John Deere 210L EP Repair Service Manual (TM14314X19)
Catalog:
Model:
Complete Repair Service Technical Manual for John Deere 210L EP, with all the workshop information to maintain, repair, and rebuild like professional mechanics.
John Deere 210L EP workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM14314X19 - John Deere 210L EP Tractor Loader Technical Manual - Repair.pdf
tm14314x28 - John Deere 210L EP Chargeur du tracteur.pdf
tm14314x63 - John Deere 210L EP Cargadora del tractor.pdf
PRODUCT DETAILS:
Total Pages: 883 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Category: Repair
Language: English Spanish French
Published on 2020/02/26
Models: John Deere - Tractor Loader - 1T8210EL_ _G895001-
TABLE OF CONTENTS
Section 00: General Information................16
Group 0001: Safety................16
Recognize Safety Information................19
Follow Safety Instructions................20
Operate Only If Qualified................21
Wear Protective Equipment................22
Avoid Unauthorized Machine Modifications................23
Inspect Machine................24
Stay Clear of Moving Parts................25
Avoid High-Pressure Fluids................26
Avoid High-Pressure Oils................27
Work In Ventilated Area................28
Avoid Static Electricity Risk When Refueling................29
Prevent Fires................31
In Case of Machine Fire................32
Prevent Battery Explosions................33
Handle Chemical Products Safely................34
Handle Starting Fluid Safely................35
Decommissioning — Proper Recycling and Disposal of Fluids and Components................36
Exhaust Filter Ash Handling and Disposal................37
Prepare for Emergencies................38
Clean Debris from Machine................39
Use Steps and Handholds Correctly................40
Start Only From Operator's Seat................41
Use and Maintain Seat Belt................42
Prevent Unintended Machine Movement................43
Avoid Work Site Hazards................44
Keep Riders Off Machine................46
Avoid Backover Accidents................47
Avoid Machine Tipover................48
Operating on Slopes................49
Operating or Traveling On Public Roads................50
Inspect and Maintain ROPS................51
Travel Safely................52
Prevent Acid Burns................53
Add and Operate Attachments Safely................55
Use Special Care When Operating................56
Park and Prepare for Service Safely................57
Service Cooling System Safely................58
Remove Paint Before Welding or Heating................59
Make Welding Repairs Safely................60
Drive Metal Pins Safely................61
Service Tires Safely................62
Clean Exhaust Filter Safely................63
Group 0003: Torque Values................17
Metric Bolt and Cap Screw Torque Values................68
Additional Metric Cap Screw Torque Values................70
Unified Inch Bolt and Cap Screw Torque Values................72
Service Recommendations for 37° Flare and 30° Cone Seat Connectors................74
Service Recommendations for O-Ring Boss Fittings................76
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators................78
Service Recommendations for Flared Connections—Straight or Tapered Threads................81
Service Recommendations For Flat Face O-Ring Seal Fittings................83
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations................85
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations................87
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations................90
Service Recommendations for Metric Series Four Bolt Flange Fitting................93
Service Recommendations For Inch Series Four Bolt Flange Fittings................95
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations................97
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings................99
Service Recommendations For O-Ring Boss Fittings With Shoulder................102
Metric 24° O-Ring Seal DIN 20078 Service Recommendations................105
Section 01: Wheels................109
Group 0110: Powered or Non-Powered Wheels and Fastenings................109
Rear Wheel Assembly Remove and Install................113
Front Wheel Assembly Remove and Install................116
Tire Remove and Install................118
Section 02: Axles and Suspension Systems................122
Group 0225: Input Drive Shafts and U-Joints................122
Universal Joint and Drive Shaft Remove and Install................128
Group 0230: Non-Powered Wheel Axles................122
Hub Assembly Remove and Install................136
Spindle Assembly Remove and Install................139
Tie Rod Remove and Install................513
Non-Powered Front Axle Remove and Install—If Equipped................148
Group 0240: Powered Wheel Axle (MFWD)................122
Mechanical Front Wheel Drive (MFWD) Axle Remove and Install................154
Mechanical Front Wheel Drive (MFWD) Axle Disassemble................157
Mechanical Front Wheel Drive (MFWD) Axle Assemble................175
Open Differential Disassemble and Assemble................208
Limited Slip Differential Disassemble and Assemble................216
Group 0250: Axle Shaft, Bearings, and Reduction Gears................122
Service Brakes Inspection................230
Rear Axle Remove and Install................233
Rear Axle Disassemble................236
Rear Axle Assemble................253
Park Brake Disassemble and Assemble................279
Gear Tooth Contact Pattern Check................299
Section 03: Transmission................302
Group 0300: Removal and Installation................302
Transmission Remove and Install................315
Group 0350: Gear, Shafts, and Power Shift Clutches................302
Transmission Outer Components Removal................332
Transmission Outer Components Install................337
Transmission Case Disassemble—Torque Converter Side................342
Transmission Case Assemble—Torque Converter Side................346
Clutch Packs Remove................351
Clutch Packs Install................357
High Range Forward, Low Range Forward, and Reverse Clutch Packs Disassemble and Assemble................363
First Speed Disassemble and Assemble................383
Second Speed Clutch Disassemble and Assemble................400
Mechanical Front Wheel Drive (MFWD) Clutch Disassemble and Assemble................415
Pump Drive Shaft Install................427
Group 0360: Hydraulic System................302
Transmission Charge Pump Remove and Install................435
Transmission Charge Pump Disassemble and Assemble................441
Section 04: Engine................443
Group 0400: Removal and Installation................443
John Deere Engine Operation................445
Engine Remove and Install................446
Section 05: Engine Auxiliary System................453
Group 0510: Cooling Systems................453
Fan Remove and Install................456
Accessory Drive Belt Remove and Install................458
Radiator Remove and Install................461
Cooling Package Remove and Install................462
Cooling Package Disassemble and Assemble................467
Group 0520: Intake System................453
Air Cleaner Remove and Install................471
Group 0530: Exhaust Systems................453
Muffler Remove and Install................476
Group 0560: External Fuel Supply Systems................453
Fuel Tank Remove and Install................481
Section 06: Torque Converter................483
Group 0651: Turbine, Gears, and Shaft................483
Torque Converter Remove and Install................486
Section 09: Steering System................488
Group 0920: Power Steering................488
Fixed Steering Column Remove and Install................490
Tilt Steering Column Remove and Install................491
Steering Wheel and Column Disassemble and Assemble................493
Group 0960: Power Steering Hydraulic System................488
Steering Valve Remove and Install................498
Steering Valve Disassemble and Assemble................499
Tie Rod Remove and Install................513
Non-Powered Axle Steering Cylinder Remove and Install................514
Non-Powered Axle Steering Cylinder Disassemble and Assemble................516
Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Remove and Install................519
Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Disassemble and Assemble................521
Section 10: Service Brakes................523
Group 1011: Active Elements................523
Brake Disk and Pressure Plate Remove and Install................525
Group 1015: Control Linkage................523
Brake Pedal Adjustment................527
Group 1060: Hydraulic System................523
Brake System Bleeding Procedure................529
Power Boost Brake Valve Remove and Install................530
Brake Valve Disassemble and Assemble................531
Section 11: Park Brake................536
Group 1111: Active Elements................536
Park Brake Remove and Install................538
Section 15: Equipment Attaching................539
Group 1511: Hitch, Drawbar, and Weights................539
Hitch Weight and Drawbar Remove and Install—If Equipped................543
Group 1520: 3-Point Hitch................539
3-Point Hitch Remove and Install................548
Lift Cylinder Remove and Install................550
3-Point Hitch Control Linkage Remove and Install................552
Section 16: Electrical System................556
Group 1600: Removal and Installation................556
Installation of Repair Wire Assembly (RWA)................566
Remove Connector Body from Blade Terminals................575
Electronic Controllers Remove and Install................576
CINCH™ Connector Remove and Install................577
CINCH™ Contact Installation................579
CINCH™ CP Connector Remove and Install................581
CINCH™ CP Contact Installation................591
DEUTSCH® Connector Remove and Install................595
DEUTSCH® Contact Installation................599
Metri-Pack® Connector Remove and Install................601
WEATHER PACK® Connector Remove and Install................604
WEATHER PACK® Contact Installation................606
Group 1675: System Controls................556
Transmission Control Lever (TCL) Remove and Install................610
Section 17: Frame or Supporting Structure................612
Group 1740: Frame Installation................612
Welding Repair of Major Structures................614
RIVNUT® (KREMNUT) Fasteners Remove and Install................615
Group 1749: Chassis Weights................612
Counterweight Remove and Install—If Equipped................620
Section 18: Operator's Station................622
Group 1800: Removal and Installation................622
FOPS Plate Remove and Install................625
Operator’s Station Remove and Install—Cab................626
Operator’s Station Remove and Install—Canopy................632
Group 1810: Operator Enclosure................622
Front Wiper Motor Remove and Install................639
Wiper Arm Installation................642
Front Console Remove and Install—Canopy................643
Front Console Remove and Install—Cab................648
Fixed Window Remove and Install................653
Non-Fixed Window Remove and Install................658
Cab Door Remove and Install................661
Headliner Remove and Install................665
Cab Roof Remove and Install................667
Canopy Roof Remove and Install................670
Rear Window and Frame Assembly Remove and Install................671
Group 1821: Seat and Seat Belt................622
Fixed Seat Remove and Install................676
Suspension Seat Remove and Install................678
Fixed Seat Disassemble and Assemble—If Equipped................681
Suspension Seat Disassemble and Assemble—If Equipped................682
Seat Belt Disassemble and Assemble................687
Group 1830: Heating and Air Conditioning................622
R134a Refrigerant Cautions and Proper Handling................689
R134a Refrigerant Oil Information................690
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure................692
Recover R134a Refrigerant................694
Flush and Purge Air Conditioning System................695
Evacuate R134a System................698
Charge R134a System................700
Evaporator or Heater Core Remove and Install................702
Expansion Valve Remove and Install................705
Blower Motor Resistor Remove and Install................708
Air Conditioner Freeze Control Switch Remove and Install................709
Receiver-Dryer Remove and Install................711
Condenser Remove and Install................712
Compressor Remove and Install................714
Section 19: Sheet Metal and Styling................717
Group 1910: Hood or Engine Enclosure................717
Hood and Engine Enclosure Remove and Install................720
Group 1913: Miscellaneous Shields................717
Battery Box Remove and Install................725
Group 1921: Grille and Grille Housing................717
Grille Remove and Install................730
Section 21: Main Hydraulic System................732
Group 2100: Removal and Installation................732
Hydraulic Pump Remove and Install................736
Hydraulic Reservoir Remove and Install................739
Hydraulic and Transmission Oil Coolers Remove and Install................743
Hydraulic Oil Filter Assembly Remove and Install................744
Main Control Valve Remove and Install................747
Main Control Valve Relief Valves Remove and Install................750
Group 2160: Hydraulic System................732
General Oil Cleanup Procedure................754
Hydraulic Component Failure Cleanup Procedure................756
Apply Vacuum to Hydraulic Oil Reservoir................758
Group 2161: Hydraulic Pumps and Drives................732
Hydraulic Pump Disassemble and Assemble................763
Group 2162: Hydraulic Selective Control and Load Holding Valves................732
Main Control Valve Disassemble and Assemble................771
Anticavitation Check Valve Disassemble and Assemble................775
Relief Valve Disassemble and Assemble................777
Relief Valve with Anticavitation Disassemble and Assemble................779
System Relief Valve Disassemble and Assemble................782
Inlet Section Disassemble and Assemble................784
Priority Section Disassemble and Assemble................787
Loader Auxiliary Section Disassemble and Assemble—Manual................790
Loader Auxiliary Section Disassemble and Assemble—Electrohydraulic................794
Bucket Section Disassemble and Assemble................798
Boom Section Disassemble and Assemble................802
Hitch Flow Control Section Disassemble and Assemble................805
Hitch Lift Section Disassemble and Assemble................808
Pitch Section Disassemble and Assemble................811
Section 31: Loader................815
Group 3102: Bucket................815
Bucket Remove and Install................818
Bolt-On Cutting Edges Remove and Install................820
Cracked Cutting Edge Repair................821
Group 3104: Attachment Coupler................815
Attachment Coupler Remove and Install................824
Attachment Coupler Cylinder Remove and Install................826
Attachment Coupler Cylinder Disassemble and Assemble................828
Attachment Coupler Manifold Remove and Install................829
Attachment Coupler Manifold Disassemble and Assemble................831
Group 3115: Control Linkage................815
Loader Control Valve Linkage Remove and Install—Single Lever................837
Loader Control Valve Linkage Remove and Install—Two Lever................841
Group 3140: Frames................815
Boom Remove and Install................849
Bucket Linkage Remove and Install................853
Group 3160: Hydraulic System................815
Boom Cylinder Remove and Install................857
Bucket Cylinder Remove and Install................859
Loader Cylinders Disassemble and Assemble................862
Loader Auxiliary Manifold Remove and Install—If Equipped................863
Loader Auxiliary Manifold Disassemble and Assemble................867
Ride Control Valve Remove and Install................869
Ride Control Valve Disassemble and Assemble................871
Ride Control Accumulator Remove and Install................873
Section 99: Dealer Fabricated Tools................875
Group 9900: Dealer Fabricated Tools................875
DFT1163 MFWD Snap Ring Removal and Installation Tool................877
DFT1286 Backlash Measurement Tool................878
DFT1288 Engine Support Bracket................879
John Deere 210L EP Repair Service Manual (TM14314X19)