John Deere 748H Skidder (S.N. 630436— ) Repair Service Manual (TM11813)
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Model:
Complete Repair Service Technical Manual for John Deere 748H Skidder (S.N. 630436— ), with all the workshop information to maintain, repair, and rebuild like professional mechanics.
John Deere 748H Skidder (S.N. 630436— ) workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM11813 - John Deere 748H Skidder (S.N. 630436— ) Technical Manual - Repair.pdf
tm11823 - John Deere Remolcador de troncos 748H (630436— ).pdf
tm11818 - John Deere Débardeurs 748H (630436— ).pdf
tm12072 - John Deere трелевочного трактора 748H (630436— ).pdf
PRODUCT DETAILS:
Total Pages: 751 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Category: Repair
Language: Spanish English French Russian
Published on 2018/09/06
TABLE OF CONTENTS
Section 00: General Information...13
Group 0001: Safety...13
Recognize Safety Information...16
Follow Safety Instructions...17
Operate Only If Qualified...18
Wear Protective Equipment...19
Avoid Unauthorized Machine Modifications...20
Inspect Machine...21
Stay Clear of Moving Parts...22
Avoid High-Pressure Fluids...23
Avoid High-Pressure Oils...24
Do Not Use Starting Fluid...25
Work In Ventilated Area...26
Prevent Fires...27
Prevent Battery Explosions...28
Handle Chemical Products Safely...29
Decommissioning — Proper Recycling and Disposal of Fluids and Components...30
Prepare for Emergencies...31
Clean Debris from Machine...32
Use Steps and Handholds Correctly...33
Start Only From Operator's Seat...34
Use and Maintain Seat Belt...35
Prevent Unintended Machine Movement...36
Avoid Work Site Hazards...38
Operate Machine Safely...39
Keep Riders Off Machine...40
Avoid Backover Accidents...41
Avoid Machine Tip Over...42
Operating on Slopes...44
Operating or Traveling On Public Roads...45
Inspect and Maintain ROPS...46
Keep the Operator Protective Structure (OPS) in Place...47
Add and Operate Attachments Safely...48
Park and Prepare for Service Safely...49
Service Tires Safely...51
Service Cooling System Safely...52
Service Accumulator Systems Safely...53
Remove Paint Before Welding or Heating...54
Make Welding Repairs Safely...55
Drive Metal Pins Safely...56
Group 0003: Torque Values...14
Hardware Torque Specifications...58
Keeping ROPS Installed Properly...59
Metric Bolt and Cap Screw Torque Values...61
Additional Metric Cap Screw Torque Values...63
Unified Inch Bolt and Cap Screw Torque Values...65
Check Oil Lines And Fittings...67
Service Recommendations for 37° Flare and 30° Cone Seat Connectors...68
Service Recommendations for O-Ring Boss Fittings...70
Service Recommendations For Flat Face O-Ring Seal Fittings...72
Service Recommendations for Metric Series Four Bolt Flange Fitting...74
Service Recommendations For Inch Series Four Bolt Flange Fittings...76
Section 01: Wheels...78
Group 0110: Powered Wheels and Fasteners...78
Wheel Remove and Install...81
Tire Remove and Install...83
Dual Wheel Installation...86
Section 02: Axles...87
Group 0200: Remove and Install...87
TeamMate™ IV Axles...89
Front Axle, Differential, and Oscillation Supports Remove and Install...90
Rear Axle and Differential Remove and Install...96
Front Axle Guards Remove and Install...101
Oscillation Supports Repair...102
Group 0225: Input Drive Shaft and U-Joints...87
Front Axle Drive Shaft Remove and Install...105
Rear Axle and Transmission Drive Shaft Remove and Install...107
Group 0260: Hydraulic System...87
Differential Lock Solenoid Valve Repair...114
Section 03: Transmission...117
Group 0300: Remove and Install...117
Transmission Remove and Install...127
Transmission Mount Remove and Install...136
Group 0315: Controls...117
Transmission Bump Shifter Remove and Install...143
Group 0325: Input Drive Shafts and U-Joints...117
Engine-to-Transmission Drive Shaft Remove and Install...149
Group 0350: Gears, Shafts, and Power Shift Clutches...117
Transmission Repair Procedures...154
Winch Drive Repair...155
Input Yoke Remove and Install...162
Group 0360: Hydraulic System...117
Transmission Charge Pump Remove and Install...168
Transmission Charge Pump Drive Repair...172
Transmission Suction Tube Repair...177
Transmission Control Valve Repair...179
Section 04: Engine...191
Group 0400: Removal and Installation...191
PowerTech Plus™ 6.8L (6068) John Deere Engine—6.8L Tier 3/Stage IIIA...193
PowerTech Plus™ 6.8L (6068) John Deere Engine—6.8L Stage II...194
Engine Remove and Install...195
Section 05: Engine Auxiliary Systems...204
Group 0505: Cold Weather Starting Aids...204
Do Not Use Ether Start Aid...206
Group 0510: Cooling System...204
Air Baffle Enclosure Remove and Install...211
Serpentine Belt Remove and Install...215
Serpentine Belt Tensioner—Spring Tension Check...217
Serpentine Belt Tensioner Remove and Install...219
Aftercooler Remove and Install...221
Radiator Remove and Install...226
Transmission Oil Cooler Remove and Install...231
Hydraulic Oil Cooler Remove and Install...236
Fan Blade Remove and Install...241
Fan Shroud Remove and Install...243
Group 0520: Intake System...204
Air Cleaner Remove and Install...246
Group 0530: Exhaust System...204
Muffler Remove and Install...250
Group 0560: External Fuel Supply System...204
Fuel Tank Remove and Install...258
Section 07: Dampener Drive...264
Group 0752: Elements...264
Dampener Remove and Install...267
Transmission Cold Weather Disconnect Linkage Remove and Install—If Equipped...269
Transmission Cold Weather Disconnect Repair—If Equipped...272
Section 09: Steering System...278
Group 0930: Secondary Steering...278
Secondary Steering Pump Remove and Install...282
Group 0960: Hydraulic System...278
Steering Valve Remove and Install...291
Steering Valve Disassemble and Assemble...297
Steering Cylinder Remove and Install...304
Group 0962: Dual Mode Steering...278
Dual Mode Steering Solenoid Valve Remove and Install...310
Section 10: Service Brakes...313
Group 1015: Controls Linkage...313
Service Brake Pedal Remove and Install...315
Group 1060: Hydraulic System...313
Service Brake Valve Remove and Install...320
Service Brake Valve Disassemble and Assemble...324
Service Brake Accumulator Remove and Install...326
Section 11: Park Brake...330
Group 1111: Active Elements...330
Park Brake Remove and Install...334
Group 1160: Hydraulic System...330
Park Brake Solenoid Valve Repair...340
Section 17: Frame, Chassis, or Supporting Structures...343
Group 1740: Frame Installation...343
Welding Repair of Major Structure...346
Engine and Equipment Frames—Separate...348
Lower Pivot Pin Repair...355
Upper Pivot Pin Repair...362
Group 1746: Frame Bottom Guards...343
Engine Frame Bottom Guard Remove and Install...371
Equipment Frame Bottom Guard Remove and Install...373
Section 18: Operator's Station...375
Group 1800: Removal and Installation...375
Cab Remove and Install...389
Cab Isolators Remove and Install...401
Steering Column and Steering Wheel Remove and Install...404
Steering Column and Steering Wheel Disassemble and Assemble...407
Cab Tilt Hand Pump Remove and Install...409
Cab Tilt Hand Pump Disassemble and Assemble...412
Cab Tilt Hand Pump Bleeding Procedure...414
Cab Tilt Cylinder Remove and Install...417
Group 1810: Operator Enclosure...375
Window Remove and Install...424
Window Cleaning Procedure...428
Cab Door Remove and Install...429
Cab Door and Door Latch Disassemble and Assemble...431
Front Windshield Wiper Remove and Install...434
Rear Windshield Wiper Remove and Install...436
Windshield Wiper Adjustment...439
Group 1821: Seat and Seat Belt...375
Seat Remove and Install...443
Seat Disassemble and Assemble...445
Seat Belt Remove and Install...449
Group 1830: Heating and Air Conditioning...375
R134a Refrigerant Cautions and Proper Handling...451
Air Conditioning System Flush and Purge...452
R134a Refrigerant Oil Information...456
R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure...459
R134a Refrigerant Recovery...461
R134a System Evacuate...462
R134a System Charge...464
Compressor Relief Valve Remove and Install...465
Air Conditioner Compressor Remove and Install...466
Air Conditioner Compressor Clutch Remove and Install...468
Air Conditioner Compressor Manifold Remove and Install...472
Air Conditioner Condenser Remove and Install...474
Blower Motor Remove and Install...476
Precleaner Blower Assembly Remove and Install...478
Refrigerant High/Low Pressure Switch Remove and Install...480
Coolant Valve Remove and Install...482
Freeze Control Switch Remove and Install...484
Expansion Valve Remove and Install...486
Heater Core Remove and Install...488
Evaporator Remove and Install...490
Receiver-Dryer Remove and Install...492
Section 19: Sheet Metal and Styling...494
Group 1910: Hood or Engine Enclosure...494
Hood Remove and Install...499
Grille Guard Remove and Install...503
Grille Housing Remove and Install...506
Section 20: Safety, Convenience, and Miscellaneous...510
Group 2003: Pressurized Water System...510
Pressurized Water System—If Equipped...515
Group 2004: Horn and Warning Devises...510
Horn Remove and Install...520
Reverse Warning Alarm Remove and Install...521
Section 21: Main Hydraulic System...522
Group 2160: Hydraulic System...522
General Oil Cleanup Procedure...527
Hydraulic Component Failure Cleanup Procedure...531
Hydraulic Pump Remove and Install...534
Priority Valve Remove and Install...538
Priority Valve Disassemble and Assemble...540
Hydraulic Attenuator Remove and Install...542
Fan Variable Speed and Reversing Manifold Remove and Install...544
Fan Variable Speed and Reversing Manifold Disassemble and Assemble...546
Hydraulic Fan Motor Remove and Install...547
Hydraulic Reservoir Remove and Install...549
Hydraulic Fan and Cooling Loop Pump Remove and Install...555
Section 30: Winch...557
Group 3000: Removal and Installation...557
Winch 4000 Series Remove and Install...563
Fastening Cable to Winch Drum—4000 Series...568
Winch Free Spool Drag Adjustment...572
Winch 6000 Series Remove and Install...574
Fastening Cable to Winch Drum—6000 Series...578
Group 3015: Control Linkage...557
Winch Control Valve Linkage Remove and Install...582
Winch Control Cable Remove and Install...584
Group 3025: Input Drive Shafts and U-Joints...557
Winch Drive Shaft Remove and Install...591
Winch Drive Shaft Disassemble and Assemble...593
Group 3050: Drive and Clutch...557
Winch 4000 Series Drive and Clutch Repair...595
Winch 6000 Series Drive and Clutch Repair...596
Section 32: Stacking Blades...597
Group 3201: Blades...597
Stacking Blade Remove and Install...603
Spherical Bushing Remove and Install...608
Group 3215: Controls Linkage...597
Blade Control Linkage Remove and Install...612
Blade Control Valve Remove and Install...614
Group 3260: Hydraulic System...597
Blade Lift Cylinder Remove and Install...618
Section 38: Grapple...620
Group 3803: Grapple Mechanism...620
Grapple Remove and Install...624
Grapple Disassemble and Assemble...626
Grapple Dampener Disassemble and Assemble...628
Grapple Dampener Adjustment...631
Dampener, Yoke, and Crosshead Pins Lubricate...634
Grapple Rotate Yoke Disassemble and Assemble...636
Group 3840: Frames...620
Dual Function Grapple Cable Rollers Remove and Install...657
Dual Function Grapple Boom Remove and Install...659
Dual Function Grapple Arch Remove and Install...661
Group 3860: Hydraulic System...620
Boom or Arch Cylinder Remove and Install—Dual Function Grapple...666
Grapple Tong Cylinder Remove and Install...669
Grapple Rotate Motor Remove and Install...672
Grapple Rotate Motor Disassemble...675
Grapple Rotate Motor Assemble...684
Rotate Motor Drive Gear Remove and Install...694
Control Valve Options...695
Pilot Operated Control Valve Remove and Install...696
Dual Function Pilot Operated Control Valve Disassemble and Assemble...700
Control Valve Relief Valves Remove and Install...703
Lift Check Valve Disassemble and Assemble...705
Non-adjustable Circuit Relief Valve Disassemble and Assemble...706
Adjustable Circuit Relief Valve Disassemble and Assemble...708
Spool Valve Disassemble and Assemble...710
Detent Disassemble and Assemble...712
Pilot Operated Valve Remove and Install...714
Solenoid Operated Valve Remove and Install...716
Grapple Rotate Solenoid Valve Remove and Install...718
Grapple Rotate Solenoid Valve Disassemble and Assemble...720
Flow Divider Repair...722
Rotary Manifold Remove and Install (S.N. —647783)...725
Rotary Manifold Remove and Install (S.N. 647784— )...728
Rotary Manifold Disassemble and Assemble (S.N. —647783)...731
Rotary Manifold Disassemble and Assemble (S.N. 647784— )...735
Section 99: Dealer Fabricated Tools...743
Group 9900: Dealer Fabricated Tools...743
DFT1099 Bushing Drivers...746
DFRW20 Compressor Holding Fixture...748
John Deere 748H Skidder (S.N. 630436— ) Repair Service Manual (TM11813)