Complete Repair Service Technical Manual for John Deere 210K EP Tractor Loader, with all the shop information to maintain, repair, and rebuild like professional mechanics.

John Deere 210K EP Tractor Loader workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm12430 - John Deere 210K EP Tractor Loader Technical Manual (Repair).pdf
tm12432 - John Deere Tracteur chargeur 210K EP.pdf
tm12434 - John Deere Cargadora de tractor 210K EP.pdf

PRODUCT DETAILS:
Total Pages: 864 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English Spanish French
Category: Repair
John Deere - Tractor Loader - 1T8210EK__G891000-

TABLE OF CONTENTS
Section 00: General Information......14
  Group 0001: Safety......14
    Recognize Safety Information......17
    Follow Safety Instructions......18
    Operate Only If Qualified......19
    Wear Protective Equipment......20
    Avoid Unauthorized Machine Modifications......21
    Inspect Machine......22
    Stay Clear of Moving Parts......23
    Avoid High-Pressure Fluids......24
    Avoid High-Pressure Oils......25
    Work In Ventilated Area......26
    Prevent Fires......27
    Prevent Battery Explosions......28
    Handle Chemical Products Safely......29
    Decommissioning — Proper Recycling and Disposal of Fluids and Components......30
    Prepare for Emergencies......31
    Clean Debris from Machine......32
    Add Cab Guarding for Special Uses......33
    Use Steps and Handholds Correctly......34
    Start Only From Operator's Seat......35
    Use and Maintain Seat Belt......36
    Prevent Unintended Machine Movement......37
    Prevent Unintended Machine Movement—If Equipped With Pilot Controls......38
    Avoid Work Site Hazards......39
    Keep Riders Off Machine......41
    Avoid Backover Accidents......42
    Avoid Machine Tipover......43
    Inspect and Maintain ROPS......44
    Add and Operate Attachments Safely......45
    Operating or Traveling On Public Roads......46
    Park and Prepare for Service Safely......47
    Service Cooling System Safely......48
    Remove Paint Before Welding or Heating......49
    Make Welding Repairs Safely......50
    Drive Metal Pins Safely......51
    Service Tires Safely......52
  Group 0003: Torque Values......15
    Metric Bolt and Cap Screw Torque Values......55
    Additional Metric Cap Screw Torque Values......57
    Unified Inch Bolt and Cap Screw Torque Values......59
    Service Recommendations for 37° Flare and 30° Cone Seat Connectors......61
    Service Recommendations for O-Ring Boss Fittings......63
    O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators......65
    Service Recommendations for Flared Connections—Straight or Tapered Threads......68
    Service Recommendations For Flat Face O-Ring Seal Fittings......70
    O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations......72
    O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations......74
    O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations......77
    Service Recommendations for Metric Series Four Bolt Flange Fitting......80
    Service Recommendations For Inch Series Four Bolt Flange Fittings......82
    Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations......84
    Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings......86
    Service Recommendations For O-Ring Boss Fittings With Shoulder......89
    Metric 24° O-Ring Seal DIN 20078 Service Recommendations......92
Section 01: Wheels......96
  Group 0110: Powered or Non-Powered Wheels and Fastenings......96
    Rear Wheel Assembly Remove and Install......99
    Front Wheel Assembly Remove and Install......101
    Tire Remove and Install......103
Section 02: Axles and Suspension Systems......106
  Group 0225: Input Drive Shafts and U-Joints......106
    Universal Joint and Drive Shaft Remove and Install......112
  Group 0230: Non-Powered Wheel Axles......106
    Tie Rod Remove and Install......119
  Group 0240: Powered Wheel Axle (MFWD)......106
    Mechanical Front Wheel Drive (MFWD) Axle Remove and Install......124
    Mechanical Front Wheel Drive (MFWD) Axle Disassemble......127
    Mechanical Front Wheel Drive (MFWD) Axle Assemble......145
    Open Differential Disassemble and Assemble—If Equipped......178
    Limited Slip Differential Disassemble and Assemble—If Equipped......186
  Group 0250: Axle Shaft, Bearings, and Reduction Gears......106
    Service Brakes Inspection......200
    Rear Axle Remove and Install......203
    Rear Axle Disassemble......206
    Rear Axle Assemble......223
    Park Brake Disassemble and Assemble......249
    Gear Tooth Contact Pattern Check......269
Section 03: Transmission......272
  Group 0300: Removal and Installation......272
    Transmission Remove and Install......284
  Group 0315: Controls Linkage......272
    Transmission Control Lever (TCL) Remove and Install......297
  Group 0350: Gear, Shafts, and Power Shift Clutches......272
    Transmission Outer Components Removal......304
    Transmission Case Disassemble—Torque Converter Side......309
    Clutch Packs Remove......313
    High Range Forward, Low Range Forward, and Reverse Clutch Packs Disassemble and Assemble......319
    First Speed Disassemble and Assemble......339
    Second Speed Clutch Disassemble and Assemble......356
    Mechanical Front Wheel Drive (MFWD) Clutch Disassemble and Assemble......371
    Pump Drive Shaft Install......383
    Clutch Packs Install......384
    Transmission Case Assemble—Torque Converter Side......390
    Transmission Outer Components Install......395
  Group 0360: Hydraulic System......272
    Transmission Charge Pump Remove and Install......406
    Transmission Charge Pump Disassemble and Assemble......412
Section 04: Engine......414
  Group 0400: Removal and Installation......414
    John Deere Engine Operation......416
    Engine Remove......417
    Engine Install......425
Section 05: Engine Auxiliary System......433
  Group 0505: Cold Weather Starting Aids......433
    Coolant Heater Remove and Install—If Equipped......436
    Starting Aid Nozzle Remove and Install—If Equipped......438
    Start Aid Solenoid Remove and Install—If Equipped......440
  Group 0510: Cooling Systems......433
    Fan Remove and Install......445
    Fan Disassemble and Assemble......448
    Serpentine Belt Remove and Install......450
    Radiator Remove and Install......453
    Cooling Package Remove and Install......460
  Group 0515: Speed Controls......433
    Engine Speed Control Pedal Remove and Install......467
  Group 0520: Intake System......433
    Air Cleaner Remove and Install......471
    Charge Air Cooler Remove and Install......474
  Group 0530: Exhaust Systems......433
    Muffler Remove and Install......479
  Group 0560: External Fuel Supply Systems......433
    Fuel Tank Remove and Install......485
Section 06: Torque Converter......488
  Group 0651: Turbine, Gears, and Shaft......488
    Torque Converter Remove and Install......491
Section 09: Steering System......493
  Group 0960: Hydraulic System......493
    Tilt Steering Column Remove and Install—Canopy......500
    Fixed Steering Column Remove and Install—Canopy......506
    Tilt Steering Column Remove and Install—Cab......511
    Fixed Steering Column Remove and Install—Cab......517
    Fixed Steering Wheel and Column Disassemble and Assemble......523
    Tilt Steering Wheel and Column Disassemble and Assemble......526
    Steering Valve Remove and Install—Canopy......530
    Steering Valve Remove and Install—Cab......536
    Steering Valve Disassemble and Assemble......543
    Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Remove and Install......556
    Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Disassemble and Assemble......559
Section 10: Service Brakes......561
  Group 1011: Active Elements......561
    Brake Disc and Pressure Plate Remove and Install......563
  Group 1060: Hydraulic System......561
    Brake System Bleeding Procedure......565
    Power Boost Brake Valve Remove and Install—Canopy......566
    Power Boost Brake Valve Remove and Install—Cab......572
    Brake Valve Disassemble and Assemble......578
    Brake Pedal Adjustment......582
Section 11: Park Brake......583
  Group 1111: Active Elements......583
    Park Brake Remove and Install......585
Section 15: Equipment Attaching......586
  Group 1511: Hitch, Drawbar, and Weights......586
    Hitch Weight and Drawbar Remove and Install—If Equipped......589
  Group 1520: Three-Point Hitch......586
    Three-Point Hitch Remove and Install—If Equipped......593
Section 17: Frame or Supporting Structure......595
  Group 1740: Frame Installation......595
    Welding Repair of Major Structures......597
    RIVNUT® (KREMNUT) Fasteners Remove and Install......598
Section 18: Operator's Station......601
  Group 1800: Removal and Installation......601
    Cab Top Plate Remove and Install......605
    Operator's Station Remove and Install......607
  Group 1810: Operator Enclosure......601
    Front Wiper Motor Remove and Install......619
    Wiper Arm Installation......622
    Front Console Remove and Install......623
    Fixed Window Remove and Install......629
    Non-Fixed Window Remove and Install......634
    Non-Fixed Window Adjustment......637
    Cab Door Hinge and Latch Adjustment......638
    Cab Door Handle Screw Adjustment......642
    Headliner Remove and Install......644
    Cab Roof Remove and Install......646
  Group 1821: Seat and Seat Belt......601
    Fixed Seat Remove and Install......651
    Suspension Seat Remove and Install......653
    Fixed Seat Disassemble and Assemble—If Equipped......656
    Suspension Seat Disassemble and Assemble—If Equipped......657
    Seat Belt Disassemble and Assemble......662
  Group 1830: Heating and Air Conditioning......601
    R134a Refrigerant Cautions and Proper Handling......664
    R134a Compressor Oil Removal......665
    R134a Component Oil Charge......666
    Refrigerant Leakage Testing......669
    Refrigerant Hoses and Tubing Inspection......670
    R134a Refrigerant Recover, Recycle, and Charge Station Installation Procedure......671
    Recover R134a System......673
    Evacuate R134a System......674
    Charge R134a System......676
    Air Conditioning System Cleaning Procedures......677
    Flush and Purge Air Conditioning System......678
    Evaporator or Heater Core Housing Cover Remove and Install......681
    Evaporator or Heater Core Remove and Install......682
    Expansion Valve Remove and Install......685
    Air Conditioner Freeze Control Switch Remove and Install......687
    Receiver-Dryer Remove and Install......689
    Condenser Remove and Install......690
    Compressor Remove and Install......692
Section 19: Sheet Metal and Styling......695
  Group 1910: Hood or Engine Enclosure......695
    Hood and Engine Enclosure Disassemble and Assemble......699
  Group 1913: Miscellaneous Shields......695
    Battery Box Remove and Install......705
  Group 1921: Grille and Grille Housing......695
    Grille Remove and Install......709
    Grille Housing Remove and Install......710
Section 20: Safety and Convenience......711
  Group 2004: Horn and Warning Devices......711
    Horn Remove and Install......713
    Backup Alarm Remove and Install......714
Section 21: Main Hydraulic System......715
  Group 2160: Hydraulic System......715
    General Oil Cleanup Procedure......718
    Apply Vacuum to Hydraulic Oil Reservoir......720
    Hydraulic Pump Remove and Install......722
    Hydraulic Pump Disassemble and Assemble......725
    Hydraulic Reservoir Remove and Install......727
    Hydraulic and Transmission Oil Coolers Remove and Install......734
    Hydraulic Filter Assembly Remove and Install......740
Section 31: Loader......743
  Group 3100: Loader......743
    Loader Boom Remove and Install......748
  Group 3102: Bucket......743
    Loader Bucket Remove and Install......753
    Welded Bucket Cutting Edges Replacement Procedure......755
  Group 3104: Attachment Coupler......743
    Attachment Coupler Remove and Install......759
    Attachment Coupler Cylinder Remove and Install......762
    Attachment Coupler Cylinder Disassemble and Assemble......764
  Group 3115: Control Linkage......743
    Single Lever Loader Auxiliary Control Lever Remove and Install......770
    Manual Third Function Loader Control Valve Linkage Remove and Install......775
    Loader Bucket Cylinder Linkage Remove and Install......779
  Group 3160: Hydraulic System......743
    Loader Boom Cylinder Remove and Install......785
    Loader Boom Cylinder Disassemble and Assemble......788
    Loader Bucket Cylinder Remove and Install......789
    Loader Bucket Cylinder Disassemble and Assemble......794
    Loader Auxiliary Manifold Remove and Install......795
    Ride Control Valve Remove and Install......799
    Ride Control Valve Disassemble and Assemble......802
    Ride Control Valve Solenoid Disassemble and Assemble......804
    Ride Control Accumulator Remove and Install......806
    Main Control Valve Remove and Install......809
    Main Control Valve Relief Valves Remove and Install......812
    Anticavitation Check Valve Disassemble and Assemble......814
    Relief Valve Disassemble and Assemble......816
    Relief Valve with Anticavitation Disassemble and Assemble......818
    Main Control Valve Disassemble and Assemble......821
    Inlet Section Disassemble and Assemble......825
    Priority Section Disassemble and Assemble......828
    Loader Auxiliary Section Disassemble and Assemble—Manual......830
    Loader Auxiliary Section Disassemble and Assemble—Electrohydraulic......834
    Bucket Section Disassemble and Assemble......838
    Boom Section Disassemble and Assemble......842
    Auxiliary Selective Flow Control Section Disassemble and Assemble......845
    Hitch Lift Section Disassemble and Assemble......847
    Hitch Tilt and Auxiliary Sections Disassemble and Assemble......850
    Pitch Section Disassemble and Assemble......854
    Multi-Purpose Bucket Cylinder Disassemble and Assemble......858
Section 99: Dealer Fabricated Tools......859
  Group 9900: Dealer Fabricated Tools......859
    DFRW20 Compressor Holding Fixture......861
    DFT1163 MFWD Snap Ring Removal and Installation Tool......862
    DFT1286 Backlash Measurement Tool......863
    DFT1288 Engine Support Bracket......864

John Deere 210K EP Tractor Loader Repair Service Manual (TM12430)