Caterpillar 730C2 EJ EJECTOR TRUCK, 725C2, 730C2 ARTICULATED TRUCKS Workshop Service Repair Manual
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Caterpillar 730C2 EJ EJECTOR TRUCK, 725C2, 730C2 ARTICULATED TRUCKS Workshop Service Repair manual with Electrical Wiring Diagrams (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnosis & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
This manual (1,870 pages PDF) contains high quality images, circuit diagrams, instructions to help you to maintenance, troubleshoot, diagnose, and repair. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
M0069866 - Disassembly and Assembly (730C2 and 725C2 Articulated Truck Power Train).pdf
M0069868 - Disassembly and Assembly (725C2 and 730C2 Articulated Truck Machine System).pdf
M0069870 - Disassembly and Assembly (725C2; 730C2 and 725C2 Articulated Truck Engine Supplement).pdf
M0072485 - Disassembly and Assembly (725 C2 Articulated Truck LRC Engine Supplement).pdf
M0078532 - Systems Operation (725C; 725C2; 730C; 730C2; 730C EJECTOR; 730C2 EJECTOR; 735B; 735C; 740B; 740B EJECTOR; 740C; 740C EJECTOR and 745C Articulated Trucks Automatic Lubrication System).pdf
M0078532 - Testing and Adjusting (725C; 725C2; 730C; 730C2; 730C EJECTOR; 730C2 EJECTOR; 735B; 735C; 740B; 740B EJECTOR; 740C; 740C EJECTOR and 745C Articulated Trucks Automatic Lubrication System).pdf
UENR2345 - Specifications (725C; 725C2; 730C; 730C2 and 730C; 730C2 EJECTOR Articulated Truck Systems).pdf
UENR2353 - Systems Operation (725C; 725C2; 730C and 730C2 Articulated Trucks Indication Display_CMPD Monitoring).pdf
UENR2353 - Testing and Adjusting (725C; 725C2; 730C and 730C2 Articulated Trucks Indication Display_CMPD Monitoring).pdf
UENR2353 - Troubleshooting (725C; 725C2; 730C and 730C2 Articulated Trucks Indication Display_CMPD Monitoring).pdf
UENR2381 - Systems Operation (725C; 725C2; 730C and 730C2 Articulated Truck).pdf
UENR2381 - Testing and Adjusting (725C; 725C2; 730C and 730C2 Articulated Truck).pdf
UENR7057 - Schematic (725C2 and 730C2 Articulated Truck Hydraulic System).pdf
UENR7060 - Schematic (725C2 Articulated Truck Electrical System (Interactive); Cab 455-3043-01; Chassis 465-8934-01; Pump Electronics Tank Unit Header).pdf
TABLE OF CONTENTS / FILE LIST:
UENR2345 - Specifications (725C; 725C2; 730C; 730C2 and 730C; 730C2 EJECTOR Articulated Truck Systems)...3
Air Conditioner Lines...7
Air Conditioner and Mounting...9
Axle Housing...13
Brake Accumulator (Parking)...19
Brake Accumulator (Service)...22
Bypass Valve (Transmission Oil Filter)...23
Cab Door...25
Cab Lighting...29
Cab Liner...35
Cab Panel - Mounting...38
Cab Visor...39
Cab Window...40
Center Axle...42
Center Suspension Frame...44
Check Valve (Steering System Return)...46
Coolant Tank...47
Differential (Drive Axle)...51
Differential and Bevel Gear (Center)...52
Differential and Bevel Gear (Front and Rear)...54
Drive Shaft...56
Final Drive and Wheel...57
Front Axle...59
Front Drive Shaft...61
Front Frame - Engine End...62
Front Frame - Non-Engine End...64
Front Suspension Frame...69
Fuel Lines...71
Fuel Tank...74
Gear Motor (Hydraulic Fan)...80
Gear Pump (Differential Lock)...86
Governor Pedal...87
Headlights...89
Hitch Drive Shaft...91
Hoist Control Valve...92
Hoist Cylinder...95
Hood - Engine...99
Hydraulic Caliper Service Brake...101
Hydraulic Fan Drive Lines...103
Hydraulic Tank - Power Train Oil...105
Hydraulic Tank Mounting...106
Hydraulic Tank...108
Lubrication Lines ...114
Lubrication Lines...116
Lubrication Pump - Mounting...124
Main Control Valve...126
Modulating Valve (Transmission Hydraulic Control)...132
Modulating Valve...139
Mud Guard...141
Oil Filter (Power Train)...143
Oscillating Hitch...144
Output Transfer Gear Mounting...147
Output Transfer Yoke...148
Parking Brake...149
Piston Pumps (Brake, Ejector, Steering, Fan)...152
Piston Pumps (Brake, Hoist, Steering, Fan)...154
Planetary Carrier (Output Transfer Gear)...156
Position Sensor (Throttle)...158
Position Sensor (Transmission Control)...159
Power Train Cooler Lines...161
Pressure Control Valve (Transmission Hydraulic Control)...163
Pressure Reducing Valve (Differential Lock)...165
Pressure Switch (Oil Filter Bypass)...166
Pressure Switch (Steering)...167
Pump Drive...168
Pump Lines...170
Radiator Guard - Enclosure...173
Radiator Guard...175
Radiator...179
Rear Axle...181
Rear Drive Shaft...183
Rear Equalizer Suspension (Equalizer Arm)...184
Rear Suspension Frame...186
Rear View Mirror...188
Refrigerant Compressor...193
Relief Valve (Hoist Lower)...196
Relief Valve (Transmission Hydraulic Control)...198
Retarder Hydraulic Control Valve...200
Rim Mounting...203
Rollover Protective Structure (ROPS) Mounting...204
Secondary Steering Pump and Electric Motor...211
Service Brake Control...212
Service Brake Lines...218
Solenoid Valve (Brake Accumulator Charge)...222
Solenoid Valve (Hoist Control)...223
Solenoid Valve (Hydraulic Fan)...224
Solenoid and Relief Valve (Output Transfer Gears)...225
Speed Sensor (Torque Converter Output)...227
Speed Sensor (Transmission Output)...228
Steering Column...231
Steering Control...233
Steering Cylinder - Mounting...235
Steering Cylinder...236
Suction Fan...240
Suspension Cylinder (Front)...241
Tailgate Mounting...243
Temperature Sensor (Rear Axle Oil)...247
Temperature Sensor (Torque Converter Oil)...249
Torque Converter...250
Transfer Gears and Case...253
Transmission Hydraulic Control Valve...259
Transmission Mounting...262
Transmission Planetary...264
Transmission and Hoist Control...269
Walkway...273
Window Guard...278
Window Wiper and Wiper Motor...279
UENR2381 - Systems Operation (725C; 725C2; 730C and 730C2 Articulated Truck)...289
Brake Accumulator (Parking)...291
Brake Accumulator (Service)...293
Brake Control Valve (Service)...295
Differential (Center Axle)...298
Differential (Front and Rear Axle)...300
Electronic Control (Fan Hydraulic System)...303
Electronic Control (Hydraulic System)...311
Final Drive and Wheel...320
Gear Pump (Transmission)...323
General Information (Brake System)...324
General Information (Fan Hydraulic System)...331
General Information (Hydraulic System)...340
General Information (Power Train System)...343
General Information (Steering System)...345
Graphic Color Codes...348
Hoist Control Valve...350
Hoist System...355
Hydraulic Tank...368
Interaxle Differential...369
Location of Components (Brake System)...371
Location of Components (Fan Hydraulic System)...383
Location of Components (Hydraulic System)...392
Location of Components (Power Train System)...399
Location of Components (Steering System)...407
Main Control Valve...413
Metering Pump (HMU)...415
Modulating Valve (Electronic Clutch Pressure Control)...417
Modulating Valve (Torque Converter Lockup Clutch)...419
Oil Cooler (Transmission)...421
Oil Filter (Transmission)...423
Parking Brake System...425
Piston Pump (Hydraulic, Steering, Hoist)...435
Power Train Electronic Control System...437
Power Train Hydraulic System...451
Relief Valve (Transmission Hydraulic Control)...458
Retarder Hydraulic Control Valve...460
Retarder...462
Secondary Steering System...465
Service Brake...467
Torque Converter...469
Transfer Gear Lubrication System...472
Transfer Gears...475
Transmission Hydraulic Control...477
Transmission Planetary...481
UENR2381 - Testing and Adjusting (725C; 725C2; 730C and 730C2 Articulated Truck)...483
Brake Accumulator (Parking) - Test and Charge...485
Brake Accumulator (Service) - Test and Charge...492
Brake Line Pressure for Center and Rear Axle - Test...499
Brake Line Pressure for Front Axle - Test...501
Brake System Charging Pressure - Check...503
Calibration Error Codes...507
Calibrations (Cat ET)...514
Differential - Test...519
Electric Drive Pump (Secondary Steering) - Check...523
Fan Drive System - Test...526
Hoist Control Valve - Test...529
Hydraulic Oil Contamination - Test...532
Interaxle Differential - Test...534
Machine Preparation for Testing and Adjusting...538
Modulating Valve (Electronic Clutch Pressure Control) - Test...540
Modulating Valve (Torque Converter Lockup Clutch) - Test...543
Parking Brake Air - Purge...545
Piston Pump (Brake, Hoist, Fan) - Test and Adjust...548
Piston Pump (Steering, Hoist) - Test and Adjust...560
Power Train Pressures...574
Pressure Reducing Valve (Hoist Pilot Pressure) - Test and Adjust...598
Pressure Tap Locations...601
Pump Flow - Test...605
Release Pressure for Parking Brake - Test...607
Retarder - Test...609
Service Brake Air - Purge...613
Solenoid Valve (Parking Brake) - Test...616
Suspension Height (Front) - Check and Adjust...618
Suspension System Troubleshooting...639
System Pressure - Release...641
Transmission Oil Supply...642
Visual Inspection...648
M0078532 - Systems Operation (725C; 725C2; 730C; 730C2; 730C EJECTOR; 730C2 EJECTOR; 735B; 735C; 740B; 740B EJECTOR; 740C; 740C EJECTOR and 745C Articulated Trucks Automatic Lubrication System)...650
Electrical System...651
General Information...708
Lubrication Pump...725
Lubrication System...731
M0078532 - Testing and Adjusting (725C; 725C2; 730C; 730C2; 730C EJECTOR; 730C2 EJECTOR; 735B; 735C; 740B; 740B EJECTOR; 740C; 740C EJECTOR and 745C Articulated Trucks Automatic Lubrication System)...738
Automatic Lubrication System - Adjust...739
Automatic Lubrication System - Test...750
Automatic Lubrication System Troubleshooting...753
Electrical System - Test...769
General Information...774
System Pressure - Release...775
Visual Inspection...777
UENR2353 - Systems Operation (725C; 725C2; 730C and 730C2 Articulated Trucks Indication Display_CMPD Monitoring)...778
Camera Menu...779
Data Link...781
Features...784
General Information...786
Indication Display Module...788
Input Components...795
Location of Electrical Components...797
Machine Status Menu...798
Main Menu...800
Monitor Display...802
Operator Menu...808
Performance Screen...810
Service Menu...813
Settings Menu...817
Totals Menu...824
Warning Operation...828
UENR2353 - Troubleshooting (725C; 725C2; 730C and 730C2 Articulated Trucks Indication Display_CMPD Monitoring)...831
Connector Locations...832
Diagnostic Capabilities...834
Diagnostic Code List...838
Event Code List...839
General Information...841
MID 052 - CID 0296 - FMI 09...843
MID 052 - CID 0296 - FMI 14...848
MID 052 - CID 0590 - FMI 09...852
MID 052 - CID 0590 - FMI 14...857
MID 052 - CID 1273 - FMI 09...860
MID 052 - CID 1273 - FMI 14...866
Power Supply Circuit...869
Service Tools...871
Switch Circuits...873
Using Caterpillar Electronic Technician to Determine Diagnostic Codes...876
Using the Operator Monitor to Determine Diagnostic Codes...879
UENR2353 - Testing and Adjusting (725C; 725C2; 730C and 730C2 Articulated Trucks Indication Display_CMPD Monitoring)...881
Connector Contact Description...882
Electrical Connector - Inspect...884
Module - Flash Program...893
Module - Replace...894
Self Test...896
System Schematic...897
Wiring Harness (Open Circuit) - Test...899
Wiring Harness (Short Circuit) - Test...901
M0072485 - Disassembly and Assembly (725 C2 Articulated Truck LRC Engine Supplement)...903
Air Cleaner - Remove and Install...905
Alternator - Remove and Install...907
Battery - Remove and Install...908
Coolant Tank - Remove and Install...910
Cooling System Package (Radiator, Hydraulic Oil Cooler, Fan) - Remove and Install...914
Crankcase Guard - Remove and Install...921
Crankshaft Vibration Damper and Pulley - Remove and Install...923
Electric Starting Motor - Remove and Install...925
Electronic Control (Aftertreatment) - Remove and Install...928
Engine - Remove and Install...931
Engine Front Mount - Remove and Install...947
Engine Oil Cooler - Remove and Install...949
Engine Oil Filter and Oil Filter Base - Remove and Install...952
Engine Oil Pan - Remove and Install...953
Exhaust Extension - Remove and Install...958
Fuel Cooler - Remove and Install...960
Fuel Filter (Primary) and Fuel Filter Base - Remove and Install...962
Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install...964
Gear Motor (Hydraulic Fan) - Assemble...966
Gear Motor (Hydraulic Fan) - Disassemble...970
Hood - Remove and Install...974
Hydraulic Oil Cooler - Remove and Install...977
Output Transfer Gear Oil Cooler - Remove and Install...979
Radiator - Remove and Install...980
Radiator Guard - Remove and Install - Left Side...988
Refrigerant Accumulator - Remove and Install...989
Refrigerant Compressor - Remove and Install...992
Refrigerant Condenser - Remove and Install...995
Refrigerant Dryer Receiver - Remove and Install...997
Suction Fan and Gear Motor (Hydraulic Fan) - Remove and Install...1000
System Pressure - Release...1005
Turbocharger - Remove and Install...1007
Water Pump - Remove and Install...1010
Water Temperature Regulator - Remove and Install...1013
UENR7060 - Schematic (725C2 Articulated Truck Electrical System (Interactive); Cab 455-3043-01; Chassis 465-8934-01; Pump Electronics Tank Unit Header)...1015
Feature...1015
Cover Page...1017
Information...0
Component Location...0
Cab Wiring...1018
Chassis Wiring...0
Page 1 of 2...1019
Page 2 of 2...1020
Aftertreatment Jumper Wiring...1021
Pump Electronics Tank Unit Header (If Equipped)...1022
Connector Location...0
Cab Wiring...1023
Chassis Wiring...1024
Aftertreatment Jumper Wiring...1025
Pump Electronics Tank Unit Header (If Equipped)...1026
Schematics...0
Cab Wiring...1027
Chassis Wiring...1028
Aftertreatment Jumper Wiring...1029
Pump Electronics Tank Unit Header (If Equipped)...1030
Machine Views...0
Cab Wiring...0
Cab - Rear...1031
Cab - Right Side...1032
Chassis Wiring...0
Cab - Right Side View...1033
Engine - Left Side...1034
Front Axle - Right Side...1035
Front Hood - Left Side View...1036
Rear Body - Front View...1037
Transmission - Left Side...1038
Transmission - Right Side...1039
Under Hood - Top Right View...1040
Aftertreatment Jumper Wiring...0
Cab - Right Side...1041
Pump Electronics Tank Unit Header (If Equipped)...0
DEF Tank...1042
PETU Header...1043
M0069866 - Disassembly and Assembly (730C2 and 725C2 Articulated Truck Power Train)...1044
Accessory Drive (Transmission) - Remove and Install...1047
Axle Oil Cooler Pump and Motor - Remove and Install - Center Axle Oil Cooler Pump and Motor...1053
Axle Oil Cooler Pump and Motor - Remove and Install - Front Axle Oil Cooler Pump and Motor...1056
Axle Shaft - Install...1058
Axle Shaft - Remove...1062
Center Axle - Remove and Install...1066
Center Axle Yoke - Assemble...1072
Center Axle Yoke - Disassemble...1075
Center Axle Yoke - Remove and Install...1079
Center Drive Shaft - Remove and Install...1080
Differential Pinion - Assemble - Front and Rear...1083
Differential Pinion - Disassemble - Front and Rear...1090
Differential Pinion - Remove and Install - Front and Rear...1096
Differential and Bevel Gear (Center) - Remove and Install...1098
Differential and Bevel Gear (Front and Rear) - Remove and Install...1119
Final Drive - Assemble...1138
Final Drive - Disassemble...1140
Final Drive - Remove and Install...1142
Front Axle - Remove and Install...1144
Front Drive Shaft - Remove and Install...1151
Gear Pump (Output Transfer Gear) - Assemble...1154
Gear Pump (Output Transfer Gear) - Disassemble...1161
Gear Pump (Output Transfer Gear) - Remove and Install...1165
Gear Pump (Transmission Scavenge) - Assemble...1167
Gear Pump (Transmission Scavenge) - Disassemble...1170
Gear Pump (Transmission Scavenge) - Install...1172
Gear Pump (Transmission Scavenge) - Remove...1177
Hitch Drive Shaft - Remove and Install...1181
Hitch Drive Shaft Bearings - Install...1184
Hitch Drive Shaft Bearings - Remove...1189
Idler Gear (Transmission Accessory Drive) - Remove and Install...1194
Main Drive Shaft - Remove and Install...1196
Modulating Valve (Transmission Clutch) - Remove and Install...1200
Oil Cooler (Power Train) - Remove and Install...1202
Oil Tank (Output Transfer Gear) - Remove and Install...1204
Output Transfer Gears - Assemble...1206
Output Transfer Gears - Disassemble...1240
Output Transfer Gears - Remove and Install...1267
Pump Drive - Assemble...1272
Pump Drive - Disassemble...1277
Pump Drive - Install...1282
Pump Drive - Remove...1286
Rear Axle - Remove and Install...1288
Rear Drive Shaft - Remove and Install...1293
Relief Valve (Torque Converter Inlet) - Remove and Install...1296
Relief Valve (Transmission Hydraulic Control) - Remove and Install...1298
Relief Valve (Transmission Lubrication) - Remove and Install...1304
Relief Valve - Remove and Install...1308
Service Brakes - Remove and Install - Center Axle...1313
Service Brakes - Remove and Install - Front axle...1326
Service Brakes - Remove and Install - Rear axle...1339
Speed Sensor (Transmission) - Remove and Install...1352
System Pressure - Release...1355
Temperature Sensor (Transmission Oil) - Remove and Install...1357
Tire and Rim - Remove and Install...1359
Torque Converter - Assemble...1362
Torque Converter - Disassemble...1377
Torque Converter - Remove and Install...1391
Torque Converter Housing - Install...1396
Torque Converter Housing - Remove...1399
Transfer Case - Assemble - Center Axle...1402
Transfer Case - Disassemble - Center Axle...1411
Transfer Case - Remove and Install - Center Axle...1418
Transmission - Remove and Install...1420
Transmission Planetary - Assemble...1429
Transmission Planetary - Disassemble...1443
Transmission and Torque Converter Oil Filter - Remove and Install...1458
Wheel Bearings and Duo-Cone Seals - Install...1461
Wheel Bearings and Duo-Cone Seals - Remove...1468
Wheel Spindle - Remove and Install - Final Drive Duo-Cone...1473
M0069868 - Disassembly and Assembly (725C2 and 730C2 Articulated Truck Machine System)...1477
Accelerator - Remove and Install...1480
Brake Accumulator (Service) - Remove and Install...1482
Brake Control Valve (Service) - Remove and Install...1485
Cab - Remove and Install...1489
Cab Door - Remove and Install...1494
Center Axle Stabilizer Rod - Remove and Install...1496
Center Suspension Frame - Install...1500
Center Suspension Frame - Remove and Install...1504
Center Suspension Frame - Remove...1509
Door Handle and Latch - Remove and Install...1514
Equalizer Arm - Remove and Install...1519
Fender - Remove and Install...1526
Front Axle Stabilizer Rod - Remove and Install...1531
Front Frame and Rear Frame - Connect...1538
Front Frame and Rear Frame - Separate...1544
Front Suspension Cylinder - Install...1550
Front Suspension Cylinder - Remove...1557
Front Suspension Frame - Install...1564
Front Suspension Frame - Remove...1569
Fuel Tank - Remove and Install...1575
Heater Assembly - Assemble...1579
Heater Assembly - Disassemble...1586
Heater Assembly - Remove and Install...1593
Hydraulic Tank - Remove and Install...1600
Instrument Panel - Remove and Install...1608
Main Control Valve - Assemble...1610
Main Control Valve - Disassemble...1615
Main Control Valve - Remove and Install...1619
Metering Pump (Steering) - Remove and Install...1623
Oscillating Hitch - Install...1627
Oscillating Hitch - Remove...1633
Parking Brake - Assemble...1640
Parking Brake - Disassemble...1645
Parking Brake - Install...1649
Parking Brake - Remove...1653
Pump Control Valve (Brake) - Remove and Install...1658
Rear Axle Stabilizer Rod - Remove and Install...1661
Rear Suspension Frame - Install...1665
Rear Suspension Frame - Remove and Install...1670
Rear Suspension Frame - Remove...1675
Seat - Remove and Install...1680
Seat Support - Remove and Install...1682
Secondary Steering Pump and Electric Motor - Assemble...1684
Secondary Steering Pump and Electric Motor - Disassemble...1691
Secondary Steering Pump and Electric Motor - Remove and Install...1698
Sensor - Remove and Install - Payload...1700
Service Brake - Assemble...1703
Service Brake - Disassemble...1708
Service Brake - Remove and Install...1712
Steering Column - Assemble...1714
Steering Column - Disassemble...1718
Steering Column - Remove and Install...1723
Steering Cylinder - Remove and Install...1728
System Pressure - Release...1742
Tailgate - Remove and Install...1744
Tailgate Arm Assembly - Remove and Install...1748
Tailgate Cylinder - Remove and Install...1751
Truck Body - Remove and Install - Ejector...1755
Window Guard - Remove and Install...1759
Window Wiper and Wiper Motor (Front) - Remove and Install...1763
Window Wiper and Wiper Motor (Rear) - Remove and Install...1767
M0069870 - Disassembly and Assembly (725C2; 730C2 and 725C2 Articulated Truck Engine Supplement)...1772
Air Cleaner - Remove and Install...1773
Engine Oil Filter and Oil Filter Base - Remove and Install...1775
Engine Oil Pan - Remove and Install...1776
Engine Oil Pump - Assemble...1779
Engine Oil Pump - Disassemble...1781
Engine Oil Pump - Remove and Install...1783
Exhaust Extension - Remove and Install...1785
Fuel Filter (Primary) and Fuel Filter Base - Remove and Install...1787
Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install...1789
Gear Motor (Hydraulic Fan) - Assemble...1791
Gear Motor (Hydraulic Fan) - Disassemble...1795
Hood - Remove and Install...1799
Hydraulic Oil Cooler - Remove and Install...1802
Output Transfer Gear Oil Cooler - Remove and Install...1804
Power Train Oil Cooler - Remove and Install...1806
Radiator - Remove and Install...1808
Radiator Guard - Remove and Install...1824
Refrigerant Accumulator - Remove and Install...1826
Refrigerant Compressor - Remove and Install...1829
Refrigerant Condenser - Remove and Install...1831
Refrigerant Dryer Receiver - Remove and Install...1834
Suction Fan and Gear Motor (Hydraulic Fan) - Remove and Install...1837
System Pressure - Release...1842
Turbocharger - Remove and Install...1844
Water Pump - Remove and Install...1847
Water Temperature Regulator - Remove and Install...1851
UENR7057 - Schematic (725C2 and 730C2 Articulated Truck Hydraulic System)...1853
Collage...1854
Main...1869
Caterpillar 730C2 EJ EJECTOR TRUCK, 725C2, 730C2 ARTICULATED TRUCKS Workshop Service Repair Manual