John Deere S560 STS and S690 STS Combine Workshop Service Repair manual  (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

S560 STS and S690 STS Combine repair manual contains high quality images, instructions to help you to maintenance, troubleshoot, diagnose, and repair. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.

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TABLE OF CONTENTS / FILE LIST:
Section 10: General................33
  Group 05: Safety................33
    Recognize Safety Information................37
    Understand Signal Words................38
    Remove Paint Before Welding or Heating................39
    Handle Fluids Safely—Avoid Fires................40
    Prevent Battery Explosions................232
    Handling Batteries Safely................233
    Prepare for Emergencies................44
    Prevent Acid Burns................45
    Avoid High-Pressure Fluids................47
    Service Accumulator Systems Safely................48
    Wait Before Opening High-Pressure Fuel System................49
    Park Machine Safely................50
    Support Machine Properly................51
    Wear Protective Clothing................52
    Service Machines Safely................53
    Work In Ventilated Area................54
    Illuminate Work Area Safely................55
    Replace Safety Signs................56
    Use Proper Lifting Equipment................57
    Service Tires Safely................1034
    Avoid Harmful Asbestos Dust................59
    Work in Clean Area................60
    Practice Safe Maintenance................61
    Use Proper Tools................62
    Construct Dealer-Made Tools Safely................63
    Avoid Heating Near Pressurized Fluid Lines................64
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................65
    Use Adequate Service Facilities................66
    Live With Safety................67
    Servicing Electronic Control Units................68
    Precautions for Welding................69
    Keep Electronic Control Unit Connectors Clean................71
  Group 10: Specifications................2270
    Operating Speeds—S560 STS™................74
    Operating Speeds—S690 STS™................76
    Specifications—S560 STS™................79
    Specifications—S690 STS™................82
    Dimensions—S560 STS™................85
    Dimension Reference Points—S560 STS™................86
    Dimensions—S690 STS™................87
    Dimension Reference Points—S690 STS™................89
    Unified Inch Bolt and Screw Torque Values................90
    Metric Bolt and Screw Torque Values................93
    Sealants and Adhesives Cross-Reference Chart................95
    Face Seal Fittings Assembly and Installation—All Pressure Applications................97
    Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures................98
    Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications................100
    SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures................102
    SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications................104
    Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications................106
    SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications................107
    SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications................108
  Group 15: Tune-Up and Adjustment................111
    Tune-Up and Adjustment................111
    Care and Maintenance of Belts................113
    Defective Belts................115
    Prevent Hydraulic System Contamination................118
    Check Oil Lines and Fittings................119
    Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems................120
    Programming Control Units................121
  Group 20: Fuels and Lubricants................34
    Handle Fuel Safely—Avoid Fires................125
    Handling and Storing Diesel Fuel................127
    Diesel Fuel................127
    BioDiesel Fuel................129
    Lubricity of Diesel Fuel................131
    Testing Diesel Fuel................132
    Diesel Engine Coolant (engine with wet sleeve cylinder liners)................133
    Operating in Warm Temperature Climates................135
    Supplemental Coolant Additives................136
    Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER................137
    Testing Diesel Engine Coolant................139
    Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III................140
    Diesel Engine Oil — Tier 3 and Stage III................142
    Oilscan™ and CoolScan™................144
    Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear case Oils................145
    Transmission (Non Two Range Automatic Transmission Machines), Final Drives, Loading Auger, Primary Countershaft and Two-Speed Separator Drive Gear Cases................146
    Feeder House Reverser Gear Case................148
    Grease................149
    Brake Fluid................150
    Lubricant Storage................151
    Alternative and Synthetic Lubricants................152
    Mixing of Lubricants................153
Section 20: Engine................154
  Group 05: Remove and Install Engine................154
    Essential or Recommended Tools................2266
    Specifications................2270
    John Deere Engine Repair—Use CTM................205
    Remove Engine—9.0 L................154
    Install Engine—9.0 L................154
    Remove Engine—13.5 L................154
    Install Engine—13.5 L................154
    Remove and Install Flywheel Pilot Bearing................175
  Group 10: Cooling System................154
    Essential or Recommended Tools................2266
    Specifications................2270
    John Deere Engine Repair—Use CTM................205
    Rotary Screen Drive................181
    Remove and Install Rotary Screen Idler Arm and Sheaves................183
    Remove and Install Upper and Lower Air Scoops................184
    Remove and Install Rotary Screen................186
    Adjusting Rotary Screen Knife Comb................189
    Remove Radiator—9.0 L and 13.5 L Engines................154
    Install Radiator—9.0 L and 13.5 L Engines................154
    Test Radiator................197
    Test Radiator Cap................198
    Replace Thermostats................199
    Repair or Replace Water Pump................200
Section 30: Fuel and Air Repair................201
  Group 05: Air Intake System................201
    Other Material................2269
    Specifications................2270
    John Deere Engine Repair—Use CTM................205
    Remove and Install Turbocharger................206
    Turbocharger Repair................207
    Remove and Install Charge Air Cooler................208
    Cleaning Charge Air Cooler................213
  Group 10: Diesel Fuel System................201
    Other Material................2269
    Specifications................2270
    Remove and Install Fuel Tank Shut-Off Valve and Drain Valve................217
    Remove and Install Fuel Prefilter................220
    Remove and Install Fuel Tank................221
    Remove and Install Fuel Tank Strainer and Breather................224
Section 40: Electrical System................226
  Group 05: Batteries................226
    Prevent Battery Explosions................232
    Handling Batteries Safely................233
    Prevent Damage to Electrical Systems................235
    Checking Electrolyte Specific Gravity................236
    Battery Replacement................238
    Remove and Install Batteries................239
    Connecting Booster Batteries................242
    Charging Batteries................243
    Connecting Battery Cables................245
  Group 10: Harness and Connector Repair................226
    Essential or Recommended Tools................2266
    Other Material................2269
    Use Electrical Insulating Compound................257
    Using High-Pressure Washers................258
    Electrical System Visual Inspection................259
    Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems................260
    Electrical Connector / Wiring Harness Handling and Repair................261
    Repair Procedure R-A................262
    Repair Procedure R-B................267
    Repair Procedure R-C................271
    Repair Procedure R-D................276
    Repair Procedure R-E................279
    Repair Procedure R-F................283
    Repair Procedure R-G................287
    Repair Procedure R-I................290
    Repair Procedure R-J................293
    Repair Procedure R-K................298
    Repair Procedure R-M................301
    Repair Procedure R-N................305
    Repair Procedure R-AE................309
    Repair Procedure R-AF................313
    Repair Procedure R-AG................316
    Repair Procedure R-AH................319
    Repair Procedure R-AI................321
    Repair Procedure R-AJ................324
    Repair Procedure R-AK................329
    Repair Procedure R-AL................332
  Group 15: Wire Harness Routing................227
    Replace Harness................337
    Cab Main Wiring Harness................338
    Left-Hand Main Wiring Harness................339
    LC1 Wiring Harness................340
    LC2 Wiring Harness................341
    Right-Hand Main Wiring Harness................342
    Engine Deck Wiring Harness................343
  Group 20: Power Distribution................227
    Fuse Identification................346
    Remove and Install Cab Power Module (CPM)................348
    Remove and Install Right and Left Power Modules................349
  Group 25: Lighting................227
    Safety Rules When Replacing Halogen Bulbs................351
    Safety Rules When Replacing High Intensity Discharge (HID) Xenon Bulbs................352
    Cab Head Light Bulb Replacement and Adjustment................353
    Remove and Install High Intensity Discharge (HID-Xenon) Lights (Optional)................355
    Remove and Install High Intensity Discharge (HID-Xenon) Ballasts................358
    Auxiliary Field, Access Door, Grain Tank, Unload Auger and Work Light Bulb Replacement................359
    Side Finder (Optional) Light Bulb Replacement................360
    Hazard/Warning Light Bulb Replacement................361
    Cleaning Shoe Light Bulb Replacement................363
    Turn Signal Light Bulb Replacement................364
    Dome Light Bulb Replacement................365
  Group 30: Operators Station................227
    Other Material................2269
    Specifications................2270
    Instruments And Controls Identification................369
    Remove and Install Overhead Panel................371
    Remove and Install Right-Hand Overhead Panel................373
    Remove and Install Light Panel Dimmer Switch................374
    Remove and Install Overhead Panel and Right-Hand Overhead Panel Rocker Switches................375
    Remove and Install ClimaTrak ClimaTrak is a trademark of Deere & Company Automatic Air Conditioning/Heater Temperature Control Switch and Fan Switch................228
    Remove and Install Radio................378
    Remove and Install Radio Speaker................380
    Remove and Install Radio Antenna................381
    Replace Cornerpost Main Circuit Board................383
    Remove Header Control Module................387
    Remove VisionTrak VisionTrak is a trademark of Deere & Company Module and Digital Tachometer Module................228
    CommandTouch Console Controls................389
    Remove and Install CommandTouch Console................391
    Remove and Install Armrest Display Unit................393
    Remove and Install Header and Separator Engage Switches................394
    Remove and Install Backlighting Driver................395
    Remove and Install Dial-A-Speed and Active Header Control Switches................397
    Remove and Install CommandTouch Console Switch Panel................399
    Replace Neutral Safety Switch................402
    Remove and Install Multi-Function Handle................404
    Remove and Install Start Switch................406
    Remove and Install Starting Aid Switch................408
    Remove and Install Turn Signal/Side Finder Light Switch................409
    Remove and Install Horn Switch................410
    Remove and Install Remote Mirrors—Style A (Optional)................411
    Remove and Install Remote Mirrors—Style B (Optional)................412
    Remove and Install Remote Mirror Switch (Optional)................414
  Group 35: Sensors and Switches................228
    Essential or Recommended Tools................2266
    Other Material................2269
    Specifications................2270
    Shaft Speed Sensor Locations................419
    Remove and Install Ground Speed Sensor................421
    Remove and Install Low Shaft Speed Sensor................422
    Remove and Install STS Rotor Speed Sensor................423
    Remove and Install Full Grain Tank Sensor................425
    Remove and Install Straw Spreader Speed Sensor................426
    Remove and Install Tailings Sensor................430
    Remove and Install (Shoe/Separator) VisionTrak VisionTrak is a trademark of Deere & Company Sensors................229
    Remove and Install Concave Position Sensor................432
    Remove and Install Header Height and Lateral Tilt Control Sensors................435
    Remove and Install Header Height and Lateral Tilt Control Sensors................435
    Remove And Install Multi-Function Handle Feed Rate Sensor................437
    Remove and Install Hydraulic Reservoir Temperature Sensor................444
    Remove and Install Coolant Temperature Sensor................445
    Remove and Install Fuel Level Sensor................448
    Remove and Install Park Brake Switch................449
    Remove and Install Air Filter Restriction Switch................450
    Remove and Install Fuel Transfer Pump Pressure Sensor—9.0 L Engine................451
    Remove and Install High and Low Fuel Pressure Sensors—13.5 L Engine................452
    Remove and Install Engine Gear Case Temperature and Pressure Switches................453
    Remove and Install Hydro Charge Pressure Switch................454
    Remove and Install Engine Oil Pressure Sensor................455
    Remove and Install Compressor Inlet Temperature Sensor................456
    Remove and Install Pump Position Sensor—9.0 L Engine................457
    Remove and Install Cam Position Sensor—13.5 L Engine................458
    Remove and Install Engine Speed Sensor................459
    Remove and Install Exhaust Gas Recirculation (EGR) Exhaust Gas Temperature and Fresh Air Temperature Sensors................460
    Remove and Install Intake Manifold Pressure and Exhaust Gas Recirculation (EGR) Mixed Gas Temperature Sensor................462
    Remove and Install Turbocharger Speed Sensor................463
    Remove and Install Fuel Temperature Sensor................464
    Remove and Install Fuel Rail Pressure Sensor—9.0 L Engine................465
    Remove and Install Switches in the Ground Level Switch Bank................466
    Remove and Install Back-Up Alarm Switch................467
    Back-Up Alarm—S690 STS™................468
    Back-Up Alarm—S560 STS™................469
    Remove and Install Wheel Angle Sensor................470
  Group 40: Wiper................230
    Specifications................2270
    Remove And Install Wiper Motor................477
    Adjust Windshield Wiper................481
    Remove and Install Windshield Washer................483
  Group 45: Alternator................230
    Essential or Recommended Tools................2266
    Specifications................2270
    John Deere Engine Accessories—Alternator Repair................488
    Remove and Install Alternator and Alternator Belt................489
    Remove and Install Alternator Pulley................491
  Group 50: Starting Motor................230
    Essential or Recommended Tools................2266
    Specifications................2270
    John Deere Starting Motor Repair................495
    Remove and Install Starting Motor................496
  Group 55: GreenStar Components................230
    Specifications................2270
    Other Material................2269
    Remove and Install GreenStar Mass-Flow Sensor................502
    Remove and Install GreenStar Moisture Sensor................506
    Disassemble and Assemble GreenStar Moisture Sensor................507
    Remove and Install GreenStar Moisture Sensor Actuator................509
    Remove and Install GreenStar Moisture Sensor Circuit Board................513
    Remove and Replace GreenStar Moisture Sensor Lower Cell Assembly................515
    Disassemble and Assemble Position Receiver................531
    Remove and Install Position Receiver................533
Section 50: Power Train Repair................534
  Group 05: Transmission and Differential—Three Speed Transmission................534
    Other Material................2269
    Specifications................2270
    Remove and Repair Shifter Forks and Shifter Cam................542
    Install Shifter Forks and Shifter Cam................544
    Remove and Install Transmission Lube Pump................547
    Remove and Install Suction Screen................550
    Remove Transmission................551
    Transmission Recondition................555
    Disassemble and Repair Transmission................556
    Assemble Transmission................565
    Install Transmission................569
    Remove and Install Gearshift Lever and Linkage................572
    Adjust Gearshift Linkage................574
  Group 10: Hydrostatic System—Three Speed Transmission................534
    Essential or Recommended Tools................2266
    Service Equipment and Tools................1886
    Other Material................2269
    Specifications................2270
    Serial Number Plate................837
    Clean Hydrostatic Motor and Pump................584
    Flushing the Hydrostatic System................585
    Remove and Install Hydrostatic Motor................586
    Disassemble Hydrostatic Motor................588
    Inspect Parts................599
    Lack of Lubrication................600
    Abrasive Contamination................601
    Cavitation................602
    Over Speeding................603
    Inspect Thrust Plate................604
    Inspect Fixed Swashplate................605
    Inspect Piston Slipper................606
    Inspect Piston Retainer................608
    Inspect Cylinder Block................610
    Inspect Bearing Plate................611
    Inspect Valve Plate................614
    Inspect Bearing and Race................617
    Inspect Servo Piston................618
    Inspect Drive Shaft................619
    Replace Cylinder Block Spring................620
    Assemble Motor................621
    Remove and Install Motor Valve Block (Manifold)................635
    Repair Motor Valve Block................637
    Remove and Install Hydrostatic Pump................639
    Disassemble Drive Pump................643
    Assemble Drive Pump................660
    Replace High-Pressure Line Center Pivot O-Rings................680
    Disassemble and Assemble End Cover................681
    Repair Displacement Control Valve................683
    Disassemble and Assemble DisplacementControl Valve with Feed Rate (Optional)................535
    Electronic Proportional Displacement Control Valve Neutral Adjustment................687
    Remove and Install Charge Pump................691
    Repair Charge Pump................693
    Remove and Install Control Cable................695
    Adjust Hydrostatic Neutral Linkage................697
    Adjust Mechanical Displacement Control Valve Neutral................698
    Start-Up Procedure After Hydrostatic System Repair................700
  Group 15: Transmission and Differential—Two-Range Automatic Transmission................535
    Essential or Recommended Tools................2266
    Other Material................2269
    Specifications................2270
    Drain Oil................722
    Remove Two-Range Automatic Transmission................723
    Transmission Components—Overview................729
    Disassemble Two-Range Automatic Transmission................731
    Remove Brake Assemblies................734
    Brake Assemblies—Exploded View................737
    Disassemble Brake Assemblies................739
    Assemble Brake Assemblies................745
    Install Brake Assemblies................753
    Remove Differential Module................756
    Disassemble Differential Module (With Differential Lock)................760
    Differential Module (With Differential Lock)—Exploded View................766
    Assemble Differential Module (With Differential Lock)................768
    Install Differential Module................776
    Remove Gear-Shift Planetary Drive With Clutch (Forward/Reverse)................779
    Disassemble and Assemble Gear-Shift Planetary Drive With Clutch (Forward/Reverse)................784
    Install Gear-Shift Planetary Drive With Clutch (Forward/Reverse)................807
    Remove Countershaft................814
    Repair Countershaft................817
    Countershaft—Exploded View................820
    Install Countershaft................821
    Assemble Two-Range Automatic Transmission................826
    Install Two-Range Automatic Transmission................829
  Group 20: Hydrostatic Drive Pump—Two-Range Automatic Transmission................536
    Specifications................2270
    General View................896
    Serial Number Plate................837
    Clean Variable Pump................838
    Remove And Install Hydrostatic Pump................839
    Replace Drive Shaft Seal................842
    Replace Boost Pump Seal................847
    Replace Control Piston Cover Seals................850
    Replace Boost Pressure Valve Seals................854
    Replace Pressure Cut Off Valve Seals................855
    Remove and Install Control Unit................856
    Disassemble Pump................860
    Disassemble Cylinder Assembly................866
    Disassemble Control Piston................868
    Hydrostatic Drive Pump Inspection Notes................916
    Assemble Pump................875
    Install Rotary Group................882
    Adjust Zero Position................888
  Group 25: Hydrostatic Drive Motor—Two-Range Automatic Transmission................537
    Essential or Recommended Tools................2266
    Specifications................2270
    Remove and Install Hydrostatic Drive Motor................893
    General View................896
    Replace Cover Plate Seal................897
    Replace Control Body Seals................899
    Disassemble Port Plate................901
    Assemble Port Plate................907
    Disassemble Rotary Group................910
    Inspection Notes................916
    Assemble Rotary Group................920
    Adjust Rotary Group................928
  Group 30: Single Reduction Final Drive................537
    Essential or Recommended Tools................2266
    Service Equipment and Tools................1886
    Other Material................2269
    Specifications................2270
    Remove and Install Final Drive................938
    HILLMASTER Left-Hand Rocker Assembly—Exploded View................944
    HILLMASTER Right-Hand Rocker Assembly—Exploded View................946
    Disassemble and Assemble Final Drive................948
    Adjust Spindle Bearing................961
  Group 35: Cam Lobe Motor................537
    Essential or Recommended Tools................2266
    Service Equipment and Tools................1886
    Other Material................2269
    Specifications................2270
    Flushing Cam Lobe Motors................973
    Remove Cam Lobe Motor................974
    Install Cam Lobe Motor................976
    Remove and Install Cam Lobe Motor Control Valve................978
    Disassemble and Assemble Cam Lobe Motor Control Valve................981
    Remove and Install Steering Yoke................983
    Disassemble and Assemble Pivot Pins, Bushings, and Seals................991
    Remove and Install Solenoid Valve and Valve Block................994
    Remove and Install Displacement Control Valve................999
    Remove and Install Cam and Piston Carrier................1002
    Remove and Install Stack Valve Seals................1009
    Remove and Install Axle Bearings and Seals................1014
  Group 40: Tires and Wheels................538
    Essential or Recommended Tools................2266
    Service Equipment and Tools................1886
    Specifications................2270
    Tire Identification................1032
    Service Tires Safely................1034
    Care and Service of Tires................1035
    Using Liquid Weight................1037
    Jacking Locations................1038
    Remove and Install Tire................1039
    Drive Wheel Bolt Torque................1041
    Rear Wheel Bolt Torque................1042
    Install Axle Extension Tubes................1043
Section 60: Power Steering and Brakes................1048
  Group 05: Steering................1048
    Essential or Recommended Tools................2266
    Service Equipment and Tools................1886
    Other Material................2269
    Specifications................2270
    Steering Pump Repair................1055
    Remove Steering Valve................1058
    Steering Valve................1058
    Disassemble Steering Valve................1060
    Assemble Steering Valve................1065
    Install Steering Valve................1071
    Electro-Hydraulic Steering Valve and Flowmeter—Exploded View................1073
    Remove and Install Flowmeter................1075
    AUTOTRAC Assisted Steering Flowmeter—Exploded View................1076
    Steering Column Components................1077
    Disassemble and Assemble Steering Column................1079
    Replace Telescoping Shaft Bearings................1085
    Remove and Install Steering Cylinder................1087
    Bleed Steering Cylinder................1091
    Steering Cylinder—Exploded View................1092
    Toe-In Adjustment................1093
    Remove and Install Steering Tie Rod Joint................1094
    Remove and Install Tie Rod End................1095
    Remove and Install Rear Spindle Assembly—Non-Powered................1048
    Disassemble and Assemble Rear Spindle Assembly—Non-Powered................1048
    Remove and Install Rear Axle Pivot Bushings................1107
    Rear Axle Adjustment................1112
  Group 10: Brakes................1048
    Service Equipment and Tools................1886
    Other Material................2269
    Specifications................2270
    Deglazing Brake Linings................1118
    Remove Brake Drum................1119
    Remove Brake Shoe................1121
    Repair Brakes................1123
    Assemble Brakes................1127
    Install Brake Drum................1129
    Remove and Install Master Cylinder................1130
    Disassemble and Assemble Master Cylinder (Double Bleed Screw)................1131
    Brake Fluid Reservoir................1133
    Adjusting Master Cylinder................1134
    Bleeding Brake System—Double Bleed Screw................1135
    Remove and Install Slave Cylinders................1140
    Disassemble and Assemble Slave Cylinder................1141
    Disassemble and Assemble Brake Pedals................1165
    Disassemble and Assemble Parking Brake Pedal................1149
    Adjust Park Brake Pedal................1158
  Group 15: Brakes—Two-Range Automatic Transmission................1049
    Essential Tools................1160
    Other Material................2269
    Specifications................2270
    Bleed Service Brakes................1163
    Disassemble and Assemble Brake Pedals................1165
    Disassemble and Assemble Oil Pressure Regulating Valve (Service Brake Circuit)................1167
    Check Brake Disk Thickness................1172
  Group 20: Trailer Hitch................1049
    Remove and Install Hitch................1175
Section 70: Hydraulic Repair................1176
  Group 05: Hydraulic Reservoir................1176
    Essential or Recommended Tools................2266
    Specifications................2270
    Remove and Install Reservoir................1182
    Flushing the Hydraulic System................1188
    Flushing the Reel/Belt Pickup Drive System................1190
  Group 10: Hydraulic Pumps................1176
    Essential or Recommended Tools................2266
    Service Equipment and Tools................1886
    Other Material................2269
    Specifications................2270
    Remove Main Hydraulic Pump................1196
    Marking Hydraulic Pump................1198
    Disassemble Hydraulic Pump................1199
    Replace Seal................1201
    Triple Main Hydraulic Pump—Exploded View................1202
    Quad Main Hydraulic Pump—Exploded View................1204
    Assemble Triple Main Hydraulic Pump................1206
    Assemble Quad Main Hydraulic Pump................1208
    Install Main Hydraulic Pump................1210
    Proportionator Pump—Exploded View................1211
    Assemble Proportionator Pump................1213
    Reel/Belt Pickup and Straw Spreader Pump—Exploded View................1215
    Remove and Install Reel/Belt Pickup Pump Drive................1217
    Disassemble and Assemble Reel/Belt Pickup Pump Drive................1221
    Remove Chaff Spreader Pump................1226
    Install Chaff Spreader Pump................1229
  Group 15: Hydraulic Valves................1176
    Essential or Recommended Tools................2266
    Service Equipment and Tools................1886
    Other Material................2269
    Specifications................2270
    Remove and Install Left Front Valve Block................1237
    Disassemble and Assemble Left Front Valve Block................1239
    Remove and Install Right Forward Valve Block................1241
    Disassemble and Assemble Right Forward Valve Block................1243
    Disassemble and Assemble Chassis Tilt Valve Block................1245
    Disassemble and Assemble Five Speed Feeder House Drive Control Valve................1247
    Remove and Install Chopper Feed Beater Valve................1249
    Remove and Install Chaff Spreader Valve................1250
    Valve Stack Identification................1252
    Remove and Install Hydraulic Valve Stack (HIC)................1253
    Disassemble and Assemble Hydraulic Valve Stack (HIC)................1255
    Remove and Install Header Height Control Valve................1259
    Remove and Install Accumulator Shut-Off Valve................1261
    Remove and Install Transmission Control Valve................1262
    Remove and Repair Valves From Transmission Control Valve................1267
    Transmission Control Valve—Exploded View................1269
    Install Valves In Transmission Control Valve................1271
    Remove and Install Hydraulic Service Brake Valve................1273
    Disassemble and Assemble Hydraulic Service Brake Valve................1275
    Adjust Hydraulic Service Brake Valve................1276
    Feeder House Multi-Coupler Valve Identification................1277
    Disassemble, Inspect and Assemble Feeder House Multi-Coupler................1278
  Group 20: Hydraulic Cylinders................1177
    Other Material................2269
    Specifications................2270
    Remove and Install Header Lift Cylinder................1285
    Disassemble and Assemble Header Lift Cylinder—Style A................1287
    Disassemble and Assemble Header Lift Cylinder—Style B................1289
    Remove and Install Unloading Auger Swing Cylinder................1291
    Unloading Auger Swing Cylinder Exploded View................1293
    Adjust Unloading Auger Swing Cylinder................1295
    Remove and Install Unloading Auger Drive Cylinder................1297
    Disassemble and Assemble Steering Cylinder................1299
  Group 21: HILLMASTER Cylinders................1178
    Other Material................2269
    Specifications................2270
    HILLMASTER Cylinder Components................1306
    Remove and Install Check Valve Components................1308
    Compensating Valve Components................1311
    Compensating Valve Installed in Piston................1312
    HILLMASTER Lower Header Tilt Cylinder................1313
    HILLMASTER Upper Header Tilt Cylinder................1314
  Group 25: Accumulators................1178
    Essential or Recommended Tools................2266
    Accumulator (General Information)................1317
    Checking Accumulator Pressure................1319
    Accumulator Precharge Pressures................1322
  Group 30: Hydraulic Motors................1178
    Remove and Install Chopper Feed Beater Motor................1324
    Remove and Install Chaff Spreader Motor—Premium................1325
Section 80: Separator Shell................1327
  Group 05: Gull Wing Doors................1327
    Other Material................2269
    Specifications................2270
    Remove and Install Gull Wing Doors................1331
    Remove and Install Rear Wall Panel................1333
    Composite Panel Repair................1335
    Align Gull Wing Doors................1339
    Remove and Install Engine Platform Ladder................1342
Section 90: Operator Station Repair................1343
  Group 05: Air Conditioning System (R134a)................1343
    Essential or Recommended Tools................2266
    Service Equipment and Tools................1886
    Other Material................2269
    Specifications................2270
    Service Parts Kits................1354
    Hose and Tubing O-Ring Connection Torques................1355
    Discharge and Recovery of Air Conditioning Refrigerant................1356
    Remove and Install Compressor................1357
    Test Volumetric Efficiency................1363
    Test Volumetric Efficiency................1363
    Leak Testing Air Conditioning System With Dye................1366
    Test Shaft Seal Leakage................1368
    Disassemble and Assemble Compressor Clutch................1370
    Check Clutch Hub Clearance................1372
    Inspect Compressor Manifold................1373
    Disassemble, Inspect, and Assemble Compressor................1374
    Remove and Install Compressor Relief Valve................1377
    System Information................1378
    Flush Air Conditioning System................1380
    Purge Air Conditioning System................1384
    Evacuate Air Conditioning System................1385
    Compressor Oil Information................1388
    Determine Correct Oil Charge................1389
    Check Refrigerant Oil Charge................1391
    Charge Air Conditioning System................1392
  Group 10: System Components................1343
    Essential or Recommended Tools................2266
    Other Material................2269
    Specifications................2270
    Air Conditioning System With Precleaner (General Information)................1397
    Remove and Install Receiver/Dryer................1398
    Remove and Install Blower Motor................1399
    Remove and Install Recirculator Fan Motor Driver................1400
    Remove and Install Recirculator Motor................1401
    Remove and Install Temperature Control Door Actuator................1402
    Remove and Install Heater Core................1403
    Remove Condenser................1405
    Repair Condenser................1408
    Install Condenser................1409
    Replace Evaporator................1411
    Replace Expansion Valve................1413
    Remove and Install Evaporator Temperature Sensor................1415
    Replace Low Pressure Switch................1416
    Replace High Pressure Switch................1417
    Replace Air Temperature Sensors................1418
  Group 15: Cab................1344
    Specifications................2270
    Remove and Install Cab Windshield................1421
    Remove Cab................1429
    Install Cab................1438
    Replace Rear Window................1446
    Remove and Install Cab Outer Roof................1447
    Remove and Install Cab Inner Roof................1449
    Remove and Install Cab Headliner................1455
    Remove and Install Operator's Seat................1457
    Remove and Install Armrest Control Pivot................1462
    Remove and Install Operator Presence Switch................1464
    Operator Seat—Exploded View................1466
    Operator Seat Air Suspension Assembly—Exploded View................1468
    Disassemble and Assemble Operator Seat Air Suspension Assembly................1470
    Remove and Install Cab Door................1475
    Disassemble and Assemble Cab Door................1476
    Cab Door Latch Striker................1478
Section 110: Feeder House Repair................1480
  Group 05: Conveyor................1480
    Other Material................2269
    Specifications................2270
    Remove and Install Feeder House................1486
    Feeder House Conveyor Chain—Adjust (Style A)................1491
    Feeder House Conveyor Chain—Adjust (Style B)................1493
    Remove and Install Conveyor Chain................1494
    Measure Conveyor Chain Wear................1497
    Removing Conveyor Chain Link................1498
    Replace Conveyor Chain Slats................1500
    Replace Conveyor Chain Wear Strips................1501
    Adjust Drum Height................1504
    Remove and Install Conveyor Drum—Style A................1505
    Remove and Install Conveyor Drum—Style B................1509
    Remove and Install Sub-Floor Assembly................1513
    Remove and Install Mid-Floor Assembly—Style A................1515
    Remove and Install Mid-Floor Assembly—Style B................1517
    Remove and Install Feed Plate................1518
    Adjust Feed Plate Assembly................1521
    Feed Plate Support—Exploded View................1523
  Group 10: Top Shaft and Slip Clutch................1480
    Essential Or Recommended Tools................1526
    Other Material................2269
    Specifications................2270
    Remove Top Shaft Slip Clutch................1529
    Disassemble and Assemble Top Shaft Slip Clutch................1531
    Install Top Shaft Slip Clutch................1536
    Remove and Install Top Shaft Supports................1538
    Disassemble and Assemble Top Shaft................1544
  Group 15: Feeder House Drives and Reverser Gear Case................1480
    Other Material................2269
    Specifications................2270
    Disassemble and Assemble Fixed Speed Countershaft................1557
    Remove and Install Fixed Drive Sheave................1559
    Remove and Install Reverser Gear Case................1561
    Remove and Install Oil Cooler................1563
    Feeder House Reverser Gear Case—Exploded View................1565
    Disassemble and Assemble Feeder House Reverser Gear Case................1568
    Disassemble and Assemble Reverser Gear Case Oil Pump................1584
    Remove and Install Reverser Shift Piston................1590
    Remove and Install Lower Shaft................1594
    Disassemble and Assemble Fixed Speed Drive Tightener................1597
    Disassemble and Assemble Conveyor Drive Chain, Tightener and Guides................1599
    Remove and Install Feeder House Fixed Speed Drive Belt................1601
    Remove and Install Feeder House Multi-Speed Drive Belt................1603
  Group 20: HEADERTRAK Tilt Cylinder and Frame................1481
    Other Material................2269
    Specifications................2270
    HEADERTRAK Tilt Cylinder Hoses and Fittings................1608
    HEADERTRAK Tilt Cylinder................1609
    Remove and Install HEADERTRAK Tilt Cylinder................1610
    Tilt Beam and Closure Plates................1612
    Remove and Install Tilt Frame................1614
    Remove and Install Tilt Beam with Single Point Latching................1618
    Adjust Single Point Latching................1623
    Lateral Tilt Beam with Single Point Latching—Exploded View................1626
    HILLMASTER Single Point Latching—Exploded View................1627
    Adjust Fore-Aft Turnbuckles................1628
    Remove Fore-Aft Tilt Frame................1630
    Install Fore-Aft Tilt Frame................1633
  Group 25: Five Speed Feeder House Drive Gear Case................1481
    Essential or Recommended Tools................2266
    Other Material................2269
    Specifications................2270
    General Repair Procedures—Five Speed Gear Case................1648
    Remove and Install Five Speed Feeder House Drive Gear Case................1650
    Cross-Sectional View—Five Speed Feeder House Drive Gear Case................1656
    Cross-Sectional View—Gear Case Output Shaft................1658
    Cross-Sectional View—Gear Case Countershaft................1660
    Disassemble Five Speed Feeder House Drive Gear Case................1662
    Disassemble and Assemble Gear/Clutch Assemblies................1670
    Assemble Five Speed Feeder House Drive Gear Case................1676
Section 120: Separator................1688
  Group 05: Separator Repair................1688
    Essential or Recommended Tools................2266
    Other Material................2269
    Specifications................2270
    Remove and Install Feed Accelerator and Shaft................1703
    Remove and Install Feed Accelerator Wear Strips................1710
    Remove and Install Separator Top Covers................1712
    Remove and Install Separator Rails................1717
    Remove And Install Rotor Front Bearing................1728
    Remove and Install Stone Trap Door................1734
    Remove and Install Rotor................1736
    Remove and Install Rotor Torque Sensing—Driven................1742
    Disassemble and Assemble Rotor Torque Sensing—Driven................1746
    Remove and Install Rotor Drive Gear Case................1757
    Disassemble and Assemble Rotor Drive Gear Case................1761
    Remove and Install Discharge Beater Grate Section................1768
    Remove and Install Discharge Beater Grate Frame................1773
    Remove and Install Discharge Beater................1779
    Remove and Install Discharge Beater Drive Hub................1789
    Remove and Install Discharge Beater Housing................1791
    Remove and Install Separator Grates................1796
    Remove and Install Concave Sections................1798
    Adjust Concave Level................1807
    Remove and Install Concave Adjusting Motor................1813
    Remove And Install Concave Adjusting Tube................1814
    Remove and Install Front Bulkhead................1820
    Remove and Install Center Bulkhead................1823
    Repair Separator Rotor Shell................1827
    Remove and Install Threshing Elements and Tines................1828
    Threshing Element and Separator Tine Location (15 Element Hi Performance Configuration)................1832
    Threshing Element and Separator Tine Location (24 Element Dense Pack Configuration)................1833
    Threshing Element and Separator Tine Location................1834
    Remove and Replace RIVNUT Threaded Inserts................1835
    Remove and Install Rotor Feed Flights................1838
    Static Balance Rotor................1841
    Aligning Rotor Drive Bulkhead................1845
  Group 10: Separator Drives................1689
    Essential or Recommended Tools................2266
    Specifications................2270
    Remove and Install Right-Hand Front Jackshaft................1852
    Remove and Install Right-Hand Rear Jackshaft................1855
    Remove and Install Primary Countershaft Bearing................1860
    Remove and Install Primary Countershaft—Style A................1863
    Remove and Install Primary Countershaft—Style B................1867
    Remove and Install Primary Drive Shafts—Style A................1870
    Remove and Install Primary Drive Shafts—Style B................1876
    Replace Drive Shaft Carrier Bearing—Style A................1882
  Group 15: Residue Disposal................1689
    Service Equipment and Tools................1886
    Other Material................2269
    Specifications................2270
    Straw Chopper Housing................1889
    Straw Chopper Housing—Premium................1892
    Remove Straw Chopper................1894
    Remove Straw Chopper—Premium................1897
    Remove and Install Chopper Raise/Lower Actuator................1899
    Remove and Install Chopper Open/Close Actuator—Premium................1903
    Chopper Blades—Replacing and Configuration—S560................1904
    Chopper Blades—Replacing and Configuration—S690................1908
    Chopper Blades—Replacement And Configuration—Premium................1913
    Install Straw Chopper................1915
    Install Straw Chopper—Premium................1918
    Remove and Install Chopper Feed Beater Bearings—Premium................1920
    Remove and Install Chopper Feed Beater—Premium................1922
    Replace Stationary Knife Blades................1924
    Replace Knife Blades—Premium................1925
    Remove and Install Easy Adjust Knife Bank................1926
    Remove and Install Knife Bank—Premium................1928
    Remove and Install Crop Diverter................1929
    Replace Left-Hand Chopper Rotor Bearing................1932
    Replace Left-Hand Chopper Rotor Bearing—Premium................1936
    Replace Right-Hand Chopper Rotor Bearing................1939
    Replace Right-Hand Chopper Rotor Bearing—Premium................1941
    Remove Straw Chopper Drive Jackshaft—Style A................1942
    Install Straw Chopper Drive Jackshaft—Style A................1946
    Remove and Install Straw Chopper Drive Jackshaft—Style B................1950
    Remove and Install Chopper Drive Clutch—Premium................1958
    Straw Chopper Tailboard................1961
    Straw Chopper Tailboard—Premium................1963
    Straw Chopper Vane Settings................1965
  Group 20: Conveyor Augers, Cleaning Fan And Chaffer And Sieve Frame................1690
    Other Material................2269
    Specifications................2270
    Remove and Install Conveyor Auger Drive Shaft................1969
    Remove and Install Conveyor Augers................1974
    Remove and Install Conveyor Auger Trough................1977
    Remove and Install Conveyor Auger Slip Clutch................1980
    Remove and Install Conveyor Auger Bulkhead................1981
    Remove and Install Cleaning Fan Sheave and Bearing................1983
    Fan Drive Speed Control................1989
    Remove Cleaning Fan Drive................1991
    Disassemble and Assemble Cleaning Fan Drive Jackshaft................1995
    Install Cleaning Fan Drive................1996
    Adjust Fan Speed Actuator................1999
    Remove and Install Cleaning Fan................2000
    Remove and Install Cleaning Fan Blade Inserts................2007
    Remove and Install Chaffer................2010
    Remove and Install Sieve................2014
    Remove and Install Remote Shoe Actuator Motor................2016
    Remove and Install Front Chaffer Element (S560)................2018
    Remove and Install Front Chaffer Element (S690)................2020
    Remove And Install Chaffer Frame................2022
    Remove And Install Sieve Frame................2025
    Remove and Install Shake Pan................2027
    Remove and Install Shoe Pitman Arms................2030
  Group 25: Tailings Elevator and Augers................1691
    Specifications................2270
    Remove and Install Tailings Paddle Chain................2038
    Remove and Install Tailings Paddle................2040
    Remove Lower Tailings Auger................2041
    Install Lower Tailings Auger................2045
    Remove Upper Tailings Auger................2049
    Install Upper Tailings Auger................2052
    Remove Tailings Elevator................2054
    Install Tailings Elevator................2063
  Group 30: Primary Countershaft Gear Case................1691
    Essential or Recommended Tools................2266
    Other Material................2269
    Specifications................2270
    Remove and Install Primary Countershaft Gear Case................2076
    Disassemble and Assemble Primary Countershaft Gear Case................2078
  Group 35: Header Electromagnetic Clutch................1691
    Specifications................2270
    Remove Header Electromagnetic Clutch................2090
    Header Electromagnetic Clutch—Exploded View................2092
    Install Header Electromagnetic Clutch................2093
Section 130: Grain Tank and Unloading System Repair................2096
  Group 05: Grain Tank Cross Augers................2096
    Remove Grain Tank Cross Augers (Regular Unload Rate)................2103
    Install Grain Tank Cross Augers (Regular Unload Rate)................2107
    Remove Grain Tank Cross Augers (High Unload Rate)................2111
    Install Grain Tank Cross Augers (High Unload Rate)................2115
  Group 10: Unloading Auger System Drives................2096
    Specifications................2270
    Remove and Install Unloading Auger Drive Belt................2121
    Remove and Install Unloading Auger Drive Countershaft................2122
  Group 15: Vertical Unloading Auger and Lower Gear Case................2096
    Essential or Recommended Tools................2266
    Specifications................2270
    Remove Vertical Auger Lower Gear Case and Vertical Auger................2128
    Disassemble and Assemble Vertical Auger Lower Gear Case-Regular Unload Rate................2132
    Install Vertical Auger and Vertical Auger Lower Gear Case................2140
  Group 20: Horizontal Unloading Auger and Gear Case................2096
    Essential or Recommended Tools................2266
    Other Material................2269
    Specifications................2270
    Inspection of Horizontal Unloading Auger................2149
    Horizontal Unloading Auger—Regular Unload Rate................2150
    Horizontal Unloading Auger—High Unload Rate................2152
    Remove and Install Unloading Auger Grain Saver Door................2154
    Remove Horizontal Auger................2155
    Install Horizontal Auger................2157
    Folding Horizontal Auger Tube—Exploded View................2160
    Folding Horizontal Auger—Exploded View................2162
    Folding Horizontal Auger Pivot—Exploded View................2164
    Remove and Install Folding Auger Actuator................2166
    Remove and Install Outer Folding Auger Assembly................2167
    Remove and Install Folding Auger Rings................2169
    Remove Rear Horizontal Folding Auger................2170
    Remove Front Horizontal Folding Auger................2171
    Install Front Horizontal Folding Auger................2173
    Install Rear Horizontal Folding Auger................2176
    Remove Horizontal Auger Gear Case................2177
    Disassemble and Assemble Horizontal Unloading Auger Gear Case................2179
    Install Horizontal Auger Gear Case................2184
    Remove Horizontal Unloading Auger Tube................2185
    Install Horizontal Unloading Auger Tube................2186
    Unloading Auger Elbow—Exploded View................2187
    Remove Horizontal Auger Elbow................2189
    Install Horizontal Auger Elbow................2193
    Remove Unloading Auger Charge Housing................2196
    Install Unloading Auger Charge Housing................2200
  Group 25: Clean Grain Elevator................2097
    Other Material................2269
    Specifications................2270
    Adjust Clean Grain Elevator Chain................2206
    Remove and Install Clean Grain Paddle Chain................2207
    Remove and Install Clean Grain Paddle................2209
    Remove Clean Grain Elevator................2210
    Install Clean Grain Elevator................2218
    Remove and Install Clean Grain Elevator Gear Case................2225
    Disassemble and Assemble Clean Grain Elevator Gear Case................2227
    Remove and Install Clean Grain Loading Auger Assembly................2234
    Remove And Install Clean Grain Loading Auger................2237
    Replace Clean Grain Loading Auger Bearing................2241
    Remove and Install Lower Clean Grain Auger................2242
  Group 30: Grain Tank and Covers................2097
    Front and Rear Grain Tank Covers................2251
    Side Grain Tank Covers................2253
    Side Grain Tank Covers—HILLMASTER................2255
    Grain Tank Cover Linkage................2257
    Remove and Install Grain Tank Covers................2259
Section 140: Engine Gear Case and Control Valve Repair................2262
  Group 05: Engine Gear Case and Valve................2262
    Essential or Recommended Tools................2266
    Other Material................2269
    Specifications................2270
    General Information................2272
    Remove and Install Engine Gear Case................2273
    Engine Gear Case Specifications................2284
    Remove and Install Rotor Variable Drive................2286
    Disassemble and Assemble Rotor Variable Drive................2289
    Remove and Install Rotor Variable Drive Shaft................2299
    Remove and Install Transfer Gear Case................2301
    Disassemble and Assemble Transfer Gear Case................2306
    Disassemble and Assemble Separator Drive Wet Clutch................2310
    Disassemble and Assemble Hydrostatic Gear Set................2322
    Set Gear Position................2324
    Preload Bearings................2337
    Disassemble and Assemble Straw Chopper/Unloading System................2330
    Set Separator Gear Position................2335
    Preload Bearings................2337
    Disassemble and Assemble Separator Drive................2339
    Preload Separator Drive Bearings................2342
    Set Separator Drive Gear Backlash................2344
    Disassemble and Assemble Hydrostatic Pump Drive................2345
    Preload Hydrostatic Pump Drive Bearings................2347
    Set Hydrostatic Pump Drive Gear Backlash................2348
    Disassemble and Assemble Oil Screen................2349
    Disassemble and Assemble Oil Trough................2350
    Disassemble and Assemble Dipstick Tube................2352
    Remove and Install Filter................2353
    Remove and Install Pressure Regulating Valve................2354
    Disassemble And Assemble Pressure Regulating Valve................2356
Section 199: Dealer Fabricated Tools................2363
  Group 05: Dealer Fabricated Tools................2363
    DFRW20—Compressor Holding Fixture................2365
    DFHXT1—Split Ring Tool................2366
    DFHXT2—Hydraulic Cylinder Tool................2367
    DFHXT3—Swash Plate Holding Tool................2368
    DFHXT4—Split Ring Tool................2370
    DFHXT5—Shrink Ring Installation Tool................2371

John Deere S560 STS and S690 STS Combines Workshop Service Repair Manual - tm102719