Challenger 65E, Challenger 75E, Challenger 85E and Challenger 95E Agricultural Tractors Repair Service Manual
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Model:
Complete service repair manual with Electrical Wiring Diagrams for Challenger 65E; Challenger 75E; Challenger 85E and Challenger 95E Agricultural Tractors, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar Challenger 65E; Challenger 75E; Challenger 85E and Challenger 95E Agricultural Tractors workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
SENR1744 - Schematic (Caterpillar Challenger 65E; Challenger 75E; Challenger 85E; and Challenger 95E; Agricultural Tractors Electrical System)
RENR1824 - Disassembly and Assembly (65E; 75E; 85E and 95E Agricultural Tractors Power Train).pdf
SENR1733 - Specifications (Challenger 65E; Challenger 75E; Challenger 85E and Challenger 95E Agricultural Tractors Power Train).pdf
SENR1734 - Systems Operation (Challenger 65E; Challenger 75E; Challenger 85E and Challenger 95E Agricultural Tractors Power Train).pdf
SENR1734 - Testing and Adjusting (Challenger 65E; Challenger 75E; Challenger 85E and Challenger 95E Agricultural Tractors Power Train).pdf
SENR1739 - Disassembly and Assembly (Challenger 65E; Challenger 75E; Challenger 85E and Challenger 95E Agricultural Tractors Power Train).pdf
SENR1740 - Specifications (Challenger 65E; Challenger 75E; Challenger 85E and Challenger 95E Agricultural Tractors Implement; Steering and Brake Hydraulic Systems).pdf
SENR1741 - Systems Operation (Challenger 65E; Challenger 75E; Challenger 85E and Challenger 95E Agricultural Tractors Implement; Steering and Brake Hydraulic Systems).pdf
SENR1741 - Testing and Adjusting (Challenger 65E; Challenger 75E; Challenger 85E and Challenger 95E Agricultural Tractors Implement; Steering and Brake Hydraulic Systems).pdf
SENR1742 - Schematic (CHALLENGER 65E; CHALLENGER 75E; CHALLENGER 85E; CHALLENGER 9 HYDRAULIC SYSTEM).pdf
SENR1743 - Disassembly and Assembly (65E; 75E; 85E and 95E Agricultural Tractors).pdf
SENR1744 - Schematic (Caterpillar Challenger 65E; Challenger 75E; Challenger 85E; and Challenger 95E; Agricultural Tractors Electrical System).pdf
SENR1749 - Disassembly and Assembly (3196 Engine Supplement For Challenger 85E and Challenger 95E Agricultural Tractors).pdf
PRODUCT DETAILS:
Total Pages: 2,233 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
RENR1824 - Disassembly and Assembly (65E; 75E; 85E and 95E Agricultural Tractors Power Train).......1
Duo-Cone Conventional Seals - Install.......3
Drive Shaft (Input) - Remove and Install.......16
Drive Shaft (Main) - Remove and Install.......18
Air Springs - Remove.......21
Air Springs - Install.......25
Belt Tensioner Cylinder - Remove.......28
Belt Tensioner Cylinder - Disassemble.......34
Belt Tensioner Cylinder - Assemble.......42
Belt Tensioner Cylinder - Install.......50
Belt - Remove.......56
Belt - Install.......63
Belt (Special Application Drive Wheel) - Remove.......72
Belt (Special Application Drive Wheel) - Install.......80
Spindle - Remove.......89
Spindle - Install.......93
Front Axle - Remove.......99
Front Axle - Install.......102
Bogie Roller - Remove.......105
Bogie Roller - Install.......109
Bogie Suspension - Remove.......114
Bogie Suspension - Disassemble.......120
Bogie Suspension - Assemble.......122
Bogie Suspension - Install.......124
Suspension Support - Remove and Install.......130
Parking Brake - Remove.......134
Parking Brake - Install.......139
Final Drive - Remove.......145
Final Drive - Disassemble.......151
Final Drive - Assemble.......158
Final Drive - Install.......170
Differential Steering Planetary - Remove.......175
Differential Steering Planetary - Disassemble.......187
Differential Steering Planetary - Assemble.......215
Differential Steering Planetary - Install.......247
Power Take-Off Modulating Control Valve - Remove.......260
Power Take-Off Modulating Control Valve - Disassemble.......262
Power Take-Off Modulating Control Valve - Assemble.......265
Power Take-Off Modulating Control Valve - Install.......268
Power Take-Off - Remove.......269
Power Take-Off - Disassemble.......274
Power Take-Off - Assemble.......286
Power Take-Off - Install.......298
Power Take-Off Drive Shaft - Remove and Install.......302
Power Take-Off Drive - Remove.......305
Power Take-Off Drive - Disassemble.......308
Power Take-Off Drive - Assemble.......318
Power Take-Off Drive - Install.......327
Transmission Relief Valve - Remove.......330
Transmission Relief Valve - Disassemble.......332
Transmission Relief Valve - Assemble.......335
Transmission Relief Valve - Install.......338
Transmission Hydraulic Control Valve - Remove.......339
Transmission Hydraulic Control Valve - Disassemble.......341
Transmission Hydraulic Control Valve - Assemble.......352
Transmission Hydraulic Control Valve - Install.......364
Transmission - Remove.......366
Transmission - Disassemble.......372
Transmission - Assemble.......421
Transmission - Install.......472
Fuel Priming Pump - Remove and Install.......479
SENR1733 - Specifications (Challenger 65E; Challenger 75E; Challenger 85E and Challenger 95E Agricultural Tractors Power Train).......482
Transmission Oil Pump.......483
Transmission Hydraulic Control.......485
Pressure Control Valve.......488
Modulating (Inching) Valve.......492
Rotary Actuator.......494
Selector Valve.......496
Relief Valve.......499
Transmission Oil Filter.......502
Transmission.......504
Transmission Control Linkage.......510
Clutch Control (Inching).......516
Power Take-Off Control.......519
Power Take-Off Control Valve.......521
Power Take-Off Drive.......523
Power Take-Off Drive Shaft.......525
Power Take-Off.......526
Transmission Input Shaft.......529
Main Drive Shaft.......531
Parking Brake.......533
Differential Steer Planetary.......535
Final Drive.......538
Bogie Suspension.......547
Tension Cylinder.......551
Front Axle.......554
Suspension Support Axle.......558
Frame.......559
Cab Mounting.......564
SENR1734 - Systems Operation (Challenger 65E; Challenger 75E; Challenger 85E and Challenger 95E Agricultural Tractors Power Train).......565
General Information.......566
Transmission.......570
Differential Steer.......595
Transmission Power Flow.......598
Transmission Hydraulic System.......607
Transmission Oil Pump.......609
Transmission Oil Filter.......612
Transmission Oil Cooler.......615
Transmission Lubrication.......617
Transmission Hydraulic Control.......620
Rotary Actuator.......624
Selector Valve.......626
Manual Modulation Valve.......634
Pressure Control Valve.......638
Relief Valve.......645
Transmission Hydraulic Control Operation.......656
Power Take-Off.......668
Undercarriage.......674
Belt and Drive.......676
Front Axle and Belt Tensioner Cylinder.......683
Suspension and Support Axle.......687
Brake System.......690
SENR1734 - Testing and Adjusting (Challenger 65E; Challenger 75E; Challenger 85E and Challenger 95E Agricultural Tractors Power Train).......694
General Testing and Adjusting Information.......695
Troubleshooting.......699
Visual Inspection.......710
Track Alignment.......713
Drive Wheel - Check.......718
Cylinder Rod Extension - Measure.......720
Front Axle - Check.......725
Tension Cylinder - Test_Charge.......728
Transmission Hydraulic System Tests.......740
SENR1739 - Disassembly and Assembly (Challenger 65E; Challenger 75E; Challenger 85E and Challenger 95E Agricultural Tractors Power Train).......772
Duo-Cone Conventional Seals - Install.......774
Drive Shaft (Input) - Remove and Install.......786
Drive Shaft (Main) - Remove and Install.......788
Air Springs - Remove.......791
Air Springs - Install.......794
Belt Tensioner Cylinder - Remove.......797
Belt Tensioner Cylinder - Disassemble.......802
Belt Tensioner Cylinder - Assemble.......809
Belt Tensioner Cylinder - Install.......817
Belt - Remove.......823
Belt - Install.......830
Belt (Special Application Drive Wheel) - Remove.......838
Belt (Special Application Drive Wheel) - Install.......846
Spindle - Remove.......855
Spindle - Install.......859
Front Axle - Remove.......865
Front Axle - Install.......868
Bogie Roller - Remove.......871
Bogie Roller - Install.......875
Bogie Suspension - Remove.......880
Bogie Suspension - Disassemble.......886
Bogie Suspension - Assemble.......888
Bogie Suspension - Install.......890
Suspension Support - Remove and Install.......896
Parking Brake - Remove.......900
Parking Brake - Install.......905
Final Drive - Remove.......910
Final Drive - Disassemble.......916
Final Drive - Assemble.......922
Final Drive - Install.......933
Differential Steering Planetary - Remove.......938
Differential Steering Planetary - Disassemble.......950
Differential Steering Planetary - Assemble.......974
Differential Steering Planetary - Install.......1002
Power Take-Off Modulating Control Valve - Remove.......1013
Power Take-Off Modulating Control Valve - Disassemble.......1015
Power Take-Off Modulating Control Valve - Assemble.......1017
Power Take-Off Modulating Control Valve - Install.......1019
Power Take-Off - Remove.......1020
Power Take-Off - Disassemble.......1024
Power Take-Off - Assemble.......1034
Power Take-Off - Install.......1045
Power Take-Off Drive Shaft - Remove and Install.......1049
Power Take-Off Drive - Remove.......1052
Power Take-Off Drive - Disassemble.......1055
Power Take-Off Drive - Assemble.......1064
Power Take-Off Drive - Install.......1072
Transmission Relief Valve - Remove.......1075
Transmission Relief Valve - Disassemble.......1077
Transmission Relief Valve - Assemble.......1080
Transmission Relief Valve - Install.......1083
Transmission Hydraulic Control Valve - Remove.......1084
Transmission Hydraulic Control Valve - Disassemble.......1086
Transmission Hydraulic Control Valve - Assemble.......1096
Transmission Hydraulic Control Valve - Install.......1107
Transmission - Remove.......1109
Transmission - Disassemble.......1114
Transmission - Assemble.......1158
Transmission - Install.......1204
Notes.......1210
SENR1740 - Specifications (Challenger 65E; Challenger 75E; Challenger 85E and Challenger 95E Agricultural Tractors Implement; Steering and Brake Hydraulic Systems).......1212
Hydraulic Oil Tank.......1213
Implement Hydraulic Pump.......1214
Pump Control Valve.......1221
Hydraulic Oil Lines.......1224
Oil Filter.......1228
Implement and Hitch Control Valves.......1231
Implement Control Valves.......1233
Three-Point Hitch Control Valve.......1235
Three-Point Hitch Lift Cylinder.......1237
Steering Pump.......1239
Steering Motor.......1245
Steering Control.......1252
Brake Valve.......1256
Brake Control.......1258
Hydraulic Control.......1260
Implement Valve Cable Adjustment.......1263
Flow Control Cable Adjustment.......1265
Hitch Control Lever Linkage.......1267
Hitch Position Linkage Adjustment.......1269
Draft Control Throttle Switch Adjustment.......1270
SENR1741 - Systems Operation (Challenger 65E; Challenger 75E; Challenger 85E and Challenger 95E Agricultural Tractors Implement; Steering and Brake Hydraulic Systems).......1272
Implement System.......1273
Pressure and Flow Compensator Valve.......1287
Implement Hydraulic Pump.......1291
Implement Control Valve.......1318
Quick-Coupler Valve.......1340
Three-Point Hitch.......1341
Three-Point Hitch Control Valve.......1345
Electronic Position Control System.......1356
Steering Hydraulic System.......1367
Steering Control Valve.......1375
Diverter Valve.......1384
Hydraulic Displacement Control Valve.......1387
Steering Pump.......1390
Multifunction Valves.......1392
Steering Motor.......1397
Differential Steer Lubrication System.......1403
Steering Hydraulic System Operation.......1406
Brake System.......1415
Brake Accumulator.......1421
Brake Valve.......1422
SENR1741 - Testing and Adjusting (Challenger 65E; Challenger 75E; Challenger 85E and Challenger 95E Agricultural Tractors Implement; Steering and Brake Hydraulic Systems).......1429
General Testing and Adjusting Information.......1430
Visual Inspection.......1434
Troubleshooting.......1435
Pump Efficiency Check.......1469
Implement Hydraulic Operational Checks.......1472
Implement Pump Discharge Pressure Tests.......1474
Compensator Valve - Adjust.......1482
Detent Kickout Pressure Test.......1492
Resolver Network Check.......1496
Steering Control Bench Test.......1501
Steering Hydraulic System.......1506
Steering Pump High Pressure Cutoff Pressure Test.......1509
Steering System Charge Oil Pressure Test.......1513
Steering Pump Upstroke_Deadband Test.......1517
Steering System Check - Raised Machine.......1521
Purge Service Brakes.......1522
Brake Disc Wear - Check.......1525
Service Brake System Accumulator.......1527
Three-Point Hitch Operational Checks.......1535
Hitch Valve Adjustment.......1538
Hitch Control System Adjustment.......1541
Hitch Control System Troubleshooting.......1554
SENR1742 - Schematic (CHALLENGER 65E; CHALLENGER 75E; CHALLENGER 85E; CHALLENGER 9 HYDRAULIC SYSTEM).......1588
SENR1743 - Disassembly and Assembly (65E; 75E; 85E and 95E Agricultural Tractors).......1590
Air Conditioner - Remove and Install.......1593
Accumulator (Air Conditioner) - Remove and Install.......1597
Coil Assembly - Remove and Install.......1602
Hydraulic and Fuel Tank - Remove and Install.......1611
Hydraulic Tank - Remove and Install.......1621
Hydraulic Oil Filter (Return) and Base - Remove and Install.......1627
Fuel Tank - Remove.......1630
Fuel Tank - Install.......1637
Brake Valve Assembly - Remove.......1643
Brake Valve Assembly - Disassemble.......1648
Brake Valve Assembly - Assemble.......1653
Brake Valve Assembly - Install.......1658
Implement Control Valve - Remove.......1662
Implement Control Valve - Disassemble.......1665
Implement Control Valve - Assemble.......1676
Accumulator (Brake) - Remove and Install.......1688
Implement Control Valve - Install.......1694
Implement Pump - Remove.......1697
Implement Pump - Disassemble.......1705
Implement Pump - Assemble.......1724
Implement Pump - Install.......1746
Steering Pilot Diverter Valve - Remove and Install.......1751
Steering Column (Adjustable) - Remove.......1755
Steering Column (Adjustable) - Disassemble.......1757
Steering Column (Adjustable) - Assemble.......1765
Steering Column (Adjustable) - Install.......1774
Steering Control - Remove.......1776
Steering Control - Disassemble.......1781
Steering Control - Assemble.......1794
Steering Control - Install.......1804
Steering Pump - Remove.......1808
Steering Pump - Disassemble.......1814
Steering Pump - Assemble.......1836
Steering Pump - Install.......1860
Steering Motor - Remove.......1864
Steering Motor - Disassemble.......1868
Steering Motor - Assemble.......1877
Steering Motor - Install.......1887
Steering Oil Filter and Base - Remove and Install.......1889
Differential Lube Pump - Remove.......1893
Differential Lube Pump - Disassemble.......1896
Differential Lube Pump - Assemble.......1903
Differential Lube Pump - Install.......1910
Ground Speed Sensor - Remove and Install.......1912
Position Sensor (Three-Point Hitch Lever) - Remove and Install.......1914
Three-Point Hitch - Remove.......1919
Three-Point Hitch - Install.......1932
Drawbar and Support - Remove and Install.......1944
Cab Headliner - Remove and Install.......1952
Seat - Remove and Install.......1960
Window Wiper and Wiper Motor (Front) - Remove.......1967
Window Wiper and Wiper Motor (Front) - Install.......1970
Window Wiper and Wiper Motor (Rear) - Remove.......1973
Window Wiper and Wiper Motor (Rear) - Install.......1976
Cab - Remove.......1979
Cab - Install.......1990
Blower Fan - Remove and Install.......2001
Transmission Oil Pump - Remove.......2009
Transmission Oil Pump - Disassemble.......2011
Transmission Oil Pump - Assemble.......2013
Transmission Oil Pump - Install.......2017
Transmission Oil Filter and Base - Remove and Install.......2018
Quick Hitch - Remove.......2022
Quick Hitch - Disassemble.......2024
Quick Hitch - Assemble.......2028
Quick Hitch - Install.......2031
SENR1744 - Schematic (Caterpillar Challenger 65E; Challenger 75E; Challenger 85E; and Challenger 95E; Agricultural Tractors Electrical System).......2033
Collage.......2033
Main.......2073
SENR1749 - Disassembly and Assembly (3196 Engine Supplement For Challenger 85E and Challenger 95E Agricultural Tractors).......2075
Battery - Remove and Install.......2077
Alternator - Remove and Install.......2083
Electronic Control Module (ECM) - Remove and Install.......2089
Electric Starting Motor - Remove and Install.......2091
Fuel Priming Pump - Remove and Install.......2094
Fuel Transfer Pump - Remove and Install.......2096
Fuel Filter and Water Separator - Remove and Install.......2098
Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install.......2102
Engine Oil Filler - Remove and Install.......2106
Engine Oil Filter and Base - Remove.......2108
Engine Oil Filter Base - Disassemble.......2110
Engine Oil Filter Base - Assemble.......2115
Engine Oil Filter and Base - Install.......2118
Transmission_Hydraulic Oil Cooler - Remove and Install.......2120
Precleaner - Remove and Install.......2124
Air Cleaner - Remove and Install.......2127
Aftercooler - Remove and Install.......2130
Exhaust Manifold - Remove and Install.......2133
Muffler - Remove and Install.......2135
Turbocharger - Remove and Install.......2138
Water Temperature Sensor - Remove and Install.......2141
Coolant Manifold - Remove.......2144
Coolant Manifold - Install.......2149
Water Temperature Regulator - Remove and Install.......2153
Engine Oil Pressure Sensor - Remove and Install.......2157
Radiator - Remove.......2159
Radiator - Disassemble.......2163
Radiator - Assemble.......2166
Radiator - Install.......2169
V-Belts - Remove and Install.......2172
Fan - Remove.......2176
Fan - Install.......2179
Fan Drive - Remove and Install.......2181
Water Pump - Remove.......2183
Water Pump - Install.......2187
Refrigerant Compressor - Remove and Install.......2191
Hood - Remove.......2196
Hood - Install.......2201
Engine - Remove.......2206
Engine - Install.......2218
Fuel Cooler Condenser - Remove and Install.......2228
Fuel Manifold - Remove and Install.......2232
Fan Guard - Remove and Install.......2234
Fan Shroud - Remove and Install.......2237
Speed Timing Sensor - Remove and Install.......2239
Challenger 65E, Challenger 75E, Challenger 85E and Challenger 95E Agricultural Tractors Repair Service Manual