Massey Ferguson Hay Tools DM Series Disc Mowers, TD Series Tedders, RK Series Rakes Workshop Service Manual - FEL190276A
Catalog:
Model:
Complete service repair manual with Electrical Wiring Diagrams for Massey Ferguson Hay Tools DM1305, DM1306, DM1308, DM1340, DM1358, DM1361, DM1362, DM1398, TD1620, TD1635, TD1636, TD1638, TD1635T, TD1658, TD1661, TD1663, TD1648, TD1665, RK3802, RK3814, RK3835, RK3845, RK3855, RK3879, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Massey Ferguson Hay Tools DM Series Disc Mowers, TD Series Tedders, RK Series Rakes workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,643 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Massey-Ferguson Hay Tools NA (DM Series Disc Mowers, TD Series Tedders, RK Series Rakes) (DM1305,DM1306,DM1308,DM1340,DM1358,DM1361,DM1362,DM1398, TD1620,TD1635,TD1636,TD1638,TD1635T,TD1658,TD1661,TD1663,TD1648,TD1665, RK3802,RK3814,RK3835,RK3845,RK3855,RK3879) Workshop Service Manual (FEL190276A-WSM).pdf
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MAIN SECTIONS
Massey-Ferguson Combine MF7200 (CEREA 7274, CEREA 7278) Operator's Manual...2
Operator's Manual...2
Contents...4
1. General Information...12
1.1 Appropriate Use...14
1.2 Preface...15
1.3 Product Identification...16
1.4 Sectional Drawing and Parts Identification...17
2. Safety...20
2.1 General Safety Precautions...21
2.2 Attention - Warning Symbols...22
2.3 Safety Precautions...23
2.4 Road Transport...25
2.5 CE Marking and Type Plate on the Combine...26
Type Plate 1, (Fig. 1)...26
2.6 Warning/Instruction decals...37
2.7 Position of CE Markings and Type Plate...41
Front:...41
Left-hand side:...41
Right-hand side:...42
Rear:...42
Table and vertical knife:...43
Table trailer...43
3. Operation, Controls and Cab...44
3.1 Before Start...46
3.2 Operator Cab, Arrangement and Controls...49
Optional Extra...51
3.3 Safety Precautions...52
3.4 Starting and Stopping the Engine...53
Starting the engine...53
Preheating...53
Stopping the engine...54
3.5 Drive Controls...55
Multi-Function Lever...55
Controls...55
Automatic Table Control...55
Adjustable Armrest,...56
Changing Gears,...56
Reduced Engine Revolutions in Road Transport (Speed Matching System)...57
Steering column...58
Steering Wheel and Steering Column...58
Direction Flashers and Horn Switch...58
Brakes,...58
Adjustment of Operator Seat...59
Seat Adjustment Possibilities...59
Adjustment of Air-Suspended Seat...59
Ladder...60
Removable Ladder...60
Lights...61
Main Light and Work Light,...61
3.6 Operator Cab, Ventilation,...62
Air-Conditioning...62
Using the Air-Conditioning...62
3.7 Printer...63
Exchanging Paper and Ribbon in Printer...63
Inserting the Paper Roll,...63
Fitting the Ribbon,...63
3.8 Four-Wheel Drive...64
Activating Four-Wheel Drive,...64
Forward Speed...64
Operation of Four-Wheel Drive...65
Service...65
3.9 Other Optional Extra...66
Reversing Camera...66
Electrically Adjustable Rearview Mirrors,...66
4. Operation, DATAVISION...68
4.1 Safety Precautions...70
4.2 DATAVISION...72
Menu Structure and Operation...72
Operating DATAVISION on Terminal...73
Active Key...73
Continuous Function...73
Adjustment Directly on the Bar...73
Operating the Terminal by Remote Control in the Multi-Function Lever...74
ENTER Button:...74
SHIFT button:...74
Contrast and Brightness Control...75
Cleaning the Terminal...75
Data Cards...76
DATAVISION Menu Structure...76
4.3 Harvest Menu...78
"New Information" Menu...78
Digital Reading...79
Direct adjustment...79
Shortcuts...79
Short-cut keys...80
Special Functions...80
4.4 Main Menu...82
Monitoring...82
Harvesting data...82
Operator's Manual...82
Diagnostics...82
Coding...82
Settings...82
4.5 Monitoring...84
Shaft Speeds...84
Engine Monitoring/Alarm...84
Engine Safety Alarm...85
Information...85
Shaft Speeds...86
4.6 Harvesting Data...88
Accumulated Machine Data,...88
Trip Data and Field Data,...88
4.6.1 Data Logging in General,...89
Job Data without Yield Meter and Moisture Meter...90
Job Data with Yield Meter and Moisture Meter...90
4.6.2 Using Data Logging...91
Creating a New Field Job...91
New Job...91
Selecting Field Name...91
Entering New Field Name...92
New Field Job...92
Starting a Job...93
Selecting a New Job...93
Starting/Stopping a Job...93
Restarting a Job...93
Deleting a Job...94
Field Map for a Job...95
Field map...95
Field Map with Visible Work Trail...95
Field Map with Hidden Work Trail...96
Distance from Touch Point...96
Data Logging Messages...97
Error messages in dialogue box:...97
Alarm in information area:...98
Information in the information area:...98
4.6.3 Data Logging Setup...99
Setting up Data Logging...99
Marker Setup...100
Setting up the Number of Markers...100
Selecting Markers from Fieldstar Farm Data...100
Basic Markers...100
Property of Markers...101
Selecting Position Data...101
Position Data...101
Setup of Logging Rate...101
Position Logging Rate...101
4.6.4 Using Markers...102
4.7 Operator Manual...104
Harvest Settings...104
Initial Settings...104
Problems and Remedies...104
Routine Servicing...104
DATAVISION...104
4.8 Diagnostics...106
Electric. Diagnostics,...106
Yield Meter...106
System Information,...106
System Setup...106
Programming Computer,...106
Control,...106
GPS Information,...107
DGPS Information,...108
Programming...110
Programming computer...110
Diagnosis...110
Screen Calibration (Touch Calibration)...110
4.9 Coding,...112
Clock Adjustment,...112
Language,...112
Area Measuring...113
Table Calibration...114
Zero Cutting Height...114
Returns Volume...114
Grain loss monitor...114
Concave Calibration...115
Constant Flow...115
Wheel Track and Auto Level Combine...115
Coding of Electrical Straw Deflectors...116
Calibration...116
Adjustment of Actuator Potentiometer...116
Straw chopper vibrations...116
Lead Time and Lag Time...117
Lead time...117
Lag time...117
Adjustment of Lead Time by Field Tests...117
Adjustment of Lag Time by Field Tests...117
Calibration of Actuator for Electrical Sieves...118
4.10 Settings...120
Harvest Settings,...120
Crop Type...120
Adjustment of Concave...120
Adjustment of Cylinder Revolutions...121
Adjustment of Fanning Mill Revolutions...121
Adjustment of Electrical Sieves...122
Adjustment of Sieve Extension...122
Table Settings...123
Cutting height control...123
Field pressure control...123
Preset Cutting Height...123
Reel Speed Control...124
Auto Level table...124
Table up/down...124
Crop Filled in Table...124
Machine Settings,...125
Adjustment of Electrical Straw Deflectors...125
Reversing light...125
Grain Tank Covers, Electrical Opening...126
Alarms...126
DGPS dependency...126
Gearshift...126
4.11 Returns Volume Monitor...127
Coding,...127
Alarm...127
4.12 Grain Loss Monitoring...128
Sensors...128
Adjustment of Grain Loss Sensors,...128
4.13 Shaft Alarm Calibration...129
4.14 Straw Chopper Vibrations...130
Coding...130
Alarm...130
4.15 Yield Meter...131
4.15.1 Yield meter (Isotopic)...131
Measuring Principle...131
Mass Flow Measuring...131
Yield Meter Status...132
Failure Alarms:...132
Using the Yield Meter...132
Calibration of Yield Meter...132
4.15.2 Micro-Trak Yield Meter...133
Measuring Principle...133
Zero Point for Micro-Trak Yield Meter...133
Calibration of Micro-Trak Yield Meter...133
Slope Compensation for Micro-Trak Yield Meter...133
4.15.3 Yield Meter Calibration...134
Change of Calibration Figure...134
4.16 Moisture Meter...136
Continuous Moisture Measuring...136
Measuring Principle...136
Using the Moisture Meter...136
Selecting Crop Type...136
Cleaning the Moisture Meter...137
Calibration of Moisture Meter...138
Change of Calibration Figure...138
Failure Alarms:...139
4.17 Cutting Height Control...140
Cutting Height Control Setting and Operation...140
Adjustment of Cutting Height Control...140
Operating Cutting Height Control...140
Coding of Table...141
4.18 Field Pressure Control...142
Field Pressure Control Setting and Operation...142
Adjustment of Field Pressure Control...142
Operation of Field Pressure Control...143
4.19 Auto Level Table...144
Bleeding...144
Coding of Auto Level Table...145
Calibration of Table Angle...145
4.20 Operation of Auto Level Table...146
Manual Control...146
Levelling at Turns...146
4.21 Interaction Between Table Controls...147
4.22 Checking and Adjusting the Ground Sensors...148
PowerFlow Table 18' - 25'...148
General...148
4.23 Constant Flow...149
Zero Cylinder Load...149
Start-up and Adjustment of Constant Flow...149
Adjustment of sensitivity...150
Adjustment of response...150
Adjustment of cylinder load...150
Constant Flow Engagement...151
5. Operation, Auto Level Combine...154
5.1 Safety Precautions...156
Safety System...157
5.2 Combinations...158
Selecting Combination...158
5.3 Auto Level Combine...159
Manual Control of Auto Level Combine...159
5.4 Auto Level Combine/Table...160
Combine...160
Transport,...160
Auto Level table...161
5.5 Calibration of Auto Level Combine...162
Errors during Calibration...163
5.6 Coding of Auto Level Table...163
Zero Cutting Height...163
5.7 Attachment/Removal of Table...164
5.8 Operation of Auto Level Combine/Auto Level Table...165
Combinations...165
Auto Level combine engaged and Auto Level table engaged...165
Auto Level combine engaged and Auto Level table disengaged...166
Auto Level combine disengaged and Auto Level table engaged...166
Auto Level combine disengaged and Auto Level table disengaged...166
Priority of Hydraulic Functions...166
5.9 Safety System, Auto Level...167
Automatic Control of the Tilt Sensor Function...167
Safety System...167
Hose Breach Protection for Auto Level Hydraulics...168
5.10 Troubleshooting...169
Mechanical Connections...169
Checking Sensor Adjustment and Inclinometer...169
Machine Not Levelling Correctly...170
Machine Not Level...170
Possible cause:...170
Table Not Parallel with Traction Wheels - Auto Level Table Not Engaged...170
Possible cause:...170
Table Not Parallel with the Ground - Auto Level Table Engaged...170
Possible cause:...170
Table Following the Ground Very Irregularly - Auto Level Combine and Auto Level Table Engaged and Active...170
Possible cause:...170
Check:...170
5.11 Servicing and User Tips...171
Retrofit of New DATAVISION Auto Level Job Computer and Sensors...171
Unintentional Use of Manual Keys in Automatic Mode...171
Diagnostics - Auto Level Combine Functions and Sensors...171
Inputs...171
Outputs...171
State...171
EMM3 codes (please see explanation of abbreviations at the end of the table)...183
Sisu FC: SisuDiesel Failure Code...183
6. Engine...172
6.1 Safety Precautions...174
6.2 Engine Types...175
6.3 Air-Intake...175
Filter System...175
6.4 Cooling System...176
Rotary Screen and Dust Aspirator...176
Coolers...176
Coolant...177
Checking the Fan Belt Tension...177
6.5 Fuel System...178
Alternative Fuel Types...178
Filter change...179
6.6 Engine Oil/Change...180
Oil and Filter Change...180
Engine oil filter...180
Changing the Rotor of the Centrifugal Oil Cleaner...180
6.7 Cleaning the Engine Compartment...180
6.8 Electronic Engine Management...181
6.9 Engine Trouble Shooting...181
EEM3 Electronic Engine Management - Failure Codes (Self-Diagnosis)...181
Reading the Active Failure Reports...181
Reading Failure Codes...182
7. Cutting Tables...184
7.1 Safety Precautions...186
7.2 Attachment of Table, Standard and Auto Level...187
Mounting...187
Alignment of Table...188
7.3 Removal of Table...189
Table Trailer...189
Attachment of Combine and Trailer...190
Supports...190
7.4 Reel...191
Reel Adjustment Up/Down, Fore/Aft...191
Bleeding...191
Reel Fore/Aft...191
Reel Up/Down...191
Reel Rotation...192
Reel Tine Bars...192
Adjustment of Reel in the Table...192
7.5 Knife...193
Knife and Knife Drive...193
Adjustment of Knife Up/Down...193
Checking the Knife Clearance...193
Fingers...193
7.6 Main Crop Elevator...194
Table Auger...194
Cut-Off Strip...194
Replacement of Feathering Fingers...194
Auger Flight Extensions, 20-22-25' Tables...194
Reversing...195
7.7 Transmission...196
PowerFlow Table, Knife Drive and Table Auger...196
Auger Speed Reduction...196
Slip Clutch for Table Auger...196
7.8 PowerFlow Table...197
Inspection and Start-Up of PowerFlow Belts...197
Adjustment of Belts...197
Front Scrapers...198
Rear Scrapers and Adjustment of Bearing Housings...198
Table Bottom...198
Cleaning...199
7.9 Crop Lifters...199
Using Crop Lifters...199
Mounting...199
Removal...199
7.10 Vertical Knives and Straw Dividers...200
Vertical Knife...200
Mounting of Vertical Knife...200
Torpedo Divider and Straw Divider Bow...201
Mounting of Straw Dividers...201
Adjustment of Torpedo Divider...201
7.11 Fixed Table Auger Fingers...202
Using Fixed Table Auger Fingers...202
High Table Sides...202
7.12 Main crop elevator...203
Crop Elevator Chain...203
Transmission for Table...203
Stone Trap...203
Initial Adjustment of Cutting Height Indication...204
8. Operation of Machine and Cutting Table...206
8.1 Safety Precautions...208
8.2 Operation of Table...209
Table Height and Table Automatic Control...209
The functions are:...209
Cutting Height Control...210
Field Pressure Control...210
Preset Cutting Height...211
Auto Level Table...211
Table Engagement - Emergency Stop...212
Slip Clutch...212
8.3 Threshing Unit Transmission...213
Threshing Unit Engagement...213
Cylinder Variator...213
Turning Tool for Cylinder...214
8.4 Concave Setting, Electrically Adjustable...215
Operation of Concave...215
Concave Setting...215
Initial Settings, (Fig. 13)...216
8.5 Threshing...217
Concave Filler Plates...217
Straw Walkers...217
Rear Beater Curtain...218
Basic Setting...218
8.6 Straw Chopper and Spreader Hood...219
Straw chopper...219
The straw chopper is engaged in steps as follows:...219
The straw chopper is disengaged in steps as follows:...219
Adjustment of Spreader Hood...220
Counter Knives and Cross Bar...221
Straw Crops...221
Oilseed Rape...221
Maize and Sunflower...221
Replacement of Knives...222
Rotary Knives...222
Counter Knives...222
8.7 Fanning Mill and Sieves...223
Fanning Mill...223
Shaker Shoe...223
Shaker Shoe with Electrical Sieves...224
Manual Adjustment of Sieves...224
Mounting of Standard Sieve...224
Cleaning of Sieves and Main Grain Pan...225
Cleaning the Sieves...225
Dismounting Actuators and Sieves...226
Remount the sieves in reverse order...226
Shaker Shoe Light...226
Special Sieves...227
Sieve Extension...227
8.8 Internal Grain Transport...228
Auger Housing/Elevators...228
Returns Thresher...228
Throw-Out Blades...228
Tank Filling Auger...229
Grain Tank...230
Access to Grain Tank, (Fig. 40) and (Fig. 41)...230
Unloading Auger...231
Unloading Auger Clutch...231
Unloading Tube...232
8.9 Rotary Separator...233
Change of Rotor Revolutions...233
Concave Setting...233
Lever down - concave completely raised - 35...233
Lever up - concave lowered - "MAX"...233
8.10 Straw hood...234
Alarm switch for straw hood blocked...234
Blockage in straw hood...234
8.11 Chaff Spreader...235
Setting...235
8.12 Maize Threshing...236
Attachment of Maize Header...236
Area measuring...236
Main crop elevator...237
Concave/Cylinder/Stone Trap...237
Concave/Initial Settings...237
Electrically Adjustable Concave:...237
Threshing cylinder...237
Rotary separator...238
Shaker Shoe...238
Machine with Electrical Sieves...238
Straw walkers...238
Bottom Auger Cover Plate...239
Scrapers...239
Rear Beater Curtain...239
Straw chopper...239
Counter Knives and Cross Bar...239
8.13 Suggested Harvest Settings...240
8.14 Threshing...241
Unthreshed ears...241
Short straw/ears...241
Straw cut twice...241
Straw torn apart...241
Grains sticking together...241
Chaff and husks...241
Long straw...241
9. Transmissions...242
9.1 Safety Precautions...244
9.2 Adjustment of Transmissions...245
General...245
Threshing Unit Clutch...245
Belt Drive No. 2...245
Hydrostatic Transmission...245
Belt Drive No. 4...245
9.3 Transmissions...246
Rear Beater...246
Belt Drive No. 1...246
Main Crop Elevator and Table...246
Belt Drive No. 8 and 9...246
Straw chopper...246
Belt Drive No. 5 and 6...246
Threshing cylinder...247
Belt Drive No. 33...247
Unloading Auger...247
Belt Drive No. 3 and 27...247
Shaker Shoe and Chaff Spreader Counter Drive, and Straw Walker Drive...248
Belt Drive No. 10, 11, 12 and 13...248
Filling and Returns System Countershaft,...249
Belt Drive No. 25...249
Returns Elevator and Returns Thresher...249
Belt Drive No. 28...249
Tank Filling Elevator and Tank Filling Auger...250
Belt Drive No. 24 and 26...250
Dust aspirator...250
Belt Drive No. 22...250
Rotary screen...251
Belt Drive No. 21 and 23...251
Fanning Mill...252
Belt Drive No. 30 and 31...252
Rotary Separator...252
Belt Drive No. 29...252
Alternator and Fan,...252
Belt Drive No. 20...252
Air-conditioning...253
Belt Drive No. 19...253
9.4 Transmission Diagram, Left-Hand Side...255
9.5 Transmission Diagram, Right-Hand Side...257
Four-wheel drive...264
10. Hydraulics...260
10.1 Safety Precautions...262
10.2 Hydraulic System, Standard Combine...263
Hydrostatic Transmission...263
10.3 Hydraulic System, Four-Wheel Drive...264
Hydrostatic Transmission...264
10.4 Oil Change...265
Draining Oil...265
Refilling Oil...265
10.5 Filter Change...266
Return Oil Filter...266
Storage of Hydraulic System...266
10.6 Auxiliary Hydraulics...267
Functions and Auxiliary Hydraulics...267
Reel Adjustment Fore/Aft - Up/down...267
10.7 Hydraulics Diagram, Standard Combine...269
10.8 Hydraulics Diagram, Auto Level Combine...271
10.9 Hydraulics Diagram for Chaff Spreader...273
11. Maintenance...274
11.1 Safety Precautions...276
11.2 Undercarriage...278
Wheel Nut Torques...278
11.3 Tyre Pressure...279
11.4 Lubrication Points...281
Daily/10 Hours (Red)...281
50 hours (blue)...281
100 hours (yellow)...281
200 hours (white)...282
11.4.1 Lubrication Chart...283
11.4.2 Lubrication Points, Auto Level Combine...285
11.5 Lubricants and Operating Fluids...286
Right-Angle Gear...286
11.6 Maintenance Required...287
11.7 Gear Oil Change...289
Gearbox...289
Final Drives...289
Wobble Box for Knife Drive...289
11.8 Air-Conditioning...290
Diagram for air-conditioning...290
Maintenance...290
Daily...290
Weekly...290
Yearly...290
11.9 Cleaning and Off-Season Storage...291
Cleaning...291
Off-season storage...292
Storage of Engine, Fuel System and Hydraulic System...293
Periodical Start-Up...293
Removal of Main Crop Elevator...294
Removal of Elevator Chains...294
After Off-Season Storage...294
11.10 Adjustment of Brakes...295
Adjustment of Foot Brakes, Disc Brakes...295
Adjustment of Parking Brake, Drum Brake...295
11.11 Dealer Servicing Schedule for CEREA Combine Range...296
12. Electrical System...302
12.1 Safety Precautions...304
12.2 Electrical System...305
Charging System...305
Electric Boxes and Main Switch...305
12.3 External 12V connectors...306
12.4 Electro-Hydraulic System...308
Hydraulic safety...308
Priority of the hydraulic functions:...308
12.5 Key to Signatures for Wiring Harness...309
Wire Codes...309
Component Codes...309
12.6 Position of Connectors in Electric Box...310
12.7 Fuses and Relays, Electric Box and Cab...311
12.8 Key to Symbols...313
12.9 Fuses, Alphabetical...314
12.10 Fuse Ratings...315
12.11 W-Connecting Points...316
12.12 Diagrams survey...317
12.13 Diagrams...320
13. Specifications...366
13.1 Dimensions and Specifications...366
14. Index...370
Massey-Ferguson Hay Tools NA (DM Series Disc Mowers, TD Series Tedders, RK Series Rakes) Workshop Service Manual (FEL190276A-WSM)...376
Massey-Ferguson Hydraulic Planter Spreader MF 104 – 106 L Operator Manual _ Parts Catalog...506
Massey-Ferguson MF 9695_9795 CE Operator's Manual...544
Massey Ferguson ®...546
9695/9795 CE 700735875 E Rev. 9695 - Serial No. HUC6E101 and Up / AGCM96950AHC06101 and Up 9795 - Serial No. HUCE7101 and Up / AGCM97950AHC07101 and Up...546
CONTENTS...546
SAFETY...548
Contents...548
Safety Alert Symbol...550
Safety Messages...550
Informational Messages...550
Safety Signs...551
A Word To The Operator...552
Operator Manual...553
Prepare For Operation...553
Operation...554
General Information...554
PPE (Personal Protection Equipment)...555
Seat Instructions...556
Shield and Guards...556
Exhaust Warning...557
Flying Debris...557
Handrails...557
Travel On Public Roads...558
Maintenance...559
General Information...559
Fire Prevention and First Aid...561
Checking for High Pressure Leaks...561
Engine Safety...562
Adding Fuel...563
Battery Safety...564
Tire Safety...565
Accumulator Safety...565
Safety Equipment...566
Header Lift Cylinder Stop...566
Wheel Chocks...566
Hazard Lamps...567
Beacon Lamps...567
Backup Alarm...567
Parking Brake...567
Fire Extinguisher...568
Shields and Latches...568
Feeder House...568
Side Shields...569
Mud Shields...570
Clean Grain Elevator Drive Shield...570
Feeder Opening Cover...570
Safety and Information signs...571
Safety Signs...574
Information Signs...584
GENERAL INFORMATION...588
Contents...588
Introduction...590
Units of Measurements...590
Replacement Parts...590
Serial Number Plate Location...590
Machine Serial Number...590
Engine Serial Number...591
Transmission Serial Number...591
Final Drive Serial Number...591
Dealer Information...592
Serial Number Definition (2009 and Prior)...593
Serial Number Definition (2010 and up)...593
Intended Use...594
Machine Main Components...595
How A Combine Works...596
Cutting and Feeding...596
Threshing and Separating...596
Cleaning...597
Headers...597
Disposal...597
Disposal of Waste...597
Disposal of Machine...597
Emissions Warranty...598
EC Declaration of Conformity...600
OPERATION...602
Contents...602
New Combine Break-in...606
New Engine Break-in...606
Pre-operation Inspection...607
Starting Engine...607
Normal Starting in All Weather Conditions...607
Cold Weather...608
Stopping Engine...608
Hydrostatic Transmission...609
Transmission Gear Selection...609
Ground Speed Lever...609
Warm-up Procedure...609
Forward Travel...609
Reverse Travel...609
Stopping Combine...609
Rear Wheel Assist...610
Single Speed Rear Wheel Assist...610
Two Speed Rear Wheel Assist...611
Towing Combine...612
Transporting Combines on Public Roads...612
Driving Combine...612
Transporting Combine on a Trailer...613
Swivel Ladder...614
Manual...614
Power...614
Operator Cab...615
Cab Interior Lamp...615
Storage...615
Storage Compartments...615
Instructor Seat...615
Lighter/Tray...616
Auxiliary Power Sockets...616
Right-hand Cab Window...617
Sun Visor...617
Radio...617
Operator Seat...618
Early Production...618
Late Production...620
Arm Rest Height...622
Operator Seat Head Rest...622
Heated Seat Controls...622
Operator Seat Switch...623
Instructor Seat...623
Steering Column and Foot Controls...624
Steering Column Adjustment...624
Brake Pedals...625
Ignition Switch...625
Turn Signal Switch and Horn...625
Transmission...626
Parking Brake...626
Combine Lamps...627
Road and Field Lamps...627
Front of Combine...627
Rear of Combine...628
Grain Tank...629
Lamp Switches...629
Row Finder Lamp...630
High Beam Headlamp...630
High Intensity Discharge Lighting...630
Service Lamps...631
Hazard Lamps...631
Console Lamp...631
Windshield Wiper...632
Windshield Washer...632
Climate Control...633
Automatic Climate Control System...633
Temperature Display Units...635
Cab Filters...636
Cab Filter - Primary...636
Cab Filter - Secondary...636
Recirculation Filter...636
Power Mirrors...637
Auto-Guide®...637
Fieldstar® II...638
Yield Sensor...638
Moisture Sensor...638
WAAS Satellite DGPS Receiver...638
EMU Module...639
C2000 Console...639
C2000 Console Main Menu Icons...641
Confirmation Icons...641
Application Icons...642
Miscellaneous Icons...642
C2000 Console Setup...643
Information...643
Regional Settings...643
Screen/Audio Settings...644
Auxiliary Input Devices...644
Date/Time Settings...644
Additional Applications...645
GPS Setup...645
GPS Antenna Location...647
Error Logging...647
Video...648
Secure Digital (SD) Card...649
Software Upgrade...650
Card Preparation...650
Upgrading Software...650
C2000 Combine Operations...652
Combine Screen Layout...652
Combine Menu Icons...652
Confirmation Icons...653
Combine Gauge Displays...653
Working Main Menu...654
Transportation Mode...654
Field Mode...655
Header Main Menu...660
Reel Control Menu...661
Header Control Menu...662
Combine Main Menu...666
Temperature/Moisture...667
Grain Tank Cover (If Equipped)...668
Yield...669
Rotor...671
Concave...672
Cleaning Shoe...674
Chopper/Spreader...675
Automatic Settings...676
Grain Loss...679
Shafts...680
Harvesting Data...681
Engine Main Menu...682
Miscellaneous Main Menu...683
Software Version...683
Setup...684
System Setup...686
Maintenance...687
Calibrations...688
VMM Diagnostic...696
mVEC Diagnostic...698
Engine Alarms...700
Alarms...700
DTC...702
Symbols and Alarms...703
1st Message and Alarm Area...704
2nd Message and Alarm Area...705
3rd Message and Alarm Area...706
4th Message and Alarm Area...707
5th Message and Alarm Area...709
6th Message and Alarm Area...710
7th Message and Alarm Area...711
8th Message and Alarm Area...712
Control Console...713
Adjustment...713
Cup Holder...713
Throttle Control Knob...713
Rotor Overload Light...714
Switches...714
Thresher Engage Switch...714
Header Engage Switch...715
Rear Wheel Assist Switch...716
Concave Adjust Switch...717
Rotor Speed Switch...717
Cleaning Fan Speed Switch...717
Transport Switch...717
Vertical Knife Switches...718
Powerfold Grain Tank Extension Switch...718
Header Control Switch...719
Automatic Header Height Control (AHHC)...719
Manual Mode...719
AHHC Mode...720
AHHC Override...720
Adjustments...721
Return To Cut (RTC)...722
Manual Mode...722
RTC Mode...722
RTC Operation...723
Adjustments...723
Float...724
Automatic Header Tilt Control (AHTC)...725
Manual Mode...725
AHTC Mode...725
Adjustments...726
Reel Speed Control Knob...726
Ground Speed Lever...727
Ground Speed Lever Switches...727
Corn Header power Adjust Stripper Plates...729
Variable Speed Header Drive...729
Fuel Tank Filler...729
Trailer Hitch...730
Rotary Radiator Screen...731
Rotary Screen Door...731
Early Production...731
Late Production...731
Oil Cooler and Condenser...732
Feeder...732
Feeder Chain and Slats...732
Header and Feeder Clutch...732
Variable Speed Header Drive...733
Variable Speed Drive Lock Out...734
Grain Header...734
Corn Header...734
Front Beater...735
Stone Trap...736
Threshing Rotor...737
Rotor Speed...737
Unplugging Rotor...737
Rotor Drive...738
Rotor Gearbox Shift Lever...738
Rotor Knives...739
Separator Paddles...739
Rotor Exhaust Housing...739
Rotor Discharge Deflector...740
Concave...741
Setting Concave Clearance...741
Concave Overlap Plate...741
Concave Sections...742
Concave Removal...743
Concave Installation...745
Concave Positioning and Leveling...746
Concave Alignment...746
Leveling and Indexing Concave...747
Concave Blanks...748
Separator Grate Deflectors...748
Separator Return Pan And Cascade Pan...749
Cleaning (Shaker) Shoe...750
Adjustable Chaffer (Upper Cleaning Screen)...751
Manual Adjustment...751
Power Adjustment...751
Fixed Air Foil Chaffer (Upper Cleaning Screen)...752
Adjustable Sieve (Lower Cleaning Screen)...753
Manual Adjustment...753
Power Adjustment...753
Cleaning (Shaker) Shoe Accessories...755
Cleaning Shoe Dividers...755
Cleaning Fan...756
Fan Speed Adjustment...756
Fan Speed Ranges...757
Clean Grain and Return Systems...759
Clean Grain Elevator...759
Return Elevator...761
Clean Out Doors...762
Perforated Elevator Doors...762
Grain Tank...763
Entering the Grain Tank...763
Grain Tank Unloading System...763
Grain Sampling...764
Grain Tank Cross Auger Cover...764
Grain Tank Service Doors...764
Grain Tank Monitor Sensor...765
Powerfold Grain Tank Extension Switch...765
Straw Chopper...766
Fine Cut Knife...766
Spreader Board...767
Spreader Fins...767
Manual Adjustment...767
Power Adjustment...768
Straw Chopper Belt Tension Release...768
Moving Straw Chopper...769
Moving Straw Chopper Rearward...769
Moving Straw Chopper to Operating Position...770
Windrowing...771
Setting Straw Chopper to Windrow Straw...771
Setting Straw Chopper to Chop Straw...773
Straw Chopper Drive...775
Chaff Spreader...777
Hydraulic System...778
General...778
Lateral Tilt Valve...779
Single Point Connection...779
Hydraulic Accumulator...780
Main Control Valve...780
Main Hydraulic Control Valve Port Location...781
Main Hydraulic Control Valve Solenoids and Speed Adjustment Locations...782
Header Tools...783
Headers...783
Installation...783
For Grain Headers...785
For Corn Headers...785
Leveling the Header...786
Removing Header from Combine...786
Initial Combine Settings...787
Notes On Threshing Various Crops...792
Alfalfa...792
Barley...792
Beans (Edible)...792
Buckwheat...792
Canary and Carrot Seed...792
Clovers (Most Varieties), Radish Seed and Timothy...793
Corn/Maize...793
Fababean...793
Flax...793
Grass (Most Varieties)...793
Lespedeza...793
Millet...793
Mustard...794
Oats...794
Peas...794
Canola/Rapeseed...794
Rice...794
Rye...794
Safflower...794
Sesame...794
Sorghums (Gyp Corn, Milo Maize, and Kafir Corn)...794
Soybeans...795
Sunflowers...795
Wheat...795
Seed Loss Charts...796
Corn Losses...797
Performance Harvesting Problems...798
Direct Cut Header...798
Pickup Header...799
Corn Header...800
Threshing...801
Separation...801
Returns...802
Cleaning...802
ADJUSTMENTS...804
Contents...804
Drive Belts and Chains...806
Care of Belts...806
V-Belt Installation...806
Care of Chains...809
Combine Drives - Left-hand Side...810
Pivot Shaft Drive Belt...810
Feeder Reverser...810
Main Countershaft Drive...811
Belt Guide Adjustment...811
Belt Replacement...811
Hydrostatic Tandem Pump Drive...812
With Hydraulic Disconnect...812
Without Hydraulic Disconnect...813
Belt Replacement...813
Hydrostatic Propulsion Pump Drive...814
Belt Replacement...814
Front Beater Drive...815
Belt Replacement...815
Unloader Drive...816
Belt Replacement...816
Grain Tank Cross Auger Drive...817
Shoe Pitman Drive...817
Clean Grain Elevator Drive...817
Combine Drives - Right-hand Side...818
Feeder House Jack Shaft Drive...818
Belt Replacement...818
Fixed Speed Header Drive Belt...819
Variable Speed Header Drive Belt...819
Return Elevator and Auger Drive...820
Belt Replacement...820
Cleaning Fan Drive...820
Grain Tank Angled Auger Drive...821
Grain Tank Filling Auger Drive Chain...821
Straw Chopper Primary Drive...821
Belt Replacement...821
Straw Chopper Secondary Drive...822
With Tension Spring...822
With Compression Spring...823
Feeder...823
Conveyor Adjustment...823
Feeder Conveyor Slip Clutch...823
Clean Grain And Returns Elevators...824
Clean Grain Elevator Chain Adjustment...824
Return Elevator Chain Adjustment...825
Installing Chains...825
Replacing Elevator Chain Paddles...825
Rotary Radiator Screen...826
Air Box Adjustments...826
Rotary Screen Adjustments...826
Engine Drives...827
Alternator Drive Belt...827
Belt Replacement...827
Compressor Drive Belt...827
Compressor Belt Replacement...828
Speed Adjustments...829
Chaff Spreader Speed Adjustment...829
Rotary Radiator Screen Speed Adjustment...829
Sensor Adjustment...830
Ground speed Cable Adjustment...834
Adjustment in Cab...834
Adjustment on Propulsion Pump...834
Ground Speed Lever Tension Adjustment...835
Transmission Shift Cable Adjustment...835
Axles...836
Standard Steering Axle...836
Steering Stop Adjustment...836
Height...837
Heavy Duty Adjustable Steering Axle...838
Steering Stop Adjustment...838
Height...839
Single Speed Rear Wheel Assist Axle...840
Steering Stop Adjustment...840
Height...841
Two Speed Rear Wheel Assist Axle...842
Steering Stop Adjustment...842
Height...843
Toe-In Rear Wheels...843
Brakes...844
Master Cylinder Adjustment...844
Parking Brake Adjustment...844
Cab Lighting...844
Lamp Adjustment...844
TROUBLESHOOTING...846
Contents...846
Harvesting Problems...848
Engine Problems (cont’d)...848
Propulsion Hydrostatic Problems...852
Propulsion Hydrostatic Transmission Problems (cont’d)...852
Hydraulic Problems...855
C2000 Terminal...856
Fieldstar® II...857
Moisture Sensor...857
Yield Sensor (cont’d)...858
LUBRICATION AND MAINTENANCE...860
Contents...860
Diesel Fuels...862
Fuel Specifications...862
Fuel Conditioners...862
Fueling the Combine...862
Wheel Hardware Torque...862
Lubricants...862
Service Procedures...862
Service Periods...862
Lubrication and Maintenance...863
Grease Fitting Locations...869
Left-hand Side of Combine...869
Right-hand Side of Combine...874
Auto Lube...880
Auto Lube Intervals...881
Auto Lube Interval Settings Table...882
Auto Lube Diagnosis...883
Roller Chains...884
Engine Platform...885
Engine Platform Ladder...885
Engine Compartment...887
Engine...888
Type of Engine Oil...888
Viscosity...888
Oil Additives...888
Checking Oil Level...889
Changing Engine Oil and Filters...889
Fuel System...891
Fuel Handling...891
Fuel Vent Breather...891
Engine Fuel Filter...892
Fuel Filter and Fuel/Water Separator Filter Replacement...893
Bleeding the Fuel System...895
Engine Idle Speed Adjustment...895
Maximum No-Load Engine Speed Adjustment...895
Engine Air Cleaner...896
Outer Filter Element...896
Cleaning Outer Element...897
Inner Filter Element...897
Engine Cooling System...898
Coolant System Monitoring...898
Monitor Warnings...898
Coolant Level...898
Anti-Freeze Type...898
Coolant Change Period...898
Engine Cooling System Coolant...898
Checking Coolant Level...899
Radiator...899
Thermostat...900
Draining System...900
Filling System...900
Air Conditioning System...901
Compressor...901
Condenser...902
Receiver-Drier...902
Cab Filters...903
Cab Filter - Primary...903
Cab Filter - Secondary...903
Recirculation Filter...904
Air Filter Cleaning Procedure...904
Windshield Washer Reservoir...905
Cleaning Cab Glass...905
Windshield...905
Rear Cab Window...905
Electrical System...906
Batteries...906
Battery Location...906
Battery Connections...908
Battery Disconnect Switch...908
Battery Storage...908
Battery Charging...908
Jumping Batteries...909
Starter...910
Alternator...910
Primary Circuit Breaker...910
Fuse and Relay Panel...911
Relay Locations...912
Fuse Location and Amperage...913
MVEC Relays and Fuses...916
MVEC 1...916
MVEC 2...917
MVEC 3...918
MVEC 4...919
MVEC 5...920
Electrical Checks...921
Digital Readout and Bar Gauges...921
Monitor...921
Automatic Header Control System...921
Headlamp Bulb Replacement...922
Brakes...922
Master Cylinder Oil Reservoir...922
Bleeding Brake System...923
Transmission...924
Checking and Changing Lubricant...924
Final Drive...925
Rotor Gearbox...925
Hydraulics...926
Checking Oil Level...926
Hydraulic Oil Filter...926
Changing Hydraulic Oil...927
Removing Air From Hydraulic System...930
Hydraulic Pump...931
Steering Priority Valve...931
Main Hydraulic Control Valve...932
Reel Drive Valve...932
Unloader Auger Engagement Valve...932
Pump Drive Disconnect Valve...933
Accumulator...934
Checking Accumulator Gas Pressure...934
Hydrostatic Drives - 9695...935
General Information...935
Hydrostatic Drives - 9795...936
General Information...936
Hydraulic Oil Cooler...937
Rotor Speed Control...937
Threshing Rotor...938
Cylinder Bar Replacement...938
Unloader Auger ShearBolts...939
Angled Auger...939
Cross Auger...940
Straw Chopper Knives...941
Speed of Components...942
Drives Listing and Specifications...943
Jacking Points...945
Tires and Wheels...946
Tire Pressure...946
Dual Tires...946
Maintenance of Tires...946
Removing Wheel from Combine...947
Wheel Installation...948
Storage Preparation...949
Combine...949
Engine...949
Preparation For Use After Storage...949
Combine...949
Engine...949
SPECIFICATIONS...950
Contents...950
General...952
Operator Cab...952
Vibration Levels...952
Sound Levels...952
Lighting...953
Air Conditioning...953
Refrigerant...953
Refrigerant Oil...953
Cab Filters...953
Air Duct Discharge...953
Heater...953
Mirrors...953
Machine Monitor...954
Grain Loss Monitor...954
Digital Display...954
Gauges...954
Hour Meters...954
Main Body...954
Feeder...954
Front Beater...955
Stone Trap...955
Thresher-Separator...955
Feeder Reverser...955
Rotor...955
Concave...955
Concave Overlap Plate...955
Separator Area...956
Separator Return Pan...956
Cascade Chaffer Pan...956
Shoe...956
Chaffer...956
Sieve...957
Cleaning Area...957
Cleaning Fan...957
Elevators (Clean Grain and Return)...957
Size...957
Speed...957
Grain Tank...958
Reach...958
Clearance Height...958
Crop Residue Disposal System...958
Straw Chopper...958
Chaff Spreader...958
Engine...959
Ground Drive...959
Transmission...960
Speed Ranges with 30.5 x 32 in Tires...960
Final Drive...960
Brakes...960
Steering Axle...960
Electrical System...961
Batteries - Maintenance-Free...961
Hydraulic System...961
Hydraulic Pump...961
Control Valves...961
Orifice Speed Control...961
Hydraulic Pressures...961
Header Lift Cylinders...961
Accumulator...961
Unloader Swing Cylinder...962
Power Steering Cylinders - Standard Adjustable Axle...962
Power Steering Cylinder - Optional Heavy Adjustable Axle...962
Filters...962
Hydrostatic Rotor Drive...962
Pump...962
Motor...962
Hydrostatic Propulsion Drive...963
Pump...963
Motor...963
Weights...963
Single Drive Tires and Adjustable Steering Axle...963
Capacities...964
General Lubrication...964
Dimensions...965
Available Tires and Tire Pressures...967
Drive Tires...967
Adjustable Axle Steering Tires...967
Rear Wheel Assist Steering Tires...967
Wheel Bolt Torque...967
Front Wheels...967
Rear Wheels...967
Torque Charts...968
Standard Capscrew Markings and Torque Values...968
Metric Capscrew Markings and Torque Values...969
Special Torque Requirement...970
Metric Information...973
ACCESSORIES AND OPTIONS...974
Contents...974
Accessories...976
ASSEMBLY...978
Contents...978
Pre-unloading Checks...980
Combines Shipped by Rail...980
Lifting Combine from Rail Car...980
Removing Shipping Equipment...981
Combine Assembly...982
Wheels...982
Front...982
Rear...982
Rear Axle Adjustment...982
Ladder and Platform...983
Lighting and Mirrors...985
Fire Extinguisher...985
Road Equipment...985
Slow Moving Vehicle Emblem...985
INDEX...986
Massey-Ferguson Seeders Spreader MF 300 Operator Manual...996
INTRODUCTION...998
1. TECHNICAL SPECIFICATIONS...999
1.1 Weight, capacity and spacing...1000
1.2 Reservoir Capacities...1000
1.3 Dimensions...1000
2. SAFETY RECOMENDACIONS...1002
3. NORMS FOR GOOD PLANTING...1004
4. ADJUSTMENT AND OPERATION...1004
4.5 Line positioning...1006
4.7.1 Practical fertilizer distribution test...1007
4.7.2 Approximate Fertilizer Distribution Table...1008
4.7.3 Fertilizer Sight Glass...1009
4.8.1 Practical seed test...1009
5. MAINTENANCE...1016
6. TROUBLESHOOTING...1020
7. OPTIONAL ITEMS...1021
8. STORAGE RECOMMENDATIONS...1026
9. GENERAL WARRANTY INSTRUCTIONS...1027
10. WARRANTY TERM...1027
IMPORTANT:...1027
If your implement presents any defect within the warranty period, only contact the dealer or manufacturer. Your MF Planter Spreader should only be repaired or disassembled in the presence of duly registered person by the manufacturer, as well as the use of original spare parts with the penalty of implying in the loss of the warranty...1027
Massey-Ferguson Tractors 6200 Series (6235-6245-6255-6260-6265-6270-6280-6290) Operator Instruction Book...1029
CONTENTS...1029
CHAPTER 1 - TRACTOR IDENTIFICATION...1040
1.1 - SERIAL NUMBER...1044
CHAPTER 2 - INTRODUCTION - SAFETY PRECAUTIONS AND WARRANTY...1046
2.1 - INTRODUCTION...1050
2.1.1 - Warranty, pre-delivery and installation...1050
2.1.2 - Warranty procedure...1051
2.1.3 - Change of region...1051
2.1.4 - Servicing after the warranty period...1051
2.1.5 - Using the tractor on a public highway...1051
2.2 - SAFETY - ALERT SYMBOL AND TERMS...1052
2.3 - TRACTOR AND IMPLEMENT...1052
2.4 - A WORD TO THE OPERATOR...1053
2.5 - DANGER, WARNING AND CAUTION...1053
2.6 - DECALS...1053
2.7 - FOLLOW A SAFETY PROGRAM...1053
2.7.1 - For proper operation...1053
2.7.2 - Observe the following...1053
2.8 - ROPS-CAB...1054
2.8.1 - Cab...1054
2.8.2 - Protect yourself...1054
2.9 - PREPARE FOR SAFE OPERATION...1055
2.9.1 - Know your equipment...1055
2.9.2 - Use all available protective and safety devices...1056
2.9.3 - Check the equipment...1056
2.9.4 - Clean the tractor...1057
2.9.5 - Protect the environment...1057
2.10 - SERVICING THE TRACTOR...1057
2.11 - STARTING...1058
2.11.1 - Warn personnel before starting...1058
2.11.2 - Mount and dismount safely...1058
2.11.3 - Start safely...1058
2.11.4 - Follow recommended starting procedures...1058
2.11.5 - Test the controls...1058
2.11.6 - Starting fluid...1058
2.12 - WORK SAFELY...1059
2.12.1 - Make the right moves...1059
2.12.2 - Follow safe operating practices...1059
2.12.3 - Watch out for others...1059
2.12.4 - Risk of overturning...1061
2.12.5 - To avoid side overturns...1061
2.12.6 - To avoid rear overturns...1061
2.12.7 - General operating hazards...1062
2.12.8 - Implements and attachments...1063
2.12.10 - Road transport...1064
2.12.11 - Rules of the road...1065
2.13 - SAFETY - AFTER OPERATION...1065
CHAPTER 3 - INSTRUMENTS AND CONTROLS...1070
3.1 - INSTRUMENT PANEL (FIG.1)...1074
3.2 - WARNING LIGHTS PANEL (FIG. 4)...1075
3.3 - PEDALS (FIG. 5)...1076
3.4 - RIGHT HAND CONSOLE (FIG. 6)...1078
3.5 - LEFT HAND CONSOLE (FIG. 7)...1078
3.5.1 - Platform model (Fig. 8)...1078
3.6 - SEAT...1079
3.7 - STEERING WHEEL (FIG. 11)...1080
3.8 - UPPER CONSOLE (FIG. 12)...1081
3.8.1 - Air conditioning utilisation...1081
3.9 - SUN VISOR (FIG. 15)...1082
3.10 - ROOF HATCH (FIG. 16)...1083
3.11 - HIGH VISIBILITY ROOF (FIG. 17)...1083
CHAPTER 4 - OPERATION...1084
4.1 - RUNNING IN...1088
4.1.1 - Precaution...1088
4.2 - STARTING...1088
4.2.1 - Starting the engine...1088
4.3 - STOPPING THE ENGINE...1088
4.4 - DRIVING THE TRACTOR...1088
4.4.1 - Foot throttle...1088
4.4.2 - Choosing the right gear ratio...1089
4.4.3 - Speedshift...1089
4.4.4 - Creeper gearbox (Fig. 3)...1089
4.4.5 - Power shuttle...1089
4.4.6 - Dynashift gear selection...1090
4.5 - DYNASHIFT GEARBOX...1090
4.5.1 - General...1090
4.5.2 - Operation...1091
4.5.3 - Gear sequence...1091
4.5.4 - Automation of Dynashift ratio shifting (Option)...1092
4.6 - BRAKES...1093
4.7 - DIFFERENTIAL LOCK...1093
4.8 - POWER TAKE OFF (P.T.O)...1093
4.8.1 - Interchangeable P.T.O shaft 540 and 1000 RPM...1094
4.8.2 - Shiftable P.T.O - 540 and 1000 RPM (according to countries)...1094
4.8.3 - Ground Speed P.T.O (optional)...1095
4.8.4 - "Economy" P.T.O...1095
4.9 - DIRECTION...1095
4.10 - FRONT AXLE...1096
4.10.1 - suspended front axle...1096
4.11 - HYDRAULIC LIFT...1097
4.11.1 - Attaching an implement from the driving seat...1098
4.11.2 - Lowering...1098
4.11.3 - Lifting...1098
4.11.4 - Depth control...1098
4.11.5 - Attaching an implement using external controls...1099
4.11.6 - Transport...1100
4.11.7 - Activate transport control system...1100
4.11.8 - Quick soil engagement...1100
4.11.9 - Field operation...1101
4.11.10 - Leaving work and at the headland...1101
4.12 - AUXILIARY HYDRAULICS...1102
4.12.1 - Open center...1102
4.12.2 - Closed center load sensing (optional)...1102
4.12.3 - Emergency manual control of the spool valves...1103
4.12.4 - Memorisation of the joystick (Fig. 35)...1104
4.13 - THREE-POINT LINKAGE...1105
4.13.1 - Linkage...1105
4.13.2 - Implement attachment...1105
4.13.3 - Telescopic lower links...1105
4.13.4 - Lift rods...1105
4.13.5 - Stabilizers...1106
4.13.6 - Adjustment procedures...1106
4.14 - DRAWBARS AND HITCHES...1107
4.14.1 - Linkage drawbar...1107
4.14.2 - Swinging drawbar...1107
4.14.3 - Pintle for semi-mounted trailer...1108
4.14.4 - Roller type swinging drawbar...1108
4.14.5 - Clevis hitch Easy adjust type...1108
4.14.6 - Auto-hitch "Dromone" not for Nord America...1108
4.15 - AUTOTRONIC...1110
4.15.1 - Differential lock control...1110
4.15.2 - Power front axle (4WD)...1110
4.15.3 - Power Take-Off Control...1110
4.15.4 - Dynashift...1110
4.15.5 - Hydraulic pressure (Low pressure)...1110
4.15.6 - Economy P.T.O...1111
CHAPTER 5 - MAINTENANCE AND ADJUSTMENTS...1112
5.1 - INITIAL 50 HOUR SERVICE INSPEC-TION...1116
5.1.1 - Engine, Fuel and Cooling System...1116
5.1.2 - Electrical System and Instruments...1116
5.1.3 - .Front Axle and Steering...1116
5.1.4 - Transmission and...1116
5.1.5 - Clutches and Brakes...1116
5.1.6 - General...1116
5.2 - DEALER SERVICE OPERATION...1117
5.3 - USER GUIDE...1119
5.3.1 - Engine, fuel and cooling system...1119
5.3.2 - Electrical System and Instruments...1119
5.3.3 - Front Axle and Steering...1119
5.3.4 - Transmission and Hydraulics...1119
5.3.5 - General...1119
5.4 - APPROVED LUBRICANTS...1120
5.4.1 - Engine oil...1120
5.4.2 - Recommended SAE viscosity grades (SAE J300d)...1120
5.4.3 - Engine coolant...1120
5.4.4 - Transmission and hydraulic clutch...1120
5.4.5 - Front axle...1120
5.4.6 - Lubrication fittings...1120
5.5 - INSTRUCTIONS FOR PRESSURE WASHING...1120
5.6 - GREASING...1121
5.6.1 - Grease the following...1121
5.7 - ENGINE...1124
5.7.1 - 4 cylinder/6 cylinder engine...1124
5.7.2 - Oil level...1125
5.7.3 - Change the engine oil every 300 hours...1125
5.7.4 - Change the engine oil filter every 300 hours...1125
5.7.5 - Closed circuit breather...1125
5.8 - FUEL SYSTEM...1126
5.8.1 - Fuel filter(s)...1126
5.8.2 - Fuel pre-filter...1126
5.8.3 - Bleeding the fuel system...1126
5.8.4 - Fuel injection pump, governor and injec-tors...1126
5.9 - AIR CLEANER...1127
5.9.1 - Main and secondary element...1127
5.10 - COOLING SYSTEM...1128
5.11 - STEERING, TRANSMISSION AND HYDRAULIC SYSTEM...1129
5.11.1 - 15 micron oil filter...1130
5.11.2 - Transmission oil cooler...1131
5.11.3 - Mechanical reverse shuttle, Hydraulic clutch...1131
5.12 - FRONT AXLE - 2-WHEEL DRIVE...1132
5.13 - FRONT AXLE - 4-WHEEL DRIVE...1132
5.13.1 - Final reduction units...1132
5.13.2 - Front axle...1133
5.13.3 - Suspended front axle...1133
5.14 - CLUTCH AND BRAKES...1133
5.14.1 - Adjustments...1133
5.15 - AIR CONDITIONING SYSTEM...1134
5.15.1 - Condenser...1134
5.15.2 - Checking operation of air conditioning system...1134
5.15.3 - Compressor belt tension adjustment...1134
5.15.4 - Cab air filter...1134
5.15.5 - High visibility roof...1134
5.16 - R.O.P.S CAB OR FRAME...1135
5.17 - TYRES...1135
5.17.1 - Dual rear wheels...1135
5.17.2 - Operation...1135
5.17.3 - Wheel bolts...1135
5.17.4 - Tyre pressure...1136
5.17.5 - Tyres pressures...1136
5.18 - WHEEL NUTS...1137
5.19 - TRACK ADJUSTMENTS...1137
5.19.1 - Front track...1137
5.19.2 - Pressed steel wheels...1138
5.19.3 - Rear track adjustment (mm-in)...1139
5.19.4 - PAVT wheels...1140
5.19.5 - Adjustment of PAVT wheels...1141
5.19.6 - Straight shafts...1142
5.19.7 - Changing the position of the wheel on the shaft...1142
5.20 - ELECTRICAL EQUIPMENT...1143
5.20.1 - Batteries...1143
5.20.2 - Alternator...1143
5.20.3 - Trailer socket...1143
5.20.4 - Headlight adjustment...1143
5.21 - FUSE REPLACEMENT (EU)...1144
5.22 - FUSE REPLACEMENT (NA)...1145
5.23 - DIESEL FUEL SPECIFICATIONS...1146
5.24 - FUEL HANDLING AND STORAGE...1146
5.24.1 - CleanIiness...1146
5.24.2 - Advice on the use of fuel in cold weather...1146
5.25 - STORING THE TRACTOR...1146
CHAPTER 6 - SPECIFICATIONS...1148
6.1 - ENGINE...1152
6.2 - FUEL SYSTEM AND AIR CLEANER...1152
6.3 - ROAD SPEEDS...1153
6.3.1 - Road speeds at 2200 RPM "Speedshift"and creeper gearbox. Tyres 16.9R34...1153
6.3.2 - Road speeds at 2200 RPM "Speedshift"and creeper gearbox. Tyres 16.9R38...1153
6.3.3 - Road speeds at 2200 RPM "Speedshift"and creeper gearbox. Tyres 18.4R38...1154
6.3.4 - Road speeds at 2200 RPM "Speedshift"and creeper gearbox. Tyres 20.8R38...1154
6.3.5 - Road speed forward at 2200 tr/min “Dynashift” and creepergearbox...1155
6.3.6 - Road speed reverse at 2200 tr/min “Dynashift”...1156
6.3.7 - Road speed reverse at 2200 tr/min “Dynashift” and creeper gearbox...1157
6.4 - ELECTRICAL SYSTEM...1158
6.5 - COOLING...1158
6.6 - TRANSMISSION...1158
6.7 - FINAL REDUCTION UNITS...1158
6.8 - POWER TAKE-OFF...1159
6.9 - FOUR-WHEEL DRIVE FRONT AXLE...1159
6.10 - HYDRAULICS (According to model)...1159
6.10.1 - Open center hydraulic system...1159
6.10.2 - Closed centre hydraulic system with flow and pressure control (optional)...1160
6.11 - HYDRAULIC LIFT...1160
6.11.1 - Rear...1160
6.11.2 - Front...1160
6.12 - BRAKES...1160
6.13 - DIFFERENTIAL LOCK - REAR AXLE...1161
6.14 - STEERING...1161
6.15 - WHEELS...1161
6.16 - TYRES...1161
6.17 - TYRE PRESSURE...1161
6.18 - TRACK ADJUSTMENTS...1161
6.19 - NOISE LEVELS...1162
6.20 - CAPACITIES...1162
6.21 - TIGHTENING TORQUE...1163
6.21.1 - Wheel nuts...1163
6.21.2 - Miscellaneous...1163
6.22 - DIMENSIONS AND WEIGHTS...1164
CHAPTER 7 - ACCESSORIES AND OPTIONS...1166
7.1 - AVAILABLE ACCESSORIES...1170
7.2 - TRACTOR PERFORMANCE MONITOR "DATATRONIC"...1171
7.2.1 - Introduction...1171
7.2.2 - Description...1171
7.2.3 - Symbols...1172
7.2.4 - Use...1173
7.2.5 - Use of the memory (Fig. 5 and Fig. 6)...1174
7.2.6 - Use when working...1175
7.2.7 - Wheel slip control (Fig. 9)...1177
7.2.8 - Comparative mode (Fig. 10)...1178
7.2.9 - Auxiliary functions...1179
7.2.10 - Screen contrast (Fig. 13)...1179
7.2.11 - Printing of the memory content (Fig. 14 and Fig. 15)...1180
7.3 - REAR DUAL CONTROL...1181
7.3.1 - General...1181
7.3.2 - Description of the adjustment screen...1181
7.3.3 - Settings...1182
7.3.4 - Use...1184
7.3.5 - Working operation...1185
7.4 - GLOSSARY...1185
7.5 - FRONT DUAL CONTROL...1186
7.5.1 - General...1186
7.5.2 - Description of the adjustment screen...1186
7.5.3 - Settings...1186
7.5.4 - Use (Fig. 25)...1187
7.6 - TRAILED IMPLEMENT CONTROL (T.I.C)...1188
7.6.1 - General...1188
7.6.2 - Description of the adjustment screen...1188
7.6.3 - Settings (Fig. 24)...1188
7.6.4 - Use (Fig. 27)...1189
Massey-Ferguson Tractors MF2400 (MF2430 STD-GE, MF2435 STD-GE, MF2440 STD-GE) Operation and Maintenance Manual...1191
1 Contents...1193
Tractor identification...1196
2 Introduction, warranty and safety notes...1197
Introduction...1198
Warranty, pre-delivery and installation...1198
Warranty procedure...1199
Parts warning...1199
If you move...1199
Safety...1199
Safety notes...1200
Safety alert symbols and terms...1200
Safety - Introduction...1200
Safety - A word to the operator...1200
Safety - Danger, Warning and Caution...1201
Safety - Decals...1201
Safety - Follow a safety program...1201
Safety - Frame...1202
Safety - Cab...1202
Safety - Prepare for safe operation...1203
Safety - Servicing the tractor...1206
Safety - Starting...1207
Safety - Work safely...1209
Safety - After operation...1218
Additional notes...1219
Risks deriving from exposure to noise...1221
How the risk is evaluated...1221
Noise pathologies...1221
Personal equipment to protect against noise...1221
Position of safety notes on tractor - WEO markets...1222
3 Instruments and controls...1225
Controls...1226
Controls for footstep tractors...1227
Instrument panel - Warning lights...1228
Instrument panel - Operation indicator lights...1229
Digital instrument panel...1230
RPM meter and hour meter...1230
Power take-off speed indicator...1230
Instrument adjustment...1232
Controls on the dashboard...1234
Steering wheel adjustment...1235
Seat...1236
Cab...1237
Front and rear field lights...1237
Windscreen wiper/washer...1237
Roof light...1237
Rear window wiper...1237
Internal air recycling...1237
Air vents...1237
Front wind screen wiper...1238
Ventilation...1238
Heating...1238
Air conditioning controls cab (on request)...1239
Use of air conditioning system...1239
Miscellaneous...1240
4 Operation...1241
Operation...1242
Engine...1242
Starting the engine...1242
Cold weather starting...1242
Running in...1243
Starting the tractor...1243
Accelerator pedal...1243
Stopping the tractor...1243
Turning off the engine...1243
Clutch...1244
Gearbox...1244
Synchro reverse shuttle lever...1246
Powerfive gearbox...1247
How to choose the correct ground speed...1247
Indicator lights...1247
Gearbox with electro-hydraulic reverse shuttle Powershuttle...1250
Gearshift lever...1250
Range selector lever...1251
Reverse shuttle Powershuttle control lever...1251
Indicator with Powershuttle and Powerfive...1251
Powershuttle operation...1254
Declutch button...1255
Indications on the instruments...1256
Use the reverse shuttle under load...1257
Use of reverse shuttle with clutch pedal...1257
Powershuttle maintenance...1258
Powershuttle troubleshooting...1259
Priority 9 alarm code...1259
Priority 8 alarm code...1260
Special conditions...1260
Electrohydraulic PTO...1261
PTO overspeed (NAO markets only)...1263
Brakes...1264
Locking the differential...1266
Four-wheel drive...1266
4WD front axle - Adjusting the steering angle...1267
Ballast...1271
Ballasting the front axle...1271
Ballsting the rear wheel...1271
Ballasting with water...1272
How to fill the tyres with water...1273
Auxiliary control valves...1274
Three-point linkage ...1275
Mechanically controlled power lift...1277
Electronically controlled hydraulic power lift...1279
Description...1279
Power lift control panel...1279
Use of the electronic power lift...1280
Enabling the power lift...1280
Check-control indicator light...1280
Hitching an implement...1281
Operating the power lift...1282
Working with tillage implements...1282
Intermix/draft/position control adjustment...1282
Float mode...1283
Transporting implements...1283
Shock absorber function in the transport position...1283
Operating table summary...1284
Towing attachments...1285
ROPS frame...1287
Tractor transport...1288
5 Maintenance...1289
Routine maintenance table...1290
Lubrication and maintenance...1292
Foreword...1292
Safety precautions...1292
Running in...1292
How to prevent pollution...1292
Servicing intervals...1293
Miscellaneous checks...1293
Indicator lights...1293
Fuel injection pump...1293
Keeping the environment clean...1293
Engine cooling system...1293
Radiator...1293
Lubrication...1293
Fuel tank filling...1294
Fuel requisites...1294
Fuelling...1294
Fuel storage...1294
Fuelling Fig.5-2...1295
Access for inspection and maintenance...1295
Foreword...1295
How to open the bonnet...1295
How to remove the side panels...1295
Variable maintenance...1296
Operation 1 Engine oil level...1296
Operation 2 Oil level: gearbox, power lift and steering circuits...1297
Operation 3 Battery...1298
Operation 4 Fuel Filter...1299
Operation 5 Coolinf circuit expansion reservoir...1300
Operation 6 Engine coolant radiator...1301
Operation 7 Transmission oil radiator...1301
Operation 8 Air conditioning condenser - Engine coolant radiator...1301
Operation 9 Air filter discharge valve...1302
Operation 10 External cartridge of dry air filter...1302
Operation 11 Fan and alternator belt...1303
Operation 12 Air conditioning compressor drive belt...1303
Operation 13 Mechanical gearshift clutch pedal...1304
Operation 14 Brake fluid reservoir/Bleeding air from rear brake circuit...1304
Operation 15 Brake adjustment...1305
Operation 16 Parking brake...1306
Operation 17 Rear axle final drives...1307
Operation 18 Front axle oil level...1308
Operation 19 Miscellaneous checks/Cab/Safety frame...1309
Every 100 hours service...1310
Operation 20 General lubrication...1310
Operation 21 4WD front axle lubrication...1311
Every 250 hours service...1312
Operation 23 Oil filter of the transmiision, steering and power lift circuits, mounted on the intake part of the hydraulic pumps...1312
Operation 24 Fliter on the delivery of the steering circuit...1313
Every 500 hours service...1314
Operation 29 Replace intake filter...1316
Operation 25 Engine oil sump...1314
Operation 26 Engine oil filter...1314
Operation 27 Engine valves...1315
Operation 28 Fuel filter...1315
Every 1000 hours work or 1 year...1317
Operation 30 Injectors and fuel system...1317
Operation 31 Oil changes for the transmission, steering circuit and power lift hydraulic circuit...1317
Operation 32 Rear axle final drives...1318
Operation 33 Steering cylinder knuckle joints...1318
Operation 34 Oil changes in 4WD front axle...1319
Operation 34 Oil filling in 4WD front axle...1319
Operation 35 Starter motor/Alternator...1320
Operation 36 Dry air filter...1320
Operation 37 Cooling system...1321
Cleaning...1321
Precautions against freezing temperatures...1321
Operation 38 Fuel tank...1322
General maintenance...1323
Bleed air from the fuel system...1323
Brakes...1324
Bleeding air from the front brake...1325
Hydraulic trailer brake...1326
SAFETY NOTES...1327
AIR CONDITIONED CAB...1327
PERIODICAL INSPECTIONS...1328
MAINTENANCE...1328
YEARLY MAINTENANCE...1328
GENERAL CAB MAINTENANCE (ALL...1328
CAB UPHOLSTERY...1328
SPECIFICATIONS...1328
Cab air filters...1329
CAB - MAINTENANCE ON REQUEST...1330
Operation 1 Cab air filters...1330
Operation 2 Compressor belt...1330
Operation 3 Cleaning the engine radiator and the air conditioning condenser...1331
Operation 4 Window washer liquid reservoir...1331
AFTER EVERY 1000 HOURS SERVICE OR ONCE A YEAR...1332
Operation 5 Cab air filters...1332
Operation 6 Compresser...1332
ELECTRICAL SYSTEM...1333
Battery...1333
Headlights...1335
How to replace the headlight bulbs...1335
How to replace the bulbs in the rear side lights and hazard lights...1336
How to replace the bulbs in the front side lights and hazard lights...1336
How to replace the bulbs in the front side lights and hazard lights...1337
Field lights...1337
Fuses...1338
Fuses in the cab...1339
7-pin rear power socket for trailer...1339
Preparing for long idle periods...1340
6 Specifications...1341
Technical specifications Plat...1342
Technical specifications Cab...1343
Engine...1344
Transmission...1345
Speedfive gearbox...1345
Powershuttle...1345
Rear axle...1345
Differential lock...1345
Power take-off...1346
Brakes...1346
Track adjustment...1346
Steering components...1346
4WD front axle...1347
Hydraulic system...1347
Electronic power lift...1347
Mechanical power lift...1347
Three-point linkage...1348
Auxiliary control valves...1348
Towing attachments...1348
Cab and platform...1348
Seat...1349
Bonnet...1349
Electrical system...1349
Fuses...1349
Optional extras...1349
Tyres...1350
Noise level...1351
GE TRACTOR...1352
GE TECHNICAL SPECIFICATIONS...1353
GE TRACTOR Track adjustment...1354
GE TRACTOR Adjusting rear wheel track...1355
'EC' DECLARATION OF CONFORMITY...1356
Issue of Authorization...1356
TECHNICAL SPECIFICATIONS FOR HITCHING FARMING OR INDUSTRIAL IMPLEMENTS...1357
INFORMATION CHART FOR AUTHORIZATION APPLICATIONS...1358
LUBRICANTS AND FUELS...1359
7 Alphabetical index...1361
Massey-Ferguson Tractors MF6100 (6110, 6120, 6130, 6140, 6150, 6160, 6170, 6180, 6190) Operator Instruction Book...1364
Contents...1366
Declaration of conformity...1364
General Information...1370
Instruments and controls...1392
Operation...1404
Maintenance and Adjustments...1428
Specifications...1458
Accessories and Options...1474
Massey-Ferguson Tractors MF7400 (7485:7490:7495 Dyna-VT) Operator Instruction Book...1486
CONTENTS...1490
Tractor identification...1492
1.1 - Serial number...1496
Introduction - Safety instructions and warranty...1498
2.1 - Introduction...1502
2.1.1 - Pre-delivery inspection, commissioning on the user’s premises and warranty...1502
2.1.2 - Warranty procedure...1503
2.1.3 - Using the tractor in another region...1503
2.1.4 - Servicing after expiry of the warranty period...1503
2.2 - Safety - Symbols and terms...1504
2.3 - Tractor and implements...1504
2.4 - Maximum travel speeds...1504
2.5 - NOTE TO THE USER...1505
2.5.1 - This Book must be kept with the tractor at all times...1505
2.5.2 - Safety...1505
2.6 - decals Danger, warning and caution...1505
2.6.1 - Decals...1505
2.7 - Safety procedure...1506
2.7.1 - Ensuring proper operation...1506
2.7.2 - Observe the following instructions...1506
2.8 - Protection...1506
2.8.1 - Cab...1506
2.8.2 - Damage to the ROPS...1506
2.9 - Preparing for safe operation...1506
2.9.1 - Know your equipment...1506
2.9.2 - Protect yourself...1507
2.9.3 - Use all available protective and safety devices...1507
2.9.4 - Equipment check...1508
2.9.5 - Clean the tractor...1508
2.9.6 - Protect the environment...1508
2.10 - Servicing the tractor...1509
2.11 - Starting up...1509
2.11.1 - Warn personnel before starting up...1509
2.11.2 - Mount and dismount the tractor safely...1509
2.11.3 - Start up safely...1509
2.11.4 - Follow recommended start-up procedures...1510
2.11.5 - Test the controls...1510
2.11.6 - Starter fluid...1510
2.12 - Working safely...1510
2.12.1 - Make the right moves...1510
2.12.2 - Safe operating practices...1510
2.12.3 - Safety of bystanders...1511
2.12.4 - Risk of overturning...1511
2.12.5 - To avoid overturning...1512
2.12.6 - Preventing rear overturns...1512
2.12.7 - Other risks...1513
2.12.8 - Implements and attachments...1514
2.12.9 - Tractor towing...1514
2.12.10 - Road use...1514
2.12.11 - Highway code...1515
2.13 - Safety - after operation...1515
2.14 - Description of decals...1516
Instruments and controls...1518
3.1 - Instrument panel (Fig. 1)...1522
3.1.1 - Instrument panel (Fig. 4)...1523
3.2 - Indicator light panel...1524
3.2.1 - Indicator lights for functions in use (Fig. 5)...1524
3.2.2 - Warning and hand brake indicator lights (Fig. 6)...1524
3.3 - Monitoring display...1525
3.4 - DOT MATRIX screen...1526
3.5 - Pedals...1526
3.6 - Right-hand console...1527
3.7 - Seat...1530
3.7.1 - Adjusting the multifunction armrest position...1532
3.8 - Steering wheel...1532
3.9 - Upper console...1533
3.10 - Sun visor...1534
3.11 - Roof hatch...1534
3.11.1 - Air-conditioning system...1535
3.11.2 - Manual air-conditioning system...1535
3.11.3 - Automatic air-conditioning system (optional)...1535
3.12 - HIGH VISIBILITY GLAZED ROOF...1538
3.13 - Body...1538
Operation...1540
4.1 - Running-in...1544
4.1.1 - The following precautions should be taken during the running-in period...1544
4.2 - Start-up...1544
4.2.1 - Starting the engine...1544
4.2.2 - Cold weather starting...1544
4.3 - Stopping the engine...1546
4.4 - Driving the tractor...1546
4.4.1 - Foot throttle...1546
4.4.2 - Power Shuttle control...1546
4.4.3 - Brakes...1546
4.4.4 - "ParkLock" electro-mechanically controlled brake (optional)...1547
4.4.5 - Selecting a suitable transmission ratio...1547
4.4.6 - Preselecting A/B engine speeds...1547
4.5 - Using the DOT MATRIX screen...1548
4.6 - Dyna-VT transmission...1553
4.6.1 - General...1553
4.6.2 - Operation...1553
4.6.3 - Different control modes...1554
4.6.4 - Setting forward speed...1555
4.6.5 - Engine underspeed supervisor...1556
4.6.6 - Clutch-coupler function...1557
4.6.7 - Setting restart speeds for shifting...1557
4.6.8 - Selecting Hare or Tortoise range...1558
4.6.9 - SV1 and SV2 speed regulators...1558
4.7 - Differential lock...1560
4.8 - Four-wheel drive front axle...1560
4.8.1 - Suspended front axle...1561
4.9 - Suspended cab...1561
4.10 - STEERING...1561
4.11 - Wheel slip control...1562
4.12 - Power take-off...1562
4.12.1 - Front power take-off...1562
4.12.2 - Rear power take-off (PTO)...1562
4.12.3 - External PTO stop button...1563
4.12.4 - Interchangeable shaft end-fitting (flanged shaft)...1564
4.13 - Electronic linkage...1565
4.13.1 - Attaching an implement from the operator's seat...1566
4.13.2 - Lowering...1566
4.13.3 - Lifting...1566
4.13.4 - Depth control...1566
4.13.5 - Attaching an implement using external controls...1567
4.13.6 - Transport...1568
4.13.7 - Active transport control system...1568
4.13.8 - Quick soil engagement...1568
4.13.9 - Operation when working...1568
4.13.10 - Operation at headlands...1568
4.14 - Auxiliary hydraulics...1569
4.14.1 - General...1569
4.14.2 - Hose connection...1569
4.14.3 - Unlocking hydraulic spool valve controls...1570
4.14.4 - Using the control levers...1570
4.14.5 - "SMS" joystick control:...1572
4.14.6 - Setting joystick parameters...1572
4.14.7 - "SMS" controls (FingerTip)...1573
4.14.8 - Emergency manual spool valve control...1573
4.15 - Three-point linkage...1574
4.15.1 - Linkage...1574
4.15.2 - Lower links...1574
4.15.3 - Lift rods...1574
4.15.4 - Stabilisers...1575
4.16 - Drawbar and hitches...1576
4.16.1 - Multi-hole drawbar...1576
4.16.2 - Swinging drawbar...1576
4.16.3 - Stud for semi-mounted trailer...1577
4.16.4 - Roller type swinging drawbar...1577
4.16.5 - Fast setting clevis hitch for 4-wheel type trailer...1577
4.17 - Towing procedures and instructions...1578
4.17.1 - Limp home mode...1579
4.17.2 - Auto-hitch...1581
Servicing and adjustments...1582
5.1 - INITIAL 50 HOUR SERVICE INSPECTION...1586
5.1.1 - Engine, fuel and cooling systems...1586
5.1.2 - Electrical circuit and instruments...1586
5.1.3 - Front axle and steering...1586
5.1.4 - Transmission and hydraulics...1586
5.1.5 - Clutches and brakes...1586
5.1.6 - General...1586
5.2 - SERVICE GUIDE...1587
5.3 - OPERATOR SERVICE GUIDE...1589
5.3.1 - Engine, fuel and cooling systems...1589
5.3.2 - Electrical circuit and instruments...1589
5.3.3 - Front axle and steering...1589
5.3.4 - Transmission and hydraulics...1589
5.3.5 - Clutch...1589
5.3.6 - General...1589
5.4 - LUBRICANTS specification...1590
5.4.1 - Engine oil...1590
5.4.2 - Coolant...1590
5.4.3 - Transmission...1590
5.4.4 - Hydraulic clutch...1590
5.4.5 - Front axle...1590
5.4.6 - Rear axle, rear final drive units...1590
5.4.7 - Grease nipples...1590
5.4.8 - "ZUIDBERG" front power take-off...1590
5.5 - INSTRUCTIONS FOR PRESSURE WASHING...1590
5.6 - LUBRICATION...1591
5.6.1 - Lubrication points...1591
5.7 - ENGINE...1594
5.7.1 - 6-cylinder Sisu engine...1594
5.7.2 - Oil level...1594
5.7.3 - Drain the engine oil every 400 hours...1595
5.7.4 - Change the engine oil filter every 400 hours...1595
5.8 - FUEL SYSTEM...1595
5.8.1 - Fuel prefilter...1595
5.8.2 - Fuel filter...1595
5.8.3 - Bleeding the fuel system...1596
5.8.4 - Fuel injection pump, regulator and injectors...1596
5.8.5 - Water filter (optional)...1596
5.8.6 - Bleeding the fuel system...1597
5.8.7 - Fuel injection pump, regulator and injectors...1597
5.8.8 - Fuel tank...1597
5.9 - AIR FILTER...1598
5.9.1 - Prefilter and safety filter...1598
5.10 - COOLING SYSTEM...1599
5.11 - STEERING, TRANSMISSION AND HYDRAULIC SYSTEM...1600
5.11.1 - Transmission and final drive unit hydraulics...1600
5.11.2 - Auxiliary hydraulics...1601
5.11.3 - Transmission oil cooler (according to version)...1603
5.12 - FRONT AXLE - 4-WHEEL DRIVE...1603
5.12.1 - Final drives...1603
5.12.2 - Front axle...1604
5.12.3 - Suspended front axle...1605
5.13 - "ZUIDBERG" FRONT POWER TAKE- OFF...1605
5.14 - CLUTCH AND BRAKES...1605
5.14.1 - Adjustments...1605
5.15 - AIR-CONDITIONING SYSTEM...1606
5.15.1 - Condenser...1606
5.15.2 - Dryer...1606
5.15.3 - Checking the charging system...1606
5.16 - Fan/air-conditioning belts...1607
5.16.1 - Check the fan belt tension every 400 hours...1607
5.16.2 - Replacing the Poly-V belt...1607
5.17 - CAB...1608
5.17.1 - Cab air filter...1608
5.17.2 - Cab suspension...1608
5.17.3 - Safety cab or frame...1608
5.18 - TYRES...1609
5.18.1 - Agricultural tyre markings...1609
5.18.2 - Dual rear wheels...1609
5.18.3 - Operation...1609
5.18.4 - Wheel studs...1609
5.18.5 - Tyre pressure...1610
5.18.6 - Pressure under load (bar)...1610
5.18.7 - Table of radial loads and standard inflation pressures...1611
5.18.8 - Pressure under load (bar)...1612
5.19 - WHEELS...1613
5.20 - TRACK WIDTH ADJUSTMENTS...1613
5.20.1 - Front track width...1613
5.20.2 - Rear track (mm)...1614
5.21 - ELECTRICAL EQUIPMENT...1615
5.21.1 - Batteries...1615
5.21.2 - Alternator...1615
5.21.3 - Datatronic 3 clock...1615
5.21.4 - Power socket (ISO)...1615
5.21.5 - Adjusting the headlights...1616
5.21.6 - Xenon work lights (optional)...1616
5.22 - REPLACING FUSES...1618
5.22.1 - Battery isolator...1621
Specifications...1624
6.1 - ENGINE...1628
6.1.1 - Fuel system and air filter...1628
6.2 - FORWARD SPEEDS...1629
6.2.1 - Dyna VT continuous transmission forward speed...1629
6.3 - ELECTRICAL CIRCUIT...1629
6.4 - COOLING...1629
6.5 - TRANSMISSION...1630
6.6 - FINAL DRIVES...1630
6.7 - POWER TAKE-OFF (PTO)...1630
6.8 - FOUR-WHEEL DRIVE FRONT AXLE...1630
6.9 - HYDRAULIC SYSTEM (ACCORDING TO SPECIFICATION OR COUNTRY)...1631
6.9.1 - Closed centre hydraulic system with flow and pressure control (optional)...1631
6.10 - LINKAGE...1631
6.10.1 - Rear...1631
6.10.2 - Front...1631
6.11 - BRAKES...1631
6.12 - Rear differential lock...1631
6.13 - Steering...1632
6.14 - Wheels...1632
6.15 - Tyres...1632
6.16 - Tyre pressure...1632
6.17 - Track widths...1632
6.18 - NOISE LEVELS (dBA) AT OPERATOR'S EARS...1632
6.19 - CAPACITIES...1633
6.20 - TIGHTENING TORQUES...1633
6.20.1 - Wheels...1633
6.20.2 - Miscellaneous...1633
6.21 - DIMENSIONS AND WEIGHTS...1634
6.22 - DIMENSIONS AND ATTACHMENT POINTS...1635
6.22.1 - Specifications for models 7485 - 7490 - 7495...1635
Accessories and options...1636
7.1 - Accessories and options...1640
7.2 - FRONT LINKAGE...1641
7.2.1 - General...1641
7.2.2 - Operation...1641
7.2.3 - Permissible loads on the front axle...1642
7.2.4 - Hitching an implement...1643
7.2.5 - Driving on the road...1643
7.3 - "ZUIDBERG" FRONT POWER TAKE-OFF...1644
7.3.1 - Permissible power output...1644
7.3.2 - Power take-off control...1644
7.3.3 - Maintenance...1645
7.3.4 - Tightening torques...1645
Conversion tables...1646
Massey Ferguson Hay Tools DM Series Disc Mowers, TD Series Tedders, RK Series Rakes Workshop Service Manual - FEL190276A
