John Deere 310SJ and 410J Backhoe Loader with Total Machine Control (TMC) (S.N. 161703— ) Workshop Service Repair Manual - TM10852
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John Deere 310SJ and 410J Backhoe Loader with Total Machine Control (TMC) (S.N. 161703— ) Workshop Service Repair manual with Electrical Wiring Diagrams (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnosis & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
John Deere 310SJ and 410J Backhoe Loader with Total Machine Control (TMC) (S.N. 161703— ) manual contains high quality images, circuit diagrams, instructions to help you to maintenance, troubleshoot, diagnose, and repair. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
TM10852 (20MAY19) - John Deere 310SJ and 410J Backhoe Loader with Total Machine Control (TMC) (S.N. 161703— ) Technical Manual (Operation & Test Manual).pdf
TM10852 - John Deere 310SJ and 410J Backhoe Loader with Total Machine Control (TMC) (S.N. 161703— ) Technical Manual (Operation & Test Manual).epub
TABLE OF CONTENTS / FILE LIST:
Contents................5
General Information................7
Safety Information................9
Recognize Safety Information................9
Follow Safety Instructions................9
Operate Only If Qualified................9
Wear Protective Equipment................10
Avoid Unauthorized Machine Modifications................10
Inspect Machine................10
Stay Clear of Moving Parts................10
Avoid High-Pressure Oils................11
Avoid High-Pressure Fluids................11
Beware of Exhaust Fumes................12
Prevent Fires................12
Prevent Battery Explosions................12
Handle Chemical Products Safely................13
Dispose of Waste Properly................13
Prepare for Emergencies................13
Use Steps and Handholds Correctly................13
Start Only From Operator's Seat................14
Use and Maintain Seat Belt................14
Prevent Unintended Machine Movement................14
Prevent Unintended Machine Movement—If Equipped With Pilot Controls................14
Avoid Work Site Hazards................15
Keep Riders Off Machine................15
Avoid Backover Accidents................16
Avoid Machine Tipover................16
Add and Operate Attachments Safely................16
Use Special Care When Operating................17
Operating or Traveling On Public Roads................17
Inspect and Maintain ROPS................17
Prevent Unintended Detonation of Explosive Devices................18
Park and Prepare for Service Safely................18
Service Cooling System Safely................18
Remove Paint Before Welding or Heating................19
Make Welding Repairs Safely................19
Drive Metal Pins Safely................19
Service Tires Safely................20
Diagnostics................44
Engine Control Unit (ECU)................45
Engine Control Unit (ECU) Diagnostic Trouble Codes................45
000029.03 — Engine Speed Control Short Circuit................45
Engine Speed Control Short Circuit Diagnostic Procedure................45
000029.04 — Engine Speed Control Open Circuit................46
Engine Speed Control Open Circuit Diagnostic Procedure................47
000091.03 — Foot Throttle Position Sensor Short Circuit................47
Foot Throttle Position Sensor Short Circuit Diagnostic Procedure................48
000091.04 — Foot Throttle Position Sensor Open Circuit................49
Foot Throttle Position Sensor Open Circuit Diagnostic Procedure................49
000091.14 — Foot Throttle Position Sensor Out of Range................50
Foot Throttle Position Sensor Out of Range Diagnostic Procedure................50
001075.05 — Fuel Lift Pump Relay Open Circuit................51
Fuel Lift Pump Relay Open Circuit................51
001075.06 — Fuel Lift Pump Relay Short Circuit ................52
Fuel Lift Pump Relay Short Circuit Diagnostic Procedure................52
001321.05 — Starter Relay Open Circuit................53
Starter Relay Open Circuit Diagnostic Procedure................53
001321.06 — Starter Relay Short Circuit................54
Starter Relay Short Circuit Diagnostic Procedure................54
001321.16 — Crank Cycle Too Long................55
Crank Cycle Too Long Diagnostic Procedure................55
002023.09 — Hand Throttle Message Missing (Landscape Loader Only)................55
002047.09 — Can Communication Lost with FLC................56
Can Communication Lost with FLC Diagnostic Procedure................56
002071.09 — Hand Throttle Message Missing (Backhoe Only)................57
Hand Throttle Message Missing (Backhoe Only) Diagnostic Procedure................57
523702.09 — Flex Power Message Missing................58
Flex Power Message Missing Diagnostic Procedure................58
Flex Load Controller (FLC)................61
Flex Load Controller (FLC) Diagnostic Trouble Codes................61
000069.07 — MFWD Logic Error................61
000069.07—MFWD Logic Error Diagnostic Procedure................61
000070.02 — Park Brake Switch (S7) Open Circuit................61
000070.02—Park Brake Switch (S7) Open Circuit Diagnostic Procedure................61
000070.04 — Park Brake Switch (S7) Short to Ground................62
000070.04—Park Brake Switch (S7) Short to Ground Diagnostic Procedure................62
000070.07 — Park Brake Switch (S7) Logic Error................63
000070.07—Park Brake Switch (S7) Logic Error Diagnostic Procedure................63
000117.19 — Service Brake Pressure Low................64
000117.19—Service Brake Pressure Low Diagnostic Procedure................64
000234.02 — Software Revision Mismatch................64
000234.02—Software Revision Mismatch Diagnostic Procedure................64
000237.02 — Model Number in Vehicle Identification Number Not Valid................65
000525.03 — TCL/Range Switch (S5) Gear Range Input Shorted to Power................65
000525.03—TCL/Range Switch (S5) Gear Range Input Shorted to Power Diagnostic Procedure................65
000525.04 — TCL/Range Switch (S5) Gear Range Input Voltage Low................66
000525.04—TCL/Range Switch (S5) Gear Range Input Voltage Low Diagnostic Procedure................66
000525.05 — TCL/Range Switch (S5) Gear Range Input Open Circuit................67
000525.05—TCL/Range Switch (S5) Gear Range Input Open Circuit Diagnostic Procedure................67
000525.12 — TCL/Range Switch (S5) Gear Range Input Logic Error................68
000525.12—TCL/Range Switch (S5) Gear Range Input Logic Error Diagnostic Procedure................68
000629.12 — FLC Watchdog Timeout................72
000734.05 — Transmission Solenoid (Y1) Open Circuit................72
Transmission Solenoid (Y1) Open Circuit Diagnostic Procedure................72
000735.05 — Transmission Solenoid (Y2) Open Circuit................73
Transmission Solenoid (Y2) Open Circuit Diagnostic Procedure................73
000736.05 — Transmission Solenoid (Y3) Open Circuit................74
Transmission Solenoid (Y3) Open Circuit Diagnostic Procedure................74
000737.12 — Transmission Solenoid (Y4 or Y5) Fault................75
000737.12—Transmission Solenoid (Y4 or Y5) Fault Diagnostic Procedure................75
000738.05 — Transmission Solenoid (Y5) Open Circuit................76
Transmission Solenoid (Y5) Open Circuit Diagnostic Procedure................76
000739.12 — Transmission Solenoid (Y2 or Y6) Fault................77
000739.12—Transmission Solenoid (Y2 or Y6) Fault Diagnostic Procedure................77
000741.12 — Transmission Solenoid (Y1 or Y3) Fault................77
000741.12—Transmission Solenoid (Y1 or Y3) Fault................78
000746.07 — Differential Lock Switch (S4) Logic Error................78
Differential Lock Switch (S4) Logic Error Diagnostic Procedure................78
000746.12 — Differential Lock System Faults................79
Differential Lock Diagnostic Procedure................79
000757.05 — Transmission Solenoid (Y4) Open Circuit................80
Transmission Solenoid (Y4) Open Circuit Diagnostic Procedure................80
000759.05 — Transmission Solenoid (Y6) Open Circuit................81
Transmission Solenoid (Y6) Open Circuit Diagnostic Procedure................81
001504.05 — Seat Swivel Latch Switch (S18) Short to Ground................82
001504.05—Seat Swivel Latch Switch (S18) Short to Ground Diagnostic Procedure................82
001714.04 — Seat Position Front Switch (S17) Short to Ground................83
Seat Position Front Switch (S17) Short to Ground Diagnostic Procedure................83
001714.07 — Seat Position Rear Switch (S16) and Seat Position Front Switch (S17) Logic Mismatch................84
001714.07—Seat Position Rear Switch (S16) and Seat Position Front Switch (S17) Logic Mismatch Diagnostic Procedure................84
001714.10 — Seat Position Front Switch (S17) Short Circuit to Power or Stuck Closed................85
001714.10—Seat Position Front Switch (S17) Short Circuit to Power or Stuck Closed................85
001715.04 — Seat Position Rear Switch (S16) Short to Ground................86
Seat Position Rear Switch (S16) Short to Ground Diagnostic Procedure................86
002000.09 — CAN Communication Lost with ECU................87
No CAN From ECU Diagnostic Procedure—Stage II Engine................87
No CAN From ECU Diagnostic Procedure—Tier 3 Engine................90
002023.09 — CAN Communication Lost with SDM................93
002023.09—CAN Communication Lost with SDM Diagnostic Procedure................93
002228.09 — CAN Communication Lost with FHC................94
CAN Communication Lost with FHC Diagnostic Procedure................94
002368.12 — Left Turn Signal Driver Output Fault................95
002368.12—Left Turn Signal Driver Output Fault Diagnostic Procedure................95
002370.12 — Right Turn Signal Driver Output Fault................96
002370.12—Right Turn Signal Driver Output Fault Diagnostic Procedure................96
002580.07 — Service Brake Pressure Switch Status Error................97
002580.07—Service Brake Pressure Switch Status Error Diagnostic Procedure.................97
002605.12 — Brake Charge Solenoid (Y59) Circuit Fault................98
Brake Charge Solenoid (Y59) Circuit Fault Diagnostic Procedure................98
002875.04 — 4-Way Flasher Switch (S31) Input Short to Ground................100
002875.04—4-Way Flasher Switch (S31) Input Short to Ground Diagnostic Procedure................100
002876.12 — Conflicting Turn Signal Switch (S30) Data................101
002876.12—Turn Signal Switch (S30) Input Logic Error Diagnostic Procedure................101
003413.04 — Right Door Switch (S99) Input Short to Ground................102
003413.04—Right Door Switch (S99) Input Short to Ground Diagnostic Procedure................102
003416.03 — Right Exit Switch (S99) Circuits Short to Power................103
Right Exit Switch (S99) Circuits Short to Power Diagnostic Procedure................103
003416.04 — Right Exit Switch (S99) Circuits Short to Ground................104
Right Exit Switch (S99) Circuits Short to Ground Diagnostic Procedure................104
003416.05 — Right Exit Switch (S99) Open Circuit................104
Right Exit Switch (S99) Open Circuit Diagnostic Procedure................105
298816.14 — Park Brake Did Not Apply When Commanded................105
298816.14—Park Brake Did Not Apply When Commanded Diagnostic Procedure................105
522371.04 — FLC Valve Power #5 Voltage Low................106
522371.04—FLC Valve Power #5 Voltage Low Diagnostic Procedure................106
522379.12 — Park Brake Release Solenoid (Y7) Fault................107
522379.12—Park Brake Release Solenoid (Y7) Fault Diagnostic Procedure................107
522398.14 — Park Brake Did Not Release When Commanded................108
522398.14—Park Brake Did Not Release When Commanded Diagnostic Procedure................108
522411.03 — TCL/Range Switch (S5) Input Voltage High................109
522411.03—TCL/Range Switch (S5) Input Voltage High Diagnostic Procedure................109
522411.04 — TCL/Range Switch (S5) Input Voltage Low................110
522411.04—TCL/Range Switch (S5) Input Voltage Low Diagnostic Procedure................110
522411.05 — TCL/Range Switch (S5) TCL Input Open Circuit................110
522411.05—TCL/Range Switch (S5) TCL Input Open Circuit Diagnostic Procedure................110
523218.03 — FLC Valve Power #2 Output Stuck ON................111
523218.03—FLC Valve Power #2 Output Stuck ON Diagnostic Procedure................111
523218.04 — FLC Valve Power #2 Output Stuck OFF................111
523218.04—FLC Valve Power #2 Output Stuck OFF Diagnostic Procedure................111
523218.05 — FLC Valve Power #2 Output Voltage Low................112
523218.05—FLC Valve Power #2 Output Voltage Low Diagnostic Procedure................112
523219.04 — FLC Valve Power #1 Voltage Low................113
523219.04—FLC Valve Power #1 Voltage Low Diagnostic Procedure................113
523702.02 — Flex Power Status Erratic................113
Flex Power Status Erratic Diagnostic Procedure................113
523702.07 — Flex Power Not Active................115
Flex Power Not Active Diagnostic Procedure................115
523702.08 — Flex Power Time Out................117
Flex Power Time Out Diagnostic Procedure................117
523702.09 — Flex Power ECU Authentication Error................118
Flex Power ECU Authentication Error Diagnostic Procedure................119
523702.13 — Flex Power Mismatch................120
Flex Power Mismatch Diagnostic Procedure................120
523702.10 — Flex Power Watch Dog Error................121
Flex Power Watch Dog Error Diagnostic Procedure................121
523911.12 — Hydraulic Pump Control Solenoid (Y56) Fault................121
523911.12—Hydraulic Pump Control Solenoid (Y56) Fault................121
523948.12 — Ride Control Solenoid 1 (Y50) or 2 (Y51) Fault................122
523948.12—Ride Control Solenoid 1 (Y50) or 2 (Y51) Fault Diagnostic Procedure................122
524070.04 — Valve Power # 6 Voltage Low................122
524070.04—Valve Power # 6 Voltage Low Diagnostic Procedure................123
524075.04 — Valve Power # 5 Voltage Low................123
524075.04—Valve Power # 5 Voltage Low Diagnostic Procedure................123
524172.00 — Clutch Disconnect Switch Stuck Closed................124
524172.00—Clutch Disconnect Switch Stuck Closed Diagnostic Procedure.................124
524172.04 — Switch Short to Ground................125
524172.04—Clutch Disconnect Switch (S6) Shorted to GND Diagnostic Procedure.................125
524172.07 — Clutch Disconnect Device Fault................126
524172.07—Clutch Disconnect Device Fault Diagnostic Procedure.................126
524235.12 — MFWD Solenoid (Y11) Output Fault................127
524235.12—MFWD Solenoid (Y11) Output Fault Diagnostic Procedure................127
Standard Display Monitor (SDM)................129
Standard Display Monitor (SDM) Diagnostic Trouble Codes................129
000096.03 — Fuel Level Sensor (B8) Input Voltage Low................129
000096.03—Fuel Level Sensor (B8) Input Voltage Low Diagnostic Procedure................129
000096.04 — Fuel Level Sensor (B8) Input Voltage High................130
000096.04—Fuel Level Sensor (B8) Input Voltage High Diagnostic Procedure................130
000100.01 — Engine Oil Pressure Low................130
000100.01—Engine Oil Pressure Low Diagnostic Procedure................130
000100.05 — Engine Oil Pressure Switch Open................131
Engine Oil Pressure Switch Open Diagnostic Procedure................131
000107.00 — Engine Air Filter Restricted................132
000107.00—Engine Air Filter Restricted Diagnostic Procedure................132
000117.01 — Service Brake Pressure Low................132
000117.00—Service Brake Pressure Low Diagnostic Procedure................132
000158.00 — System Voltage High................133
000158.00—System Voltage High Diagnostic Procedure................133
000158.01 — System Voltage Low................134
000158.01—System Voltage Low Diagnostic Procedure................134
000177.00 — Torque Converter Oil Temperature High................135
000177.00—Torque Converter Oil Temperature High Diagnostic Procedure................135
000177.03 — Torque Converter Oil Temperature Sensor (B6) Input Voltage High................135
000177.03—Torque Converter Oil Temperature Sensor (B6) Input Voltage High Diagnostic Procedure................135
000177.04 — Torque Converter Oil Temperature Sensor (B6) Input Voltage Low................136
000177.04—Torque Converter Oil Temperature Sensor (B6) Input Voltage Low Diagnostic Procedure................136
000234.02 — Software Revision Mismatch................137
000234.02—Software Revision Mismatch Diagnostic Procedure................137
000629.02 — No CAN from ECU................137
No CAN From ECU Diagnostic Procedure................137
000920.03 — SDM Alarm (H2) Output Voltage High................138
000920.03—SDM Alarm (H2) Output Voltage High Diagnostic Procedure................138
000920.04 — SDM Alarm (H2) Output Voltage Low................139
000920.04—SDM Alarm (H2) Output Voltage Low Diagnostic Procedure................139
001196.11 — Antitheft Lock Status Not Detected From ECU................140
Antitheft Lock Status Not Detected From ECU Diagnostic Procedure................140
001201.11 — Antitheft Unlock Status Not Detected From ECU................140
Antitheft Unlock Status Not Detected From ECU Diagnostic Procedure................140
001508.00 — Hydraulic Oil Temperature Moderately High................141
001508.00—Hydraulic Oil Temperature Moderately High Diagnostic Procedure................141
001508.03 — Hydraulic Oil Temperature Sensor (B10) Input Voltage High................141
001508.03—Hydraulic Oil Temperature Sensor (B10) Input Voltage High Diagnostic Procedure................141
001508.04 — Hydraulic Oil Temperature Sensor (B10) Input Voltage Low................142
001508.04—Hydraulic Oil Temperature Sensor (B10) Input Voltage Low Diagnostic Procedure................142
001508.16 — Hydraulic Oil Temperature High................143
001508.16—Hydraulic Oil Temperature High Diagnostic Procedure................143
001713.00 — Hydraulic Oil Filter Restricted................143
001713.00—Hydraulic Oil Filter Restricted Diagnostic Procedure................144
002003.09 — CAN Communication Lost with FLC................145
002003.09—CAN Communication Lost with SDM Diagnostic Procedure................145
002000.09 — CAN Communication Lost with ECU................145
No CAN From ECU Diagnostic Procedure—Stage II Engine................145
No CAN From ECU Diagnostic Procedure—Tier 3 Engine................148
002000.12 — No CAN from ECU................151
No CAN From ECU Diagnostic Procedure................151
002228.09 — CAN Communication Lost with FHC................152
CAN Communication Lost with FHC Diagnostic Procedure................152
002071.09 — CAN Communication Lost with Other Controller................153
002071.09—CAN Communication Lost with Other Controller Diagnostic Procedure................153
298887.13 — SDM/ECU Model Number Mismatch................154
298887.13—SDM/ECU Model Number Mismatch Diagnostic Procedure................154
523569.04 — FLC Switched and/or Unswitched Power Open Circuit................154
FLC Switched and/or Unswitched Power Open Circuit Diagnostic Procedure................154
523662.04 — FHC Valve Power Circuit Voltages Low................156
FHC Valve Power Circuit Voltages Low Diagnostic Procedure................156
523649.04 — CAN Communication Lost with Hydraulic Controllers................158
CAN Communication Lost with Hydraulic Controllers Diagnostic Procedure................158
523650.04 — CAN Communication Lost with FHC................159
CAN Communication Lost with FHC Diagnostic Procedure................159
523653.04 — Gear Selection/Transmission Direction Circuit Voltages Low................160
Gear Selection/Transmission Direction Circuit Voltages Low Diagnostic Procedure................160
523665.04 — FLC Valve Power 1 Input Voltage Low................161
FLC Valve Power 1 Input Voltage Low Diagnostic Procedure................161
523666.04 — FLC Switched Power Voltage Open Circuit................162
FLC Switched Power Voltage Open Circuit Diagnostic Procedure................162
Flex Hydraulic Controller (FHC)................165
Flex Hydraulic Controller (FHC) Diagnostic Trouble Codes................165
000237.02 — Model Number in Vehicle Identification Number Not Valid................165
000234.02 — Software Revision Mismatch................165
000234.02—Software Revision Mismatch Diagnostic Procedure................165
000629.12 — FHC Watchdog Timeout................165
000630.13 — Loader Boom Position Sensor (B73) and Bucket Postion Sensor (B75) Calibration Required................165
001764.07 — Hydraulic Enable Switch (S70) Logic Error................166
001764.07—Hydraulic Enable Switch (S70) Logic Error Diagnostic Procedure................166
001903.13 — Invalid Calibration Data Received from ISP for Left Stabilizer Raise Solenoid................166
Invalid Calibration Data Received from ISP for Left Stabilizer Raise Solenoid Diagnostic Procedure................166
001910.13 — Invalid Calibration Data Received from ISP for Left Stabilizer Lower Solenoid................167
Invalid Calibration Data Received from ISP for Left Stabilizer Lower Solenoid Diagnostic Procedure................167
001927.13 — Invalid Calibration Data Received from ISP for Right Stabilizer Raise Solenoid................168
Invalid Calibration Data Received from ISP for Right Stabilizer Raise Solenoid Diagnostic Procedure................168
001951.13 — Invalid Calibration Data Received from ISP for Right Stabilizer Lower Solenoid................168
Invalid Calibration Data Received from ISP for Right Stabilizer Lower Solenoid Diagnostic Procedure................168
001963.13 — Invalid Calibration Data Received from ISP for Loader Auxiliary Positive Solenoid................169
Invalid Calibration Data Received from ISP for Loader Auxiliary Positive Solenoid Diagnostic Procedure................169
001975.13 — Invalid Calibration Data Received from ISP for Loader Auxiliary Reverse Solenoid................169
Invalid Calibration Data Received from ISP for Loader Auxiliary Reverse Solenoid Diagnostic Procedure................170
001987.13 — Invalid Calibration Data Received from ISP for Backhoe Auxiliary Positive Solenoid................170
Invalid Calibration Data Received from ISP for Backhoe Auxiliary Positive Solenoid Diagnostic Procedure................170
001999.13 — Invalid Calibration Data Received from ISP for Backhoe Auxiliary Reverse Solenoid................171
Invalid Calibration Data Received from ISP for Backhoe Auxiliary Reverse Solenoid Diagnostic Procedure................171
002140.09 — CAN Communication Lost between the FHC and Other Controllers................171
002140.09—CAN Communication Lost between the FHC and Other Controllers Diagnostic Procedure................171
002160.09 — No CAN from ISP................172
No CAN from ISP Diagnostic Procedure................172
002161.09 — No CAN from SWX................174
No CAN from SWX Diagnostic Procedure................174
002162.09 — No CAN from BOM................176
No CAN from BOM Diagnostic Procedure................176
002163.09 — No CAN from CWD................178
No CAN from CWD Diagnostic Procedure................178
002164.09 — No CAN from BUK................180
No CAN from BUK Diagnostic Procedure................180
002165.09 — No CAN from HAM................182
No CAN from HAM Diagnostic Procedure................182
002213.09 — No CAN from JSR................184
No CAN from JSR Diagnostic Procedure................184
002201.09 — No CAN from JSL................185
No CAN from JSL Diagnostic Procedure................185
002267.13 — Invalid Calibration Data Received from ISP for Loader Boom Lower Solenoid................186
Invalid Calibration Data Received from ISP for Loader Boom Lower Solenoid Diagnostic Procedure................187
002279.13 — Invalid Calibration Data Received from ISP for Loader Boom Raise Solenoid................187
Invalid Calibration Data Received from ISP for Loader Boom Raise Solenoid Diagnostic Procedure................187
002291.13 — Invalid Calibration Data Received from ISP for Loader Bucket Dump Currents................188
Invalid Calibration Data Received from ISP for Loader Bucket Dump Currents Diagnostic Procedure................188
002303.13 — Invalid Calibration Data Received from ISP for Loader Bucket Curl Solenoid................188
Invalid Calibration Data Received from ISP for Loader Bucket Curl Solenoid Diagnostic Procedure................189
002660.07 — Right Joystick X-Axis Logic Error................189
002660.07—Right Joystick X-Axis Logic Error Diagnostic Procedure................189
002661.07 — Right Joystick Y-Axis Logic Error................189
002661.07—Right Joystick Y-Axis Logic Error Diagnostic Procedure................189
002662.07 — Secondary Loader Joystick (S80) X-Axis Logic Error................190
002662.07—Secondary Loader Joystick X-Axis Logic Error Diagnostic Procedure................190
002663.07 — Secondary Loader Joystick (S80) Y-Axis Logic Error................190
002663.07—Secondary Loader Joystick Y-Axis Logic Error Diagnostic Procedure................190
002664.07 — Loader Auxiliary Hydraulics Control Logic Error................190
002664.07—Loader Auxiliary Hydraulics Control Logic Error Diagnostic Procedure................190
002697.07 — Left Joystick X-Axis Logic Error................191
002697.07—Left Joystick X-Axis Logic Error Diagnostic Procedure................191
002698.07 — Left Joystick Y-Axis Logic Error................191
002698.07—Left Joystick Y-Axis Logic Error Diagnostic Procedure................191
002699.07 — Left Joystick Auxiliary Control Switch (S81) Logic Error................191
002699.07—Left Joystick Auxiliary Control Switch (S81) Logic Error Diagnostic Procedure................191
002700.07 — Outer Stabilizer Control Switch (S72) Logic Error................192
002700.07—Inner Stabilizer Control Switch Logic Error Diagnostic Procedure................192
002701.07 — Inner Stabilizer Control Switch (S71) Logic Error................192
002701.07—Outer Stabilizer Control Switch Logic Error Diagnostic Procedure................192
002724.07 — Left Joystick Rocker Switch (S95) Logic Error................192
002724.07—Left Joystick Rocker Switch (S95) Logic Error Diagnostic Procedure................193
002858.07 — FHC Unable to Retrieve Stabilizer Valve Data From ISP................194
002858.07—FHC Unable to Retrieve Stabilizer Valve Data From ISP Diagnostic Procedure................194
002858.08 — FHC Unable to Retrieve Stabilizer Valve Data From ISP................195
002858.08—FHC Unable to Retrieve Stabilizer Valve Data From ISP Diagnostic Procedure................195
002858.13 — FHC Unable to Retrieve Stabilizer Valve Data From ISP................195
002858.13—FHC Unable to Retrieve Stabilizer Valve Data From ISP Diagnostic Procedure................196
522372.04 — Loader Advanced Features Sensor Fault................196
522372.04—Loader Advanced Features Sensor Fault Diagnostic Procedure................196
522372.07 — Loader Boom Position Sensor Error................197
Loader Boom Position Sensor Error Diagnostic Procedure................197
522377.03 — Loader Boom Position Sensor (B73) Input #1 Voltage High................197
522377.03—Loader Boom Position Sensor (B73) Input #1 Voltage High Diagnostic Procedure................197
522377.04 — Loader Boom Position Sensor (B73) Input #1 Voltage Low................198
522377.04—Loader Boom Position Sensor (B73) Input #1 Voltage Low Diagnostic Procedure................198
522377.12 — Loader Boom Position Sensor (B73) Logic Error................199
522377.12—Loader Boom Position Sensor (B73) Logic Error Diagnostic Procedure................199
522377.13 — Loader Boom Position Sensor (B73) Invalid Calibration................200
522378.03 — Loader Boom Position Sensor (B73) Input #2 Voltage High................200
522378.03—Loader Boom Position Sensor (B73) Input #2 Voltage High Diagnostic Procedure................200
522378.04 — Loader Boom Position Sensor (B73) Input #2 Voltage Low................201
522378.04—Loader Boom Position Sensor (B73) Input #2 Voltage Low Diagnostic Procedure................201
522436.03 — Loader Bucket Position Sensor (B75) Input #1 Voltage High................201
522436.03—Loader Bucket Position Sensor (B75) Input #1 Voltage High Diagnostic Procedure................202
522436.04 — Loader Bucket Position Sensor (B75) Input #1 Voltage Low................202
522436.04—Loader Bucket Position Sensor (B75) Input #1 Voltage Low Diagnostic Procedure................202
522436.12 — Loader Bucket Position Sensor (B75) Logic Error................203
522436.12—Loader Bucket Position Sensor (B75) Logic Error Diagnostic Procedure................203
522436.13 — Loader Bucket Position Sensor (B75) Invalid Calibration................204
522437.03 — Loader Bucket Position Sensor (B75) Input #2 Voltage High................204
522437.03—Loader Bucket Position Sensor (B75) Input #2 Voltage High Diagnostic Procedure................204
522437.04 — Loader Bucket Position Sensor (B75) Input #2 Voltage Low................205
522437.04—Loader Bucket Position Sensor (B75) Input #2 Voltage Low Diagnostic Procedure................205
522438.07 — Loader Bucket Position Sensor Error................206
Loader Bucket Position Sensor Error Diagnostic Procedure................206
523216.04 — Valve Power # 4 Voltage Low................206
523216.04—Valve Power # 4 Voltage Low Diagnostic Procedure................206
523217.04 — Valve Power # 3 Voltage Low................207
523217.04—Valve Power # 3 Voltage Low Diagnostic Procedure................207
523218.04 — Valve Power # 2 Voltage Low................208
523218.04—Valve Power # 2 Voltage Low Diagnostic Procedure................208
523219.04 — Valve Power # 1 Voltage Low................209
523219.04—Valve Power # 1 Voltage Low Diagnostic Procedure................209
523395.00 — Backhoe Swing Calibration System Pressure Not Detected................210
Backhoe Swing Calibration System Pressure Not Detected Diagnostic Procedure................210
523395.01 — Backhoe Swing Calibration Stall Pressure Low................210
Backhoe Swing Calibration Stall Pressure Low Diagnostic Procedure................210
523396.00 — Right Stabilizer Calibration System Pressure High................211
Right Stabilizer Calibration System Pressure High Diagnostic Procedure................211
523396.01 — Right Stabilizer Calibration Stall Pressure Low................212
Right Stabilizer Calibration Stall Pressure Low Diagnostic Procedure................212
523397.00 — Backhoe Auxiliary Calibration System Pressure High................213
Backhoe Auxiliary Calibration System Pressure High Diagnostic Procedure................213
523397.01 — Backhoe Auxiliary Calibration Stall Pressure Low................214
Backhoe Auxiliary Stall Pressure Low Diagnostic Procedure................214
523400.00 — Backhoe Extend Calibration System Pressure Not Detected................215
Backhoe Extend Calibration System Pressure Not Detected Diagnostic Procedure................215
523400.01 — Backhoe Extend Calibration Stall Pressure Low................215
Backhoe Extend Calibration Stall Pressure Low Diagnostic Procedure................215
523401.00 — Bucket Calibration System Pressure High................216
Bucket Calibration System Pressure High Diagnostic Procedure................216
523401.01 — Bucket Calibration Stall Pressure Low................217
Bucket Calibration Stall Pressure Low Diagnostic Procedure................217
523402.00 — Boom Calibration System Pressure High................218
Boom Calibration System Pressure High Diagnostic Procedure................218
523402.01 — Boom Calibration Stall Pressure Low................219
Boom Calibration Stall Pressure Low Diagnostic Procedure................219
523403.00 — Left Stabilizer Calibration System Pressure High................220
Left Stabilizer Calibration System Pressure High Diagnostic Procedure................220
523403.01 — Left Stabilizer Calibration Stall Pressure Low................220
Left Stabilizer Calibration Stall Pressure Low Diagnostic Procedure................220
523404.00 — Loader Auxiliary Calibration System Pressure High................221
Loader Auxiliary Calibration System Pressure High Diagnostic Procedure................221
523404.01 — Loader Auxiliary Calibration Stall Pressure Low................222
Loader Auxiliary Calibration Stall Pressure Low Diagnostic Procedure................222
523705.03 — Hydraulic Valve Power Stuck ON................223
523705.03—Hydraulic Valve Power Stuck ON Diagnostic Procedure................223
523705.04 — Hydraulic Valve Power Failure................224
523705.04—Hydraulic Valve Power Failure Diagnostic Procedure................224
523705.05 — Hydraulic Valve Power Stuck OFF................224
523705.05—Hydraulic Valve Power Stuck OFF Diagnostic Procedure................225
523930.05 — Loader Boom Magnitude Solenoid (Y73) Output Voltage Low................226
523930.05—Loader Boom Magnitude Solenoid (Y73) Output Voltage Low Diagnostic Procedure................226
523930.06 — Loader Boom Magnitude Solenoid (Y73) Output Voltage High................226
523930.06—Loader Boom Magnitude Solenoid (Y73) Output Voltage High Diagnostic Procedure................226
523931.05 — Loader Boom Direction Solenoid (Y74) Output Voltage Low................227
523931.05—Loader Boom Direction Solenoid (Y74) Output Voltage Low Diagnostic Procedure................227
523931.06 — Loader Boom Direction Solenoid (Y74) Output Voltage High................228
523931.06—Loader Boom Direction Solenoid (Y74) Output Voltage High Diagnostic Procedure................228
523932.05 — Loader Bucket Magnitude Solenoid (Y75) Output Voltage Low................228
523932.05—Loader Bucket Magnitude Solenoid (Y75) Output Voltage Low Diagnostic Procedure................229
523932.06 — Loader Bucket Magnitude Solenoid (Y75) Output Voltage High................229
523932.06—Loader Bucket Magnitude Solenoid (Y75) Output Voltage High Diagnostic Procedure................229
523933.05 — Loader Bucket Direction Solenoid (Y76) Output Voltage Low................230
523933.05—Loader Bucket Direction Solenoid (Y76) Output Voltage Low Diagnostic Procedure................230
523933.06 — Loader Bucket Direction Solenoid (Y76) Output Voltage High................230
523933.06—Loader Bucket Direction Solenoid (Y76) Output Voltage High Diagnostic Procedure................231
523934.05 — Left Stabilizer Raise Solenoid (Y78) Output Voltage Low................231
523934.05—Left Stabilizer Raise Solenoid (Y78) Output Voltage Low Diagnostic Procedure................231
523934.06 — Left Stabilizer Raise Solenoid (Y78) Output Voltage High................232
523934.06—Left Stabilizer Raise Solenoid (Y78) Output Voltage High Diagnostic Procedure................232
523935.05 — Left Stabilizer Lower Solenoid (Y77) Output Voltage Low................232
523935.05—Left Stabilizer Lower Solenoid (Y77) Output Voltage Low Diagnostic Procedure................233
523935.06 — Left Stabilizer Lower Solenoid (Y77) Output Voltage High................233
523935.06—Left Stabilizer Lower Solenoid (Y77) Output Voltage High Diagnostic Procedure................233
523936.05 — Right Stabilizer Raise Solenoid (Y80) Output Voltage Low................234
523936.05—Right Stabilizer Raise Solenoid (Y80) Output Voltage Low Diagnostic Procedure................234
523936.06 — Right Stabilizer Raise Solenoid (Y80) Output Voltage High................234
523936.06—Right Stabilizer Raise Solenoid (Y80) Output Voltage High Diagnostic Procedure................235
523937.05 — Right Stabilizer Lower Solenoid (Y79) Output Voltage Low................235
523937.05—Right Stabilizer Lower Solenoid (Y79) Output Voltage Low Diagnostic Procedure................235
523937.06 — Right Stabilizer Lower Solenoid (Y79) Output Voltage High................236
523937.06—Right Stabilizer Lower Solenoid (Y79) Output Voltage High Diagnostic Procedure................236
523938.05 — Loader Auxiliary Function Magnitude Solenoid (Y71) Output Voltage Low................237
523938.05—Loader Auxiliary Function Magnitude Solenoid (Y71) Output Voltage Low Diagnostic Procedure................237
523938.06 — Loader Auxiliary Function Magnitude Solenoid (Y71) Output Voltage High................237
523938.06—Loader Auxiliary Function Magnitude Solenoid (Y71) Output Voltage High Diagnostic Procedure................237
523939.05 — Loader Auxiliary Function Direction Solenoid (Y72) Output Voltage Low................238
523939.05—Loader Auxiliary Function Direction Solenoid (Y72) Output Voltage Low Diagnostic Procedure................238
523939.06 — Loader Auxiliary Function Direction Solenoid (Y72) Output Voltage High................239
523939.06—Loader Auxiliary Function Direction Solenoid (Y72) Output Voltage High Diagnostic Procedure................239
523940.05 — Backhoe Auxiliary Function Magnitude Solenoid (Y81) Output Voltage Low................240
523940.05—Backhoe Auxiliary Function Magnitude Solenoid (Y81) Output Voltage Low Diagnostic Procedure................240
523940.06 — Backhoe Auxiliary Function Magnitude Solenoid (Y81) Output Voltage High................240
523940.06—Backhoe Auxiliary Function Magnitude Solenoid (Y81) Output Voltage High Diagnostic Procedure................240
523941.05 — Backhoe Auxiliary Function Direction Solenoid (Y82) Output Voltage Low................241
523941.05—Backhoe Auxiliary Function Direction Solenoid (Y82) Output Voltage Low Diagnostic Procedure................241
523941.06 — Backhoe Auxiliary Function Direction Solenoid (Y82) Output Voltage High................242
523941.06—Backhoe Auxiliary Function Direction Solenoid (Y82) Output Voltage High Diagnostic Procedure................242
Intelligent System Planner (ISP)................245
Intelligent System Planner (ISP) Diagnostic Trouble Codes................245
000158.00 — Battery Voltage High................245
000158.00—Battery Voltage High Diagnostic Procedure................245
000158.17 — Battery Voltage Low................246
000158.17—Battery Voltage Low Diagnostic Procedure................246
000234.02 — Software Revision Mismatch................247
Software Revision Mismatch Diagnostic Procedure................247
000628.2 — Program Failed or Erratic Data................248
000628.2—Program Failed or Erratic Data Diagnostic Procedure................248
000628.11 — Program Failed Device Fault................248
000628.11—Program Failed Device Fault Diagnostic Procedure................248
000628.12 — Program Failed Device Fault................249
000628.12—Program Failed Device Fault Diagnostic Procedure................249
000628.13 — Program Failed Calibration Error................249
000628.13—Program Failed Calibration Error Diagnostic Procedure................249
000701.05 — Coil 1 Open Circuit or Short to Ground ................249
000701.05—Coil 1 Open Circuit or Short to Ground Diagnostic Procedure................250
000701.06 — Coil 1 Short to Power................250
000701.06—Coil 1 Short to Power Diagnostic Procedure................250
000702.05 — Coil 2 Open Circuit or Short to Ground................250
000702.05—Coil 2 Open Circuit or Short to Ground Diagnostic Procedure................250
000702.06 — Coil 2 Short to Power................251
000702.06—Coil 2 Short to Power Diagnostic Procedure................251
000703.05 — Coil 3 Open Circuit or Short to Ground................252
000703.05—Coil 3 Open Circuit or Short to Ground Diagnostic Procedure................252
000703.06 — Coil 3 Short to Power................252
000703.06—Coil 3 Short to Power Diagnostic Procedure................252
000704.05 — Coil 4 Open Circuit or Short to Ground................253
000704.05—Coil 4 Open Circuit or Short to Ground Diagnostic Procedure................253
000704.06 — Coil 4 Short to Power................253
000704.06—Coil 4 Short to Power Diagnostic Procedure................253
000709.03 — Hydraulic Load Sense Pressure Sensor (B91) Open or Short Circuit................254
000709.03—Hydraulic Load Sense Pressure Sensor (B91) Open or Short Circuit Diagnostic Procedure................254
000709.04 — Hydraulic Load Sense Pressure Sensor (B91) Short to Ground................254
000709.04—Hydraulic Load Sense Pressure Sensor (B91) Short to Ground Diagnostic Procedure................255
000709.15 — Hydraulic Load Sense Pressure Out of Range High................255
000709.15—Hydraulic Load Sense Pressure Out of Range High Diagnostic Procedure................255
000710.03 — Hydraulic System Pressure Sensor (B90) Open or Short Circuit................255
000710.03—Hydraulic System Pressure Sensor (B90) Open or Short Circuit Diagnostic Procedure................255
000710.04 — Hydraulic System Pressure Sensor (B90) Short to Ground................256
000710.04—Hydraulic System Pressure Sensor (B90) Short to Ground Diagnostic Procedure................256
000710.15 — Hydraulic System Pressure Out of Range High................256
000710.15—Hydraulic System Pressure Out of Range High Diagnostic Procedure................256
000711.02 — ISP Temperature Sensors Out of Range................257
000711.02—Intelligent System Planner (ISP)Temperature Sensors Out of Range Diagnostic Procedure................257
000711.03 — Hydraulic Load Sense Temperature Sensor Open or Short Circuit................257
000711.03—Hydraulic Load Sense Temperature Sensor Open or Short Circuit Diagnostic Procedure................257
000711.04 — Hydraulic Load Sense Temperature Sensor Short to Ground................258
000711.04—Hydraulic Load Sense Temperature Sensor Short to Ground Diagnostic Procedure................258
000711.15 — Hydraulic Load Sense Temperature High................258
000711.15—Hydraulic Load Sense Temperature High Diagnostic Procedure................258
000711.16 — Hydraulic Load Sense Temperature Moderately High................258
000711.16—Hydraulic Load Sense Temperature Moderately High Diagnostic Procedure................258
000712.02 — Intelligent System Planner (ISP) Temperature Sensors Out of Range................259
000712.02—Intelligent System Planner (ISP)Temperature Sensors Out of Range Diagnostic Procedure................259
000712.03 — Hydraulic System Temperature Sensor Open or Short Circuit................259
000712.03—Hydraulic System Temperature Sensor Open or Short Circuit Diagnostic Procedure................259
000712.04 — Hydraulic System Temperature Sensor Short to Ground................259
000712.04—Hydraulic System Temperature Sensor Short to Ground Diagnostic Procedure................260
000712.15 — Hydraulic System Temperature High................260
000712.15—Hydraulic System Temperature High Diagnostic Procedure................260
000712.16 — Hydraulic System Temperature Moderately High................260
000712.16—Hydraulic System Temperature Moderately High Diagnostic Procedure................260
002839.02 — Function Wiring Identification Invalid................261
002839.02—Function Wiring Identification Invalid Diagnostic Procedure................261
002839.13 — Backhoe Controller Mismatch................261
002839.13—Backhoe Controller Mismatch Diagnostic Procedure................261
002839.14 — Coil Short to Ground................262
Coil Short to Ground Diagnostic Procedure................262
Left Joystick Controller (JSL)................263
Left Joystick Controller (JSL) Diagnostic Trouble Codes................263
000444.01 — Input Voltage Low................263
000444.01—Input Voltage Low Diagnostic Procedure................263
001043.02 — Reference Voltage Out of Tolerance................264
001043.02—Reference Voltage Out of Tolerance Diagnostic Procedure................264
002697.02 — X- or Y-Axis Sensors Conflict................264
002697.02—X- or Y-Axis Sensors Conflict Diagnostic Procedure................264
002697.03 — Left X-Axis Sensor Voltage High................264
002697.03—Left X-Axis Sensor Voltage High Diagnostic Procedure................265
002697.04 — Left X-Axis Sensor Voltage Low................265
002697.04—Left X-Axis Sensor Voltage Low Diagnostic Procedure................265
002697.13 — No Calibration File for Left Joystick................265
002697.13—No Calibration File for Left Joystick Diagnostic Procedure................265
002697.14 — X-Axis Sensor Redundancy Error................266
002697.14—X-Axis Sensor Redundancy Error Diagnostic Procedure................266
002698.02 — X- or Y-Axis Sensors Conflict................266
002698.02—X- or Y-Axis Sensors Conflict Diagnostic Procedure................266
002698.03 — Left Y-Axis Sensor Voltage High................266
002698.03—Left Y-Axis Sensor Voltage High Diagnostic Procedure................266
002698.04 — Left Y-Axis Sensor Voltage Low................267
002698.04—Left Y-Axis Sensor Voltage Low Diagnostic Procedure................267
002698.14 — Left Y-Axis Sensor Redundancy Error................267
002698.14—Left Y-Axis Sensor Redundancy Error Diagnostic Procedure................267
002699.03 — Left Joystick Auxiliary Control Switch (S81) Voltage High................268
002699.03—Left Joystick Auxiliary Control Switch (S81) Voltage High Diagnostic Procedure................268
002699.04 — Left Joystick Auxiliary Control Switch (S81) Voltage Low................268
002699.04—Left Joystick Auxiliary Control Switch (S81) Voltage Low Diagnostic Procedure................268
002699.13 — Left Joystick Auxiliary Control Switch (S81) Out of Neutral at Start Up................269
002699.13—Left Joystick Auxiliary Control Switch (S81) Out of Neutral at Start Up Diagnostic Procedure................269
002699.14 — Left Joystick Auxiliary Control Switch (S81) Redundancy Error................269
002699.14—Left Joystick Auxiliary Control Switch (S81) Redundancy Error Diagnostic Procedure................269
002700.03 — Outer Stabilizer Control Switch (S72) Input Voltage High................269
002700.03—Outer Stabilizer Control Switch (S72) Input Voltage High Diagnostic Procedure................270
002700.04 — Outer Stabilizer Control Switch (S72) Input Voltage Low................270
002700.04—Outer Stabilizer Control Switch (S72) Input Voltage Low Diagnostic Procedure................270
002700.13 — Outer Stabilizer Control Switch (S72) Not in Neutral at Start Up................271
002700.13—Outer Stabilizer Control Switch (S72) Not in Neutral at Start Up Diagnostic Procedure................271
002700.14 — Outer Stabilizer Control Switch (S72) Input Redundancy Error................272
002700.14—Outer Stabilizer Control Switch (S72) Input Redundancy Error Diagnostic Procedure................272
002701.03 — Inner Stabilizer Control Switch (S71) Input Voltage High................272
002701.03—Inner Stabilizer Control Switch (S71) Input Voltage High Diagnostic Procedure................272
002701.04 — Inner Stabilizer Control Switch (S71) Input Voltage Low................273
002701.04—Inner Stabilizer Sensor Switch (S71) Input Voltage Low Diagnostic Procedure................273
002701.13 — Inner Stabilizer Control Switch (S71) Not in Neutral at Start Up................274
002701.13—Inner Stabilizer Control Switch (S71) Not in Neutral at Start Up Diagnostic Procedure................274
002701.14 — Inner Stabilizer Control Switch (S71) Input Redundancy Error................275
002701.14—Left Inner Stabilizer Control Switch (S71) Input Redundancy Error Diagnostic Procedure................275
003509.02 — Supply Voltage Out of Tolerance................275
003509.02—Supply Voltage Out of Tolerance................275
003510.02 — Reference Voltage Out of Tolerance................276
003510.02—Reference Voltage Out of Tolerance Diagnostic Procedure................276
522431.12 — RAM Memory Check Failed................276
522431.12—RAM Memory Check Failed................276
523438.12 — Calibration Verification Failed................277
523438.12—Calibration Verification Failed Diagnostic Procedure................277
523455.12 — Temperature Sensor 2 Communication Failure................277
523455.12—Temperature Sensor 2 Communication Failure Diagnostic Procedure................277
524152.12 — Flash Image Error................277
524152.12—Flash Image Error Diagnostic Procedure................278
524259.00 — Temperature Sensor Out of Range High................278
524259.00—Temperature Sensor Out of Range High Diagnostic Procedure................278
524259.01 — Temperature Sensor Out of Range Low................278
524259.01—Temperature Sensor Out of Range Low Diagnostic Procedure................278
524259.09 — Temperature Sensor Communication Error................279
524259.09—Temperature Sensor Communication Error Diagnostic Procedure................279
524259.12 — Temperature Sensor 1 Communication Failure................279
524259.12—Temperature Sensor 1 Communication Failure Diagnostic Procedure................279
524259.14 — Temperature Sensor Data Mismatch................280
524259.14—Temperature Sensor Data Mismatch Diagnostic Procedure................280
Right Joystick Controller (JSR)................281
Right Joystick Controller (JSR) Diagnostic Trouble Codes................281
000444.01 — Input Voltage Low................281
000444.01—Input Voltage Low Diagnostic Procedure................281
001043.02 — Reference Voltage Out of Tolerance................282
001043.02—Reference Voltage Out of Tolerance Diagnostic Procedure................282
002660.02 — X- or Y-Axis Sensors Conflict................282
002660.02—X- or Y-Axis Sensors Conflict Diagnostic Procedure................282
002660.03 — Right X-Axis Sensor Voltage High................282
002660.03—X-Axis Sensor Voltage High Diagnostic Procedure................283
002660.04 — Right X-Axis Sensor Voltage Low................283
002660.04—Right X-Axis Sensor Voltage Low Diagnostic Procedure................283
002660.13 — No Calibration File for Right Joystick................283
002660.13—No Calibration File for Right Joystick Diagnostic Procedure.................283
002660.14 — Right X-Axis Sensor Redundancy Error................284
002660.14—Right X-Axis Sensor Redundancy Error Diagnostic Procedure................284
002661.02 — X- or Y-Axis Sensor Conflict................284
002661.02—X- or Y-Axis Sensor Conflict Diagnostic Procedure................284
002661.03 — Right Y-Axis Sensor Voltage High................284
002661.03—Right Y-Axis Sensor Voltage High Diagnostic Procedure................284
002661.04 — Right Y-Axis Sensor Voltage Low................285
002661.04—Right Y-Axis Senor Voltage Low Diagnostic Procedure................285
002661.14 — Right Y-Axis Sensor Redundancy Error................285
002661.14—Right Y-Axis Sensor Redundancy Error Diagnostic Procedure................285
002662.03 — Secondary Loader Joystick (S80) X-Axis Bucket Sensor Voltage High................285
002662.03—Secondary Loader Joystick (S80) X-Axis Bucket Sensor Voltage High Diagnostic Procedure................286
002662.04 — Secondary Loader Joystick (S80) X-Axis Bucket Sensor Voltage Low................286
002662.04—Secondary Loader Joystick (S80) X-Axis Bucket Sensor Voltage Low Diagnostic Procedure................286
002662.13 — Secondary Loader Joystick (S80) X-Axis Bucket Sensor Out of Neutral at Start Up................287
002662.13—Secondary Loader Joystick (S80) X-Axis Bucket Sensor out of Neutral at Start Up Diagnostic Procedure................287
002662.14 — Secondary Loader Joystick (S80) X-Axis Bucket Sensor Redundancy Error................287
002662.14—Secondary Loader Joystick (S80) X-Axis Bucket Sensor Redundancy Error Diagnostic Procedure................287
002663.03 — Secondary Loader Joystick (S80) Y-Axis Boom Sensor Voltage High................288
002663.03—Secondary Loader Joystick (S80) Y-Axis Boom Sensor Voltage High Diagnostic Procedure................288
002663.04 — Secondary Loader Joystick (S80) Y-Axis Boom Sensor Voltage Low................288
002663.04—Secondary Loader Joystick (S80) Y-Axis Boom Sensor Voltage Low Diagnostic Procedure................288
002663.13 — Secondary Loader Joystick (S80) Y-Axis Boom Sensor Out of Neutral at Start Up................289
002663.13—Secondary Loader Joystick (S80) Y-Axis Boom Sensor out of Neutral at Start Up Diagnostic Procedure................289
002663.14 — Secondary Loader Joystick (S80) Y-Axis Boom Sensor Redundancy Error................289
002663.14—Secondary Loader Joystick (S80) Y-Axis Boom Sensor Redundancy Error Diagnostic Procedure................289
002664.03 — Right Joystick Auxiliary Control Switch (S82) Voltage High................290
002664.03—Right Joystick Auxiliary Control Switch (S82) Voltage High Diagnostic Procedure................290
002664.04 — Right Joystick Auxiliary Control Switch (S82) Voltage Low................290
002664.04—Right Joystick Auxiliary Control Switch (S82) Voltage Low Diagnostic Procedure................290
002664.13 — Right Joystick Auxiliary Control Switch (S82) Out of Neutral at Start Up................291
002664.13—Right Joystick Auxiliary Control Switch (S82) Out of Neutral at Start Up Diagnostic Procedure................291
002664.14 — Right Joystick Auxiliary Control Switch (S82) Redundancy Error................291
002664.14—Right Joystick Auxiliary Control Switch (S82) Redundancy Error Diagnostic Procedure................291
003509.02 — Supply Voltage Out of Tolerance................292
003509.02—Supply Voltage Out of Tolerance................292
003510.02 — Reference Voltage Out of Tolerance................292
003510.02—Reference Voltage Out of Tolerance Diagnostic Procedure................292
522431.12 — RAM Memory Check Failed................293
522431.12—RAM Memory Check Failed................293
523438.12 — Calibration Verification Failed................293
523438.12—Calibration Verification Failed Diagnostic Procedure................293
523455.12 — Temperature Sensor 2 Communication Failure................294
523455.12—Temperature Sensor 2 Communication Failure Diagnostic Procedure................294
524152.12 — Flash Image Error................294
524152.12—Flash Image Error Diagnostic Procedure................294
524259.00 — Temperature Sensor Out of Range High................295
524259.00—Temperature Sensor Out of Range High Diagnostic Procedure................295
524259.01 — Temperature Sensor Out of Range Low................295
524259.01—Temperature Sensor Out of Range Low Diagnostic Procedure................295
524259.09 — Temperature Sensor Communication Error................295
524259.09—Temperature Sensor Communication Error Diagnostic Procedure................295
524259.12 — Temperature Sensor 1 Communication Failure................296
524259.12—Temperature Sensor 1 Communication Failure Diagnostic Procedure................296
524259.14 — Temperature Sensor Data Mismatch................296
524259.14—Temperature Sensor Data Mismatch Diagnostic Procedure................296
Sealed Switch Module (SSM)................297
Sealed Switch Module (SSM) Diagnostic Trouble Codes................297
000629.12 — SSM Watchdog Timeout................297
000639.09 — No CAN Message................297
000639.12 — CAN Message Lost................297
000639.13 — CAN Warning Limit Exceeded................297
000639.19 — CAN Bus Off................297
002033.09 — CAN Communications Lost between the SSM and FHC................297
002033.09—CAN Communications Lost between the SSM and FHC Diagnostic Procedure................297
523523.10 — Pattern Select Keypad Stuck................298
523523.10—Pattern Select Keypad Stuck Diagnostic Procedure................298
523524.10 — Auxiliary Hydraulics Control Keypad Stuck................298
523524.10—Auxiliary Hydraulics Control Keypad Stuck Diagnostic Procedure................298
523525.10 — Return-to-Dig Keypad Stuck................298
523525.10—Return to Dig Keypad Stuck Diagnostic Procedure................298
523526.10 — Boom Height Kickout Keypad Stuck................299
523526.10—Boom Height Kickout Keypad Stuck Diagnostic Procedure................299
523527.10 — Return-to-Carry Keypad Stuck................299
523527.10—Return-to-Carry Keypad Stuck Diagnostic Procedure................299
523528.10 — Parallel Lift Keypad Stuck................299
523528.10—Parallel Lift Keypad Stuck Diagnostic Procedure................299
523529.10 — Hydraulic Speed Mode Keypad Stuck................300
523529.10—Hydraulic Speed Mode Keypad Stuck Diagnostic Procedure................300
523530.10 — Ride Control Keypad Stuck................300
523530.10—Ride Control Keypad Stuck Diagnostic Procedure................300
523531.10 — Beacon Light Keypad Stuck................300
523531.10—Beacon Light Keypad Stuck Diagnostic Procedure................300
523532.10 — Keypad 7 Stuck................301
523532.10—Keypad 7 Stuck Diagnostic Procedure................301
523533.10 — Auto Idle Keypad Stuck................301
523533.10—Auto Idle Keypad Stuck Diagnostic Procedure................301
523534.10 — Keypad 5 Stuck................301
523534.10— Keypad 5 Stuck Diagnostic Procedure................301
523535.10 — Keypad 4 Stuck................302
523535.10—Keypad 4 Stuck Diagnostic Procedure................302
523536.10 — Keypad 3 Stuck................302
523536.10—Keypad 3 Stuck Diagnostic Procedure................302
523537.10 — Keypad 2 Stuck................302
523537.10—Keypad 2 Stuck Diagnostic Procedure................302
523538.10 — Keypad 1 Stuck................303
523538.10—Keypad 1 Stuck Diagnostic Procedure................303
523607.10 — Override Mode Keypad Stuck................303
523607.10—Override Mode Keypad Stuck Diagnostic Procedure................303
523608.10 — Keypad 19 Stuck................303
523608.10—Keypad 19 Stuck Diagnostic Procedure................303
523609.10 — Keypad 18 Stuck................304
523609.10—Keypad 18 Stuck Diagnostic Procedure................304
523610.10 — Keypad 17 Stuck................304
523610.10—Keypad 17 Stuck Diagnostic Procedure................304
Boom Distributed Function Control Unit (BOM)................305
Boom Distributed Function Control Unit (BOM) Diagnostic Trouble Codes................305
000158.00 — Battery Voltage High................305
000158.00—Battery Voltage High Diagnostic Procedure................305
000158.17 — Battery Voltage Low................306
000158.17—Battery Voltage Low Diagnostic Procedure................306
000234.02 — Software Revision Mismatch................307
Software Revision Mismatch Diagnostic Procedure................307
000628.2 — Program Failed or Erratic Data................308
000628.2—Program Failed or Erratic Data Diagnostic Procedure................308
000628.11 — Program Failed Device Fault................308
000628.11—Program Failed Device Fault Diagnostic Procedure................308
000628.12 — Program Failed Device Fault................309
000628.12—Program Failed Device Fault Diagnostic Procedure................309
000628.13 — Program Failed Calibration Error................309
000628.13—Program Failed Calibration Error Diagnostic Procedure................309
000701.05 — Coil 1 Open Circuit or Short to Ground ................310
000701.05—Coil 1 Open Circuit or Short to Ground Diagnostic Procedure................310
000701.06 — Coil 1 Short to Power................310
000701.06—Coil 1 Short to Power Diagnostic Procedure................310
000702.05 — Coil 2 Open Circuit or Short to Ground................310
000702.05—Coil 2 Open Circuit or Short to Ground Diagnostic Procedure................311
000702.06 — Coil 2 Short to Power................311
000702.06—Coil 2 Short to Power Diagnostic Procedure................311
000703.05 — Coil 3 Open Circuit or Short to Ground................311
000703.05—Coil 3 Open Circuit or Short to Ground Diagnostic Procedure................311
000703.06 — Coil 3 Short to Power................312
000703.06—Coil 3 Short to Power Diagnostic Procedure................312
000704.05 — Coil 4 Open Circuit or Short to Ground................312
000704.05—Coil 4 Open Circuit or Short to Ground Diagnostic Procedure................312
000704.06 — Coil 4 Short to Power................313
000704.06—Coil 4 Short to Power Diagnostic Procedure................313
000709.03 — Boom Up Work Port Pressure Sensor (B92) Open or Short Circuit................313
000709.03—Boom Up Work Port Pressure Sensor (B92) Open or Short Circuit Diagnostic Procedure................313
000709.04 — Boom Up Work Port Pressure Sensor (B92) Short to Ground................314
000709.04—Boom Up Work Port Pressure Sensor (B92) Short to Ground Diagnostic Procedure................314
000709.15 — Boom Up Work Port Pressure Out of Range High................314
000709.15—Boom Up Work Port Pressure Out of Range High Diagnostic Procedure................314
000710.03 — Boom Down Work Port Pressure Sensor (B93) Open or Short Circuit................315
000710.03—Boom Down Work Port Pressure Sensor (B93) Open or Short Circuit Diagnostic Procedure................315
000710.04 — Boom Down Work Port Pressure Sensor (B93) Short to Ground................315
000710.04—Boom Down Work Port Pressure Sensor (B93) Short to Ground Diagnostic Procedure................315
000710.15 — Boom Down Work Port Pressure Out of Range High................316
000710.15—Boom Down Work Port Pressure Out of Range High Diagnostic Procedure................316
000711.02 — Boom Work Port Temperature Sensors Out of Range................316
000711.02—Boom Work Port Temperature Sensors Out of Range Diagnostic Procedure................316
000711.03 — Boom Up Work Port Temperature Sensor Open or Short Circuit................317
000711.03—Boom Up Work Port Temperature Sensor Open or Short Circuit Diagnostic Procedure................317
000711.04 — Boom Up Work Port Temperature Sensor Short to Ground................317
000711.04—Boom Up Work Port Temperature Sensor Short to Ground Diagnostic Procedure................317
000711.15 — Boom Up Work Port Temperature High................317
000711.15—Boom Up Work Port Temperature High Diagnostic Procedure................318
000711.16 — Boom Up Work Port Temperature Moderately High................318
000711.16—Boom Up Work Port Temperature Moderately High Diagnostic Procedure................318
000712.02 — Boom Work Port Temperature Sensors Out of Range................318
000712.02—Boom Work Port Temperature Sensors Out of Range Diagnostic Procedure................318
000712.03 — Boom Down Work Port Temperature Sensor Open or Short Circuit................319
000712.03—Boom Down Work Port Temperature Sensor Open or Short Circuit Diagnostic Procedure................319
000712.04 — Boom Down Work Port Temperature Sensor Short to Ground................319
000712.04—Boom Down Work Port Temperature Sensor Short to Ground Diagnostic Procedure................319
000712.15 — Boom Down Work Port Temperature High................319
000712.15—Boom Down Work Port Temperature High Diagnostic Procedure................320
000712.16 — Boom Down Work Port Temperature Moderately High ................320
000712.16—Boom Down Work Port Temperature Moderately High Diagnostic Procedure................320
002839.02 — Function Wiring Identification Invalid................320
002839.02—Function Wiring Identification Invalid Diagnostic Procedure................320
002839.13 — Backhoe Controller Mismatch................321
002839.13—Backhoe Controller Mismatch Diagnostic Procedure................321
002839.14 — Coil Short to Ground................321
Coil Short to Ground Diagnostic Procedure................321
Bucket Distributed Function Control Unit (BUK)................323
Bucket Distributed Function Control Unit (BUK) Diagnostic Trouble Codes................323
000158.00 — Battery Voltage High................323
000158.00—Battery Voltage High Diagnostic Procedure................323
000158.17 — Battery Voltage Low................324
000158.17—Battery Voltage Low Diagnostic Procedure................324
000234.02 — Software Revision Mismatch................325
Software Revision Mismatch Diagnostic Procedure................325
000628.2 — Program Failed or Erratic Data................326
000628.2—Program Failed or Erratic Data Diagnostic Procedure................326
000628.11 — Program Failed Device Fault................327
000628.11—Program Failed Device Fault Diagnostic Procedure................327
000628.12 — Program Failed Device Fault................327
000628.12—Program Failed Device Fault Diagnostic Procedure................327
000628.13 — Program Failed Calibration Error................327
000628.13—Program Failed Calibration Error Diagnostic Procedure................327
000701.05 — Coil 1 Open Circuit or Short to Ground ................328
000701.05—Coil 1 Open Circuit or Short to Ground Diagnostic Procedure................328
000701.06 — Coil 1 Short to Power................328
000701.06—Coil 1 Short to Power Diagnostic Procedure................328
000702.05 — Coil 2 Open Circuit or Short to Ground................329
000702.05—Coil 2 Open Circuit or Short to Ground Diagnostic Procedure................329
000702.06 — Coil 2 Short to Power................329
000702.06—Coil 2 Short to Power Diagnostic Procedure................329
000703.05 — Coil 3 Open Circuit or Short to Ground................330
000703.05—Coil 3 Open Circuit or Short to Ground Diagnostic Procedure................330
000703.06 — Coil 3 Short to Power................330
000703.06—Coil 3 Short to Power Diagnostic Procedure................330
000704.05 — Coil 4 Open Circuit or Short to Ground................331
000704.05—Coil 4 Open Circuit or Short to Ground Diagnostic Procedure................331
000704.06 — Coil 4 Short to Power................331
000704.06—Coil 4 Short to Power Diagnostic Procedure................331
000709.03 — Bucket Curl Work Port Pressure Sensor (B97) Open or Short Circuit................332
000709.03—Bucket Curl Work Port Pressure Sensor (B97) Open or Short Circuit Diagnostic Procedure................332
000709.04 — Bucket Curl Work Port Pressure Sensor (B97) Short to Ground................332
000709.04—Bucket Curl Work Port Pressure Sensor (B97) Short to Ground Diagnostic Procedure................332
000709.15 — Bucket Curl Work Port Pressure Out of Range High................333
000709.15—Bucket Curl Work Port Pressure Out of Range High Diagnostic Procedure................333
000710.03 — Bucket Dump Work Port Pressure Sensor (B96) Open or Short Circuit................333
000710.03—Bucket Dump Work Port Pressure Sensor (B96) Open or Short Circuit Diagnostic Procedure................333
000710.04 — Bucket Dump Work Port Pressure Sensor (B96) Short to Ground................334
000710.04—Bucket Dump Work Port Pressure Sensor (B96) Short to Ground Diagnostic Procedure................334
000710.15 — Bucket Dump Work Port Pressure Out of Range High................334
000710.15—Bucket Dump Work Port Pressure Out of Range High Diagnostic Procedure................334
000711.02 — Bucket Work Port Temperature Sensors Out of Range................335
000711.02—Bucket Work Port Temperature Sensors Out of Range Diagnostic Procedure................335
000711.03 — Bucket Curl Work Port Temperature Sensor Open or Short Circuit................335
000711.03—Bucket Curl Work Port Temperature Sensor Open or Short Circuit Diagnostic Procedure................335
000711.04 — Bucket Curl Work Port Temperature Sensor Short to Ground................336
000711.04—Bucket Curl Work Port Temperature Sensor Short to Ground Diagnostic Procedure................336
000711.15 — Bucket Curl Work Port Temperature High................336
000711.15—Bucket Curl Work Port Temperature High Diagnostic Procedure................336
000711.16 — Bucket Curl Work Port Temperature Moderately High................336
000711.16—Bucket Curl Work Port Temperature Moderately High Diagnostic Procedure................336
000712.02 — Bucket Work Port Temperature Sensors Out of Range................337
000712.02—Bucket Work Port Temperature Sensors Out of Range Diagnostic Procedure................337
000712.03 — Bucket Dump Work Port Temperature Sensor Open or Short Circuit................337
000712.03—Bucket Dump Work Port Temperature Sensor Open or Short Circuit Diagnostic Procedure................337
000712.04 — Bucket Dump Work Port Temperature Sensor Short to Ground................338
000712.04—Bucket Dump Work Port Temperature Sensor Short to Ground Diagnostic Procedure................338
000712.15 — Bucket Dump Work Port Temperature High................338
000712.15—Bucket Dump Work Port Temperature High Diagnostic Procedure................338
000712.16 — Bucket Dump Work Port Temperature Moderately High ................338
000712.16—Bucket Dump Work Port Temperature Moderately High Diagnostic Procedure................338
002839.02 — Function Wiring Identification Invalid................339
002839.02—Function Wiring Identification Invalid Diagnostic Procedure................339
002839.13 — Backhoe Controller Mismatch................339
002839.13—Backhoe Controller Mismatch Diagnostic Procedure................339
002839.14 — Coil Short to Ground................340
Coil Short to Ground Diagnostic Procedure................340
Crowd Distributed Function Control Unit (CWD)................341
Crowd Distributed Function Control Unit (CWD) Diagnostic Trouble Codes................341
000158.00 — Battery Voltage High................341
000158.00—Battery Voltage High Diagnostic Procedure................341
000158.17 — Battery Voltage Low................342
000158.17—Battery Voltage Low Diagnostic Procedure................342
000234.02 — Software Revision Mismatch................343
Software Revision Mismatch Diagnostic Procedure................343
000628.2 — Program Failed or Erratic Data................344
000628.2—Program Failed or Erratic Data Diagnostic Procedure................344
000628.11 — Program Failed Device Fault................345
000628.11—Program Failed Device Fault Diagnostic Procedure................345
000628.12 — Program Failed Device Fault................345
000628.12—Program Failed Device Fault Diagnostic Procedure................345
000628.13 — Program Failed Calibration Error................345
000628.13—Program Failed Calibration Error Diagnostic Procedure................345
000701.05 — Coil 1 Open Circuit or Short to Ground ................346
000701.05—Coil 1 Open Circuit or Short to Ground Diagnostic Procedure................346
000701.06 — Coil 1 Short to Power................346
000701.06—Coil 1 Short to Power Diagnostic Procedure................346
000702.05 — Coil 2 Open Circuit or Short to Ground................347
000702.05—Coil 2 Open Circuit or Short to Ground Diagnostic Procedure................347
000702.06 — Coil 2 Short to Power................347
000702.06—Coil 2 Short to Power Diagnostic Procedure................347
000703.05 — Coil 3 Open Circuit or Short to Ground................348
000703.05—Coil 3 Open Circuit or Short to Ground Diagnostic Procedure................348
000703.06 — Coil 3 Short to Power................348
000703.06—Coil 3 Short to Power Diagnostic Procedure................348
000704.05 — Coil 4 Open Circuit or Short to Ground................349
000704.05—Coil 4 Open Circuit or Short to Ground Diagnostic Procedure................349
000704.06 — Coil 4 Short to Power................349
000704.06—Coil 4 Short to Power Diagnostic Procedure................349
000709.03 — Crowd Out Work Port Pressure Sensor (B93) Open or Short Circuit................350
000709.03—Crowd Out Work Port Pressure Sensor (B93) Open or Short Circuit Diagnostic Procedure................350
000709.04 — Crowd Out Work Port Pressure Sensor (B93) Short to Ground................350
000709.04—Crowd Out Work Port Pressure Sensor (B93) Short to Ground Diagnostic Procedure................350
000709.15 — Crowd Out Work Port Pressure Out of Range High................351
000709.15—Crowd Out Work Port Pressure Out of Range High Diagnostic Procedure................351
000710.03 — Crowd In Work Port Pressure Sensor (B94) Open or Short Circuit................351
000710.03—Crowd In Work Port Pressure Sensor (B94) Open or Short Circuit Diagnostic Procedure................351
000710.04 — Crowd In Work Port Pressure Sensor (B94) Short to Ground................352
000710.04—Crowd In Work Port Pressure Sensor (B94) Short to Ground Diagnostic Procedure................352
000710.15 — Crowd In Work Port Pressure Out of Range High................352
000710.15—Crowd In Work Port Pressure Out of Range High Diagnostic Procedure................352
000711.02 — Crowd Work Port Temperature Sensors Out of Range................353
000711.02—Crowd Work Port Temperature Sensors Out of Range Diagnostic Procedure................353
000711.03 — Crowd Out Work Port Temperature Sensor Open or Short Circuit................353
000711.03—Crowd Out Work Port Temperature Sensor Open or Short Circuit Diagnostic Procedure................353
000711.04 — Crowd Out Work Port Temperature Sensor Short to Ground................354
000711.04—Crowd Out Work Port Temperature Sensor Short to Ground Diagnostic Procedure................354
000711.15 — Crowd Out Work Port Temperature High................354
000711.15—Crowd Out Work Port Temperature High Diagnostic Procedure................354
000711.16 — Crowd Out Work Port Temperature Moderately High................354
000711.16—Crowd Out Work Port Temperature Moderately High Diagnostic Procedure................354
000712.02 — Crowd In Work Port Temperature Sensors Out of Range................355
000712.02—Crowd In Work Port Temperature Sensors Out of Range Diagnostic Procedure................355
000712.03 — Crowd In Work Port Temperature Sensor Open or Short Circuit................355
000712.03—Crowd In Work Port Temperature Sensor Open or Short Circuit Diagnostic Procedure................355
000712.04 — Crowd In Work Port Temperature Sensor Short to Ground................356
000712.04—Crowd In Work Port Temperature Sensor Short to Ground Diagnostic Procedure................356
000712.15 — Crowd In Work Port Temperature High................356
000712.15—Crowd In Work Port Temperature High Diagnostic Procedure................356
000712.16 — Crowd In Work Port Temperature Moderately High ................356
000712.16—Crowd In Work Port Temperature Moderately High Diagnostic Procedure................356
002839.02 — Function Wiring Identification Invalid................357
002839.02—Function Wiring Identification Invalid Diagnostic Procedure................357
002839.13 — Backhoe Controller Mismatch................357
002839.13—Backhoe Controller Mismatch Diagnostic Procedure................357
002839.14 — Coil Short to Ground................358
Coil Short to Ground Diagnostic Procedure................358
Flow Control Distributed Function Control Unit (HAM)................359
Flow Control Distributed Function Control Unit (HAM) Diagnostic Trouble Codes................359
000158.00 — Battery Voltage High................359
000158.00—Battery Voltage High Diagnostic Procedure................359
000158.17 — Battery Voltage Low................360
000158.17—Battery Voltage Low Diagnostic Procedure................360
000234.02 — Software Revision Mismatch................361
Software Revision Mismatch Diagnostic Procedure................361
000628.2 — Program Failed or Erratic Data................362
000628.2—Program Failed or Erratic Data Diagnostic Procedure................362
000628.11 — Program Failed Device Fault................363
000628.11—Program Failed Device Fault Diagnostic Procedure................363
000628.12 — Program Failed Device Fault................363
000628.12—Program Failed Device Fault Diagnostic Procedure................363
000628.13 — Program Failed Calibration Error................363
000628.13—Program Failed Calibration Error Diagnostic Procedure................363
000701.05 — Coil 1 Open Circuit or Short to Ground ................364
000701.05—Coil 1 Open Circuit or Short to Ground Diagnostic Procedure................364
000701.06 — Coil 1 Short to Power................364
000701.06—Coil 1 Short to Power Diagnostic Procedure................364
000702.05 — Coil 2 Open Circuit or Short to Ground................365
000702.06 — Coil 2 Short to Power................365
000703.05 — Coil 3 Open Circuit or Short to Ground................365
000703.06 — Coil 3 Short to Power................365
000704.05 — Coil 4 Open Circuit or Short to Ground................365
000704.06 — Coil 4 Short to Power................365
000709.03 — Flow Control Work Port Pressure Sensor (B98) Open or Short Circuit................365
000709.03—Flow Control Work Port Pressure Sensor (B98) Open or Short Circuit Diagnostic Procedure................365
000709.04 — Flow Control Work Port Pressure Sensor (B98) Short to Ground................366
000709.04—Flow Control Work Port Pressure Sensor (B98) Short to Ground Diagnostic Procedure................366
000709.15 — Flow Control Work Port Pressure Out of Range High................366
000709.15—Flow Control Work Port Pressure Out of Range High Diagnostic Procedure................366
000710.03 — Flow Control System Pressure Sensor (B99) Open or Short Circuit................367
000710.03—Flow Control System Pressure Sensor (B99) Open or Short Circuit Diagnostic Procedure................367
000710.04 — Flow Control System Pressure Sensor (B99) Short to Ground................367
000710.04—Flow Control System Pressure Sensor (B99) Short to Ground Diagnostic Procedure................367
000710.15 — Flow Control System Pressure Out of Range High................368
000710.15—Flow Control System Pressure Out of Range High Diagnostic Procedure................368
000711.02 — Flow Control Work Port Temperature Sensors Out of Range................368
000711.02—Flow Control Work Port Temperature Sensors Out of Range Diagnostic Procedure................368
000711.03 — Flow Control Work Port Temperature Sensor Open or Short Circuit................369
000711.03—Flow Control Work Port Temperature Sensor Open or Short Circuit Diagnostic Procedure................369
000711.04 — Flow Control Work Port Temperature Sensor Short to Ground................369
000711.04—Flow Control Work Port Temperature Sensor Short to Ground Diagnostic Procedure................369
000711.15 — Flow Control Work Port Temperature High................369
000711.15—Flow Control Work Port Temperature High Diagnostic Procedure................369
000711.16 — Flow Control Work Port Temperature Moderately High................370
000711.16—Flow Control Work Port Temperature Moderately High Diagnostic Procedure................370
000712.02 — Flow Control Work Port Temperature Sensors Out of Range................370
000712.02—Flow Control Work Port Temperature Sensors Out of Range Diagnostic Procedure................370
000712.03 — Flow Control System Temperature Sensor Open or Short Circuit................371
000712.03—Flow Control System Temperature Sensor Open or Short Circuit Diagnostic Procedure................371
000712.04 — Flow Control System Temperature Sensor Short to Ground................371
000712.04—Flow Control System Temperature Sensor Short to Ground Diagnostic Procedure................371
000712.15 — Flow Control System Temperature High................371
000712.15—Flow Control System Temperature High Diagnostic Procedure................371
000712.16 — Flow Control System Temperature Moderately High ................372
000712.16—Flow Control System Temperature Moderately High Diagnostic Procedure................372
002839.02 — Function Wiring Identification Invalid................372
002839.02—Function Wiring Identification Invalid Diagnostic Procedure................372
002839.13 — Backhoe Controller Mismatch................373
002839.13—Backhoe Controller Mismatch Diagnostic Procedure................373
002839.14 — Coil Short to Ground................373
Coil Short to Ground Diagnostic Procedure................373
Swing/Extend Distributed Function Control Unit (SWX)................375
Swing/Extend Distributed Function Control Unit (SWX) Diagnostic Trouble Codes................375
000158.00 — Battery Voltage High................375
000158.00—Battery Voltage High Diagnostic Procedure................375
000158.17 — Battery Voltage Low................376
000158.17—Battery Voltage Low Diagnostic Procedure................376
000234.02 — Software Revision Mismatch................377
Software Revision Mismatch Diagnostic Procedure................377
000628.2 — Program Failed or Erratic Data................378
000628.2—Program Failed or Erratic Data Diagnostic Procedure................378
000628.11 — Program Failed Device Fault................379
000628.11—Program Failed Device Fault Diagnostic Procedure................379
000628.12 — Program Failed Device Fault................379
000628.12—Program Failed Device Fault Diagnostic Procedure................379
000628.13 — Program Failed Calibration Error................379
000628.13—Program Failed Calibration Error Diagnostic Procedure................379
000701.05 — Backhoe Swing Magnitude Solenoid (Y83) Open Circuit or Short to Ground ................380
000701.05—Backhoe Swing Magnitude Solenoid (Y83) Open Circuit or Short to Ground Diagnostic Procedure................380
000701.06 — Backhoe Swing Magnitude Solenoid (Y83) Short to Power................380
000701.06—Backhoe Swing Magnitude Solenoid (Y83) Short to Power Diagnostic Procedure................380
000702.05 — Backhoe Swing Direction Solenoid (Y84) Open Circuit or Short to Ground................381
000702.05—Backhoe Swing Direction Solenoid (Y84) Open Circuit or Short to Ground Diagnostic Procedure................381
000702.06 — Backhoe Swing Direction Solenoid (Y84) Short to Power................381
000702.06—Backhoe Swing Direction Solenoid (Y84) Short to Power Diagnostic Procedure................381
000703.05 — Backhoe Extend Magnitude Solenoid (Y85) Open Circuit or Short to Ground................382
000703.05—Backhoe Extend Magnitude Solenoid (Y85) Open Circuit or Short to Ground Diagnostic Procedure................382
000703.06 — Backhoe Extend Magnitude Solenoid (Y85) Short to Power................382
000703.06—Backhoe Extend Magnitude Solenoid (Y85) Short to Power Diagnostic Procedure................382
000704.05 — Backhoe Extend Direction Solenoid (Y86) Open Circuit or Short to Ground................383
000704.05—Backhoe Extend Direction Solenoid (Y86) Open Circuit or Short to Ground Diagnostic Procedure................383
000704.06 — Backhoe Extend Direction Solenoid (Y86) Short to Power................383
000704.06—Backhoe Extend Direction Solenoid (Y86) Short to Power Diagnostic Procedure................383
000709.03 — Swing Right Work Port Pressure Sensor (B88) Open or Short Circuit................384
000709.03—Swing Right Work Port Pressure Sensor (B88) Open or Short Circuit Diagnostic Procedure................384
000709.04 — Swing Right Work Port Pressure Sensor (B88) Short to Ground................384
000709.04—Swing Right Work Port Pressure Sensor (B88) Short to Ground Diagnostic Procedure................384
000709.15 — Swing Right Work Port Pressure Out of Range High................385
000709.15—Swing Right Work Port Pressure Out of Range High Diagnostic Procedure................385
000710.03 — Swing Left Work Port Pressure Sensor (B89) Open or Short Circuit................385
000710.03—Swing Left Work Port Pressure Sensor (B89) Open or Short Circuit Diagnostic Procedure................385
000710.04 — Swing Left Work Port Pressure Sensor (B89) Short to Ground................386
000710.04—Swing Left Work Port Pressure Sensor (B89) Short to Ground Diagnostic Procedure................386
000710.15 — Swing Left Work Port Pressure Out of Range High................386
000710.15—Swing Left Work Port Pressure Out of Range High Diagnostic Procedure................386
000711.02 — Swing Work Port Temperature Sensors Out of Range................387
000711.02—Swing Work Port Temperature Sensors Out of Range Diagnostic Procedure................387
000711.03 — Swing Right Work Port Temperature Sensor Open or Short Circuit................387
000711.03—Swing Right Work Port Temperature Sensor Open or Short Circuit Diagnostic Procedure................387
000711.04 — Swing Right Work Port Temperature Sensor Short to Ground................388
000711.04—Swing Right Work Port Temperature Sensor Short to Ground Diagnostic Procedure................388
000711.15 — Swing Right Work Port Temperature High................388
000711.15—Swing Right Work Port Temperature High Diagnostic Procedure................388
000711.16 — Swing Right Work Port Temperature Moderately High................388
000711.16—Swing Right Work Port Temperature Moderately High Diagnostic Procedure................388
000712.02 — Swing Work Port Temperature Sensors Out of Range................389
000712.02—Swing Work Port Temperature Sensors Out of Range Diagnostic Procedure................389
000712.03 — Swing Left Work Port Temperature Sensor Open or Short Circuit................389
000712.03—Swing Left Work Port Temperature Sensor Open or Short Circuit Diagnostic Procedure................389
000712.04 — Swing Left Work Port Temperature Sensor Short to Ground................389
000712.04—Swing Left Work Port Temperature Sensor Short to Ground Diagnostic Procedure................390
000712.15 — Swing Left Work Port Temperature High................390
000712.15—Swing Left Work Port Temperature High Diagnostic Procedure................390
000712.16 — Swing Left Work Port Temperature Moderately High ................390
000712.16—Swing Left Work Port Temperature Moderately High Diagnostic Procedure................390
002839.02 — Function Wiring Identification Invalid................391
002839.02—Function Wiring Identification Invalid Diagnostic Procedure................391
002839.13 — Backhoe Controller Mismatch................391
002839.13—Backhoe Controller Mismatch Diagnostic Procedure................391
002839.14 — Coil Short to Ground................392
Coil Short to Ground Diagnostic Procedure................392
Operational Checkout Procedure................393
Operational Checkout Procedure................395
Operational Checkout Procedure................395
Diagnostic Trouble Code Check................395
Key Switch Off, Engine Off Checks................395
Key Switch On, Engine Off Checks................395
Key Switch On, Engine On Checks................400
Cab System Checks................431
Engine................433
Theory of Operation................435
PowerTech E™ 4.5L (4045) John Deere Engine................435
Engine Cooling System................435
Diagnostic Information................437
PowerTech E™ 4.5L (4045) John Deere Engine................437
Engine Cooling System Component Location................438
Engine Fuel System Component Location................439
Engine Intake and Exhaust Component Location................441
Adjustments................443
PowerTech E™ 4.5L (4045) John Deere Engine................443
Tests................445
PowerTech E™ 4.5L (4045) John Deere Engine................445
Fluid Sampling Procedure—If Equipped................446
Engine Speed Check................450
Intake Manifold Pressure—Turbocharger Boost................451
Air Intake System Leakage Test................452
Air in Fuel Test................452
Engine Thermostat Test................453
Thermal Bypass Valve Test................453
Electrical System................456
System Information................457
Electrical Diagram Information................457
Electrical Schematic Symbols................461
System Diagrams................465
Fuse and Relay Location and Specifications................465
System Functional Schematic, Wiring Diagram, and Component Location Legend................467
System Functional Schematic and Section Legend................472
JDLink™ System Functional Schematic—MIG/GTT................519
JDLink™ System Functional Schematic—MTG/SAT................527
Canopy (ROPS) Harness (W5) Component Location................533
Canopy (ROPS) Harness (W5) Wiring Diagram................537
Loader Boom Harness (W6) Component Location................546
Loader Boom Harness (W6) Wiring Diagram................547
Engine Harness (W7) Component Location................549
Engine Harness (W7) Wiring Diagram................553
Chassis Harness (W8) Component Location................561
Chassis Harness (W8) Wiring Diagram................565
Transmission Harness (W9) Component Location................569
Transmission Harness (W9) Wiring Diagram................573
Cab Harness (W10) Component Location................577
Cab Harness (W10) Wiring Diagram................581
Backhoe Boom Harness (W11) Component Location................590
Backhoe Boom Harness (W11) Wiring Diagram................592
Backhoe Crowd Harness (W12) Component Location................594
Backhoe Crowd Harness (W12) Wiring Diagram................596
Backhoe Flow Control Harness (W13) Component Location................598
Backhoe Flow Control Harness (W13) Wiring Diagram................600
Seat Harness (W14) Component Location................603
Seat Harness (W14) Wiring Diagram................607
Roof Harness (W15) Component Location................609
Roof Harness (W15) Wiring Diagram................611
Air Conditioning Harness (W16) Component Location................614
Air Conditioning Harness (W16) Wiring Diagram................616
Ride Control Harness (W18) Component Location................618
Ride Control Harness (W18) Wiring Diagram................619
Radio Harness (W20) Component Location................620
Radio Harness (W20) Wiring Diagram................622
Loader Coupler Harness (W21, W22) Component Location................624
Loader Coupler Harness (W21, W22) Wiring Diagram................625
JDLink™ System Harnesses Component Location—MIG/GTT................626
JDLink™ System Harnesses Component Location—MTG/SAT................630
JDLink™ System Wiring Diagrams—MIG/GTT................632
JDLink™ System Wiring Diagrams—MTG/SAT................647
Sub-System Diagnostics................655
Start and Charge Circuit Theory of Operation................655
Controller Area Network (CAN) Circuit Theory of Operation................659
Engine Control Unit (ECU) Circuit Theory of Operation................667
Flex Load Controller (FLC) Circuit Theory of Operation................673
Flex Hydraulic Controller (FHC) Circuit Theory of Operation................683
Joystick Controllers Circuit Theory of Operation................691
Intelligent System Planner (ISP) and Distributed Functions Circuit Theory of Operation................695
Standard Display Monitor (SDM) Circuit Theory of Operation................704
JDLink™ Circuit Theory of Operation—If Equipped................707
Monitor Operation................711
Standard Display Monitor (SDM)—Service Menu................711
Standard Display Monitor (SDM)—Clear Codes................711
Standard Display Monitor (SDM)—Diagnostics................712
Standard Display Monitor (SDM)—Machine Calibration................716
Standard Display Monitor (SDM)—Hide/Unhide Main Menu................716
Standard Display Monitor (SDM)—Restore Monitor Defaults................717
Standard Display Monitor (SDM)—Machine Options................717
Standard Display Monitor (SDM)—Setting Hour Meter................718
Anti-Theft Security System Enable/Disable................719
Anti-Theft Security System Configuration................720
Anti-Theft Security System Operation................722
References................723
Service ADVISOR™ Connection Procedure................723
JDLink™ System Identification................724
JDLink™ Connection Procedure—If Equipped................726
Reading Diagnostic Trouble Codes (DTCs)................727
Diagnostic Trouble Code (DTC) Monitor Messages................730
Intermittent Diagnostic Trouble Code (DTC) Diagnostics................731
Controller Area Network (CAN) Circuit Test................733
Controller Area Network (CAN) Diagnostics ................736
Controller Area Network (CAN) Resistor Test................741
Alternator Test Procedure................742
Electrical Component Specifications................743
Wire Harness Test................747
Sensor Circuit Check................748
Crank Position Sensor Test................748
Flex Hydraulic Controller (FHC) Output Test................749
Flex Load Controller (FLC) Output Test................749
Transmission Control Circuit Test................750
Transmission Solenoid Circuit Test................751
Transmission Control Lever (TCL) Test................751
Throttle Position Sensor Test................752
Solenoid Coil Test................753
Loader Boom and Bucket Sensor Calibration Procedure................754
Electro-Hydraulic Spool Valve Calibration................755
Register Section Control Number................756
Backhoe Swing Calibration................757
Joystick Controller Remove and Install................758
Joystick Controller Disassemble and Assemble................761
Seat Position Switches Remove and Install................787
WEATHER PACK® Connector Remove and Install................787
WEATHER PACK® Contact Installation................788
DEUTSCH® Connector Remove and Install................789
DEUTSCH® Contact Installation................791
CINCH™ Connector Remove and Install................792
CINCH™ Contact Installation................794
CINCH™ CP Connector Remove and Install................795
CINCH™ CP Contact Installation................801
Metri-Pack® Connector Remove and Install................803
Power Train................806
Theory of Operation................808
Power Shift Power Train Overview................808
Clutch Modulation Operation................810
Torque Converter Operation................812
Transmission Pump Operation................814
Transmission Filter Operation................815
Clutch and Mechanical Front Wheel Drive (MFWD) Operation................816
Power Shift Transmission Gear Flow................818
Power Shift Transmission Clutch Engagement and Solenoids Activated................820
Differential Operation................822
Differential Lock Operation................824
MICO Power Boost Brake Valve—Neutral Position................826
MICO Power Boost Brake Valve—Both Pedals Applied Position................828
MICO Power Boost Brake Valve—One Pedal Applied Position................830
MICO Power Boost Brake Valve—Both Pedals Applied, Engine Off Position................832
Service Brake Operation................833
Park Brake Operation................834
MFWD Differential Operation—Unequal Traction................836
MFWD Differential Operation—Equal Traction—If Equipped................837
Diagnostic Information................839
Power Train Component Location................839
Hydraulic Circuit—Symbols................842
Power Train Schematic—Neutral................843
Power Train Schematic—First Forward Mechanical Front Wheel Drive (MFWD) Engaged................847
Power Train Schematic—First Reverse................851
Power Train Schematic—Fourth Forward................855
Diagnose Transmission Malfunctions................858
Transmission Slippage................858
Transmission Slippage Diagnostic Procedure................858
Machine Lacks Power or Moves Slow................859
Machine Lacks Power or Moves Slow Diagnostic Procedure................859
Transmission Overheats................863
Transmission Overheats Diagnostic Procedure................863
Excessive Power Train Noise................865
Excessive Power Train Noise Diagnostic Procedure................865
Park Brake Piston Leak................867
Excessive Power Train Noise Diagnostic Procedure................867
No Power to Mechanical Front Wheel Drive (MFWD)................867
No Power to Mechanical Front Wheel Drive (MFWD) Diagnostic Procedure................867
No Power to One Wheel of Mechanical Front Wheel Drive (MFWD)................868
No Power to One Wheel of Mechanical Front Wheel Drive (MFWD) Diagnostic Procedure................868
No Differential Lock Operation................869
No Differential Lock Operation Diagnostic Procedure................869
Differential Lock Slips or Chatters When Engaged................870
Differential Lock Slips or Chatters When Engaged Diagnostic Procedure................870
Differential Lock Will Not Release................871
Differential Lock Will Not Release Diagnostic Procedure................871
Rear Axle Overfilled With Oil................872
Rear Axle Overfilled With Oil Diagnostic Procedure................872
Poor Service Brakes................873
Poor Service Brakes Diagnostic Procedure................873
Brake Pedal Hard to Push................874
Brake Pedal Hard to Push Diagnostic Procedure................874
Service Brakes Dragging or Will Not Release................874
Service Brakes Dragging or Will Not Release Diagnostic Procedure................875
Service Brakes Chatter or Noisy................876
Service Brakes Chatter or Noisy Diagnostic Procedure................876
Park Brake Will Not Hold................877
Park Brake Will Not Hold Diagnostic Procedure................877
Park Brake Will Not Release................877
Park Brake Will Not Release Diagnostic Procedure................878
Adjustments................881
Park Brake Release for Towing................881
Brake Pedal Adjustment................882
Brake Bleeding Procedure................883
Tracking Angle Check and Adjust................885
Toe-In Check and Adjust................885
Steering Angle Check and Adjust................886
Tests................887
Transmission Oil Warm-Up Procedure................887
Transmission Oil Sampling Procedure—If Equipped................887
Power Shift Transmission Overall Test Connections, Ports, and Locations................888
Torque Converter Stall Speed Test................890
Torque Converter Inlet Pressure Test................891
Brake Valve Leakage Test................893
Park Brake Release Pressure Test................894
Transmission System Pressure Test................895
Service Brake Boost Pressure Test................896
Clutch Pressure Test................897
Differential Lock Pressure Test................898
Mechanical Front Wheel Drive (MFWD) Pressure Test................899
Cooler In and Cooler Out Pressure Test................900
Solenoid Circuit Leakage Test................902
Transmission Pump Flow Test................903
Hydraulic System................908
Theory of Operation................909
Hydraulic Pump Operation................909
Power Limiting Valve Operation................910
Hydraulic Filter Operation................911
Steering Valve Operation................914
Ride Control Hydraulic Circuit Component Location and Valve Operation................918
Attachment Coupler Hydraulic Operation................920
Electro-Hydraulic System Theory of Operation................921
Electro-Hydraulic Solenoid Logic................926
Electro-Hydraulic Spool Valve Loader Boom, Bucket, Loader Auxiliary and Backhoe Auxiliary Valves Theory of Operation................928
Electro-Hydraulic Spool Valve Backhoe Swing Valve Theory of Operation................932
Electro-Hydraulic Spool Valve Backhoe Extend Theory of Operation................936
Electro-Hydraulic Spool Valve Mid-Inlet Theory of Operation................942
Electro-Hydraulic Spool Valve Direction and Magnitude Solenoids Theory of Operation................947
Electro-Hydraulic Spool Valve Backhoe Stabilizer Valve Theory of Operation................952
Electro-Hydraulic Spool Valve Assembly Load Sense Isolator and Pressure Compensator Theory of Operation................958
Electro-Hydraulic Spool Valve Relief Valve Theory of Operation................960
Electro-Hydraulic Spool Valve Anticavitation Valve and Plug Assembly Theory of Operation................961
Distributed Function Control Valve Assembly Operation................962
Backhoe Distributed Function Valve Assembly Theory of Operation—Boom Raise/Lower Operation................966
Backhoe Distributed Function Valve Assembly Theory of Operation—Crowd In/Out Operation................970
Backhoe Distributed Function Valve Assembly Theory of Operation—Bucket Curl/Dump Operation................974
Distributed Function Control Valve Operation—Flow Control Distributed Function Control Unit (HAM)................978
Distributed Function Valve Assembly Circuit Relief Valve Theory of Operation................982
Hydraulic Thumb Operation—If Equipped................985
Diagnostic Information................989
Hydraulic Schematic................989
Hydraulic System Component Location................1001
Load Sense Regulation Valve................1019
All Backhoe Functions (Boom, Crowd, Bucket, Hammer) Slow................1019
All Backhoe Functions (Boom, Crowd, Bucket, Hammer) Slow Diagnostic Procedure................1019
All Spool Valve Functions (Loader, Swing, Stabilizer, Auxiliary) Slow................1021
All Spool Valve Functions (Loader, Swing, Stabilizer, Auxiliary) Slow Diagnostic Procedure................1021
Single Spool Valve Function (Loader, Swing, Stabilizer, Auxiliary) Slow................1022
Single Spool Valve Function (Loader, Swing, Stabilizer, Auxiliary) Slow Diagnostic Procedure................1022
Single Backhoe Function (Boom, Crowd, Bucket, Hammer) Slow................1023
Single Backhoe Function (Boom, Crowd, Bucket, Hammer) Slow Diagnostic Procedure................1023
All Functions Chatter................1024
All Functions Chatter Diagnostic Procedure................1024
Single Spool Valve Function (Loader, Auxiliary) Chatter................1025
Single Spool Valve Function (Loader, Auxiliary) Chatter Diagnostic Procedure................1026
Spool Valve Function (Swing, Extend) Chatter................1026
Spool Valve Function (Swing, Extend) Chatter Diagnostic Procedure................1026
Single Backhoe Function Chatter................1027
Single Backhoe Function Chatter Diagnostic Procedure................1027
All Spool Valve Functions (Loader, Swing, Extend, Stabilizer) Too Fast................1028
All Spool Valve Functions (Loader, Swing, Extend, Stabilizer) Too Fast Diagnostic Procedure................1028
Single Spool Valve Functions (Swing, Extend) Too Fast................1028
Single Spool Valve Functions (Swing, Extend) Too Fast Diagnostic Procedure................1028
All Backhoe Functions (Boom, Crowd, Bucket, Hammer) Fast................1029
All Backhoe Functions (Boom, Crowd, Bucket, Hammer) Fast Diagnostic Procedure................1029
Single Backhoe Function (Boom, Crowd, Bucket, Hammer) Fast................1030
Single Backhoe Function (Boom, Crowd, Bucket, Hammer) Fast Diagnostic Procedure................1030
No Hydraulics................1031
No Hydraulics Diagnostic Procedure................1031
No Spool Valve (Loader, Swing, Extend, Stabilizer, Auxiliary) Hydraulics................1032
No Spool Valve (Loader, Swing, Extend, Stabilizer, Auxiliary) Hydraulics Diagnostic Procedure................1032
No Backhoe Functions................1033
No Backhoe Hydraulics Diagnostic Procedure................1033
Spool Valve Functions Do Not Stop................1034
Spool Valve Functions Do Not Stop Diagnostic Procedure................1034
Backhoe Functions Do Not Stop................1034
Backhoe Functions Do Not Stop Diagnostic Procedure................1034
Low Hydraulic Power................1036
Low Hydraulic Power Diagnostic Procedure................1036
Excessive Engine Pulldown (All Functions)................1037
Excessive Engine Pulldown (All Functions) Diagnostic Procedure................1037
Excessive Engine Pulldown (Single Backhoe Function)................1037
Excessive Engine Pulldown (Single Backhoe Function) Diagnostic Procedure................1037
One Function Slow in Combined Operation (Spool Valve Functions)................1038
One Function Slow in Combined Operation (Spool Valve Functions) Diagnostic Procedure................1038
One Function Slow in Combined Operation (Backhoe Functions)................1038
One Function Slow in Combined Operation (Backhoe Functions) Diagnostic Procedure................1038
No Swing Function................1039
No Swing Function Diagnostic Procedure................1039
Swing Wag................1039
Swing Wag Diagnostic Procedure................1039
Hydraulic Oil Overheats................1040
Hydraulic Oil Overheats Diagnostic Procedure................1040
Spool Valve Function Only Moves in One Direction................1041
Spool Valve Function Only Moves in One Direction Diagnostic Procedure................1041
Backhoe Function Drift................1042
Backhoe Function Drift Diagnostic Procedure................1042
No Stabilizer Function................1043
No Stabilizer Function Diagnostic Procedure................1043
Foaming Oil................1043
Foaming Oil Diagnostic Procedure................1044
Hydraulic Pump Leaking................1044
Hydraulic Pump Leaking Diagnostic Procedure................1044
Backhoe Boom Valve Noise—In Neutral................1045
Excessive Backhoe Boom Valve Noise Diagnostic Procedure................1045
Excessive Pump Noise................1045
Excessive Pump Noise Diagnostic Procedure................1045
Slow Steering Hydraulics................1046
Slow Steering Hydraulics Diagnostic Procedure................1046
No Steering Hydraulics................1046
No Steering Hydraulics Diagnostic Procedure................1046
Hard Steering................1047
Hard Steering Diagnostic Procedure................1047
Steering Valve Does Not Return to Neutral................1047
Steering Valve Does Not Return to Neutral Diagnostic Procedure................1047
No Response when Steering Wheel is Turned................1048
No Response when Steering Wheel is Turned Diagnostic Procedure................1048
Machine Turns in Opposite Direction................1049
Machine Turns in Opposite Direction Diagnostic Procedure................1049
Excessive Vibration of the Steering Wheel................1049
Excessive Vibration of the Steering Wheel Diagnostic Procedure................1049
Machine Turns when Steering Valve is in Neutral................1049
Machine Turns when Steering Valve is in Neutral Diagnostic Procedure................1050
Steering Wheel Kickback................1050
Steering Wheel Kickback Diagnostic Procedure................1050
Excessive Steering Wheel Turns To Steer Machine................1050
Excessive Steering Wheel Turns To Steer Machine Diagnostic Procedure................1050
Erratic (“Spongy”) Steering................1050
Erratic (“Spongy”) Steering Diagnostic Procedure................1051
Steering Wheel "Locks" Up................1051
Steering Wheel "Locks" Up Diagnostic Procedure................1051
Poor Centering of Steering Wheel (Wheels Continue to Move After Steering Wheel is Stopped) ................1051
Poor Centering of Steering Wheel (Wheels Continue to Move After Steering Wheel is Stopped) Diagnostic Procedure................1051
Steering Wheel or Front Wheels Slowly Turn by Themselves When Using Backhoe or Loader................1052
Steering Wheel or Front Wheels Slowly Turn by Themselves When Using Backhoe or Loader Diagnostic Procedure................1052
Steering Wheel Turns Apply Rear Axle Service Brakes................1052
Steering Wheel Turns Apply Rear Axle Service Brakes Diagnostic Procedure................1052
Steering Wheel Turns Freely With No Resistance or Action On Steered Wheels................1053
Steering Wheel Turns Freely With No Resistance or Action On Steered Wheels Diagnostic Procedure................1053
Steering Wheel Turns With Slight Resistance and No Action On Steered Wheels................1053
Steering Wheel Turns Freely With No Resistance or Action On Steered Wheels Diagnostic Procedure................1053
Wander—Vehicle Will Not Stay in a Straight Line................1053
Wander—Vehicle Will Not Stay in a Straight Line Diagnostic Procedure................1054
No Loader or Steering Hydraulics................1054
No Loader or Steering Hydraulics Diagnostic Procedure................1054
Adjustments................1057
Ride Control Accumulator Charge Procedure................1057
Ride Control Accumulator Charge Check Procedure................1059
Ride Control Accumulator Hydraulic Pressure Release Procedure................1060
Pilot Control Pressure Adjustment................1060
Pilot Control Manifold Valve Accumulator Discharge Procedure................1061
Tests................1063
JT02156A Digital Pressure and Temperature Analyzer Kit Installation................1063
Hydraulic Oil Warmup Procedure................1063
Fluid Sampling Procedure—If Equipped................1064
Hydraulic Circuit Pressure Release................1068
Load Sense Relief Valve Pressure Test................1069
Hydraulic Oil Cooler Restriction Test................1071
Circuit Relief Valve Test With Remote Pump................1073
Pump Load Sense Differential Pressure Test................1076
Hydraulic Pump Flow Test................1078
Hydraulic Return Pressure Test................1080
Power Limiting Valve Test................1081
Pilot Control Accumulator Charge Pressure Test................1082
Steering System Leakage Test................1083
Steering Cylinder Leakage Test................1084
Function Drift Test................1086
Hydraulic Cylinder Leakage Test................1090
Heating and Air Conditioning................1091
Theory of Operation................1093
Air Conditioning System Cycle Of Operation................1093
Diagnostic Information................1095
Air Conditioning System Does Not Operate................1095
Air Conditioning System Does Not Operate Diagnostic Procedure................1095
Air Conditioner Does Not Cool Interior of Cab................1096
Air Conditioner Does Not Cool Interior of Cab Diagnostic Procedure................1096
Air Conditioner Runs Constantly, Too Cold................1097
Air Conditioner Runs Constantly, Too Cold Diagnostic Procedure................1097
Interior Windows Continue to Fog................1098
Interior Windows Continue to Fog Diagnostic Procedure................1098
Heater System Does Not Operate................1098
Heater System Does Not Operate Diagnostic Procedure................1098
Heater Does Not Warm Interior of Cab................1099
Heater Does Not Warm Interior of Cab Diagnostic Procedure................1099
Air Conditioning and Heater System Component Location................1101
Tests................1105
Proper Refrigerant Handling................1105
R134a Refrigerant Cautions................1105
R134a Air Conditioning System Test................1106
Operating Pressure Diagnostic Chart................1108
Expansion Valve Operation Test................1110
Blower Switch Test................1111
Blower Resistor Test................1111
Heater Blower Motor Test................1112
Freeze Control Switch Test................1112
Air Conditioning Switch Test................1113
Binary Pressure Switch Test................1114
Compressor Clutch Coil Test................1115
Air Conditioning System Leak Test................1115
Refrigerant Hoses And Tubing Inspection................1116
John Deere 310SJ and 410J Backhoe Loader with Total Machine Control (TMC) (S.N. 161703— ) Workshop Service Repair Manual - TM10852