Complete Operation and Test service manual with Electrical Wiring Diagrams for John Deere Skid Steer & Compact Track Loaders 319E, 323E (Manual Controls) FT4/S4 Engines, with workshop information to maintain, diagnose, and service like professional mechanics.

John Deere Skid Steer & Compact Track Loaders (Manual Controls) 319E (PIN:1T0319E***J249321-) & 323E (PIN:1T0323E***J249322-) workshop Operation and Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM13008X19 - John Deere Skid Steer & Compact Track Loaders 319E, 323E (Manual Controls) Technical Manual (Operation and Test).pdf
tm13008x28 - John Deere  319E et 323E Chargeur compact à chenilles (Commandes manuelles).pdf

Total Pages: 1,211 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Category: Operation and Test
Language: English French
Published on 2019/10/16
Models: John Deere - Skid Steer - 1T0323E___J249322 (FT4/S4)

MAIN SECTIONS
 Foreword
   Manual Identification-READ THIS FIRST!
   General Information
      Safety
   Diagnostic Trouble Codes (DTCs)
      Engine Control Unit (ECU) Diagnostic Trouble Codes
      Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes
      Sealed Switch Module (SSM) Diagnostic Trouble Codes
      Vehicle Control Unit (VCU) Diagnostic Trouble Codes
   Operational Checkout Procedure
      Operational Checkout Procedure
   Engine
      Theory of Operation
      Diagnostic Information
   Electrical System
      System Information
      System Diagrams
      Sub-System Diagnostics
      Monitor Operation
      References
   Power Train
      Theory of Operation
      Diagnostic Information
      Tests
   Hydraulic System
      Theory of Operation
      Diagnostic Information
      Adjustments
      Tests
   Hydrostatic System
      Theory of Operation
      Diagnostic Information
      Tests
   Heating and Air Conditioning
      Theory of Operation
      Diagnostic Information
      Tests
   Dealer Fabricated Tools

Total Pages: 1,284 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS - Expanded View
9000 - GENERAL INFORMATION
   01 - Safety
       Add and Operate Attachments Safely
       Avoid Backover Accidents
       Avoid High-Pressure Fluids
       Avoid High-Pressure Oils
       Avoid Machine Tip Over
       Avoid Unauthorized Machine Modifications
       Avoid Work Site Hazards
       Clean Debris from Machine
       Clean Exhaust Filter Safely
       Decommissioning Proper Recycling and Disposal of Fluids and Components
       Drive Metal Pins Safely
       Follow Safety Instructions
       Handle Cab Door Safely
       Handle Chemical Products Safely
       Inspect and Maintain ROPS
       Inspect Machine
       Keep Riders Off Machine
       Make Welding Repairs Safely
       Operate Only If Qualified
       Operating On Slopes
       Operating or Traveling On Public Roads
       Park and Prepare for Service Safely
       Prepare for Emergencies
       Prevent Battery Explosions
       Prevent Fires
       Prevent Unintended Machine Movement
       Recognize Safety Information
       Remove Paint Before Welding or Heating
       Service Cooling System Safely
       Start Only From Operator's Seat
       Stay Clear of Moving Parts
       Use and Maintain Seat Belt
       Use Steps and Handholds Correctly
       Wear Protective Equipment
       Work In Ventilated Area
9001 - DIAGNOSTIC TROUBLE CODES (DTC)
   10 - Engine Control Unit (ECU) Diagnostic Trouble Codes
      000028.00 — Accelerator 3  _  Pedal
      000028.01 — Accelerator 3  _  Pedal
      000028.03 — Accelerator 3  _  Pedal
      000028.04 — Accelerator 3  _  Pedal
      000029.03 — Accelerator 2  _  Pedal
      000029.04 — Accelerator 2  _  Pedal
      000091.03 — Acceleration  _  Sensor 1
      000091.04 — Acceleration  _  Sensor 1
      000167.01 — Charge  _  Alarm
      000167.05 — Charge  _  Alarm
      000237.13 — Vehicle Identification  _  Number
      000237.31 — Vehicle Identification  _  Number
      001485.02 — Main Relay  _  ECU
      001485.07 — Main Relay  _  ECU
      003695.14 — Exhaust Filter Cleaning Inhibited By Operator Interface
      522243.05 — Start Assist  _  Relay
      522243.06 — Start Assist  _  Relay
      522590.12 — Internal  _  Supply 1
      522596.09 — CAN Comm  _  TSC1
      522597.09 — TSC1 CAN  _  Message
      522599.09 — Y_RSS CAN  _  Message
      522600.09 — Y_EC CAN  _  Message
      522601.09 — Y_RSS CAN  _  Message
      522618.09 — EBC1 CAN  _  Message
      522619.09 — Y_DPFIF CAN  _  Message
      522623.07 — Accelerator 1-2 Sensor
      522624.07 — Accelerator 1-2 Sensor
      522744.04 — Internal Driver  _  Circuit
      522994.04 — Internal Driver  _  Circuit
      Engine Control Unit (ECU) Diagnostic Trouble Codes
   20 - Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes
      000070.02 — Park Brake  _  Release Input
      000070.04 — Park Brake  _  Release Input
      000096.03 — Fuel Level  _  Sensor
      000096.04 — Fuel Level  _  Sensor
      000158.00 — System Voltage
      000158.01 — System Voltage
      000162.04 — 2-Speed  _  Switch Input
      000234.14 — Software Mismatch
      000920.05 — Alarm Output
      000920.06 — Alarm Output
      001196.11 — Anti Theft
      001504.04 — Seat Switch  _  Input
      002000.09 — No ECU Data  _  On CAN Bus
      002142.09 — No SSM Data  _  On CAN Bus
      002228.09 — No HCU Data  _  On CAN Bus
      003413.04 — Door Switch  _  Input
      003597.03 — 5 Volt Sensor  _  Supply 1
      003597.04 — 5 Volt Sensor  _  Supply 1
      521050.04 — Aux Flow On-Off  _  Switch Input
      521197.04 — Courtesy Light  _  Switch Input
      522379.05 — Park Brake  _  Release Output
      522379.06 — Park Brake  _  Release Output
      522398.02 — Park Brake Run  _  Switch Input
      522398.04 — Park Brake Run  _  Switch Input
      522826.00 — Fan Purge  _  Switch Input
      522826.04 — Fan Purge  _  Switch Input
      522827.04 — Fan Auto  _  Switch Input
      522859.04 — Lap Bar _  Switch Input
      523217.06 — Hydraulic Valve  _  Power 3 to HCU
      523218.06 — Propel Valve  _  Power 2 to HCU
      523219.06 — Hydraulic Valve  _  Power Output
      523693.03 — Aux Hyd  _  Channel 1 Input
      523693.04 — Aux Hyd  _  Channel 1 Input
      523694.03 — Aux Hyd  _  Channel 2 Input
      523694.04 — Aux Hyd  _  Channel 2 Input
      523694.12 — Aux Hyd  _  Channel 2 Input
      523822.04 — High Flow  _  Switch Input
      523935.05 — Aux Hyd  _  Extend Output
      523935.06 — Aux Hyd  _  Extend Output
      523941.05 — Aux Hyd  _  Retract Output
      523941.06 — Aux Hyd  _  Retract Output
      523948.05 — Ride Control 1  _  Solenoid Current
      523948.06 — Ride Control 1  _  Solenoid Current
      523949.05 — Ride Control 2  _  Solenoid Current
      523949.06 — Ride Control 2  _  Solenoid Current
      524225.04 — Remote Start  _  Input
      524264.11 — Checksum Error
      Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes
   60 - Sealed Switch Module (SSM) Diagnostic Trouble Codes
      0000629.12 — Controller Fault
      002033.09 — VCU CAN Comm
      002634.04 — Ignition Relay
      002634.05 — Ignition Relay
      523850.04 — SSM Button 15
      523850.09 — SSM Button 15
      523852.04 — SSM Button 14
      523852.09 — SSM Button 14
      523854.04 — SSM Button 13
      523854.09 — SSM Button 13
      523855.04 — SSM Button 12
      523855.09 — SSM Button 12
      523856.04 — SSM Button 11
      523856.09 — SSM Button 11
      523857.04 — SSM Button 10
      523857.09 — SSM Button 10
      523858.04 — SSM Button 9
      523858.09 — SSM Button 9
      523860.04 — SSM Button 8
      523860.09 — SSM Button 8
      523861.04 — SSM Button 7
      523861.09 — SSM Button 7
      523862.04 — SSM Button 6
      523862.09 — SSM Button 6
      523863.04 — SSM Button 5
      523863.09 — SSM Button 5
      523864.04 — SSM Button 4
      523864.09 — SSM Button 4
      523865.04 — SSM Button 3
      523865.09 — SSM Button 3
      523867.04 — SSM Button 2
      523867.09 — SSM Button 2
      523868.04 — SSM Button 1
      523868.09 — SSM Button 1
      Sealed Switch Module (SSM) Diagnostic Trouble Codes
   70 - Vehicle Control Unit (VCU) Diagnostic Trouble Codes
       000158.03 — Battery Voltage Switched Power
       000158.04 — Battery Voltage Switched Power
       000168.03 — Unswitched Power  _  Input
       000168.04 — Unswitched Power  _  Input
       000977.05 — Fan Direction  _  Mode
       000977.06 — Fan Direction  _  Mode
       001071.05 — Fan Speed  _  Solenoid
       001071.06 — Fan Speed  _  Solenoid
       001508.00 — Hydraulic Oil  _  Temperature
       001508.03 — Hydraulic Oil  _  Temperature
       001508.04 — Hydraulic Oil  _  Temperature
       001713.00 — Hydraulic Filter  _  Restr Switch
       001713.03 — Hydraulic Filter  _  Restr Switch
       004056.05 — 2-Speed Output
       004056.06 — 2-Speed Output
       516249.04 — Controller Power Supply
       520194.13 — Machine Model ID  _  Wrong or Missing
       520194.14 — Machine Model ID  _  Wrong or Missing
       521466.05 — Fan Direction  _  Relief
       521466.06 — Fan Direction  _  Relief
       521806.05 — HST Bypass Solenoid
       521806.06 — HST Bypass Solenoid
       522820.05 — High Flow  _  Driver
       522820.06 — High Flow  _  Driver
       524084.00 — Hydrostat Oil  _  Temperature
       524084.03 — Hydrostat Oil  _  Temperature
       524084.04 — Hydrostat Oil  _  Temperature
       524264.11 — Checksum Error_(0252)
       Vehicle Control Unit (VCU) Diagnostic Trouble Codes
9005 - OPERATIONAL CHECKOUT PROCEDURE
   10 - Operational Checkout Procedure
       Operational Checkout
9010 - ENGINE
   05 - Theory of Operation
      Cold Start Operation
      Engine Identification
      John Deere Engine
   15 - Diagnostic Information
       Engine Cooling System Component Location
       Engine Fuel System Component Location
       Engine Hard to Start or Does Not Start When Cold
       Engine Intake and Exhaust Component Location
       John Deere Engine_(0443)
9015 - ELECTRICAL SYSTEM
   05 - System Information
      Electrical Diagram Information
      Electrical Schematic Symbols
   10 - System Diagrams
      Attachment Control Boom Harness (W12) Component Location
      Attachment Control Boom Harness (W12) Wiring Diagram
      Attachment Control Frame Harness (W11) Component Location
      Attachment Control Frame Harness (W11) Wiring Diagram
      Cab Harness (W2) Component Location
      Cab Harness (W2) Wiring Diagram
      Control Lever Harness (W6) Component Location
      Control Lever Harness (W6) Wiring Diagram
      Dual Flasher Harness (W5) Component Location
      Dual Flasher Harness (W5) Wiring Diagram
      Engine Fuel System Harness (W22) Component Location
      Engine Fuel System Harness (W22) Wiring Diagram
      Engine Harness (W21) Component Location
      Engine Harness (W21) Wiring Diagram
      Fuse and Relay Specifications
      Heater and Air Conditioner Harness (W16) Component Location
      Heater and Air Conditioner Harness (W16) Wiring Diagram
      High _ Low Pressure Switch and Heater Valve Motor Harness (W18) Component Location
      High _ Low Pressure Switch and Heater Valve Motor Harness (W18) Wiring Diagram
      Hydraulic Valve Harness (W10) Component Location
      Hydraulic Valve Harness (W10) Wiring Diagram
      Hydrostatic Control Valve Harness (W17) Component Location
      Hydrostatic Control Valve Harness (W17) Wiring Diagram
      Intake Air Heater Harness (W36) Component Location
      Intake Air Heater Harness (W36) Wiring Diagram
      Main Harness (W3) Component Location
      Main Harness (W3) Wiring Diagram
      Quik-Tatch™ Actuator Harness (W15) Component Location
      Quik-Tatch™ Actuator Harness (W15) Wiring Diagram
      Quik-Tatch™ Boom Harness (W14) Component Location
      Quik-Tatch™ Boom Harness (W14) Wiring Diagram
      Quik-Tatch™ Frame Harness (W13) Component Location
      Quik-Tatch™ Frame Harness (W13) Wiring Diagram
      Radio Harness (W8) Component Location
      Radio Harness (W8) Wiring Diagram
      Rear Engine Harness (W1) Component Location
      Rear Engine Harness (W1) Wiring Diagram
      Reverse Switch Harness (W4) Component Location
      Reverse Switch Harness (W4) Wiring Diagram
      System Functional Schematic
      System Functional Schematic, Wiring Diagram and Component Location Master Legend
   15 - Sub-System Diagnostics
      Backup Alarm Circuit Theory of Operation
      Controller Area Network (CAN) Theory of Operation
      Engagement and Monitor Unit (EMU) Circuit Theory of Operation
      Engine Control Unit (ECU) Circuit Theory of Operation
      Hydraulic Fan Control Circuit Theory of Operation
      Hydraulic System Control Circuit Theory of Operation
      Hydrostatic System Control Circuit Theory of Operation
      Lighting Circuit Theory of Operation
      Quik-Tatch Circuit Theory of Operation—If Equipped
      Starting Circuit Theory of Operation
   16 - Monitor Operation
      Anti-Theft Security System Configuration—If Equipped
      Anti-Theft Security System Enable—If Equipped
      Anti-Theft Security System Operation—If Equipped
      Engagement and Monitor Unit Data Items
      Engagement and Monitor Unit Display Messages
      Engagement and Monitor Unit Initial Configuration
      Engagement and Monitor Unit Operation
      Engagement and Monitor Unit Service Menu Operation
   20 - References
       aInstall DEUTSCH ™ Contact_(1959)
       Alternator Test
       Auxiliary Hydraulics Calibration
       Backup Alarm Remove and Install
       Battery Remove and Install
       Controller Area Network (CAN) Circuit Test
       Control Panel Remove and Install
       Electrical Component Checks
       Electrical Component Specifications
       Engagement and Monitor Unit (EMU) Remove and Install
       Engine Control Unit (ECU) Remove and Install
       Install CINCH™ Contact
       Install WEATHER PACK ™ Contact
       Intermittent Diagnostic Trouble Code (DTC) Diagnostics
       Reading Diagnostic Trouble Codes (DTCs)
       Remove Connector Body from Blade Terminals
       Repair 32 and 48 Way CINCH™ Connectors
       Replace CINCH™ Connectors
       Replace DEUTSCH ™ Circular Connectors
       Replace DEUTSCH ™ Connectors
       Replace DEUTSCH ™ Rectangular or Triangular Connectors
       Replace Metri-Pack™ Connectors
       Replace (Pull Type) Metri-Pack™ Connectors
       Replace (Push Type) Metri-Pack™ Connectors
       Replace WEATHER PACK ™ Connector
       Service ADVISOR™ Connection Procedure
       Solenoid Test
       Vehicle Control Unit (VCU) Remove and Install
9020 - POWER TRAIN
   05 - Theory of Operation
      Hydrostatic Motor Gear Case Operation
      Power Train System Operation
      Track Adjuster and Recoil Spring Operation
   15 - Diagnostic Information
      Excessive Oil Leakage From Idlers And Rollers
      Frequent Track Tension Adjustment Required
      Individual Undercarriage Component Wear
      Loose Track
      “Popping” Of Track
      Power Train Component Location
   25 - Tests
       Check and Adjust Track Tension
9025 - HYDRAULIC SYSTEM
   05 - Theory of Operation
      High Flow Pump Operation—If Equipped
      Hydraulic Control Valve Operation
      Hydraulic Fan Operation
      Hydraulic Oil Filter Manifold Operation
      Hydraulic Pump Operation
      Hydraulic System Operation
      Ride Control Operation—If Equipped
      Self Leveling Valve Operation—If Equipped
   15 - Diagnostic Information
      Boom Drifts Down
      Boom Drifts Up
      Boom Will Not Lower
      Boom Will Not Raise
      Bucket Drifts Down
      Bucket Drifts Up
      Bucket Dumps During Self Leveling Cycle
      Bucket Will Not Curl
      Bucket Will Not Dump
      Bucket Will Not Self Level When Boom is Raised
      Diagnose Hydraulic System Malfunctions
      Hydraulic Fan System Malfunctions
      Hydraulic Fan Will Not Reverse Direction
      Hydraulic Functions “Jerky” or “Spongy”
      Hydraulic Functions Slow or No Power
      Hydraulic Oil Overheats
      Hydraulic System Component Location
      Hydraulic System Noise
      Hydraulic System Schematic
      No Hydraulic Functions
      Pedals Will Not Move
   20 - Adjustments
      Ride Control Accumulator Gas Charge Procedure—If Equipped
   25 - Tests
       Boom and Bucket Spool Lock Solenoid Test
       Boom Release Cable Adjustment
       Charge Pressure Relief Valve Test
       Charge Pump Flow Test
       Circuit Relief Valve Test
       Function Drift Test
       High Flow Relief Valve Test
       Hydraulic Cylinder Leakage Test
       Hydraulic Fan Motor Case Drain Test
       Hydraulic Fan Motor Speed Test
       Hydraulic Oil Cooler Bypass Valve Test
       Hydraulic Pump Flow Test
       Hydraulic System Pressure Release
       Hydraulic System Relief Valve Test
       JT02156A Digital Pressure and Temperature Analyzer Kit Installation
       JT05800 Digital Thermometer Installation
       Pilot Control Accumulator Precharge Test
       Port Lock Solenoid Valve and Port Lock Spool Test
       Remote Start Box Installation
9026 - HYDROSTATIC SYSTEM
   05 - Theory of Operation
      Charge Pump Operation
      Hydrostatic Control Valve Operation
      Hydrostatic Motor Operation
      Hydrostatic Pump Operation
      Hydrostatic System Operation
      Park Brake System Operation
      Steering Control Operation
   15 - Diagnostic Informtion
      Grinding Noise While Operating Machine
      Hydrostatic Pump Or Hydrostatic Motor Noise
      Hydrostatic System Component Location
      Hydrostatic System Noise While In Neutral
      Hydrostatic System Schematic
      Low Power
      Machine Creeps With Steering Levers In Neutral
      Machine Does Not Move In Either Direction
      Machine Tracks To One Side With Steering Levers In Full Forward Or Reverse Position
      Machine Will Not Shift Into Or Out Of High Speed
      Park Brakes Do Not Hold
      Park Brakes Do Not Release
      Slow Response To Changes In Speed
      Steering Levers Feel Loose Or “Sloppy”
      Steering Levers Hard To Move
      Steering Levers Pulse Or Vibrate Excessively
      Tracks Powered On One Side, Not The Other
   25 - Tests
       Centering Plate Adjustment
       Engine Speed Control for Testing
       Hydraulic Control Handle Adjustment—Hands Only Machine
       Hydrostatic Pump Flow Test
       Multi-Function Valve Pressure Relief Test
       Park Brake Release Pressure Test
       Steering Lever Adjustment—Centering
       Tracking Adjustment
       Track Speed Test
9031 - HEATING AND AIR CONDITIONING
   05 - Theory of Operation
      Air Conditioning System Cycle of Operation
   15 - Diagnostic Information
      Air Conditioner Runs Constantly, Too Cool
      Air Conditioning and Heater System Component Location
      Air Conditioning Does Not Cool Interior of Cab
      Air Conditioning System Does Not Operate
      Heater Does Not Warm Interior of Cab
      Heater System Does Not Operate
      Interior Windows Continue to Fog
   25 - Tests
       Air Conditioner and Heater Operational Checks
       Air Conditioner Compressor Clutch Test
       Air Conditioner Freeze Control Switch Test
       Air Conditioning High _ Low Pressure Switch Test
       Operating Pressure Diagnostic Chart
       R134a Oil Charge Capacity
       R134a Refrigerant Cautions
       R134a Refrigerant Charge Capacity
       Refrigerant Cautions and Proper Handling
       Refrigerant Leak Testing
9900 - DEALER FABRICATED TOOLS
   DFT1325 Solenoid Power Harness

John Deere Skid Steer & Compact Track Loaders 319E, 323E (Manual Controls) Operation and Test Service Manual (TM13008X19)