    Replace Steering Rod and Rod Guide Seals—ILS™....1607
    Install Steering Rod—ILS™....1611
  Group 30: Suspension....1437
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    Remove and Install Suspension Cylinder—ILS™....1619
    Replace Self-Aligning Bushing—ILS™....1621
    Replace Cylinder Assembly Pivot Pins—ILS™....1623
    Cross-Sectional View—Suspension Cylinder....1628
    Disassemble and Assemble Suspension Cylinder—ILS™....1629
    Cross-Sectional View—Suspension Cylinder Seals....1634
    Replace Suspension Cylinder Seals—ILS™....1635
    Cross-Sectional View—Upper Control Arm Pivot....1640
    Remove and Disassemble Upper Control Arm Pivot—ILS™....1641
    Assemble and Install Upper Control Arm Pivot—ILS™....1648
    Cross-Sectional View—Upper Control Arm Ball Joint....1657
    Replace Upper Control Arm Ball Joint—ILS™....1658
    Cross-Sectional View—Lower Control Arm Front Pivot....1665
    Repair Lower Control Arm Front Pivot—ILS™....1666
    Cross-Sectional View—Lower Control Arm Rear Pivot....1675
    Repair Lower Control Arm Rear Pivot—ILS™....1676
    Cross-Sectional View—Lower Control Arm Ball Joint....1685
    Replace Lower Control Arm Ball Joint—ILS™....1686
  Group 35: Front Brakes....1437
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Specifications....2309
    Cross-Sectional View—ILS™ Differential with Brakes....1696
    General Repair Procedures—ILS™ Front Brakes....1697
    Repair Front Brakes—ILS™....1698
Section 59: 1500 Series MFWD Axle....1709
  Group 00: Component Removal and Installation....1709
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Specifications....2309
    Remove and Install MFWD Axle....1715
    Remove and Install Final Drive Assembly....1720
  Group 05: Final Drives....1709
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    Cross-Sectional View—1500 Series Planetary Carrier and Wheel Hub....1728
    Remove and Disassemble Planetary Carrier and Wheel Hub—1500 Series....1730
    Assemble and Install Planetary Carrier and Wheel Hub—1500 Series....1737
    Cross-Sectional View—1500 Series Knuckle Spindle Assembly....1745
    Disassemble, Inspect, and Assemble Knuckle Spindle Assembly—1500 Series....1747
    Replace Kingpin Bearings and Seals—1500 Series....1759
    Determine Kingpin Shim Pack—1500 Series....1761
  Group 10: Axle Housing....1709
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Specifications....2309
    Other Material....2260
    Install and Remove MFWD Axle To Rollover Stand—1500 Series....1768
    Remove Left-Hand Axle Housing—1500 Series....1772
    Disassemble Right-Hand Axle Housing and Determine Bearing Cup Shim Pack—1500 Series....1774
    Measure Backlash—1500 Series....1777
    Adjust Backlash—1500 Series....1780
    Backlash Shim Pack Example and Worksheet—1500 Series....1781
    Install Right-Hand Axle Housing Bearing Cup and Shim Pack—1500 Series....1783
    Disassemble and Assemble Left-Hand Axle Housing—1500 Series....1784
    Determine Preload Shim Pack—1500 Series....1788
    Install Left-Hand Axle Housing—1500 Series....1791
  Group 15: Differential....1710
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Specifications....2309
    Remove Differential—1500 Series....1797
    Disassemble, Inspect, and Assemble Differential Housing Assembly—1500 Series....1798
  Group 20: Input Gear Train....1710
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    Cross-Sectional View—1500 Series Input Gear Train....1810
    Disassemble Input Gear Train—1500 Series....1812
    Determine Pinion Shaft Cone Point Shim Pack—1500 Series....1820
    Assemble Input Gear Train—1500 Series....1822
    Adjust Pinion Shaft—1500 Series....1830
  Group 25: Oscillation and Tie Rod....1710
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Specifications....2309
    Cross-Sectional View—1500 Series Oscillating Supports....1838
    Repair Front Support—1500 Series....1839
    Repair Rear Support—1500 Series....1844
    Repair Tie Rod—1500 Series....1848
Section 60: Steering and Brakes....1851
  Group 05: Steering Column....1851
    List of References....2384
    Specifications....2309
    Remove and Install Control Support....1856
    Repair Steering Column....1858
  Group 10: Steering Control Assembly....1851
    List of References....2384
    Specifications....2309
    Remove and Install Steering Control Assembly (Standard and AutoTrac)....1868
    Remove, Repair and Install Flow Meter Assembly (AutoTrac)....1872
  Group 15: Steering Cylinders....1851
    List of References....2384
    Specifications....2309
    Remove and Install Steering Cylinder (1300 Series MFWD)....1880
    Remove and Install Steering Cylinder (1500 Series MFWD)....1882
    Remove and Install Steering Cylinder (Two-Wheel Drive)....1884
    Repair Steering Cylinder....1886
    Bleed Steering System....1887
  Group 20: Brake Valve....1851
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Specifications....2309
    Remove and Install Brake Rods....1893
    Remove and Install Brake Valve....1896
    Disassemble, Inspect, and Assemble Brake Valve....1898
    Disassemble, Inspect, and Assemble Brake Valve (IVT)....1911
    Bleed Brakes....1924
    Check Brakes....1927
  Group 30: Hydraulic Trailer Brake....1851
    List of References....2384
    Hydraulic Trailer Brake System....1930
  Group 35: Air Trailer Brake....1852
    List of References....2384
    Air Trailer Brake Supply....1933
    Air Trailer Brake System (North American)....1934
    Air Trailer Brake System (European)....1935
    Air Trailer Brake Single Line (European Only)....1936
Section 70: Hydraulics....1937
  Group 00: Component Removal and Installation....1937
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Specifications....2309
    Remove and Install Transmission Pump....1944
    Remove and Install Integrated Hydraulic Pump....1947
    Remove and Install Hitch-SCV Valve Stack....1955
    Remove and Install Hitch Frame....1960
  Group 05: Hydraulic System Repair and Cleanup....1937
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    General Repair Procedures—Hydraulic Systems....1937
    Install Hydraulic Fittings....1971
    Drain Hydraulic System....1973
    Fill Hydraulic System....1976
    Prelubricate Pump Drive....1977
  Group 15: Integrated Hydraulic Pump....1937
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Specifications....2309
    Remove And Install Hydraulic Pump Controller....1982
    Repair Hydraulic Pump Controller....1985
    Repair Hydraulic Pump....1988
  Group 25: Hitch Valve, Selective Control Valves, and Couplers....1937
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Specifications....2309
    Disassemble and Assemble Hitch-SCV Valve Stack....1997
    Disassemble and Assemble Hitch-SCV Valve Stack - 3D Animation....2004
    Service Pressure Compensator....2005
    Service Pressure Compensator - 3D Animation....2007
    Service Pressure Compensating Check Valve....2008
    Service Pressure Compensating Check Valve - 3D Animation....2012
    Service Solenoid Pilot Valve....2013
    Service Spool Centering Spring Assembly....2016
    Service Spool Centering Spring Assembly - 3D Animation....2022
    Test Surge Relief Valve....2023
    Test Surge Relief Valve - 3D Animation....2025
    Service Surge Relief Valve....2026
    Service Surge Relief Valve - 3D Animation....2029
    Service Shuttle Valve....2030
    Service Shuttle Valve - 3D Animation....2034
    Remove and Install Coupler Housing....2035
    Remove and Install Coupler Housing - 3D Animation....2037
    Repair Couplers....2038
    Repair Couplers - 3D Animation....2042
    Service Pilot Oil Supply Filter....2043
    Service Pilot Oil Supply Filter - 3D Animation....2045
    Front Hitch Valve....2046
  Group 30: Hitch....1938
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    Remove and Install Rear Hitch Lift Cylinders....2055
    Replace Rockshaft Bushings....2058
    Cross-Sectional View—Lift Cylinder....1938
    Disassemble, Inspect, and Assemble Lift Cylinder....2065
    Repair Draft Sensing....2068
  Group 35: Front Hitch....1938
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    Remove and Install Front 3-Point Hitch....2087
    Exploded View—Front Hitch....1939
    Exploded View—Front Hitch Lift Cylinder....1939
    Repair Front Hitch Lift Cylinder....2092
Section 80: Miscellaneous....2094
  Group 05: Hood....2094
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Position Hood Forward....2098
    Optional Forward Hood Position....2100
    Remove and Install Hood....2103
    Remove and Install Hood Screens and Louvers....2105
  Group 10: Front Axle (Two-Wheel Drive)....2094
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Specifications....2309
    Other Material....2260
    Remove and Install Front Axle....2113
    Check Pivot Support Bushing Wear....2117
    Replace Pivot Support Bushings....2118
    Replace Axle Pivot Pins....2120
    Replace Knee Bushings....2124
    Replace Wheel Bearings....2128
  Group 15: Wagon And Pick-Up Hitch....2094
    List of References....2384
    Specifications....2309
    Repair Wagon Hitch....2133
    Adjust Wagon Hitch Release....2134
    Repair Pick-Up Hitch....2135
    Adjust Pick-Up Hitch....2137
  Group 20: Rear Wheels....2094
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Specifications....2309
    Service Heavy-Duty Wheel Clamps....2142
Section 90: Operator Station....2152
  Group 00: Component Removal and Installation....2152
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    Remove Cab....2160
    Install Cab....2169
    Repair Cab....2170
    Remove Headliner....2171
    Remove Inner Roof....2173
    Install Inner Roof....2184
  Group 05: Heating, Ventilating, and Air Conditioning (HVAC)....2152
    List of References....2384
    Heater Line Routing....2197
    Remove HVAC Module....2198
    Install HVAC Module....2201
    Remove and Install Heater Control Valve (Without CLIMATRAK)....2202
    Leak Test Manual Heater Control Valve....2203
    Remove and Install Heater Control Valve (With CLIMATRAK)....2204
    Remove and Install Mode Control Cable....2205
  Group 10: Air Conditioning System....2152
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    Repair Air Conditioning System—Use CTM....2211
    Hose and Tubing O-Ring Connection Torques....2212
    Discharge Air Conditioning System....2213
    Flushing, Purging, and Evacuating Information....2214
    Purge Air Conditioning System....2216
    Evacuate Air Conditioning System....2217
    Charge Air Conditioning System....2219
    Refrigerant Oil Information....2220
    Check Compressor Oil Charge....2221
    Determine Correct Refrigerant Oil Charge....2222
    Add Refrigerant Oil to System....2224
    Add Refrigerant Oil to Pressurized System....2225
    Remove and Install Compressor....2227
    Remove and Install Compressor Relief Valve....2229
    Replace Receiver-Dryer....2230
    Remove and Install Expansion Valve....2231
    Remove Air Conditioning Condenser....2233
  Group 15: Air Suspension Seat....2153
    List of References....2384
    Essential, Recommended and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    Remove and Install Seat....2239
    Repair Seat Air System....2241
    Repair Seat Suspension....2245
    Repair Seat Back....2301
    Repair Seat Control Knobs....2255
  Group 20: ACTIVE SEAT™....2153
    List of References....2384
    Essential, Recommended, and Fabricated Tools....2333
    Other Material....2260
    Specifications....2309
    Purging Air from ACTIVE SEAT™ System....2262
    Remove and Install ACTIVE SEAT™....2264
    Remove and Install ACTIVE SEAT™ Actuator....2266
    Remove and Install Actuator Hoses....2268
    Remove and Install Seat Control Valve Assembly....2271
    ACTIVE SEAT™ Hydraulic Control Valve Block....2274
    Remove and Install Accumulator....2278
    Checking and Charging Replacement Accumulators....2279
    Repair ACTIVE SEAT™ Air System....2290
    Repair ACTIVE SEAT™ Suspension....2294
    Repair Seat Back....2301
  Group 25: Armrest....2154
    List of References....2384
    Remove and Install Left Hand Armrest....2306
  Group 30: Cab Door and Windshield....2154
    List of References....2384
    Specifications....2309
    Repair Cab Door Latch....2310
    Cab Door Adjustment—Step 1....2154
    Cab Door Adjustment—Step 2....2154
    Cab Door Adjustment—Step 3....2154
    Cab Door Adjustment—Step 4....2154
    Cab Door Adjustment—Step 5....2154
    Preparing Windshield Glass or Side Window For Replacement....2319
Section 99: Dealer Tools....2323
  Group 05: Dealer Fabricated Tools....2333
    Fabricated Tools....2333
    List of References....2384
    DF1057—Axle Adjusting Tool....2336
    DFRW4—Axle Wheel Hub Tool....2338
    DFRW30A—Axle Jacking Tool....2339
    DFRW63 - DFRW64 - DFRW65 - DFRW66 - DFRW81—Tap-Out Harnesses....2340
    DFRW89—Transmission Shaft and Clutch Holding Fixture....2342
    DFRW90—Transmission Support Plate....2345
    DFRW91—Guide Pins....2346
    DFRW92—Mounting Guide Pins....2347
    DFRW95—MFWD Clutch Plate Compressor....2348
    DFRW96—Rear Axle Lifting Tool....2349
    DFRW97—Transmission Countershaft Rotation Screw....2350
    DFRW98—Rear Axle Guide Pin....2351
    DFRW99—540/1000 PTO Adapter Assembly Bearing Installer....2352
    DFRW100—Fan Drive Hub Holding Tool Tool may be purchased. Order JDG896....2323
    DFRW101—Fan Drive Bearing Installer....2354
    DFRW105—Secondary Brake Bleed Hose....2355
    DFRW106—Front Axle Rear Pivot Pin Tool....2356
    DFRW107—Front Axle Front Pivot Pin Tool....2357
    DFRW117—Transmission-Hydraulic Flusher....2358
    DFRW132—Differential Side Bevel Gear End Play Tool....2360
    DFRW148—ActiveSeat™ Control Valve Holding Tool....2362
    DFRW151—Radiator Cap Adapter....2363
    DFRW168—Park Brake Solenoid Harness....2364
    DFRW210—Hole Drilled in JT07201....2366
    DFRW211—Transmission Support Plate....2367
    DFRW212 Leak Test Assembly....2368
    DFRW213—Hydraulic Trailer Brake Test / Bleed Assembly....2370
    DFRW214—Hood Support Rod....2372
    DFRW220—Clutch Cover Removal Plate....2373
    DFRW230—Seal Installer This tool may be purchased. Order JDG1557A...2324
  Group 10: Essential or Recommended Tools....2324
    List of References....2384
    D01006AA Bench-Mounted Holding Fixture....2393
    D01019AA Manually Operated Hydraulic Pump....2394
    D01044AA Bushing, Bearing and Seal Driver Set....2395
    D01045AA Disk Set....2396
    D01048AA 17-1/2 Hydraulic Puller Set....2397
    D01061AA Blind-Hole Puller Set....2398
    D01210AA Slide Hammer Puller....2399
    D01290AA Push-Puller....2400
    D01301AA Internal Puller....2401
    D05104ST Radiator Pressure Tester....2402
    D05114ST Spanner Wrench....2403
    D05117ST Spanner Wrench....2404
    D05223ST Engine Rollover Stand....2405
    JDE97 Driver....2406
    JDG-PST Power Shift Transmission Repair Kit....2407
    JDG19 Lifting Eyes....2408
    JDG23 Lift Sling....2409
    JDG135 Driver Disk (140 mm or 5-1/2 in.)....2410
    JDG141 Extraction Tool....2411
    JDG155 Electrical Repair Tool Kit....2412
    JDG236 Bearing Installer....2413
    JDG311 Driver Handle....2414
    JDG347A Spanner Wrench....2415
    JDG359 DEUTSCH Electrical Repair Tool Kit....2416
    JDG537 Driver Handle....2417
    JDG707 Crimping Tool....2418
    JDG708 AMP Crimping Tool....2419
    JDG731A Spanner Wrench....2420
    JDG749 Extension....2421
    JDG750 Swivel Socket....2422
    JDG751 Solenoid Removal Tool....2423
    JDG754 Spring Compressor....2424
    JDG766 Clip Removal Tool....2425
    JDG767 PTO Plunger Tool....2426
    JDG768 Pilot Pins....2427
    JDG770 Seal Installer....2428
    JDG783 Weather Pack Crimping Tool....2429
    JDG788 Seal Installer....2430
    JDG820 Flywheel Rotation Tool....2431
    JDG839 Radiator Pressure Tester Adapter....2432
    JDG849A Clutch Disk Guide....2433
    JDG850 Clutch Disk Guide Tool....2434
    JDG851 Seal Installer....2435
    JDG853 Spanner Wrench....2436
    JDG853A Spanner Wrench....2437
    JDG854 Spanner Wrench....2438
    JDG855 Clutch Assembly Tool....2439
    JDG857 Guide Pins....2440
    JDG861 Torque Wrench Adapter....2441
    JDG864 Park Brake Spring Compression Tool....2442
    JDG865 Crimping Tool....2443
    JDG867 Axle Seal Installer....2444
    JDG868 Axle Seal Installer....2445
    JDG872 Pump Drive Quill Adjustment Tool....2446
    JDG875 Differential Retaining Nut Adjusting Tool....2447
    JDG876 End Play Adjustment Tool....2448
    JDG877 Sealing Ring Loading Tool Set....2449
    JDG878 Sealing Ring Resizing Tool....2450
    JDG879 Differential and Pinion Lifting Fixture....2451
    JDG880 Differential Bearing Quill Adjustment Tool....2452
    JDG881 Driver....2453
    JDG882 Mounting Guide Pins....2454
    JDG883 Pump Drive Housing Seal Installer....2455
    JDG884 MFWD Drive Shaft Holding Tool....2456
    JDG885 Seal Installer....2457
    JDG888 MFWD Clutch Plate Compressor....2458
    JDG890A Planetary Carrier Lifting Tool....2459
    JDG909 Lifting Eyes....2460
    JDG915 Clutch Piston Installer....2461
    JDG929 Seal Remover and Installer Set....2462
    JDG930 Driver Disk (152 mm or 6 in.)....2463
    JDG931 Driver Disk (178 mm or 7 in.)....2464
    JDG932 Driver Disk (162 mm or 6-3/8 in.)....2465
    JDG933 Driver Disk (137 mm or 5-3/8 in.)....2466
    JDG948 Terminal Extractor Tool....2467
    JDG983 Snap Ring Expander Tool....2468
    JDG1123 Driver Disk....2469
    JDG1198 Bearing Installer....2470
    JDG1211 Bushing Installer Pilot....2471
    JDG1212 Bushing Remover....2472
    JDG1216 Ring Gear Holding Tool....2473
    JDG1218A Seal Installer....2474
    JDG1219B Seal Installer....2475
    JDG1220 Spacer Installer....2476
    JDG1222 Puller Jaws....2477
    JDG1251 Axle Support Bracket....2478
    JDG1252 Differential Housing Tool Set....2479
    JDG1253 Spanner Socket....2480
    JDG1254 Seal Installer....2481
    JDG1255 Slinger-Seal Installer....2482
    JDG1272 Bushing-Seal Installer....2483
    JDG1353 Check Valve Removal Tool....2484
    JDG1356 Seal Installer....2485
    JDG1371 Clutch Piston Installer Tools....2486
    JDG1413 Bearing Cone Installer....2487
    JDG1424 Support Block....2488
    JDG1494 Rear Axle Lifting Tool....2489
    JDG1505 Test Block....2490
    JDG1523 Pressure Tester Adapter....2491
    JDG1530 Bearing Cup Installer Tool Set....2492
    JDG1532 Differential Housing Lifting Tool....2493
    JDG1533 Backlash Checking Tool....2494
    JDG1534 Steering Rod Tool....2495
    JDG1535 Seal Installer Tool Set....2496
    JDG1537 Seal Installer....2497
    JDG1538 Seal Installer....2498
    JDG1539 Oil Level Control Plug Installer....2499
    JDG1540 Socket....2500
    JDG1541 Ball Joint Tool Set....2501
    JDG1542 Seal Installer....2502
    JDG1543 Seal Installer....2503
    JDG1544 Needle Bearing Installer....2504
    JDG1545 Pivot Pin Tool Set....2505
    JDG1546 Forcing Screw....2506
    JDG1547 Bearing Cup Installer....2507
    JDG1548 Pivot Pin Tool Set....2508
    JDG1549 Forcing Screw....2509
    JDG1550 Special Drift....2510
    JDG1551 Seal Installer Tool Set....2511
    JDG1552 Seal Installer....2512
    JDG1553 Self-Aligning Bushing Tool Set....2513
    JDG1554 Piston Rod Wrench....2514
    JDG1555 Damping Rod Wrench....2515
    JDG1556 Driver Disk 229 mm (9 in.)....2516
    JDG1557A Seal Installer....2517
    JDG1562-1A Spacer Ring....2518
    JDG1562-2 Axle Seal Installer....2519
    JDG1563 Driver Disk 197 mm (7-3/4 in.)....2520
    JDG1567 Valve Housing Holding Bracket....2521
    JDG1573 120 mm Rear Axle Support Stand....2522
    JDG1574 Lifting Bracket....2523
    JDG1579 Coupler Tool....2524
    JDG1662 Spacer Ring....2525
    JDG1666 Park Brake Release Hand Pump Kit....2526
    JDG1682 PTO Plunger Tool Adapter....2527
    JDG1727 Terminal Crimping Tool....2528
    JDG1744 Master Repair Kit....2529
    JDG1758 Seal Installer....2530
    JDG1760 Spacer Kit....2531
    JDG1761 Spanner Socket....2532
    JDG1762 MFWD Clutch Disc Guide....2533
    JDG1763 Lifting Eye....2534
    JDG1765 CU Idler Shaft Holding Tool....2535
    JDG1767 Alignment Plug....2536
    JDG1837 Driver Disk....2537
    JDG1839 Driver Disk....2538
    JDG1841 Bearing Installer....2539
    JDG1843 Pinion Retainer Tool....2540
    JDG1844 Differential Pinion Shaft Input Quill Lifting Tool....2541
    JDG1860 Seal Installer....2542
    JDG1861 Seal Installer....2543
    JDG1883 Transmission Lifting Fixture Adapter....2544
    JDG1885 STC Tools....2545
    JDG1888 Shift Valve Plug....2546
    JDG1890 Seal Driver....2547
    JDG1935 Auxiliary Drive Support....2548
    JDG1945 Pump Drive Backlash Adjustment Tool....2549
    JDG2042 Ring Adapter....2550
    JDG2046 Starter Wrench....2551
    JDG2058 Disc Guide....2552
    JDG2061 Front Adapter....2553
    JDG2063 Seal Installer....2554
    JDG2064 Differential Housing Tool Set....2555
    JDG2065A Axle Mounting Bracket....2556
    JDG8092 Driver Handle....2557
    JDG10008 Jumper Tube Service Kit....2558
    JDG10018 Seal Driver....2559
    JDG10019A Seal Driver....2560
    JDG10024 Wrench Adapter....2561
    JDG10041 Rear Lifting Bracket....2562
    JDG10042 Front Lifting Bracket....2563
    JDG10049 Seal Installer....2564
    JDG10054 Input Shaft Holding Tool....2565
    JDG10056 Rear Axle Pivot Bushing Installer....2566
    JDG10145 Terminal Crimping Tool....2567
    JDG10146 Extraction Tool....2568
    JDG10198 Terminal Crimping Tool....2569
    JDG10227 Axle Mounting Bracket....2570
    JDG10353 DEUTSCH Crimp and Extractor Tool Set....2571
    JDG10441A Tie Rod Boot Installer....2572
    JDG10555 Recovery/Recycling Station....2573
    JDG10664 Relief Valve Core Removal Tool....2574
    JDG10665 Spool Centering Spring Assembly Tool....2575
    JDG10666 Pressure Compensator Removal Brush....2576
    JDG10667 Shuttle Valve Removal Tool....2577
    JDG10784 Pin Set....2578
    JDG10849 Spanner Wrench....2579
    JDG10878 Bearing Installer....2580
    JDG10927 Terminal Extraction Tool....2581
    JDG10974 Recovery/Recycling, and Charging Station....2582
    JDG11001 Puller Adapter....2583
    JDG11016 Die Assembly....2584
    JDG11017 Crimping Tool....2585
    JDG11019 Extraction Tool....2586
    JDG11228 Die Set....2587
    JDG11229 Die Set....2588
    JDG11230 Die Set....2589
    JDG11255 Terminal Crimping Tool....2590
    JDG11854 Special Driver....2591
    JDG11855 Forcing Sleeve....2592
    JDG11856 Forcing Screw....2593
    JDH7 Bearing-Seal Installer....2594
    JDT20 Differential Drive Shaft Installation Arbor Tool Set....2595
    JT02051 Manifold with Gauges....2596
    JT02081 Electronic Leak Detector....2597
    JT02098 Air Conditioning Fitting Kit....2598
    JT02129 Air Conditioning Oil Injector....2599
    JT03472 Hydraulic Fitting....2600
    JT03515 Accumulator Charging Set....2601
    JT05412 Universal Pressure Test Kit....2602
    JT05508 Lift Eye....2603
    JT05550 Lifting Eyebolts....2604
    JT05563 Nitrogen Charging Hose....2605
    JT05725 Universal Support Stand....2606
    JT05726 Wheel and Axle Lift....2607
    JT05746 Portable Filter Caddy....2608
    JT07045 Hydraulic Pressure Gauge....2609
    JT07056 Service Jack....2610
    JT07115 Master Hydraulic Kit....2611
    JT07115SUP Supplemental Master Hydraulic Kit....2612
    JT07118 Two-Valve Manifold....2613
    JT07119 Test Hose....2614
    JT07122 Splitting Stand....2615
    JT07122-6 Rear Supports....2616
    JT07122-7 Upright Supports....2617
    JT07195B Technician’s Electrical Repair Kit....2618
    JT07134 Bleed Pipe....2619
    JT07201A Transmission Lifting Fixture....2620
    JT07202 Transmission Shaft Lifting Fixture....2621
    JT07203 Transmission Shafts Holding Fixture....2622
    JT07204A Transmission Support Plate....2623
    JT07205 Rear Cover Lifting Tool....2624
    JT07206 Clutch Lifting Tool....2625
    JT07210 Manifold Lifting Bracket....2626
    JT07211 Rear Differential Support Stands....2627
    JT07218 Rear Axle Lifting Tool....2628
    JT07219 Rear Axle Support Stand....2629
    JT07321 Rear Support Wheels....2630
    JT07336 Lift Sling....2631

John Deere 8225R, 8245R, 8270R, 8295R, 8320R, 8345R (S. N. 001001—053099) (Russia S. N. 001001—052200) Workshop Service Repair Manual (TM104319)