Complete Repair manual for John Deere 135C RTS Excavator, with workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere 135C RTS Excavator repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM2094 - John Deere 135C RTS Excavator Technical Manual (Repair).pdf
tm10217 - John Deere Excavatrice 135C RTS.pdf

Total Pages: 604 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English French
Category: Repair

MAIN SECTIONS
   Foreword
   Technical Information Feedback Form
   General Information
      Safety
      Torque Values
   Tracks
      Track System
   Axles and Suspension Systems
      Axle Shaft, Bearings, and Reduction Gears
      Hydraulic System
   Engine
      Removal and Installation
   Engine Auxiliary Systems
      Cooling System
      Speed Controls
      External Fuel Supply Systems
   Frame or Supporting Structure
      Frame Installation
      Chassis Weights
   Operator’s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
   Bulldozers (Blades)
      Blades
      Hydraulic System
   Excavator
      Buckets
      Frames
      Hydraulic System
   Swing or Pivoting System
      Mechanical Drive Elements
      Hydraulic System
   Dealer Fabricated Tools
tm2094 - 135C RTS Excavator
Table of Contents
Foreword
Technical Information Feedback Form
Section 00: General Information
Group 0001: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Add Cab Guarding for Special Uses
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Oils
Beware of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Use Special Care When Lifting Objects
Add and Operate Attachments Safely
Park And Prepare For Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Group 0003: Torque Values
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Additional Metric Cap Screw Torque Values
Check Oil Lines And Fittings
Service Recommendations for O-Ring Boss Fittings
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations For Flared Connections—Straight or Tapered Threads
Service Recommendations For Inch Series Four Bolt Flange Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Section 01: Tracks
Group 0130: Track System
Track Roller, Front Idler, and Carrier Roller Oil
Track Roller Remove and Install
Track Roller Disassemble and Assemble
Track Roller Oil Leakage Test
Track Carrier Roller Remove and Install
Track Carrier Roller Disassemble and Assemble
Metal Face Seals Inspection
Track Shoe Remove and Install
Track Chain Remove and Install
Track Chain Disassemble and Assemble
Broken Track Chain Repair
Sprocket Remove and Install
Front IdlerRemove and Install
Front Idler Disassemble and Assemble
Front Idler Oil Leakage Test
Track Adjuster Cylinder and Recoil Spring Remove and Install
Track Adjuster and Recoil Spring Disassemble and Assemble
Track Adjuster Cylinder Disassemble and Assemble
Section 02: Axles and Suspension Systems
Group 0250: Axle Shaft, Bearings, and Reduction Gears
Propel Gearbox Remove and Install
Propel Gearbox Disassemble and Assemble
Group 0260: Hydraulic System
Propel Motor Remove and Install
Propel Motor Disassemble and Assemble
Propel Motor Valve Housing Disassemble and Assemble
Propel Motor Start-Up Procedure
Rotary Manifold Remove and Install
Rotary Manifold Disassemble and Assemble
Rotary Manifold Bench Test
Section 04: Engine
Group 0400: Removal and Installation
Engine Remove and Install
Turbocharger Remove and Install
Exhaust Manifold Remove and Install
Valve Cover Remove and Install
Rocker Arm Assembly Remove and Install
Rocker Arm Assembly Disassemble and Assemble
Rocker Arm Assembly Inspection
Intake Manifold Remove and Install
Water Pump Remove and Install
Cylinder Head Remove and Install
Cylinder Head Disassemble and Assemble
Cylinder Head Inspection
Timing Gear Case Remove and Install
Cylinder Block Disassemble and Assemble
Cylinder Block Inspection
Rear Oil Seal Remove and Install
Camshaft Remove and Install
Camshaft Disassemble and Assemble
Camshaft Inspection
Flywheel Remove and Install
Flywheel Disassemble and Assemble
Flywheel Housing Remove and Install
Oil Pan Remove and Install
Crankshaft Remove and Install
Crankshaft Disassemble and Assemble
Crankshaft Inspection
Piston and Connecting Rod Remove and Install
Piston and Connecting Rod Disassemble and Assemble
Piston and Connecting Rod Inspection
Oil Pump Remove and Install
Oil Pump Disassemble and Assemble
Oil Pump Inspection
Engine Oil Cooler Remove and Install
Engine Oil Cooler Disassemble and Assemble
Thermostat Housing Remove and Install
Thermostat Housing Disassemble and Assemble
Thermostat Inspection
Fuel Injection Pump Remove and Install
Fuel Injection Nozzle Remove and Install
Fuel Injection Nozzle Disassemble and Assemble
Starter Remove and Install
Alternator Remove and Install
Section 05: Engine Auxiliary Systems
Group 0510: Cooling System
Radiator Remove and Install
Charge Air Cooler Remove and Install
Fan, Fan Guard, and Fan Shroud Remove and Install
Fan Belt Remove and Install
Group 0515: Speed Controls
Speed Control Linkage Remove and Install
Engine Control (EC) Motor and Sensor Remove and Install
Group 0560: External Fuel Supply Systems
Fuel Tank Remove and Install
Water Separator Remove and Install
Water Separator Disassemble and Assemble
Final Fuel Filter Remove and Install
Section 17: Frame or Supporting Structure
Group 1740: Frame Installation
Welding On Machine
Welding Repair of Major Structure
Group 1749: Chassis Weights
Counterweight Remove and Install
Section 18: Operator’s Station
Group 1800: Removal and Installation
Cab Remove and Install
Group 1810: Operator Enclosure
Bonded Windowpane Remove and Install
Sliding Window Remove and Install
Group 1821: Seat and Seat Belt
Seat Remove and Install
Seat Belt Remove and Install
Group 1830: Heating and Air Conditioning
Refrigerant Cautions and Proper Handling
Flush and Purge Air Conditioner System
R134a Refrigerant Oil Information
R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure
Recover R134a Refrigerant
Evacuate R134a System
Charge R134a System
Air Conditioner Compressor Remove and Install
Receiver-Dryer Remove and Install
Air Conditioner and Heater Remove and Install
Condenser Remove and Install
Section 32: Bulldozers (Blades)
Group 3201: Blades
Blade Remove and Install
Group 3260: Hydraulic System
Blade Pump Remove and Install
Blade Pump Disassemble and Assemble
Blade Control Valve Remove and Install
Blade Control Valve Disassemble and Assemble
Blade Pilot Controller Remove and Install
Blade Pilot Controller Disassemble and Assemble
Blade Pilot Valve Disassemble and Assemble
Blade Cylinder Remove and Install
Blade Cylinder Disassemble and Assemble
Section 33: Excavator
Group 3302: Buckets
Bucket Repair
Bucket Pin-Up Data
Group 3340: Frames
Bucket Links Remove and Install
Arm Remove and Install
Boom Remove and Install
Boom, Arm, Bucket and Blade Pins, Bushings and Bosses Inspection
Bushing and Seal Remove and Install
Group 3360: Hydraulic System
Hydraulic Oil Tank Pressure Release Procedure
Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy
Hydraulic Pump Remove and Install
Hydraulic Pump Disassemble
Hydraulic Pump Inspection
Hydraulic Pump Assemble
Hydraulic Pump Start-Up Procedure
Hydraulic Pump Regulator Remove and Install
Hydraulic Pump Regulator Disassemble and Assemble
Pilot Pump and Blade Pump Remove and Install
Pilot Pump and Blade Pump Disassemble and Assemble
Dampener Drive (Flex Coupling) Remove and Install
Pilot Pressure Regulating Valve and Filter Remove and Install
Pilot Pressure Regulating Valve and Filter Disassemble and Assemble
Pilot Control Shut-Off Valve Remove and Install
Pilot Control Shut-Off Valve Disassemble and Assemble
Propel Speed and Arm Regenerative Solenoid Valve Remove and Install
Proportional Solenoid Valve Disassemble and Assemble
Pilot Controller Remove and Install
Pilot Controller Disassemble and Assemble
Propel Pilot Controller Remove and Install
Propel Pilot Controller Disassemble and Assemble
Pilot Signal Manifold Remove and Install
Pilot Signal Manifold Repair Disassemble and Assemble
Control Valve Remove and Install
Control Valve 5-Spool Disassemble and Assemble
Control Valve 4-Spool Disassemble and Assemble
Control Valve 5-Spool and 4-Spool Bottom Disassemble and Assemble
Control Valve 5-Spool and 4-Spool Sections Disassemble and Assemble
Hydraulic Oil Tank Remove and Install
Restriction Valve Remove and Install
Oil Cooler Bypass Valve Remove and Install
Oil Cooler Remove and Install
Boom Cylinder Remove and Install
Arm Cylinder Remove and Install
Bucket Cylinder Remove and Install
Boom, Arm, or Bucket Cylinder Disassemble
Boom, Arm, or Bucket Cylinder Inspect
Boom, Arm, or Bucket Cylinder Assemble
Hydraulic Cylinder Bleed Procedure
Section 43: Swing or Pivoting System
Group 4350: Mechanical Drive Elements
Swing Gearbox Remove and Install
Swing Gearbox Disassemble and Assemble
Swing Gearbox Start-Up Procedure
Upperstructure Remove And Install
Swing Bearing Remove and Install
Swing Bearing Disassemble and Assemble
Swing Bearing Upper Seal Install
Swing Bearing Lower Seal Install
Group 4360: Hydraulic System
Swing Motor and Park Brake Remove and Install
Swing Motor and Park Brake Disassemble
Swing Motor and Park Brake Cover Disassemble and Assemble
Swing Motor and Park Brake Inspection
Swing Motor and Park Brake Assemble
Swing Motor and Park Brake Start-Up Procedure
Section 99: Dealer Fabricated Tools
Group 9900: Dealer Fabricated Tools
ST4920 Track Recoil Spring Disassembly and Assembly Tool
DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool
DFT1112A Spacer
DF1036A Propel Gearbox Nut Wrench
DFT1109 Holding Bar
Rotary Manifold Lifting Tool
DFT1237 Swing Gearbox Nut Spanner Wrench

John Deere 135C RTS Excavator Repair Manual (TM2094)