Complete Repair Service Technical Manual for John Deere 210L Tractor Loader, with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere 210L Tractor Loader workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM13475X19 - John Deere 210L Tractor Loader Technical Manual.pdf
tm13475x63 - John Deere Cargadora del tractor 210L.pdf
tm13475x28 - John Deere Chargeur du tracteur 210L.pdf

PRODUCT DETAILS:
Total Pages: 904 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Category: Repair
Language: English Spanish French
Published on 2020/03/21
Models: John Deere - Tractor Loader - 1T8210LX__F892600 -

TABLE OF CONTENTS
Section 00: General Information................17
  Group 0001: Safety................17
    Recognize Safety Information................20
    Follow Safety Instructions................21
    Operate Only If Qualified................22
    Wear Protective Equipment................23
    Avoid Unauthorized Machine Modifications................24
    Inspect Machine................25
    Stay Clear of Moving Parts................26
    Avoid High-Pressure Fluids................27
    Avoid High-Pressure Oils................28
    Work In Ventilated Area................29
    Avoid Static Electricity Risk When Refueling................30
    Prevent Fires................32
    In Case of Machine Fire................33
    Prevent Battery Explosions................34
    Handle Chemical Products Safely................35
    Handle Starting Fluid Safely................36
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................37
    Exhaust Filter Ash Handling and Disposal................38
    Prepare for Emergencies................39
    Clean Debris from Machine................40
    Use Steps and Handholds Correctly................41
    Start Only From Operator's Seat................42
    Use and Maintain Seat Belt................43
    Prevent Unintended Machine Movement................44
    Avoid Work Site Hazards................45
    Keep Riders Off Machine................47
    Avoid Backover Accidents................48
    Avoid Machine Tipover................49
    Operating on Slopes................50
    Operating or Traveling On Public Roads................51
    Inspect and Maintain ROPS................52
    Travel Safely................53
    Prevent Acid Burns................54
    Add and Operate Attachments Safely................56
    Use Special Care When Operating................57
    Stay Clear of Rotating Drivelines................58
    Park and Prepare for Service Safely................60
    Service Cooling System Safely................61
    Remove Paint Before Welding or Heating................62
    Make Welding Repairs Safely................63
    Drive Metal Pins Safely................64
    Service Tires Safely................65
    Clean Exhaust Filter Safely................66
  Group 0003: Torque Values................18
    Metric Bolt and Cap Screw Torque Values................71
    Additional Metric Cap Screw Torque Values................73
    Unified Inch Bolt and Cap Screw Torque Values................75
    Service Recommendations for 37° Flare and 30° Cone Seat Connectors................77
    Service Recommendations for O-Ring Boss Fittings................79
    O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators................81
    Service Recommendations for Flared Connections—Straight or Tapered Threads................84
    Service Recommendations For Flat Face O-Ring Seal Fittings................86
    O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations................88
    O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations................90
    O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations................93
    Service Recommendations for Metric Series Four Bolt Flange Fitting................96
    Service Recommendations For Inch Series Four Bolt Flange Fittings................98
    Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations................100
    Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings................102
    Service Recommendations For O-Ring Boss Fittings With Shoulder................105
    Metric 24° O-Ring Seal DIN 20078 Service Recommendations................108
Section 01: Wheels................112
  Group 0110: Powered or Non-Powered Wheels and Fastenings................112
    Rear Wheel Assembly Remove and Install................116
    Front Wheel Assembly Remove and Install................119
    Tire Remove and Install................121
Section 02: Axles and Suspension Systems................125
  Group 0225: Input Drive Shafts and U-Joints................125
    Universal Joint and Drive Shaft Remove and Install................131
  Group 0230: Non-Powered Wheel Axles................125
    Hub Assembly Remove and Install................139
    Spindle Assembly Remove and Install................142
    Tie Rod Remove and Install................555
    Non-Powered Front Axle Remove and Install—If Equipped................151
  Group 0240: Powered Wheel Axle (MFWD)................125
    Mechanical Front Wheel Drive (MFWD) Axle Remove and Install................157
    Mechanical Front Wheel Drive (MFWD) Axle Disassemble................160
    Mechanical Front Wheel Drive (MFWD) Axle Assemble................178
    Open Differential Disassemble and Assemble................211
    Limited Slip Differential Disassemble and Assemble................219
  Group 0250: Axle Shaft, Bearings, and Reduction Gears................125
    Service Brakes Inspection................233
    Rear Axle Remove and Install................236
    Rear Axle Disassemble................239
    Rear Axle Assemble................256
    Park Brake Disassemble and Assemble................282
    Gear Tooth Contact Pattern Check................302
Section 03: Transmission................305
  Group 0300: Removal and Installation................305
    Transmission Remove and Install................318
  Group 0350: Gear, Shafts, and Power Shift Clutches................305
    Transmission Outer Components Removal................335
    Transmission Outer Components Install................340
    Transmission Case Disassemble—Torque Converter Side................345
    Transmission Case Assemble—Torque Converter Side................349
    Clutch Packs Remove................354
    Clutch Packs Install................360
    High Range Forward, Low Range Forward, and Reverse Clutch Packs Disassemble and Assemble................366
    First Speed Disassemble and Assemble................386
    Second Speed Clutch Disassemble and Assemble................403
    Mechanical Front Wheel Drive (MFWD) Clutch Disassemble and Assemble................418
    Pump Drive Shaft Install................430
  Group 0360: Hydraulic System................305
    Transmission Charge Pump Remove and Install................438
    Transmission Charge Pump Disassemble and Assemble................444
Section 04: Engine................446
  Group 0400: Removal and Installation................446
    John Deere Engine Operation................448
    Engine Remove and Install................449
Section 05: Engine Auxiliary System................457
  Group 0510: Cooling Systems................457
    Fan Remove and Install................460
    Fan Disassemble and Assemble................462
    Accessory Drive Belt Remove and Install................464
    Radiator Remove and Install................467
    Cooling Package Remove and Install................468
    Cooling Package Disassemble and Assemble................471
  Group 0520: Intake System................457
    Air Cleaner Remove and Install................477
    Charge Air Cooler Remove and Install................478
  Group 0530: Exhaust Systems................457
    Service Filter Cleaning................480
    JDG11340 Bellows Alignment Fixture................481
    Exhaust Bellows Alignment Procedure................486
    Aftertreatment Assembly Remove and Install................492
    Exhaust Filter Remove and Install................496
    Exhaust Tube Remove and Install................499
    Diesel Exhaust Fluid (DEF) Tank Remove and Install................502
    Diesel Exhaust Fluid (DEF) Header Remove and Install................505
    Diesel Exhaust Fluid (DEF) Header Disassemble and Assemble................510
    Diesel Exhaust Fluid (DEF) Tank Cleaning Procedure................513
    Diesel Exhaust Fluid (DEF) Dosing Unit Remove and Install................515
    Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install................516
    Diesel Exhaust Fluid (DEF) Decomposition Tube Remove and Install................518
  Group 0560: External Fuel Supply Systems................457
    Fuel Tank Remove and Install................522
Section 06: Torque Converter................525
  Group 0651: Turbine, Gears, and Shaft................525
    Torque Converter Remove and Install................528
Section 09: Steering System................530
  Group 0920: Power Steering................530
    Fixed Steering Column Remove and Install................532
    Tilt Steering Column Remove and Install................533
    Steering Wheel and Column Disassemble and Assemble................535
  Group 0960: Power Steering Hydraulic System................530
    Steering Valve Remove and Install................540
    Steering Valve Disassemble and Assemble................541
    Tie Rod Remove and Install................555
    Non-Powered Axle Steering Cylinder Remove and Install................556
    Non-Powered Axle Steering Cylinder Disassemble and Assemble................558
    Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Remove and Install................561
    Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Disassemble and Assemble................563
Section 10: Service Brakes................565
  Group 1011: Active Elements................565
    Brake Disk and Pressure Plate Remove and Install................567
  Group 1015: Controls Linkage................565
    Brake Pedal Adjustment................569
  Group 1060: Hydraulic System................565
    Brake System Bleeding Procedure................571
    Power Boost Brake Valve Remove and Install................572
    Power Boost Brake Valve Disassemble and Assemble................573
Section 11: Park Brake................576
  Group 1111: Active Elements................576
    Park Brake Remove and Install................578
Section 15: Equipment Attaching................579
  Group 1511: Hitch, Drawbar, and Weights................579
    Hitch Weight and Drawbar Remove and Install—If Equipped................583
  Group 1520: 3-Point Hitch................579
    3-Point Hitch Remove and Install................588
    Lift Cylinder Remove and Install................590
    3-Point Hitch Control Linkage Remove and Install................592
Section 16: Electrical System................596
  Group 1600: Removal and Installation................596
    Installation of Repair Wire Assembly (RWA)................606
    Remove Connector Body from Blade Terminals................615
    Electronic Controllers Remove and Install................616
    CINCH™ Connector Remove and Install................617
    CINCH™ Contact Installation................619
    CINCH™ CP Connector Remove and Install................621
    CINCH™ CP Contact Installation................631
    DEUTSCH® Connector Remove and Install................635
    DEUTSCH® Contact Installation................639
    Metri-Pack® Connector Remove and Install................641
    WEATHER PACK® Connector Remove and Install................644
    WEATHER PACK® Contact Installation................646
  Group 1675: System Controls................596
    Transmission Control Lever (TCL) Remove and Install................650
Section 17: Frame or Supporting Structure................652
  Group 1740: Frame Installation................652
    Welding Repair of Major Structures................654
    RIVNUT® (KREMNUT) Fasteners Remove and Install................655
  Group 1749: Chassis Weights................652
    Counterweight Remove and Install—If Equipped................660
Section 18: Operator's Station................662
  Group 1800: Removal and Installation................662
    FOPS Plate Remove and Install................665
    Operator’s Station Remove and Install—Cab................666
    Operator’s Station Remove and Install—Canopy................673
  Group 1810: Operator Enclosure................662
    Front Wiper Motor Remove and Install................680
    Wiper Arm Installation................683
    Front Console Remove and Install—Canopy................684
    Front Console Remove and Install—Cab................690
    Fixed Window Remove and Install................695
    Non-Fixed Window Remove and Install................700
    Cab Door Remove and Install................703
    Headliner Remove and Install................707
    Cab Roof Remove and Install................709
    Canopy Roof Remove and Install................712
  Group 1821: Seat and Seat Belt................662
    Fixed Seat Remove and Install................715
    Suspension Seat Remove and Install................717
    Fixed Seat Disassemble and Assemble—If Equipped................720
    Suspension Seat Disassemble and Assemble—If Equipped................721
    Seat Belt Disassemble and Assemble................726
  Group 1830: Heating and Air Conditioning................662
    R134a Refrigerant Cautions and Proper Handling................728
    R134a Refrigerant Oil Information................729
    R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure................731
    Recover R134a Refrigerant................733
    Flush and Purge Air Conditioning System................734
    Evacuate R134a System................737
    Charge R134a System................739
    Evaporator or Heater Core Remove and Install................741
    Expansion Valve Remove and Install................744
    Blower Motor Resistor Remove and Install................747
    Air Conditioner Freeze Control Switch Remove and Install................748
    Receiver-Dryer Remove and Install................750
    Condenser Remove and Install................751
    Compressor Remove and Install................752
Section 19: Sheet Metal and Styling................755
  Group 1910: Hood or Engine Enclosure................755
    Hood and Engine Enclosure Remove and Install................758
  Group 1913: Miscellaneous Shields................755
    Battery Box Remove and Install................763
  Group 1921: Grille and Grille Housing................755
    Grille Remove and Install................768
Section 21: Main Hydraulic System................770
  Group 2100: Removal and Installation................770
    Hydraulic Pump Remove and Install................774
    Hydraulic Reservoir Remove and Install................777
    Hydraulic and Transmission Oil Coolers Remove and Install................784
    Hydraulic Oil Filter Assembly Remove and Install................790
    Main Control Valve Remove and Install................794
    Main Control Valve Relief Valves Remove and Install................797
  Group 2160: Hydraulic System................770
    General Oil Cleanup Procedure................801
    Hydraulic Component Failure Cleanup Procedure................803
    Apply Vacuum to Hydraulic Oil Reservoir................805
  Group 2161: Hydraulic Pumps and Drives................770
    Hydraulic Pump Disassemble and Assemble................808
  Group 2162: Hydraulic Selective Control and Load Holding Valves................770
    Main Control Valve Disassemble and Assemble................814
    Anticavitation Check Valve Disassemble and Assemble................818
    Relief Valve Disassemble and Assemble................820
    Relief Valve with Anticavitation Disassemble and Assemble................822
    System Relief Valve Disassemble and Assemble................825
    Inlet Section Disassemble and Assemble................827
    Priority Section Disassemble and Assemble................830
    Loader Auxiliary Section Disassemble and Assemble—Manual................833
    Loader Auxiliary Section Disassemble and Assemble—Electrohydraulic................837
    Bucket Section Disassemble and Assemble................841
    Boom Section Disassemble and Assemble................845
    Hitch Flow Control Section Disassemble and Assemble................848
    Hitch Lift Section Disassemble and Assemble................851
    Pitch Section Disassemble and Assemble................854
Section 31: Loader................858
  Group 3102: Bucket................858
    Bucket Remove and Install................861
    Bolt-On Cutting Edges Remove and Install................863
    Cracked Cutting Edge Repair................864
  Group 3104: Attachment Coupler................858
    Attachment Coupler Remove and Install................867
    Attachment Coupler Cylinder Remove and Install................869
    Attachment Coupler Cylinder Disassemble and Assemble................871
    Attachment Coupler Manifold Remove and Install................872
    Attachment Coupler Manifold Disassemble and Assemble................874
  Group 3115: Control Linkage................858
    Loader Control Valve Linkage Remove and Install—Single Lever................880
    Loader Control Valve Linkage Remove and Install—Two Lever................884
  Group 3140: Frames................858
    Boom Remove and Install................892
    Bucket Linkage Remove and Install................896
  Group 3160: Hydraulic System................858
    Boom Cylinder Remove and Install................900
    Bucket Cylinder Remove and Install................902
    Loader Cylinders Disassemble and Assemble................905
    Loader Auxiliary Manifold Remove and Install—If Equipped................906
    Loader Auxiliary Manifold Disassemble and Assemble................910
    Ride Control Valve Remove and Install................912
    Ride Control Valve Disassemble and Assemble................914
    Ride Control Accumulator Remove and Install................916
Section 40: Power Takeoff (PTO)................918
  Group 4000: Remove and Install................918
    Hydrostatic PTO Pump Remove and Install................922
    Hydrostatic PTO Pump Valves Remove and Install................925
    Hydrostatic PTO Motor Cooling Bypass Valve Remove and Install................930
    Hydrostatic PTO Charge Pressure Oil Filter Manifold Remove and Install................932
    Hydrostatic PTO Oil Cooler Remove and Install................934
    Hydrostatic PTO Motor and Gear Case Remove and Install................936
    Hydrostatic PTO Start-Up Procedure-If Equipped................939
  Group 4051: Gear, Shafts, and Bearings................918
    Hydrostatic PTO Gear Case Disassemble and Assemble................950
  Group 4060: Hydraulic System................918
    Hydrostatic PTO Pump Control Valve Disassemble and Assemble................960
    Hydrostatic PTO Pump Disassemble................961
    Hydrostatic PTO Pump Assemble................977
    Hydrostatic PTO Motor Disassemble and Assemble................993
    Hydrostatic PTO Motor Cooling Bypass Valve Disassemble and Assemble................1004
Section 99: Dealer Fabricated Tools................1005
  Group 9900: Dealer Fabricated Tools................1005
    DFT1163 MFWD Snap Ring Removal and Installation Tool................1007
    DFT1286 Backlash Measurement Tool................1008
    DFT1288 Engine Support Bracket................1009
    DFT1176 PTO Pump Servo Piston Snap Ring Removal and Installation Tool................1013

John Deere 210L Tractor Loader Repair Service Manual (TM13475X19)