Complete service repair manual for John Deere Tractors 904, 1054, 1204, 1354 and 1404, with all the shop information to maintain, repair, and rebuild like professional mechanics.

John Deere 904, 1054, 1204, 1354, 1404 China Tractors workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm700619 - John Deere 904, 1054, 1204, 1354 and 1404 Tractors Repair Manual.pdf
tm700614 - John Deere 904、1054、1204、1354 和 1404 型拖拉机修理手册.pdf

Total Pages: 1,542 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Category: Repair
Language: English Chinese
Published on 2016/09/06

MAIN SECTIONS
 Foreword
   General Information
      Safety
      Specifications
      Fuel and Lubricants
      Serial Number Locations
   Engine
      Engine
      Cooling System
   Fuel and Air
      Fuel System
      Speed Control Linkage
      Air Intake System
   Electrical System
      Battery, Starter and Alternator
      Connectors
      Wiring Harness Routing
      Electrical System Components
      Fuses And Relays
      Lighting
   Power Train
      Towing
      Component Removal
      PTO
      Clutch
      Clutch Housing
      Clutch Housing (with Hi/Lo)
      Transaxle
      Differential
      Final Drives
      MFWD Drop Gearbox
   Steering and Brakes
      Steering Repair
      Front Axle-MFWD
      Brake Repair
   Hydraulics
      Hydraulic Pump and Filter
      Rockshaft
      Lubrication System
      Selective Control Valve (SCV)
      Hydraulic Lines
   Miscellaneous
      Hood and Shields
      3-Point Hitch
      Wheels
      Front Support
   Cab Operator Station
      Removal and Installation of Components
      Seat
   SPECIAL TOOLS (Dealer-Fabricated)
      DEALER-FABRICATED TOOLS

TABLE OF CONTENTS
Section 10: General Information................16
  Group 05: Safety................16
    Recognize Safety Information................20
    Understand Signal Words................21
    Follow Safety Instructions................22
    Prepare for Emergencies................23
    Wear Protective Clothing................24
    Protect Against Noise................25
    Handle Fuel Safely—Avoid Fires................26
    Handle Starting Fluid Safely................27
    Keep ROPS Installed Properly................28
    Use Foldable ROPS and Seat Belt Properly................29
    Stay Clear of Rotating Drivelines................30
    Use Steps and Handholds Correctly................32
    Read Operator’s Manuals for ISOBUS Controllers................33
    Use Seat Belt Properly................34
    Operating the Tractor Safely................35
    Limited Use in Forestry Operation................37
    Operating the Loader Tractor Safely................38
    Keep Riders Off Machine................39
    Instructional Seat................40
    Use Safety Lights and Devices................41
    Use a Safety Chain................42
    Transport Towed Equipment at Safe Speeds................43
    Use Caution On Slopes and Uneven Terrain................45
    Freeing a Mired Machine................46
    Avoid Contact with Agricultural Chemicals................47
    Handle Agricultural Chemicals Safely................48
    Handling Batteries Safely................206
    Avoid Heating Near Pressurized Fluid Lines................52
    Remove Paint Before Welding or Heating................53
    Handle Electronic Components and Brackets Safely................54
    Practice Safe Maintenance................55
    Avoid Hot Exhaust................56
    Work In Ventilated Area................57
    Support Machine Properly................58
    Prevent Machine Runaway................59
    Park Machine Safely................60
    Transport Tractor Safely................61
    Service Cooling System Safely................62
    Service Accumulator Systems Safely................63
    Service Tires Safely................64
    Service Front-Wheel Drive Tractor Safely................65
    Tightening Wheel Retaining Bolts/Nuts................66
    Avoid High-Pressure Fluids................67
    Do Not Open High-Pressure Fuel System................68
    Store Attachments Safely................69
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................70
    Work in Clean Area................71
    Service Machines Safely................72
    Illuminate Work Area Safely................73
    Use Proper Lifting Equipment................74
    Construct Dealer-Made Tools Safely................75
    Use Proper Tools................76
  Group 10: Specifications................922
    Machine Specifications................922
    Machine Dimensions and Weights................85
    Ground Speeds................88
    Metric Bolt and Screw Torque Values................90
    Unified Inch Bolt and Screw Torque Values................92
    Sealants and Adhesives Cross-Reference Chart................95
    How To Dispense/Apply/Assemble Gasket Sealants................97
    Prevent Hydraulic System Contamination................98
    Check Oil Lines and Fittings................99
  Group 15: Fuel and Lubricants................17
    Diesel Fuel................101
    Storing Fuel................102
    Testing Diesel Fuel................103
    Heavy Duty Diesel Engine Coolant................104
    Diesel Engine Oil................106
    Transmission and Hydraulic Oil................108
    Fill The Transmission With Oil................109
    Check And Service Transmission Regularly................110
    Transaxle—Assembly Lubrication................111
    Cold Weather Operation................112
    MFWD Front Axle Housing Oil................113
    MFWD Wheel Hub Oil................114
    Lubricant Storage................115
    Alternative and Synthetic Lubricants................116
    Grease (Specific Application)................117
    Grease................118
  Group 20: Serial Number Locations................18
    Serial Numbers................120
    Tractor Serial Number................121
    MFWD Front Axle Serial Number................122
    Engine Serial Number................123
    Transmission Serial Number................124
Section 20: Engine................125
  Group 05: Engine................125
    Essential or Recommended Tools................896
    Specifications................922
    Engine Repair................129
    Remove and Install Engine................130
  Group 10: Cooling System................125
    Other Material................874
    Specifications................922
    Engine Water Pump Repair................148
    Remove, Install and Adjust Fan Drive Belt................149
    Remove, Inspect and Install Radiator................153
    Remove and Install Cooling Package................159
    Remove Thermostat................167
    Install Thermostat................169
    Pressure Test Cooling System and Radiator Cap................170
Section 30: Fuel and Air................172
  Group 05: Fuel System................172
    Specifications................922
    Injection Pump, Nozzles and Governor Repair................175
    Remove and Install Fuel Tank................176
    Replace Fuel Level Sender................180
    Replace Primary/Secondary Fuel Filters................182
    Bleed Fuel System................183
  Group 10: Speed Control Linkage................172
    Specifications................922
    Inspect and Repair Speed Control Linkage................187
    Adjust Throttle Lever Friction Nut................189
    Adjust Throttle Linkage................191
  Group 15: Air Intake System................172
    Specifications................922
    Replace Air Cleaner Elements/Housing (904, 1054 Models)................194
    Replace Air Cleaner Elements/Housing (1204, 1354, and 1404 Models)................197
    Inspect and Service Air Intake System................200
Section 40: Electrical System................201
  Group 05: Battery, Starter and Alternator................201
    Specifications................922
    Prevent Battery Explosions................205
    Handling Batteries Safely................206
    Prevent Damage to Electrical Systems................208
    Battery Replacement................209
    Connect Booster Battery................210
    Charge Batteries................211
    Connect Battery Cables................212
    Remove and Install Battery................213
    Remove and Install Starter................215
    Starter Repair................216
    Replace Alternator................217
  Group 10: Connectors................201
    Wire Repair Pliers................219
    Electrical Connector Handling................220
    Remove Connector Body from Blade Terminals................221
    Replace Connector................222
    Install Contact................224
    Wire Color Codes................225
  Group 15: Wiring Harness Routing................201
    Tractor Wiring Harness Replacement................227
    Engine Wiring Harness (W01)................228
    Fuse Box Wiring Harness (W02)................230
    Rear Wiring Harness (W03)................231
    Roof Wiring Harness (W04)................235
  Group 20: Electrical System Components................201
    Service Equipment and Tools................920
    Other Material................874
    Specifications................922
    Replace Air Filter Restriction Switch................240
    Replace Coolant Temperature Sensor................241
    Replace Engine Speed Sensor................243
    Replace Engine Oil Pressure Sensor................244
    Replace Key Switch................245
    Replace Light Switch/Warning Light Switch/Turn Signal Switch................247
    Replace High/Low Beam Switch/Floodlight Switch/Windshield Wiper Switch................248
    Replace Horn Switch................250
    Replace Instrument Panel................252
    Replace Rear PTO Switch................254
    Replace Neutral Start Switch................255
    Replace Horn................256
    Replace Starter Relay................257
    Replace Wiper Motor................259
  Group 30: Fuses And Relays................202
    Locate Fuses................262
    Fuse Size and Function................263
  Group 35: Lighting................202
    Safety Rules When Replacing Halogen Bulbs................265
    Replace Headlight Bulbs................266
    Replace Flood Light Bulb................268
    Replace Front Turn Signal Bulb................270
    Replace Tail Light/Rear Turn Signal/Brake Light Bulbs................271
    Replace Dash Light Bulbs................272
Section 50: Power Train................274
  Group 00: Towing................274
    Tow Tractor................280
    Adjust Range Shift Lever and Tow Lock................282
  Group 05: Component Removal................274
    Essential or Recommended Tools................896
    Other Material................874
    Specifications................922
    Transmission Separation................287
    Transmission Component Identification................288
    Transmission Drain Plug Locations................290
    Remove and Install Rear PTO Drive Shaft Assembly................292
    Remove and Install Final Drive Assembly................296
    Remove and Install Clutch................304
    Remove, Inspect and Install MFWD Drive Shaft................307
    Remove and Install MFWD Drop Gearbox................310
  Group 10: PTO................274
    Essential or Recommended Tools................896
    Service Equipment and Tools................920
    Other Material................874
    Specifications................922
    Remove, Inspect and Install PTO Lever and Linkage................317
    Determine PTO Clutch Linkage Adjustment Procedure................321
    Adjust PTO Clutch Linkage................323
    Disassemble PTO Housing................325
    Disassemble 540/1000 PTO................330
    Assemble 540/1000 PTO................337
    Disassemble 720 RPM PTO................346
    Assemble 720 RPM PTO................351
    Disassemble and Assemble 540/1000 RPM PTO Input Shaft................359
    Disassemble and Assemble 720 RPM PTO Input Shaft................360
    Assemble PTO Housing................361
  Group 15: Clutch................275
    Essential or Recommended Tools................896
    Other Material................874
    Specifications................922
    Separate and Install Engine-to-Clutch Housing................376
    Remove and Install Clutch Linkage (Collar Shift Transmission)................387
    Remove and Install Clutch Linkage (TSS Transmission)................389
    Adjust Interlock Cable (Synchronized Transmission)................391
    Adjust Clutch Pedal and Linkage................393
    High Capacity/Low Capacity Clutch................395
    Disassemble and Inspect Clutch................397
    Assemble Clutch................404
    Adjust Traction Clutch Finger................411
    Adjust PTO Clutch Finger................413
  Group 20: Clutch Housing................275
    Essential or Recommended Tools................896
    Service Equipment and Tools................920
    Other Material................874
    Specifications................922
    Remove and Disassemble Clutch Housing................420
    Disassemble Clutch Engagement Assembly................425
    Assemble Clutch Engagement Assembly................428
    Input Shaft Assembly................432
    Remove Oil Seal................434
    Install Oil Seals................436
    Assemble Clutch Housing................438
    Install Clutch Housing to Transaxle................445
  Group 22: Clutch Housing (with Hi/Lo)................275
    Clutch Housing (with Hi/Lo) Reference List................449
  Group 25: Transaxle................275
    Essential or Recommended Tools................896
    Service Equipment and Tools................920
    Other Material................874
    Specifications................922
    Disassemble Transaxle Housing................457
    Disassemble Third Stage................476
    Disassemble Bearing Retainer Mounting Plate................477
    Disassemble Second Stage................478
    Assemble Second Stage................480
    Disassemble First Stage (TSS)................484
    Assemble First Stage (TSS)................494
    Disassemble First Stage (CS - Non-Synchronized)................508
    Assemble First Stage (CS - Non-Synchronized)................515
    Assemble Third Stage................523
    Assemble and Install Transaxle Housing................525
  Group 30: Differential................276
    Service Equipment and Tools................920
    Other Material................874
    Specifications................922
    Remove Differential................571
    Disassemble Differential................577
    Assemble Differential................582
    Disassemble Differential Lock (RH Quill)................592
    Disassemble and Assemble (LH Quill)................595
    Install Differential................596
    Install Differential Lock Lever Stop................611
  Group 35: Final Drives................276
    Essential or Recommended Tools................896
    Service Equipment and Tools................920
    Other Material................874
    Specifications................922
    Axle Housing Removal (LH Axle Housing Removal (LH & RH){pgNO}276 RH)................618
    Disassemble Axle Housing................620
    Disassemble Final Drive................626
    Assemble Final Drive................629
    Assemble Axle Housing................634
    Axle Housing Install (LH and RH)................641
  Group 40: MFWD Drop Gearbox................277
    Essential or Recommended Tools................896
    Service Equipment and Tools................920
    Other Material................874
    Specifications................922
    Disassemble MFWD Drop Gearbox................648
    Assemble MFWD Drop Gearbox................658
Section 60: Steering and Brakes................681
  Group 05: Steering Repair................681
    Service Equipment and Tools................920
    Specifications................922
    Service Parts Kits................839
    Remove and Install Steering Wheel................686
    Remove and Install Steering Column................688
    Remove and Install Steering Valve................690
    Disassemble and Inspect Steering Valve................693
    Assemble Steering Valve................698
  Group 10: Front Axle—MFWD................681
    Essential or Recommended Tools................896
    Specifications................922
    Remove, Inspect and Install Tie Rod Assembly — MFWD................706
    Disassemble, Inspect and Assemble Steering Cylinder — MFWD................707
    Remove Front Axle — MFWD................708
    Install Front Axle — MFWD................710
  Group 15: Brake Repair................681
    Service Equipment and Tools................920
    Other Material................874
    Specifications................922
    Remove and Replace Brake Pedals and Linkage................716
    Adjust Brake Linkage and Pedal Free Play................718
    Remove and Install Brakes................720
    Remove and Install Brake Pivot Pins................726
    Remove and Install Brake Boot................731
    Disassemble Brakes (LH and RH)................737
    Disassemble and Assemble Brake Actuators................740
    Assemble Brakes (LH and RH)................743
Section 70: Hydraulics................746
  Group 05: Hydraulic Pump and Filter................746
    Other Material................874
    Specifications................922
    Service Parts Kits................839
    Remove and Install Hydraulic Oil Cooler................752
    Remove and Install Hydraulic Pump................754
    Disassemble and Inspect Hydraulic Pump................761
    Assemble Hydraulic Pump................766
    Start-Up Procedure After Hydraulic System Repairs................775
  Group 10: Rockshaft................746
    Other Material................874
    Specifications................922
    Service Parts Kit................779
    Remove, Inspect and Install Hitch Rate-of-Drop Valve................780
    Remove and Install Rockshaft Control Valve................784
    Disassemble, Inspect and Assemble Rockshaft Control Valve................790
    Remove and Install Rockshaft Housing................795
    Disassemble and Assemble Rockshaft................806
    Remove and Install Rockshaft Cylinder................813
    Remove, Inspect and Replace Rockshaft Internal Linkage................822
    Disassemble and Assemble Rockshaft Control Linkage and Levers................820
    Rockshaft Internal Linkage................822
    Adjust Rockshaft Internal Linkage (Lift Arm Raise Limit)................823
    Adjust Rockshaft Control Lever................826
    Adjust Load Sense Linkage................828
  Group 15: Lubrication System................746
    Remove and Install Lubrication System Relief Valve................833
  Group 20: Selective Control Valve (SCV)................746
    Other Material................874
    Specifications................922
    Service Parts Kits................839
    Remove and Install Selective Control Valve................840
    Disassemble, Inspect and Assemble Selective Control Valve - PARKER................844
    Disassemble, Inspect and Assemble Selective Control Valve - DANFOSS................854
  Group 25: Hydraulic Lines................865
    Hydraulic Lines................865
Section 80: Miscellaneous................866
  Group 05: Hood and Shields................866
    Remove and Install Hood................870
  Group 10: 3-Point Hitch................866
    Other Material................874
    Specifications................922
    Inspect and Repair Stabilizer Chains................876
    Inspect and Repair Standard Lift Link................879
    Inspect and Repair Adjustable Lift Link................882
    Inspect and Repair Center Link................884
    Remove and Install Draft Link Pivot Shaft................885
    Remove and Install Drawbar................893
  Group 15: Wheels................866
    Essential or Recommended Tools................896
    Specifications................922
    Remove and Install Front and Rear Wheels................898
    Remove and Install Wheel Rim................900
    Rear Ballast................902
    Remove and Install Rear Fender................904
  Group 20: Front Support................866
    Remove, Inspect And Install Front Support................912
Section 90: Cab Operator Station................918
  Group 05: Removal and Installation of Components................918
    Service Equipment and Tools................920
    Essential Tools................921
    Specifications................922
    Remove and Install Headliner................923
    Remove and Install Upholstery................925
    Remove and Install Windshield................927
    Remove and Install Front Lower Windows................930
    Remove and Install Rear Window................932
    Remove and Install Rear Lower Window................934
    Remove and Install Side Windows................936
    Remove and Install Cab Door................938
    Remove and Install Cab Outer Roof................940
    Remove and Install Safety Exit Door................942
    Remove and Install Door Lock................944
    Remove Operator's Cab................946
    Install Operator's Cab................956
  Group 10: Seat................918
    Remove and Install Seat and Support................968
Section 99: SPECIAL TOOLS (Dealer-Fabricated)................970
  Group 05: DEALER-FABRICATED TOOLS................970
    DFYZ1—Bearing Driver................973
    DFYZ2—Seal and Bearing Driver................974
    DFYZ3—Roller Bearing Driver................975
    DFYZ4—Bearing Cup Installation Tool................976
    DFYZ5—Driver................977
    DFYZ6—Driver................978
    DFYZ7—Bearing Cone Driver................979
    DFYZ8—Bearing Cone Driver................980
    DFYZ9—Bearing Cup Driver................981
    DFYZ10—Bearing Cup Driver................982
    DFYZ11—Bearing Cone Driver................983
    DFYZ12—Bearing Cup Driver................984
    DFYZ13—Bearing Cone Driver................985
    DFYZ14—Seal Driver................986
    DFYZ15—Bearing Driver................987
    DFYZ16—Bearing Cone Driver................988
    DFYZ17—Bearing Cup Driver................989
    DFYZ18—Bearing Cup Driver................990
    DFYZ19—Bearing Cup Driver................991
    DFYZ20—Bearing Cone Driver................992
    DFYZ21—Seal Driver................993
    DFYZ22—Bearing Cone Driver................994
    DFYZ23—Bearing Driver................995
    DFYZ24—Cup Driver................996
    DFYZ25—Cone Driver................997
    DFYZ26—Cone Driver................998
    DFYZ27—Seal Driver................999
    DFYZ28—Seal Driver................1000
    DFYZ29—Bearing Cup Driver................1001
    DFYZ30—Bearing Cup Driver................1002
    DFYZ31—Bushing Driver................1003
    Short Adapter................1004
    Input Shaft Seal and Bearing Removal Tool................1005
    
John Deere Tractors 904, 1054, 1204, 1354 and 1404 Repair Service Technical Manual (TM700619)