Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere 210L EP, with workshop information to maintain, diagnose, and rebuild like professional mechanics.

John Deere 210L EP workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM13474X19 - John Deere 210L EP Tractor Loader.pdf
tm13474x28 - John Deere Tracteur chargeur 210L EP.pdf
tm13474x63 - John Deere 210L EP Cargadora del tractor.pdf

PRODUCT DETAILS:
Total Pages: 971 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Category: Operation and Test
Language: English Spanish French
Published on 2020/03/21
Models: John Deere - Tractor Loader - 1T8210EL_ _J892600-895000

TABLE OF CONTENTS
Section 9000: General Information................20
  Group 01: Safety................20
    Recognize Safety Information................23
    Follow Safety Instructions................24
    Operate Only If Qualified................25
    Wear Protective Equipment................26
    Protect Against Noise................27
    Avoid Unauthorized Machine Modifications................28
    Inspect Machine................29
    Stay Clear of Moving Parts................30
    Avoid High-Pressure Fluids................31
    Avoid High-Pressure Oils................32
    Work In Ventilated Area................33
    Avoid Static Electricity Risk When Refueling................34
    High Debris Applications................36
    Prevent Fires................37
    In Case of Machine Fire................38
    Prevent Battery Explosions................39
    Handle Chemical Products Safely................40
    Handle Starting Fluid Safely................41
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................42
    Prepare for Emergencies................43
    Clean Debris from Machine................44
    Use Steps and Handholds Correctly................45
    Start Only From Operator's Seat................46
    Use and Maintain Seat Belt................47
    Prevent Unintended Machine Movement................48
    Avoid Work Site Hazards................49
    Keep Riders Off Machine................51
    Avoid Machine Tipover................52
    Avoid Backover Accidents................53
    Operating on Slopes................54
    Operating or Traveling On Public Roads................55
    Inspect and Maintain ROPS................56
    Travel Safely................57
    Prevent Acid Burns................58
    Add and Operate Attachments Safely................60
    Park and Prepare for Service Safely................61
    Service Cooling System Safely................62
    Service Accumulator Systems Safely................63
    Remove Paint Before Welding or Heating................64
    Make Welding Repairs Safely................65
    Drive Metal Pins Safely................66
    Service Tires Safely................67
Section 9001: Diagnostics................68
  Group 01: General Information................68
    Diagnostic Trouble Code Designations................76
  Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes................81
    Engine Control Unit (ECU) Diagnostic Trouble Codes................81
    000029.03 - Hand Throttle................68
    000029.04 - Hand Throttle................68
    000029.14 - Hand Throttle................68
    000091.03 - Foot Throttle................68
    000091.04 - Foot Throttle................68
    000091.14 - Foot Throttle................68
    000237.02 - Vehicle ID Number................68
    000237.13 - Vehicle ID Number................68
    000237.31 - Vehicle ID Number................68
    001321.05 - Starter Relay................68
    001321.06 - Starter Relay................68
    001321.09 - Starter Relay................68
    001321.16 - Starter Relay................68
    001321.31 - Starter Relay................68
    002003.09 - No CAN From TCU................68
    002071.09 - No CAN From VCU................68
    003353.31 - Alternator State................68
    524225.31 - Engine Start................68
    523702.09 - Flex Power Fault................68
  Group 20: Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes................111
    Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes................111
    000096.03 - Fuel Level Sensor................68
    000096.04 - Fuel Level Sensor................68
    000168.03 - Battery Voltage................68
    000237.02 - Vehicle ID................68
    000237.13 - Vehicle ID................68
    000237.31 - Vehicle ID................68
    000628.12 - Programming................69
    000629.12 - Controller Fault................69
    000920.06 - Alarm Output................69
    000920.12 - Alarm Output................69
    001196.11 - Security................69
    002000.09 - No CAN From ECU................69
    002003.09 - No CAN From TCU................69
    002071.09 - No CAN From VCU................69
    002072.09 - System Message................69
    002251.09 - No CAN from MTG................69
    524082.07 - Display Buttons................69
  Group 30: Transmission Control Unit (TCU) Diagnostic Trouble Codes................135
    Transmission Control Unit (TCU) Diagnostic Trouble Codes................135
    000070.04 - Park Brake................69
    000070.07 - Park Brake................69
    000070.14 - Park Brake................69
    000177.00 - Transmission Oil Temp................69
    000177.04 - Transmission Oil Temp................69
    000525.02 - Requested Gear................69
    000525.03 - Requested Gear................69
    000525.04 - Requested Gear................69
    000525.05 - Requested Gear................69
    000604.04 - TCL Neutral SW................69
    000629.12 - Controller Fault................69
    000736.03 - Y3 Solenoid................69
    000736.05 - Y3 Solenoid................69
    000736.06 - Y3 Solenoid................69
    000737.03 - Y4 Solenoid................69
    000737.05 - Y4 Solenoid................69
    000737.06 - Y4 Solenoid................69
    000738.03 - Y5 Solenoid................69
    000738.05 - Y5 Solenoid................69
    000738.06 - Y5 Solenoid................69
    000746.05 - Differential Lock................70
    000746.06 - Differential Lock................70
    000767.05 - TCL Reverse SW................70
    000880.06 - Brake Lights................70
    000903.05 - TCL Forward SW................70
    002000.09 - System Message................70
    002023.09 - System Message................70
    002071.09 - System Message................70
    002072.09 - System Message................70
    002612.05 - MFWD Solenoid................70
    002612.06 - MFWD Solenoid................70
    004312.05 - TCL Direction Power................70
    004312.06 - TCL Direction Power................70
    522379.03 - Park Brake................70
    522379.04 - Park Brake................70
    522379.05 - Park Brake................70
    522379.06 - Park Brake................70
    522405.03 - PB Pressure Switch................70
    522411.02 - TCL Selector................70
    522411.03 - TCL Selector................70
    522411.05 - TCL Selector................70
    522411.07 - TCL Selector................70
    524172.03 - Clutch Disconnect................70
    524172.04 - Clutch Disconnect................70
    524172.09 - Clutch Disconnect................70
  Group 40: Vehicle Control Unit (VCU) Diagnostic Trouble Codes................229
    Vehicle Control Unit (VCU) Diagnostic Trouble Codes................229
    000237.02 - Vehicle ID................70
    000237.13 - VIN Mismatch................70
    000237.31 - VIN Missing................70
    000628.12 - Program Memory................70
    001713.00 - Hyd Oil Restriction................70
  Group 50: Auxiliary Valve Controller (AVC) Diagnostic Trouble Codes................237
    Auxiliary Valve Controller (AVC) Diagnostic Trouble Codes................237
    000168.03 - Battery Voltage................71
    000237.02 - Vehicle ID................71
    000237.13 - Vehicle ID................71
    000237.31 - Vehicle ID................71
    000629.12 - Control Unit................71
    520425.07 - System Message................71
    520426.07 - System Message................71
    520542.03 - System Message................71
    520543.04 - System Message................71
    523911.05 - Pump Control................71
    524204.04 - Loader Aux Switch................71
    524204.05 - Loader Aux Switch................71
  Group 60: Vehicle Control Unit 2 (VC2) Diagnostic Trouble Codes................255
    Vehicle Control Unit 2 (VC2) Diagnostic Trouble Codes................255
    000158.03 - Battery Voltage................71
    002664.03 - Ldr Aux Roller................71
    002664.04 - Ldr Aux Roller................71
    002664.07 - Ldr Aux Roller................71
    003509.03 - Sensor Supply 1................71
    003509.04 - Sensor Supply 1................71
    520669.03 - Loader Aux Sol A................71
    520669.04 - Loader Aux Sol A................71
    520669.05 - Loader Aux Sol A................71
    520669.06 - Loader Aux Sol A................71
Section 9005: Operational Checkout Procedure................314
  Group 10: Operational Checkout Procedure................314
    Operational Checkout Procedure................314
Section 9010: Engine................351
  Group 05: Theory of Operation................351
    John Deere Engine Operation................381
    Engine Cooling System Operation................356
    Cold Start Aid System Operation................358
  Group 10: System Diagrams................351
    Engine Intake and Exhaust Component Location................364
    Engine Fuel System Component Location................368
    Engine Cooling System Component Location................370
  Group 15: Diagnostic Information................351
    John Deere Engine Operation................381
  Group 20: Adjustments................351
    John Deere Engine Operation................381
  Group 25: Tests................351
    John Deere Engine Operation................381
    Fluid Sampling Procedure................383
    Air in Fuel Test................388
    Engine Speed Check................389
    Engine Thermostat Test................391
    Intake Manifold Pressure—Turbocharger Boost................392
    Thermal Bypass Valve Test................396
Section 9015: Electrical System................398
  Group 05: Theory of Operation................398
    Controller Area Network (CAN) Circuit Theory of Operation................403
    Engine Control Unit (ECU) Circuit Theory of Operation................405
    Engagement and Monitor Unit (EMU) Circuit Theory of Operation................411
    Start and Charge Circuit Theory of Operation................418
    Transmission Control Circuit Theory of Operation................421
    Auxiliary Valve Controller (AVC) Circuit Theory of Operation................430
    JDLink™ Circuit Theory of Operation................433
  Group 10: System Diagrams................398
    Electrical Diagram Information................439
    Electrical Schematic Symbols................443
    System Functional Schematic................446
    System Functional Schematic, Wiring Diagram, and Component Location Legend................450
    Fuse and Relay Location and Specifications................455
    Engine Harness (W10) Component Location................460
    Engine Harness (W10) Wiring Diagram................462
    Transmission Harness (W12) Component Location................465
    Transmission Harness (W12) Wiring Diagram................466
    Load Center Harness (W13) Component Location................468
    Load Center Harness (W13) Wiring Diagram................470
    Cab Console Harness (W14) Component Location................472
    Cab Console Harness (W14) Wiring Diagram................474
    Cab Harness (W15) Component Location................476
    Cab Harness (W15) Wiring Diagram................477
    Canopy Console Harness (W16) Component Location................479
    Canopy Console Harness (W16) Wiring Diagram................481
    Canopy (ROPS) Harness (W17) Component Location................483
    Canopy (ROPS) Harness (W17) Wiring Diagram................484
    Cab Roof Harness (W18) Component Location................487
    Cab Roof Harness (W18) Wiring Diagram................489
    Auxiliary Valve Controller (AVC) Harness (W19) Component Location................491
    Auxiliary Valve Controller (AVC) Harness (W19) Wiring Diagram................492
    Ride Control Harness (W21) Component Location—If Equipped................493
    Ride Control Harness (W21) Wiring Diagram—If Equipped................494
    Loader Coupler Console Harness (W22) Component Location—If Equipped................496
    Loader Coupler Console Harness (W22) Wiring Diagram—If Equipped................497
    Loader Coupler Solenoid Harness (W23) Component Location—If Equipped................499
    Loader Coupler Solenoid Harness (W23) Wiring Diagram—If Equipped................500
    Rear Washer Motor Harness (W24) Component Location—If Equipped................501
    Rear Washer Motor Harness (W24) Wiring Diagram—If Equipped................502
    Beacon Light Harness (W25) Wiring Diagram—If Equipped................503
    Air Conditioner Compressor Clutch Harness (W39) Component Location................504
    Air Conditioner Compressor Clutch Harness (W39) Wiring Diagram................505
    Fuel Injector Harness (W57) Component Location................506
    Fuel Injector Harness (W57) Wiring Diagram................508
    Modular Telematics Gateway (MTG) Harness (W6002) Component Location................511
    Modular Telematics Gateway (MTG) Harness (W6002) Wiring Diagram................513
  Group 15: Diagnostic Information................399
    Electrical Component Specifications................520
    Service ADVISOR™ Diagnostic Application................525
    Service ADVISOR™ Connection Procedure................526
    Reading Diagnostic Trouble Codes (DTCs) With Service ADVISOR™ Diagnostic Application................528
    Intermittent Diagnostic Trouble Code (DTC) Diagnostics................531
    Using Service ADVISOR™ Remote................532
    JDLink™ Connection Procedure................535
  Group 16: Monitor Operation................399
    Service Mode................538
    Operation—Software Delivery................540
    Diagnostics—Clear Stored Diagnostic Trouble Codes (DTCs)................541
    Diagnostics—Engine................542
    Diagnostics—Electrical, Lights................543
    Diagnostics—Transmission................544
    Diagnostics—Hydraulics................546
    Diagnostics—Service Advisor................548
    Diagnostics—Sensors................549
    Setup—Machine Master Code................550
    Setup—Monitor................551
    Setup—Calibrations................552
    Setup—Transmission................553
    Engagement and Monitor Unit (EMU)—Setting Hour Meter................554
  Group 17: Diagnostic Test Box................400
    Setup and Functional Test................565
    Two Wire Sensor Circuit Check—Out of Range High................574
    Two Wire Sensor Circuit Check—Out of Range Low................576
    Three Wire Sensor Circuit Check—Out of Range High................578
    Three Wire Sensor Circuit Check—Out of Range Low................580
  Group 25: Tests................400
    Controller Area Network (CAN) Circuit Test................589
    Throttle Position Sensor Test................596
    Transmission Control Lever (TCL) Test................599
    Transmission Solenoid Check................601
    Alternator Test................602
    Relay Test................604
    Wire Harness Test................606
    Sensor Circuit Test................607
Section 9020: Power Train................609
  Group 05: Theory of Operation................609
    Power Train Overview................614
    Transmission Pump Operation................617
    Torque Converter Operation................618
    Clutch Modulation Operation................620
    Clutch Pack Operation................622
    Clutch Engagement and Solenoid Activation................623
    Transmission Gear Flow................624
    Differential Operation................627
    Differential Lock Operation................628
    Mechanical Front Wheel Drive (MFWD) Operation................630
    Mechanical Front Wheel Drive (MFWD) Differential Operation................632
    Park Brake Operation................635
    Power Boost Service Brake Valve Operation................637
    Service Brake Operation................642
    Transmission Filter Operation................643
  Group 10: System Diagrams................609
    Power Train Component Location................645
    Power Train Schematic—Neutral................646
    Power Train Schematic—First Forward................648
  Group 15: Diagnostic Information................609
    Diagnose Transmission Malfunctions................651
    Transmission Overheats................609
    Transmission Slippage................609
    Excessive Power Train Noise................609
    No Differential Lock Operation................628
    Differential Lock Slips or Chatters When Engaged................609
    Differential Lock Will Not Release................609
    Machine Lacks Power or Moves Slow................609
    No Power to Mechanical Front Wheel Drive (MFWD)................609
    No Power to One Wheel of Mechanical Front Wheel Drive (MFWD)................609
    Park Brake Will Not Hold................610
    Park Brake Will Not Release................610
    Poor Service Brakes................610
    Brake Pedal Hard to Push................610
    Service Brakes Chatter or Noisy................610
    Service Brakes Dragging or Will Not Release................610
    Rear Axle Overfilled With Oil................610
  Group 20: Adjustments................610
    Mechanical Park Brake Release—Towing................693
    Service Brake Bleed Procedure................696
    Service Brake Pedal Adjustment................703
    Steering Angle Check and Adjust................708
    Toe-In Check and Adjust................710
    Tracking Angle Check and Adjust................713
  Group 25: Tests................610
    Transmission Overall Test Connections, Ports, and Locations................717
    Transmission Oil Warm-Up Procedure................719
    Transmission Pump Flow Test................721
    Transmission System Pressure Test................724
    Service Brake Boost Pressure Test................727
    Transmission Oil Sampling Procedure—If Equipped................730
    Torque Converter Stall Speed Test................731
    Torque Converter Inlet Pressure Test................735
    Clutch Pressure Test................740
    Solenoid Circuit Leakage Test................743
    Differential Lock Pressure Test................745
    Mechanical Front Wheel Drive (MFWD) Pressure Test................748
    Park Brake Release Pressure Test................750
    Power Boost Service Brake Valve Leakage Test................752
    Cooler In and Cooler Out Pressure Test................756
Section 9025: Hydraulic System................760
  Group 05: Theory of Operation................760
    Hydraulic System Operation................763
    Hydraulic Pump Operation................764
    Hydraulic Filter Operation................765
    Control Valve Operation................769
    Priority Valve Section Operation................780
    System and Circuit Relief Valve Operation................782
    Steering Valve Operation................785
    Ride Control Operation—If Equipped................789
    Attachment Coupler Hydraulic Operation................791
    Loader Auxiliary Control Operation—If Equipped................793
  Group 10: System Diagrams................760
    Hydraulic Schematic Symbols................799
    Hydraulic System Schematic................803
    Hydraulic System Component Location................805
    Hydraulic Control Valve Component Location................806
    Main Hydraulic System Line Identification................807
    Hydraulic Brake and Steering System Line Identification................808
    Hydraulic Ride Control System Line Identification................810
    Hydraulic Loader System Line Identification................811
    Hydraulic Hitch System Component Location................812
    Hydraulic Loader Coupler System Line Identification—If Equipped................813
  Group 15: Diagnostic Information................760
    Low Hydraulic Power................760
    Slow Hydraulic Functions................760
    Hydraulic Function Makes "Chattering" Noise................760
    Hydraulic Oil Overheats................760
    Hydraulic Pump Leaking................760
    Excessive Pump Noise................760
    Foaming Oil................760
    Functions Drift................760
    Control Valve Sticks or Works Hard................761
    No Loader, Hitch, or Steering Hydraulics................761
    No Loader and Hitch Hydraulics (Steering OK)................761
    Loader or Hitch Operates Slowly in One Function................761
    Engine Pulls Down Excessively During Loader Operation................761
    Slow Loader and Hitch Hydraulics (Low Pump Output)................761
    No or Slow Hitch Hydraulics (Loader Hydraulics OK)................761
    Attachment Coupler Not Working................761
    Slow Steering Hydraulics................761
    No Response When Steering Wheel is Turned (Loader Hydraulics OK)................761
    Steering Valve Does Not Return to Neutral................761
    Machine Turns in Opposite Direction................761
    Machine Turns When Steering Valve is in Neutral................761
    Steering Wheel Kickback................761
  Group 20: Adjustments................761
    Loader Bucket Self-Leveling Linkage and Return-To-Dig Switch Adjustment................878
    Ride Control Accumulator Charge Procedure................883
    Ride Control Accumulator Charge Check Procedure................886
    Ride Control Accumulator Hydraulic Pressure Release Procedure................889
  Group 25: Tests................761
    Hydraulic Oil Warm-Up Procedure................891
    JT02156A Digital Pressure and Temperature Analyzer Kit Installation................892
    Hydraulic Circuit Pressure Release................893
    Hydraulic Pump Flow Test................894
    Steering Load Sense Relief Valve Pressure Test................897
    System Relief Valve Pressure Test................900
    Hydraulic Oil Cooler Restriction Test................903
    Circuit Relief Valve Test—With Remote Pump................906
    Steering System Leakage Test................910
    Steering Cylinder Leakage Test................913
    Function Drift Test................915
    Hydraulic Cylinder Leakage Test................917
Section 9031: Heating and Air Conditioning................919
  Group 05: Theory of Operation................919
    Air Conditioning System Cycle of Operation................922
  Group 10: System Diagrams................919
    Heating and Air Conditioning System Component Location................925
  Group 15: Diagnostic Information................919
    Air Conditioning System Does Not Operate................919
    Air Conditioning System Does Not Cool Interior of Cab................919
    Air Conditioning System Runs Constantly, Too Cold................919
    Heating System Does Not Operate................919
    Heating System Does Not Warm Interior of Cab................919
    Interior Windows Continue to Fog................919
  Group 25: Tests................919
    R134a Refrigerant Cautions and Proper Handling................955
    R134a Oil Charge Capacity................956
    R134a Refrigerant Charge Capacity................957
    Heater and Air Conditioner Operational Checks................958
    Air Conditioner Compressor Clutch Test................962
    R134a Refrigerant Leak Test................963
    R134a Refrigerant Hoses and Tubing Inspection................964
    Air Conditioner High/Low-Pressure Switch Test................965
    Air Conditioner Freeze Control Switch Test................968
    Air Conditioning System Test................970
    Operating Pressure Diagnostic Chart................973

John Deere 210L EP Diagnosis and Test Service Technical Manual (TM13474X19)