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Massey Ferguson MF3615, MF3625, MF3635, MF3645 Tractors Service Repair Manual (MMF4283084M2)

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Model: 

US Dollar: $55.00

Complete service repair manual with Electrical Wiring Diagrams for Massey Ferguson MF3615, MF3625, MF3635, MF3645 Tractors, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Massey Ferguson 3615, 3625, 3635, 3645 Tractors workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 2,331 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

1646965 M1 - Massey Ferguson 3615, 3625, 3635, 3645 Tractors Workshop Service Manual.pdf
4283084 M2 - Massey Ferguson 3615, 3625, 3635, 3645 Tractors Workshop Service Manual.pdf
Massey-Ferguson Tractor Series 3600 (Model MF 3615, MF3625, MF3635, MF3645) Workshop Service Manual.pdf

MAIN SECTIONS
00 TABLE OF CONTENT...2
01 Introduction and Safety...3
02 General Information and Specifications  Assembly and Disassembly...11
03 Differential...279
04 Transmission...287
05 2WD Axle...641
06 Front Axle...689
07 Engine Sisu Fortius Series Drop...771
08 Amendment...772

TABLE OF CONTENTS
1646965 M1 - Massey Ferguson 3615, 3625, 3635, 3645 Tractors Workshop Service Manual...1
4283084M2 - Massey Ferguson 3615, 3625, 3635, 3645 Tractors Workshop Service Manual...717
  00 TABLE OF CONTENT...718
  01 Introduction and Safety...719
  02 General Information and Specifications  Assembly and Disassembly...727
  03 Differential...995
  04 Transmission...1003
  05 2WD Axle...1357
  06 Front Axle...1405
  07 Engine Sisu Fortius Series Drop...1487
  08 Amendment...1488
Massey-Ferguson Tractor Series 3600 (Model MF 3615, MF3625, MF3635, MF3645) Workshop Service Manual...1569
  INTRODUCTION...1570
    Indexing...1570
    Definition of Terms...1570
    Special Tools...1570
    Repairs and Replacements...1570
    Repair of the Tractor...1570
    Amendments...1571
  Safety Alert Symbol and Terms...1572
  SAFETY IN THE WORKSHOP...1572
  SAFETY - A WORD to the MECHANIC...1572
  SAFETY - DANGER, WARNING and CAUTION...1572
  SAFETY DECALS...1573
  GENERAL...1573
  PERSONAL CONSIDERATIONS...1573
    Clothing...1573
    Eye Protection...1573
    Breathing Protection...1573
    Hearing Protection...1573
    Hand Protection...1573
    Foot Protection...1573
    Special Clothing...1573
  EQUIPMENT CONSIDERATIONS...1573
    Machine Guards...1573
    Lifting Appliances...1573
    Jacking...1573
    Compressed Air...1574
    Hand Tools...1574
    Electricity...1574
  GENERAL CONSIDERATIONS...1574
    Solvents...1574
    Housekeeping...1574
    Fire...1574
    First Aid...1574
  OPERATIONAL CONSIDERATIONS...1575
  SERVICING TECHNIQUES...1575
    Service Safety...1575
    Service Techniques...1576
    Hoses and Tubes...1576
    Bearings...1576
    Shims...1576
    Gaskets...1576
    Lip Type Seals...1576
    Use of Bolts in Blind Holes...1576
    Locking Devices...1576
    Cables and Wires...1576
  2 MF3600-MT300B.pdf...0
    Manual use...1580
      Maintenance...1580
      Repair...1580
      Information property...1580
    Agreements and definitions...1580
      Agreements...1580
      Definitions...1580
      Typographic agreements...1580
      Measurements...1580
      Symbology...1581
    General description...1582
      General...1582
      Hoses and Tubes...1582
      O-Ring Flat Face Seal Fittings...1582
      Shimming...1582
      Rotating Shaft Seals...1582
      O-Rings...1583
      Bearings...1583
      Spring Pins...1583
      Hardware Torque Values...1583
      Notes for Spare Parts...1583
      Notes for Equipment...1583
      Notices...1583
      How to Move the Machine with the Battery Removed...1583
    Product identification...1586
      CAB...1588
      PLATFORM TRACTORS...1588
      PLATFORM TRACTORS...1588
    General description...1590
      TARE WEIGHTS kg (lb)*...1592
      MAX PERMISSIBLE WEIGHTS kg (lb)...1593
      TARE WEIGHTS kg (lb)*...1593
      MAX PERMISSIBLE WEIGHTS kg (lb)...1594
      DIMENSIONS WITH PLATFORM...1595
      DIMENSIONS WITH CAB...1596
    Steering angle...1597
    Steering radius...1597
    Travel speed...1598
    Tyre...1603
      Tyre pressure...1603
    Battery...1607
      DESCRIPTION AND OPERATION...1607
      BATTERY REPLACEMENT...1607
      MAINTENANCE...1608
      SERVICING...1608
      DRY CHARGED...1609
      CHARGING THE BATTERY...1609
      NORMAL (TOP-UP) CHARGING...1609
      RECHARGING DEEPLY DISCHARGED...1609
      TESTS...1609
      SPECIFIC GRAVITY...1610
      PERFORMANCE TEST...1610
      TEST CHARGING...1611
      COMMON CAUSES OF BATTERY FAILURES...1611
      Emergency starting through another battery...1612
      Battery connection using suitable cables...1612
    Alternator...1614
      GENERAL MAINTENANCE TABLE...1615
    Air filter...1620
      Disassembly...1620
      Assembly...1622
    Air filter line...1623
      Disassembly...1623
      Assembly...1625
    Battery...1626
      Disassembly...1626
      Assembly...1627
    Alternator...1629
      Disassembly...1629
      Assembly...1631
    Radiator...1633
      Disassembly...1634
      Assembly...1637
    Fan...1640
      Disassembly...1640
      Assembly...1641
    Exhaust pipe...1642
      Disassembly...1642
      Assembly...1643
    Fan belt...1644
      Disassembly...1644
      Assembly...1646
    Air filter assy replacement...1648
      Disassembly...1648
      Assembly...1649
    Bonnet...1651
      Disassembly...1651
      Assembly...1653
    Front weight...1654
      Disassembly...1654
      Assembly...1655
    Oil cooler...1656
      Disassembly...1656
      Assembly...1657
    Muffler...1658
      Disassembly...1658
      Assembly...1659
    Hydraulic pump...1660
      Disassembly...1660
      Assembly...1661
    Starting motor...1663
      Disassembly...1663
      Assembly...1664
    Engine removal...1666
      Disassembly...1667
      Assembly...1669
      Front frame fitting nuts location...1672
      Final operations...1672
    Front axle 2WD...1673
      Disassembly...1673
      Assembly...1674
      2WD front axle lubrication points...1676
      Adjustment of steering angle...1676
      Adjusting the tracks...1678
    Fuel tank...1679
      Disassembly...1679
      Assembly...1681
      Fuel level sensor disassembly...1682
      Fuel level sensor assembly...1683
    Brake cylinder...1684
      Disassembly...1684
      Assembly...1686
    Hand brake adjustment...1687
      Disassembly...1687
      Assembly...1688
    Lock valve...1690
      Disassembly...1690
      Assembly...1692
    Rockshaft valve...1695
      Disassembly...1695
      Assembly...1697
    Rear wheels...1699
      Disassembly...1699
      Assembly...1700
    Auxiliary distributors...1701
      Disassembly...1701
      Assembly...1703
    Oil suction strainer...1705
      Disassembly...1705
      Assembly...1706
    Oil filter cartridge replacement...1707
      Disassembly...1707
      Assembly...1708
    Side auxiliary distributors...1710
      Disassembly...1710
      Assembly...1711
    Powershuttle hydraulic valve...1713
      ON-OFF valve disassembly...1713
      Flow divider valve disassembly...1714
      Proportional valve disassembly...1715
      Temperature sensor disassembly...1716
      ON-OFF valve assembly...1716
      Flow divider valve assembly...1717
      Proportional valve assembly...1718
    Oil filter sensor...1720
      Disassembly...1720
      Assembly...1721
    Clutch box...1722
      Disassembly...1722
      Assembly...1727
    Rockshaft...1732
      Disassembly...1733
      Assembly...1736
    Platform...1739
      Disassembly...1740
      Assembly...1745
    Steering valve...1751
      Disassembly...1752
      Assembly...1753
    Brake circuit bleeding...1756
      Disassembly/Assembly...1756
    Electric diagram...2322
      HI-LO power harness...2323
      Massey Ferguson bonnet line...2323
      Preheating harness...2323
      MF3600 engine line...2323
    Beacon light line...1796
    NA right turn signal light line...1797
    NA left turn signal light line...1798
    Cab rear beam line...1799
    Alternator cable...1800
    Battery positive...1801
    Battery negative...1802
    Ground connector...1803
    License plate light extension...1804
    Beams extension...1805
    Connector PTO 540 only...1806
    NA cab front beam line...1807
    Cab swinging beam extension...1808
    Hydraulic system components...1810
      Major components:...1810
    Troubleshooting...1819
    Axle problems and diagnosis...1821
    SPECIFICATIONS...1824
      TECHNICAL FEATURES...1824
      DIMENSIONAL FEATURES...1824
      CALIBRATION SETTINGS OF CONTROL VALVE...1824
    diagram...1825
    Circuit diagram of hydraulic lifting device...1826
    Functioning of Control Valve...1827
      Neutral Phase...1827
      Delivery Phase...1828
      Discharge Phase...1829
    HOW THE Internal Leverage System Functions...1830
      Functioning with position control (Fig. page 5.2)...1830
      Functioning of Draft Control (Fig. page 5.2 - 5.4)...1832
      Combined Functioning of Position and Draft Control (Fig. page 5.2-5.4)...1834
    use of control Levers...1835
      Position Control (lever 1)...1835
      Draft Control (lever 2)...1835
      Combined Operation for Position and Draft Control...1835
    adjustment of Control Valve Sensitivity...1836
      Functioning of the Sensitivity of the Control Valve...1836
    ADJUSTMENT OF POSITION CONTROL LEVER...1838
    ADJUSTMENT OF DRAFT CONTROL LEVER...1839
    CONTROL OF ASSEMBLY OF REACTION SPRING...1840
    MEASUREMENT CONTROL OF PUSH ROD...1841
    DIAGNOSTIC...1842
  3 Procedures.pdf...0
    Disassembly...1847
    Assembly...1848
  4B CA357471.pdf...0
    Intended use...1856
    Product identification...1856
      Transmission tag...1856
    Technical features...1857
      Main features...1857
      8+8 synchro shuttle...1858
      Mechanical controlled brakes features...1859
      Technical features...1860
      Main features...1860
      GD PTO total ratio...1860
      12+12 synchro shuttle...1861
      Technical features...1862
      Principal characteristics...1862
      24+24 synchro shuttle and synchro splitter...1863
      Technical features...1864
      Main features...1864
      24+24 synchro shuttle and power splitter...1865
      Technical features...1866
      Main features...1866
      12 + 12 power shuttle...1867
      Technical features...1868
      Main features...1868
      24 + 24 power shuttle and synchro splitter...1869
      Main dimensions (millimeters) Left side view (see: main view)...1870
    Tightening torques, sealants and grease application...1871
      Drop box...1872
      Front gear box...1873
      Details...1874
      Front gear boX...1875
      Details...1876
      Front gear box...1877
      Details...1878
      Front gear box...1879
      Details...1880
      Front gear box...1881
      Details...1882
      Gear box group...1883
      Gear box details...1884
      Final drive group (from 55 to 75 HP)...1885
      Final drive group (85 HP)...1886
      PTO shaft assy (540)...1887
      PTO shaft assy (540-540E)...1888
      PTO shaft assy (540-1000)...1889
      GD-PTO and PTO shaft assy (540)...1890
      GD-PTO and PTO shaft assy (540-540E)...1891
      GD-PTO and PTO shaft assy (540-1000)...1892
      Upper and lower cover...1893
      Brake control assy...1894
      Inner speed lever assy...1895
      Inner speed lever assy...1896
      Inner speed lever assy...1897
      Inner speed lever assy...1898
      Outer speed lever assy...1899
    Hi/LO Power flows...1900
      Hi/LO Power flows...1901
      Power flows...1902
      Power flows...1903
      Power flows...1904
      Power flows...1905
      Power flows...1906
      Power flows...1907
    Assembly typical data...1908
    Filling and checks...1919
      Scheduled maintenance oil drain...1919
      Scheduled maintenance oil filling...1919
      Scheduled maintenance oil level check...1919
      Filling and check points...1920
      8+8 synchro shuttle...1921
      12+12 synchro shuttle...1922
      24+24 synchro shuttle and synchro splitter...1923
      24+24 synchro shuttle and power splitter...1924
      12 + 12 power shuttle...1925
      24 + 24 power shuttle and synchro splitter...1926
    Service schedule...1927
      Lubricants application range...1927
    Hydraulic system assy...1930
      Disassembly...1931
      Assembly...1939
    Drop box...1947
      Disassembly...1947
      Assembly...1948
    Final drive - from 55 to 75 HP...1949
      Disassembly...1949
      Assembly...1950
      End float...1951
    Final drive - 85 HP...1954
      Disassembly...1954
      Assembly...1955
      Taper roller bearings preloading...1956
    Teflon seals replacement (clutch shaft)...1958
      Replacement...1959
    Input shaft and support...1962
      Disassembly...1962
      Assembly...1965
    Upper covers and rockshaft...1968
      Disassembly...1968
      Assembly...1969
    Speed and ranges levers...1972
      Disassembly...1972
      Assembly...1973
    Clutch housing - synchro shuttle...1975
      Disassembly...1975
      Assembly...1975
    Clutch Housing - Synchro splitter...1977
      Disassembly...1978
      Assembly...1978
    Synchro shuttle and Power splitter...1982
      Disassembly...1983
      Assembly...1983
    Power shuttle - Power shuttle and Synchro splitter...1985
      Disassembly...1986
      Assembly...1988
    Air compressor...1991
      Disassembly...1992
      Assembly...1992
    Wet clutch - Power splitter...1993
      Disassembly...1994
      Assembly...1996
      Clutch pack wear...2001
    Wet clutch - Power shuttle...2004
      Disassembly...2005
      Assembly...2008
      Clutch pack wear...2013
      CLUTCH KIT...2014
    Hi-LO synchronizer (synchro splitter)...2016
      Disassembly...2016
      Assembly...2017
    Cover and PTO wet clutch...2020
      Disassembly...2021
      Assembly...2026
      Clutch pack wear...2033
      CLUTCH KIT...2034
    PTO - Power take off...2035
      Disassembly...2036
      Assembly...2039
    PTO Input shaft...2042
      Disassembly...2043
      Assembly...2044
    PTO Output shaft...2046
      Disassembly...2047
      Assembly...2048
    PTO Brake...2049
      Disassembly...2050
      Assembly...2053
    Ground Drive PTO...2056
      Disassembly...2057
      Assembly...2057
    Slave cylinder...2062
      Disassembly...2063
      Actuator assembly...2065
    Parking brake...2067
      Disassembly...2068
      Assembly...2072
    Housing sensors assy...2076
      Disassembly...2077
      Assembly...2078
    Differential locking control...2080
      Disassembly...2080
      Assembly...2080
    Inner control assy...2085
      Disassembly...2086
      Assembly...2086
    Idle gear...2096
      Synchro Shuttle...2096
      Disassembly...2096
      Assembly...2096
    Power shuttle...2098
      Disassembly...2098
      Assembly...2100
    Range gears (primary shaft)...2104
      Disassembly...2106
      Assembly...2107
    Input shaft - synchro shuttle...2109
      Disassembly...2110
    Input shaft - 12+12 power shuttle...2116
      Disassembly...2116
      Assembly...2119
    Synchronizer shuttle (replacement)...2122
      Disassembly...2123
      Assembly...2125
    Speed gears (PRIMARY SHAFT)...2127
      Disassembly...2127
      Assembly...2128
      Primary shaft covers...2130
    Differential assy...2135
      Disassembly...2135
      Assembly...2136
    Pinion - Ranges Pinion - Ranges (SECONDARY SHAFT)...2141
      Disassembly...2141
      Assembly...2142
    secondary shaft...2147
      Disassembly...2147
      Assembly...2148
    Speed gears (secondary shaft)...2153
      Disassembly...2153
      Assembly...2154
      End floats 1 and 2 determination...2159
    Special tools...2162
      Drop box...2162
      Gear box...2164
      Clutch housing (12+12 Power shuttle)...2171
      Wet clutch (Power shuttle)...2174
      Wet clutch (Power splitter)...2177
      Final drive - from 55 to 75 HP...2180
      Final drive - 85 HP...2182
      Clutch housing (synchro shuttle - synchro splitter...2184
      Cover and PTO wet clutch...2187
      Clutch housing (Synchro shuttle - Synchro splitter...2191
      Clutch housing (synchro shuttle and Power splitter)...2194
      Clutch housing (synchro shuttle)...2197
  5A CA357465.pdf...0
    Manual use...2204
      Maintenance...2204
      Repair...2204
    Information property...2204
    Agreements and definitions...2204
      Agreements...2204
      Definitions...2204
      Typographic agreements...2204
      Measurements...2204
      Conversion table...2205
      Symbology...2206
    General description...2207
    Recommendations for repair operations...2207
      Shafts seals...2207
      O-rings...2207
      Bearings...2207
      Sealing...2207
      Cleaning...2207
      Checks...2207
      Ends of flanges and tools...2207
      Assembly methods...2207
    Intended use...2210
    Product identification...2210
      Axle tag...2210
    General description...2210
    Technical Features...2211
      Main dimensions (mm)...2212
    Maintenance...2213
      Service schedule...2214
      Lubricants application range...2214
    Grease in assembly...2215
    Adhesive and sealant...2216
      Sealing compounds and adhesives...2217
    Tightening torques...2218
    Steering cylinder group...2220
      Disassembly...2220
      Assembly...2221
    Wheel hub group...2224
      Disassembly...2224
      Assembly...2225
    Wheel hub support group...2227
      Disassembly...2227
      Assembly...2228
    Axle beam group...2230
      Disassembly...2230
      Assembly...2231
    Toe-in/steering angle...2233
      Toe-in adjustment...2233
      Steering angle adjustment...2235
    Troubleshooting...2239
    Axle problem and diagnosis...2239
    Special tools...2242
    Service operations time schedule...2246
      Steering Cylinder Group...2246
      Wheel Hub Group...2246
      Spindle Group...2247
      Axle Beam Group...2247
  5B CA357464.pdf...0
    Manual use...2252
      Maintenance...2252
      Repair...2252
    Information property...2252
    Agreements and definitions...2252
      Agreements...2252
      Definitions...2252
      Typographic agreements...2252
      Measurements...2252
      Conversion table...2253
      Symbology...2254
    General description...2255
    Recommendations for repair operations...2255
      Shafts seals...2255
      O-rings...2255
      Adjusting shims...2255
      Bearings...2255
      Split pins...2255
      Sealing...2255
      Oil drain...2255
      Cleaning...2256
      Checks...2256
      Ends of flanges and tools...2256
      Lubricant use...2256
    Intended use...2258
    Product identification...2258
      Axle serial plate...2258
    General description...2259
    Technical Features...2260
      Limited slip differential disks specifications...2261
      Principal Dimensions (mm)...2262
    Maintenance and oil change...2263
      Service schedule...2266
      Lubricants application range...2266
    Grease in assembly...2267
    Adhesive and sealant...2268
      Sealing compounds and adhesives...2269
    Tightening torques...2271
    Steering cylinder group...2274
      Disassembly...2274
      Assembly...2275
    Epicyclic reduction gear group...2277
      Disassembly...2277
      Assembly...2278
    Wheel hub group...2280
      Disassembly...2280
      Assembly...2283
    Axle beam group...2286
      Disassembly...2286
      Assembly...2287
    Trunnions group...2289
      Disassembly...2289
      Assembly...2290
    Differential support group...2293
      Disassembly...2293
      Assembly...2294
      Bevel gear marking test...2298
    Differential group...2299
      Disassembly...2299
      Assembly...2300
    Pinion group...2302
      Disassembly...2302
      Assembly...2303
    Toe-in/steering angle...2307
      Toe-in adjustment...2307
      Steering angle adjustment...2308
    Special repair operations...2310
      Wheel and double U-joint group disassembly...2310
      Wheel and double U-joint group assembly...2311
      Double U-joint seal ring replacement on axle beam side...2312
      Double U-joint bushing replacement on axle beam side...2313
    Testing after assembly...2314
      Testing methods...2314
    Troubleshooting...2317
    Axle problem and diagnosis...2319
    Special tools...2322
    Service operations time schedule...2326
      Steering Cylinder Group (G3)...2326
      Epicyclic Reduction Gear Group (G1)...2326
      Wheel Hub Group (G1)...2327
      Axle Beam Group (G4)...2327
      Trunnions Group (G2-G4)...2328
      Differential Support Group (G2)...2328
      Differential Group (G2)...2328
      Pinion Group...2329

Massey Ferguson MF3615, MF3625, MF3635, MF3645 Tractors Service Repair Manual (MMF4283084M2)

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