Volkswagen Touareg 2002-2016 Workshop Repair & Service Manual
Catalog:
Model:
Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Volkswagen Touareg 2002-2016. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for Volkswagen Touareg 2002-2016 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
EXCERPT:
ENGINE 3.0 Liter - Cooling System - Engine Code(s): CATA
DIAGNOSIS AND TESTING
COOLING SYSTEM, CHECKING FOR LEAKS
Special tools and workshop equipment required
Cooling System Tester V.A.G 1274
Adapter V.A.G 1274/8
Adapter V.A.G 1274/9
Conditions
Engine at operating temperature.
Sequence
-- Open the coolant expansion tank cap.
-- Install the cooling system tester V.A.G 1274 with adapter V.A.G 1274/8 to the expansion tank.
-- Operate the cooling system tester V.A.G 1274 and generate a positive pressure of 1.4 to 1.6 bar.
-- Check the system for leaks.
If the pressure drops:
-- Search for leaking areas and repair the malfunction.
Also check the cap.
-- Install the cooling system tester V.A.G 1274 with adapter V.A.G 1274/9 to the cap.
-- Generate a maximum positive pressure of 1.6 bar using cooling system tester V.A.G 1274.
Pressure relief valve must not open yet.
If pressure relief valve opens prematurely:
-- Replace the cap.
-- Increase pressure to above 1.6 bar.
Pressure relief valve must open.
If pressure relief valve does not open:
-- Replace the cap.
COOLANT PUMP/FUEL COOLER PUMP, CHECKING
Special tools and workshop equipment required
Voltage Tester V.A.G 1527/B
Connector Test Set V.A.G 1594 C
Wiring Diagram
Conditions
The fuses must be OK.
Sequence
-- Disconnect the 2 pin connector -arrow- from the coolant pump/fuel cooler pump -V166-.
-- Connect terminal -1- on the coolant pump/fuel cooler pump to the battery positive terminal and terminal -2- to ground using adapter cables from the connector test set V.A.G 1594 C. The pump must start running.
If pump does not run:
-- Replace the coolant pump/fuel cooler pump.
REMOVAL AND INSTALLATION
ENGINE COOLANT TEMPERATURE SENSOR -G62-
Special tools and workshop equipment required
Torque Wrench (5-50 Nm) V.A.G 1331
Removing
-- Drain the coolant. Refer to DRAINING AND FILLING.
-- Remove the pipe connecting the Mass Airflow (MAF) sensor and turbocharger. Refer to AIR FILTER
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