Complete Diagnosis & Tests Technical Manual with Electrical Wiring Diagrams for John Deere 210K EP Tractor Loader, with workshop information to maintain, diagnose, and rebuild like professional mechanics.

John Deere 210K EP Tractor Loader workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm12429 - John Deere 210K EP Tractor Loader Technical Manual (Operation & Test).pdf
tm12431 - John Deere Tracteur-pelle chargeur 210K EP.pdf
tm12433 - John Deere Cargadora del tractor 210K EP.pdf

PRODUCT DETAILS:
Total Pages: 1,041 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Category: Operation and Test
Language: English Spanish French
Published on 2019/05/17
Models: John Deere - Tractor Loader - 1T8210EK__G891000-

TABLE OF CONTENTS
Section 9000: General Information...19
  Group 01: Safety...19
    Recognize Safety Information...22
    Follow Safety Instructions...23
    Operate Only If Qualified...24
    Wear Protective Equipment...25
    Avoid Unauthorized Machine Modifications...26
    Inspect Machine...27
    Stay Clear of Moving Parts...28
    Avoid High-Pressure Oils...29
    Avoid High-Pressure Fluids...30
    Work In Ventilated Area...31
    Prevent Fires...32
    Prevent Battery Explosions...33
    Handle Chemical Products Safely...34
    Decommissioning — Proper Recycling and Disposal of Fluids and Components...35
    Prepare for Emergencies...36
    Use Steps and Handholds Correctly...37
    Start Only From Operator's Seat...38
    Use and Maintain Seat Belt...39
    Prevent Unintended Machine Movement...40
    Avoid Work Site Hazards...41
    Keep Riders Off Machine...43
    Avoid Backover Accidents...44
    Avoid Machine Tipover...45
    Add and Operate Attachments Safely...46
    Use Special Care When Operating...47
    Operating or Traveling On Public Roads...48
    Inspect and Maintain ROPS...49
    Park and Prepare for Service Safely...50
    Service Cooling System Safely...51
    Remove Paint Before Welding or Heating...52
    Make Welding Repairs Safely...53
    Drive Metal Pins Safely...54
    Service Tires Safely...55
Section 9001: Diagnostics...56
  Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes...62
    Engine Control Unit (ECU) Diagnostic Trouble Codes...62
    000029.03 - Hand Throttle...56
    000029.04 - Hand Throttle...56
    000029.14 - Hand Throttle...56
    000091.03 - Foot Throttle...56
    000091.04 - Foot Throttle...56
    000091.14 - Foot Throttle...56
    000190.00 - Engine Speed...56
    000190.16 - Engine Speed...56
    000237.31 - Vehicle ID Number...56
    000628.12 - Memory Error...56
    001075.05 - Fuel Pump Control...56
    001075.06 - Fuel Pump Control...56
    001321.05 - Starter Relay...56
    001321.06 - Starter Relay...56
    001321.16 - Starter Relay...56
    002003.09 - No CAN From TCU...56
    002071.09 - No CAN From VCU...56
  Group 20: Engagement Monitor Unit (EMU) Diagnostic Trouble Codes...56
    Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes...110
    000096.03 - Fuel Level Sensor...56
    000096.04 - Fuel Level Sensor...56
    000168.03 - Battery Voltage...56
    000168.04 - Battery Voltage...56
    000234.02 - Software Incorrect...56
    000237.02 - VIN Mismatch...56
    000237.13 - VIN Mismatch...56
    000237.31 - VIN Missing...56
    000628.12 - Memory Error...56
    000629.12 - Controller Fault...56
    000920.06 - Alarm Output...56
    000920.12 - Alarm Output...57
    001196.11 - Antitheft...57
    002000.09 - No CAN from ECU...57
    002003.09 - No CAN from TCU...57
    002071.09 - No CAN from VCU...57
    002251.09 - No CAN from MTG...57
    524082.07 - Display Buttons...57
  Group 30: Transmission Control Unit (TCU) Diagnostic Trouble Codes...156
    Transmission Control Unit (TCU) Diagnostic Trouble Codes...156
    000070.04 - Park Brake...57
    000070.07 - Park Brake...57
    000070.14 - Park Brake...57
    000177.00 - Trans Oil Temp...57
    000177.04 - Trans Oil Temp...57
    000525.02 - Requested Gear...57
    000525.03 - Requested Gear...57
    000525.04 - Requested Gear...57
    000525.05 - Requested Gear...57
    000604.04 - TCL Neutral SW...57
    000617.07 - Park Brake Circuit...57
    000618.07 - Park Brake Circuit...57
    000629.12 - Controller Fault...57
    000736.03 - Y3 Solenoid...57
    000736.05 - Y3 Solenoid...57
    000736.06 - Y3 Solenoid...57
    000737.03 - Y4 Solenoid...57
    000737.05 - Y4 Solenoid...57
    000737.06 - Y4 Solenoid...57
    000738.03 - Y5 Solenoid...57
    000738.05 - Y5 Solenoid...57
    000738.06 - Y5 Solenoid...57
    000739.03 - Y6 Solenoid...57
    000739.05 - Y6 Solenoid...57
    000739.06 - Y6 Solenoid...58
    000746.03 - Differential Lock...58
    000746.05 - Differential Lock...58
    000746.06 - Differential Lock...58
    000746.31 - Differential Lock...58
    000767.05 - TCL Reverse SW...58
    000880.06 - Brake Lights...58
    000903.05 - TCL Forward SW...58
    002000.09 - No CAN from ECU...58
    002023.09 - No CAN from PDU...58
    002034.09 - No CAN from AVC...58
    002071.09 - No CAN from VCU...58
    002612.05 - MFWD Solenoid...58
    002612.06 - MFWD Solenoid...58
    004312.02 - TCL Selector...58
    004312.03 - TCL Selector...58
    004312.05 - TCL Selector...58
    004312.06 - TCL Direction Driver...58
    522379.03 - Park Brake...58
    522379.04 - Park Brake...58
    522379.05 - Park Brake...58
    522379.06 - Park Brake...58
    522405.03 - PB Pressure Switch...58
    523689.04 - Diff Lock Switch...58
    523689.07 - Diff Lock Switch...58
    523702.07 - Flexpower...58
    523702.08 - Flexpower...58
    523702.09 - Flexpower...58
    523702.10 - Flexpower...58
    524172.03 - Clutch Disconnect...58
    524172.04 - Clutch Disconnect...58
    524172.09 - Clutch Disconnect...58
  Group 40: Vehicle Control Unit (VCU) Diagnostic Trouble Codes...316
    Vehicle Control Unit (VCU) Diagnostic Trouble Codes...316
    000628.12 - Memory Error...59
    000237.02 - VIN Mismatch...59
    000237.13 - VIN Mismatch...59
    000237.31 - VIN Missing...59
    001713.00 - Hyd Oil Restriction...59
  Group 50: Auxiliary Valve Control (AVC) Diagnostic Trouble Codes...329
    Auxiliary Valve Control (AVC) Diagnostic Trouble Codes...329
    000168.03 - Battery Voltage...59
    000168.04 - Battery Voltage...59
    000234.02 - Software Incorrect...59
    000237.02 - VIN Mismatch...59
    000237.13 - VIN Mismatch...59
    000237.31 - VIN Missing...59
    000629.12 - Controller Fault...59
    002664.03 - Ldr Aux Roller...59
    002664.04 - Ldr Aux Roller...59
    002664.07 - Ldr Aux Roller...59
    002664.12 - Ldr Aux Roller...59
    003509.03 - Sensor Supply 1...59
    003509.04 - Sensor Supply 1...59
    520425.07 - CAN Bus...59
    520426.07 - CAN Bus...59
    520542.03 - CAN Bus...59
    520543.04 - CAN Bus...59
    523571.04 - Valve Power 2...59
    523769.03 - MFWD Switch...59
    523769.04 - MFWD Switch...59
    523938.03 - Loader Aux Sol A...59
    523938.04 - Loader Aux Sol A...59
    523938.05 - Loader Aux Sol A...59
    523938.06 - Loader Aux Sol A...59
    523939.03 - Loader Aux Sol B...59
    523939.04 - Loader Aux Sol B...60
    523939.05 - Loader Aux Sol B...60
    523939.06 - Loader Aux Sol B...60
    524204.03 - Loader Aux Switch...60
    524204.05 - Loader Aux Switch...60
    523404.00 - Loader Aux Press...60
    523404.01 - Loader Aux Press...60
Section 9005: Operational Checkout Procedure...452
  Group 10: Operational Checkout Procedure...452
    Operational Checkout Procedure...452
Section 9010: Engine...486
  Group 05: Theory of Operation...486
    John Deere Engine Operation...502
    Engine Cooling System Operation...489
    Cold Start Aid System Operation—If Equipped...490
  Group 15: Diagnostic Information...486
    John Deere Engine Operation...502
    Engine Cooling System Component Location...493
    Engine Fuel System Component Location...495
    Engine Intake and Exhaust Component Location...497
  Group 20: Adjustments...486
    John Deere Engine Operation...502
  Group 25: Tests...486
    John Deere Engine Operation...502
    Fluid Sampling Procedure—If Equipped...959
    Engine Speed Check...508
    Air in Fuel Test...510
    Engine Thermostat Test...511
    Thermal Bypass Valve Test...512
    Intake Manifold Pressure—Turbocharger Boost...514
Section 9015: Electrical System...517
  Group 05: System Information...517
    Electrical Diagram Information...524
    Electrical Schematic Symbols...528
  Group 10: System Diagrams...517
    Fuse and Relay Location and Specifications...535
    System Functional Schematic, Wiring Diagram, and Component Location Legend...539
    System Functional Schematic and Section Legend...543
    Engine Harness (W10) Component Location...553
    Engine Harness (W10) Wiring Diagram...555
    Transmission Harness (W12) Component Location...557
    Transmission Harness (W12) Wiring Diagram...559
    Load Center Harness (W13) Component Location...560
    Load Center Harness (W13) Wiring Diagram...562
    Cab Console Harness (W14) Component Location...565
    Cab Console Harness (W14) Wiring Diagram...567
    Cab Harness (W15) Component Location...570
    Cab Harness (W15) Wiring Diagram...572
    Canopy Console Harness (W16) Component Location...573
    Canopy Console Harness (W16) Wiring Diagram...575
    Canopy (ROPS) Harness (W17) Component Location...578
    Canopy (ROPS) Harness (W17) Wiring Diagram...580
    Cab Roof Harness (W18) Component Location...581
    Cab Roof Harness (W18) Wiring Diagram...583
    Loader Auxiliary Control Harness (W19) Component Location—If Equipped...585
    Loader Auxiliary Control Harness (W19) Wiring Diagrams—If Equipped...587
    Ride Control Harness (W21) Component Location—If Equipped...588
    Ride Control Harness (W21) Wiring Diagram—If Equipped...589
    Loader Coupler Console Harness (W22) Component Location—If Equipped...591
    Loader Coupler Console Harness (W22) Wiring Diagram—If Equipped...592
    Loader Coupler Solenoid Harness (W23) Component Location—If Equipped...593
    Loader Coupler Solenoid Harness (W23) Wiring Diagram—If Equipped...594
    Air Conditioner Compressor Clutch Harness (W39) Component Location...595
    Air Conditioner Compressor Clutch Harness (W39) Wiring Diagram...596
    Fuel Lift Pump Relay Harness (W41) Component Location...597
    Fuel Lift Pump Relay Harness (W41) Wiring Diagram...598
    Fuel Injector Harness (W57) Component Location...599
    Fuel Injector Harness (W57) Wiring Diagram...600
    Modular Telematics Gateway (MTG) Harness (W6002) Component Location...601
    Modular Telematics Gateway (MTG) Harness (W6002) Wiring Diagram...602
    Satellite (SAT) Harness (W6003) Component Location...603
    Satellite (SAT) Harness (W6003) Wiring Diagram...604
  Group 15: Sub-System Diagnostics...518
    Start and Charge Circuit Theory of Operation...608
    Controller Area Network (CAN) Circuit Theory of Operation...611
    Engine Control Unit (ECU) Circuit Theory of Operation...613
    Engagement and Monitor Unit (EMU) Circuit Theory of Operation...619
    Transmission Control Circuit Theory of Operation...624
    Loader Auxiliary Control Unit Circuit Theory of Operation...632
    JDLink™ Circuit Theory of Operation...635
  Group 16: Monitor Operation...518
    Engagement and Monitor Unit (EMU)—Service Menu...638
    Engagement and Monitor Unit (EMU)—Clear Codes...639
    Engagement and Monitor Unit (EMU)—Diagnostics...640
    Engagement and Monitor Unit (EMU)—Main Menu Visible or Hidden...644
    Engagement and Monitor Unit (EMU)—Restore Monitor Defaults...645
    Engagement and Monitor Unit (EMU)—Machine Options...646
    Engagement and Monitor Unit (EMU)—Setting Hour Meter...649
    Security System Enable - Disable...651
    Security System Configuration...653
    Security System Operation...657
  Group 20: References...518
    Electrical Component Specifications...661
    Service ADVISOR™ Connection Procedure...664
    JDLink™ Connection Procedure...666
    Reading Diagnostic Trouble Codes (DTCs)...667
    Diagnostic Trouble Code (DTC) Monitor Messages...670
    Intermittent Diagnostic Trouble Code (DTC) Diagnostics...675
    Controller Area Network (CAN) Circuit Test...676
    Controller Area Network (CAN) Resistor Test...685
    Alternator Test...687
    Wire Harness Test...689
    Sensor Circuit Test...690
    Crank Position Sensor Test...692
    Transmission Control Circuit Test...693
    Transmission Solenoid Circuit Test...695
    Transmission Control Lever (TCL) Test...696
    Transmission Solenoid Check...698
    Throttle Position Sensor Test...699
    Engine Speed Control Pedal Test...700
    Controller Remove and Install...703
Section 9020: Power Train...704
  Group 05: Theory of Operation...704
    Power Train Overview...708
    Transmission Pump Operation...710
    Torque Converter Operation...711
    Transmission Filter Operation...713
    Clutch Modulation Operation...714
    Clutch Pack Operation...716
    Transmission Gear Flow...717
    Transmission Clutch Engagement and Solenoid Activation...720
    Differential Operation...721
    Differential Lock Operation...722
    Mechanical Front Wheel Drive (MFWD) Operation—If Equipped...724
    Mechanical Front Wheel Drive (MFWD) Differential Operation—If Equipped...726
    Park Brake Operation...729
    Service Brake Operation...731
    Power Boost Service Brake Valve Operation...732
  Group 15: Diagnostic Information...704
    Hydraulic Circuit—Symbols...741
    Power Train Component Location...742
    Power Train Schematic—Neutral...743
    Power Train Schematic—First Forward...745
    Diagnose Transmission Malfunctions...747
    Transmission Slippage...704
    Machine Lacks Power or Moves Slow...704
    Transmission Overheats...704
    Excessive Power Train Noise...704
    No Power to Mechanical Front Wheel Drive (MFWD)...704
    No Power to One Wheel of Mechanical Front Wheel Drive (MFWD)...704
    No Differential Lock Operation...722
    Differential Lock Slips or Chatters When Engaged...704
    Differential Lock Will Not Release...704
    Rear Axle Overfilled With Oil...704
    Poor Service Brakes...705
    Brake Pedal Hard to Push...705
    Service Brakes Dragging or Will Not Release...705
    Service Brakes Chatter or Noisy...705
    Park Brake Will Not Hold...705
    Park Brake Will Not Release...705
  Group 20: Adjustments...705
    Mechanical Park Brake Release—Towing...793
    Service Brake Pedal Adjustment...796
    Service Brake Bleed Procedure...798
    Tracking Angle Check and Adjust...802
    Toe-In Check and Adjust...804
    Steering Angle Check and Adjust...807
  Group 25: Tests...705
    Transmission Oil Warm-Up Procedure...811
    Transmission Overall Test Connections, Ports, and Locations...813
    Torque Converter Stall Speed Test...815
    Torque Converter Inlet Pressure Test...818
    Power Boost Service Brake Valve Leakage Test...823
    Park Brake Release Pressure Test...826
    Transmission System Pressure Test...829
    Service Brake Boost Pressure Test...832
    Clutch Pressure Test...835
    Differential Lock Pressure Test...838
    Mechanical Front Wheel Drive (MFWD) Pressure Test...840
    Cooler In and Cooler Out Pressure Test...842
    Solenoid Circuit Leakage Test...846
    Transmission Pump Flow Test...848
Section 9025: Hydraulic System...851
  Group 05: Theory of Operation...851
    Hydraulic System Operation...854
    Hydraulic Pump Operation...855
    Hydraulic Filter Operation...856
    Steering Valve Operation...858
    Ride Control Operation—If Equipped...863
    Priority Valve Section Operation...865
    Relief Valve Operation With Anticavitation...867
    Relief Valve Operation Without Anticavitation...869
    Control Valve Operation...870
    Loader Coupler Hydraulic Operation...882
    Loader Auxiliary Control Operation—If Equipped...884
  Group 15: Diagnostic Information...851
    Hydraulic System Schematic...887
    Hydraulic System Component Location...889
    Hydraulic Control Valve Component Location...892
    No Loader, Hitch, or Steering Hydraulics...851
    No Loader and Hitch Hydraulics (Steering OK)...851
    Slow Steering Hydraulics...851
    No Steering Hydraulics (Control Valve and Hitch Hydraulics OK)...851
    Engine Pulls Down Excessively During Control Valve Operation...870
    Slow Hydraulic Functions...851
    Loader or Hitch Operates Slowly in One Function...851
    No Loader or Hitch Power in One Function...851
    Slow Loader and Hitch Hydraulics (Low Pump Output)...851
    No or Slow Hitch Hydraulics (Loader Hydraulics OK)...851
    Low Hydraulic Power (Low Hydraulic Pressure)...851
    Hydraulic Function Makes "Chattering" Noise...851
    Functions Drift...851
    Control Valve Sticks or Works Hard...851
    Hydraulic Oil Overheats...851
    Foaming Oil...851
    Hydraulic Pump Leaking...852
    Excessive Pump Noise...852
    Steering Valve Does Not Return to Neutral...852
    No Response When Steering Wheel is Turned...852
    Machine Turns in Opposite Direction...852
    Machine Turns When Steering Valve is in Neutral...852
    Steering Wheel Kickback...852
    Loader Coupler Not Working...852
  Group 20: Adjustments...852
    Loader Bucket Self-Leveling Linkage and Return-To-Dig Switch Adjustment...944
    Ride Control Accumulator Charge Procedure...949
    Ride Control Accumulator Charge Check Procedure...952
    Ride Control Accumulator Hydraulic Pressure Release Procedure...955
  Group 25: Tests...852
    JT02156A Digital Pressure And Temperature Analyzer Kit Installation...957
    Hydraulic Oil Warm-Up Procedure...958
    Fluid Sampling Procedure—If Equipped...959
    Hydraulic Oil Sampling Procedure—If Equipped...964
    Hydraulic Circuit Pressure Release...965
    Hydraulic Pump Flow Test...967
    Steering Load Sense Relief Valve Pressure Test...970
    System Relief Valve Pressure Test...972
    Hydraulic Oil Cooler Restriction Test...974
    Circuit Relief Valve Test—With Remote Pump...977
    Steering System Leakage Test...980
    Steering Cylinder Leakage Test...983
    Function Drift Test...985
    Hydraulic Cylinder Leakage Test...987
Section 9031: Heating and Air Conditioning...989
  Group 05: Theory of Operation...989
    Air Conditioning System Cycle Of Operation...992
  Group 15: Diagnostic Information...989
    Air Conditioning and Heater System Component Location...996
    Air Conditioning System Does Not Operate...989
    Air Conditioner Does Not Cool Interior of Cab...989
    Air Conditioner Runs Constantly, Too Cold...989
    Interior Windows Continue to Fog...989
    Heater System Does Not Operate...989
    Heater Does Not Warm Interior of Cab...989
  Group 25: Tests...989
    Refrigerant Cautions and Proper Handling...1016
    R134a Refrigerant Cautions...1017
    R134a Oil Charge Capacity...1018
    R134a Refrigerant Charge Capacity...1019
    Air Conditioner and Heater Operational Checks...1020
    Air Conditioner Compressor Clutch Test...1023
    Air Conditioner High/Low Pressure Switch Test...1024
    Air Conditioner Freeze Control Switch Test...1027
    R134a Air Conditioning System Test...1030
    Operating Pressure Diagnostic Chart...1033
    Expansion Valve Test...1035
    Blower Motor Speed Switch Test...1037
    Blower Motor Resistor Test...1038
    Blower Motor Test...1040
    Air Conditioning On/Off Switch Test...1042
    Air Conditioning System Leak Test...1043
    Refrigerant Hoses and Tubing Inspection...1044

John Deere 210K EP Tractor Loader Diagnosis and Tests Service Technical Manual (TM12429)