John Deere 200LC, 330LC and 370 Excavator Logger is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.

OMT166604 - John Deere 200LC, 330LC and 370 Excavator Logger Operator's Manual.pdf

TABLE OF CONTENTS
Section 05OM: Safety................17
  John Deere Excavator Logger Safety Features................19
  Recognize Safety Information................20
  Understand Signal Words................21
  Follow Safety Instructions................22
  Avoid Injury From: Loading Machine On a Trailer, Fastening Machine to Trailer, Unloading Machine From Trailer ---------------------------------- Always Use Caution When Loading and Unloading Machines On a Trailer ---------------------------------- Always Know and Follow the Recommended Procedures for the Machine, Because all Machines are Not Loaded, Fastened, and Unloaded the Same Way ---------------------------------- Always Keep Bystanders Clear of the Area................23
  Avoid Injury From Backover Accidents ---------------------------------- Before Moving Machine, be Sure All Persons are Clear of Area ---------------------------------- Always be Alert for Bystanders Moving into the Work Area. Use Horn or Other Signal to Warn Bystanders Before Moving Machine ---------------------------------- When Using a Signal Person, Keep Person in View at all Times, be Sure Signal Person is Clear Before Backing Up................25
  Avoid Injury From Rollaway Accidents -------------------------------- To Prevent Rollaway, Always Make Sure Machine is Properly Secured Before Leaving Operator's Seat -------------------------------- Death or Serious Injury May Result if You Attempt to Mount or Stop a Moving Machine................26
  Inspect Machine................27
  Use Handholds and Steps................28
  Use Seat Belt................133
  Maintain Seat Belt................133
  Move and Operate Machine Safely................34
  Operate Only From Operator's Seat................32
  Secondary Exits................33
  Operate Machine Safely................34
Section 06OM: Safety Signs................67
  Safety Signs................67
Section 10OM: Operator's Station................75
  Pedals, Levers, and Panels................77
  Control Lever Switches-Live Heel Grapple................78
  Control Lever Switches-Butt-N-Top Grapple................79
  Control Lever Switches-Road Builder................80
  Left Console Panel................81
  Right Console Panel................82
  Right Front Panel................83
  Monitor Panel................84
  Engine Coolant Temperature Gauge................85
  Warm-Up Indicator................86
  Fuel Gauge................87
  HP (High Power) Mode Indicator................88
  E (Economy) Mode Indicator................89
  Auto-Idle Indicator................90
  Hydraulic Oil Filter Restriction Indicator................91
  Hydraulic Oil Level Indicator................92
  Fuel Level Indicator................94
  Air Filter Restriction Indicator................95
  Engine Coolant Temperature Indicator................96
  Charge Air Temperature Indicator................97
  Engine Oil Pressure Indicator................98
  Alternator Voltage Indicator................99
  Engine Oil Level Indicator................100
  Coolant Level Indicator................101
  Switch Panel................102
  Buzzer and Buzzer Stop Switch................103
  Wiper Switch................105
  Washer Switch................106
  Operating Lights Switch................107
  Cab Lights................108
  Key Switch................109
  Engine RPM Dial................110
  Power Boost Switch................181
  Horn................112
  Hour Meter................113
  Rear Entry Cab Heater and Air Conditioner................114
  Side Entry Cab Heater and Air Conditioner................115
  Side Entry Cab Heater and Air Conditioner Control Panel Switches................116
  Cab Heater Operation................118
  Air Conditioner Operation................119
  Defroster Operation................120
  Defroster Fan-If Equipped................121
  Rear Entry Cab AM/FM Radio and Cassette................122
  Side Entry Cab AM/FM Radio................123
  Operating the AM/FM Radio................124
  Setting the Clock................125
  Rear Entry Cab Door Handles................126
  Side Entry Cab Door Handles................127
  Opening Window................128
  Secondary Exit................130
  Adjusting the Seat................131
  Adjusting the Armrest................132
  Seat Belt................133
  Fire Extinguisher................134
  Operator's Manual Compartment................136
Section 15OM: Break-In................137
  Engine Break-In Oil................138
  Every 4 Hours................139
  Every 10 Hours or Daily................140
  After the First 50 Hours................141
  After the First 100 Hours................142
Section 20OM: Pre-Start Inspection................143
  Inspect Machine Daily Before Starting................144
Section 25OM: Operating the Engine................451
  Check Instruments Before Starting................147
  Level Check................148
  Starting the Engine................451
  Using Booster Batteries-24 Volt System................150
  Check Instruments After Starting................152
  Warming the Machine................153
  Cold Weather Warm-Up-Live Heel Grapple Machines................154
  Stopping the Engine................451
Section 30OM: Driving the Machine................157
  Steering the Machine Using Pedals................158
  Steering the Machine Using Levers................161
  Removing Propel Levers................164
  Propel Speed Switch................165
  Travel Alarm and Travel Alarm Cancel Switch................166
  Parking the Machine................167
  Parking Machine During Freezing Weather................168
  Lock All Compartments................169
Section 35OM: Operating the Machine................170
  Control Levers-Live Heel Grapple................171
  Control Levers-Butt-N-Top Grapple................172
  Control Levers-Road Builder................173
  Control Lever Pattern Conversion................175
  Pilot Control Shut-Off Lever................177
  Auto-Idle Switch................178
  Workmode Selection Switch................180
  Power Boost Switch................181
  E (Economy) Mode................182
  H/P (High Power) Mode................183
  Standard Mode................185
  Operating Tips................186
  Driving Machine................187
  Driving on Slopes................188
  Driving Down a Slope................189
  Driving Up a Slope................190
  Driving Up a Steep or Slippery Slope-Boom on Uphill End of Machine................191
  Driving Up a Steep or Slippery Slope-Boom on Downhill End of Machine................192
  Moving Road Builder Off an Embankment................193
  Leveling Machine................195
  Using Bucket-Road Builder................196
  Planning Spoil Piles-Road Builder................199
  Trenching-Road Builder................200
  Backfilling-Road Builder................202
  Operating in Water and Mud................203
  Clean Track Frame Area................204
  Lifting................205
  Lower Boom With Engine Stopped................207
Section 40OM: Transporting................210
  Shipping Dimensions-200LC Log Loader Live Heel Grapple With 2921 mm (9Ft 7 in.) Track Width, Side Entry Cab With 1219 mm (48 in.) Riser................210
  Shipping Dimensions-330LC Log Loader Live Heel Grapple With 3100 mm (10Ft 2 in.) Track Width, Rear Entry Cab With 1830 mm (72 in.) Riser, and Heavy Duty Belly Pan................210
  Shipping Dimensions-330LC Log Loader Live Heel Grapple With 2921 mm (9Ft 7 in.) Track Width, Rear Entry Cab With 1219 mm (48 in.) Riser................210
  Shipping Dimensions-330LC Log Loader Live Heel Grapple With 2921 mm (9Ft 7 in.) Track Width, Side Entry Cab With 1219 mm (48 in.) Riser................210
  Shipping Dimensions-330LC Road Builder With 2921 mm (9 Ft 7 in.) Track Width and Side Entry Cab................215
  Loading Machine on a Trailer................216
  Cab and Riser Tilting Procedure................217
  Fasten Machine to Trailer................219
  Towing Machine................220
  Lifting the Machine................221
Section 45OM: Fuels and Lubricants................222
  Diesel Fuel................223
  Lubricity Of Diesel Fuels................224
  Low Sulfur Diesel Fuel Conditioner................225
  Diesel Fuel Storage................226
  Fuel Tank................227
  Do Not Use Galvanized Containers................228
  Diesel Engine and Pump Gearbox Oils................229
  Hydraulic Oil................230
  Swing Gearbox And Propel Gearbox Oils................231
  Track Roller, Front Idler, and Carrier Roller Oil................232
  Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease................233
  Oil Filters................234
  Lubricant Storage................235
  Alternative and Synthetic Lubricants................236
  Mixing of Lubricants................237
Section 50OM: Periodic Maintenance................238
  Service Your Machine at Specified Intervals................239
  Check the Hour Meter Regularly................240
  Use Correct Fuels and Lubricants................241
  Prepare Machine for Maintenance................242
  Open Access Doors for Service................243
  Open Hood for Service................245
  Maintenance and Repair Record Keeping System................246
  OILSCAN PLUS OILSCAN PLUS is a trademark of Deere & Company. COOLSCAN PLUSCOOLSCAN PLUS is a trademark of Deere & Company. and 3-Way Coolant Test Kit................238
  Maintenance and Repair Record Keeping System-200LCLogger................238
  Maintenance and Repair Record Keeping System-330LC and 370 Logger................532
Section 55OM: Maintenance-As Required................254
  Clean Fuel Tank Inlet Screen................255
  Drain Fuel Tank Sump................256
  Clean Radiator Air Inlet Screens................257
  Drain Water Separator................258
  Clean Air Cleaner Dust Unloader Valve................259
  Check Track Sag................260
  Adjusting Track Sag................262
  Check Windshield Washer Fluid Level................264
Section 60OM: Maintenance-Every 10 Hours or Daily................265
  Check Engine Oil Level................266
  Check Recovery Tank Coolant Level................268
  Check Hydraulic Oil Level................270
  Grease Working Tools/Attachments-As Equipped................275
Section 65OM: Maintenance-Every 50 Hours................276
  Grease Front Joint Pins................277
  Grease Bucket Pivots-Road Builder................279
Section 75OM: Maintenance-Every 250 Hours................281
  Check Swing Gearbox Oil Level................282
  Drain Hydraulic Tank Sump................283
  Check Pump Drive Gearbox Oil Level................285
  Change Engine Oil and Replace Filter................286
  Check Surge Tank Coolant Level................289
  Check Battery Electrolyte Level and Terminals................290
  Check Propel Gearbox Oil Level................294
  Clean Dusty Primary Element................296
  Inspect Element................297
Section 80OM: Maintenance-Every 500 Hours................298
  Grease Swing Bearing................299
  Grease Swing Bearing Gear................300
  Replace Final Fuel Filter-330LC/370 Excavator Logger................302
  Replace Final Fuel Filter-200LC Excavator Logger................303
  Replace Primary Fuel Filter (Water Separator)................304
  Check Air Intake Hoses................306
  Replace Hydraulic Oil Filter................307
  Check Coolant In Radiator................310
Section 85OM: Maintenance-Every 1000 Hours................312
  Change Swing Gearbox Oil................313
  Change Pilot Control Oil Filter................314
  Change Pump Drive Gearbox Oil-330LC and 370 Loggers................316
  Change Pump Drive Gearbox Oil-200LC Loggers................318
  Change Air Cleaner Elements................319
  Inspect Fan Belt................320
  Replace Air Cleaner Dust Valve................322
Section 86OM: Maintenance-Every 2000 Hours................323
  Change Propel Gearbox Oil................324
  Change Hydraulic Oil................326
  Clean the Engine Crankcase Ventilation Tube................332
  Check and Adjust Engine Valve Lash (Clearance)................333
  Firing Order 6-Cylinder Engine:................335
  Check Engine Speeds................337
  Engine Speed Control Cable Adjustment................338
  Engine Control Motor and Sensor Adjustment................339
  Engine Speed Learning Procedure-Rear Entry Cab Excavator Logger................340
  Engine Speed Learning Procedure-Side Entry Cab Excavator Logger................342
Section 90OM: Maintenance................344
  Drain Cooling System................346
  Diesel Engine Coolant................349
  Cooling System Fill and Deaeration Procedure................350
  Do Not Service Injection Nozzles................351
  Do Not Adjust Injection Pump................352
  Bleeding the Fuel System-330LC/370 Excavator Loggers................353
  Bleeding the Fuel System-200LC Excavator Loggers................354
  Precautions for Alternator and Regulator................355
  Service Batteries Carefully................356
  Checking Electrolyte Specific Gravity................358
  Using Battery Charger................361
  Replacing Batteries................362
  Removing Batteries................363
  Welding on Machine................364
  Adding 12-Volt Accessories................365
  Replacing Fuses-Rear Entry Cab................367
  Replacing Fuses-Side Entry Cab With Riser................372
  Fuse (Blade-Type) Color Codes................376
  Checking Travel Alarm System................377
  Do Not Service Control Valves, Cylinders, Pumps or Motors................378
  Track Sag General Information................379
  Hardware Torque Specifications................380
  Check Track Shoe Torque................381
  Unified Inch Bolt and Cap Screw Torque Values................382
  Metric Bolt and Cap Screw Torque Values................384
  Additional Metric Cap Screw Torque Values................386
  Check Oil Lines and Fittings................388
  Service Recommendations for O-Ring Boss Fittings................389
  Service Recommendations for Flat Face O-Ring Seal Fittings................391
  Service Recommendations for 37° Flare and 30° Cone Seat Connectors................393
  Service Recommendations For Flared Connections-Straight or Tapered Threads................395
  Service Recommendations For Inch Series Four Bolt Flange Fittings................397
  Service Recommendations for Metric Series Four Bolt Flange Fitting................399
Section 95OM: Operational Checkout................402
  Operational Checkout................402
Section 100OM: Troubleshooting................449
  Using Troubleshooting Charts................450
  Engine................451
  Electrical System................458
  Hydraulic System................465
Section 105OM: Storage................471
  Prepare Machine for Storage................472
  Monthly Storage Procedure................474
Section 110OM: Machine Numbers................476
  Record Product Identification Number (PIN)................477
  Record Component Label Identification Number................478
  Record Engine Serial Number................479
  Record Propel Motor Serial Numbers................480
  Record Swing Motor Serial Number................481
  Record Hydraulic Pump Serial Numbers................482
Section 115OM: Specifications................483
  200LC Log Loader Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Side Entry Cab With 1219 mm (48 in.) Riser-Specifications................484
  330LC Log Loader Live Heel Grapple With 3100 mm (10 Ft 2 in.) Track Gauge, Rear Entry Cab With 1830 mm (72 in.) Riser, and Heavy Duty Belly Pan-Specifications................486
  330LC Log Loader Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Rear Entry Cab With 1219 mm (48 in.) Riser-Specifications................488
  330LC Log Loader Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Side Entry Cab With 1219 mm (48 in.) Riser-Specifications................490
  330LC Road Builder With 2921 mm (9 Ft 7 in.) Track Gauge and Side Entry Cab-Specifications................492
  200LC Log Loader Live Heel Grapple Working Ranges................494
  330LC Log Loader Live Heel Grapple Working Ranges................495
  200LC Excavator Logger Engine Specifications................496
  200LC Excavator Logger Drain and Refill Capacities................497
  330LC/370 Excavator Logger Engine Specifications................498
  330LC and 370 Drain and Refill Capacities................499
  Lift Capacity-200LC Logger Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Side Entry Cab With 1219 mm (48 in.) Riser................500
  Lift Capacity-330LC Logger Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Rear Entry Cab With 1219 mm (48 in.) Riser................502
  Lift Capacity-330LC Logger Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Side Entry Cab With 1219 mm (48 in.) Riser................504
  Lift Capacity-330LC Logger Live Heel Grapple With 3100 mm (10 Ft 2 in.) Track Gauge and Rear Entry Cab With 1830 mm (72 in.) Riser................506
  Lift Capacity-330LC Logger Butt-N-Top Grapple With 3100 mm (10 Ft 2 in.) Track Gauge and Rear Entry Cab With 1830 mm (72 in.) Riser................508
  Lift Capacity-330LC Logger Road Builder With 2591 mm (8 Ft 6 in.) Track Gauge, 2.3 Cubic Yard Bucket, Hydraulic Thumb and Guarding Package................510
  Lift Capacity-370 Logger Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Rear Entry Cab With 1219 mm (48 in.) Riser................512
  Lift Capacity-370 Logger Live Heel Grapple With 3100 mm (10 Ft 2 in.) Track Gauge and Rear Entry Cab With 1830 mm (72 in.) Riser................514
  Lift Capacity-370 Logger Butt-N-Top Grapple With 3100 mm (10 Ft 2 in.) Track Gauge and Rear Entry Cab With 1830 mm (72 in.) Riser................516
  Lift Capacity-370 Logger Road Builder With 2591 mm (8 Ft 6 in.) Track Gauge, 2.3 Cubic Yard Bucket, Hydraulic Thumb and Guarding Package................518
Section 120OM: Crime Prevention Tips................520
  Help Prevent Crime................521
  Record Identification Numbers................522
  Keep Proof of Ownership................523
  Park Indoors Out of Sight................524
  When Parking Outdoors................525
  Reduce Vandalism................526
  Report Thefts Immediately................527
Section CLISOM: Checklists................528
  Maintenance and Repair Record Keeping System-200LCLogger................528
  Maintenance and Repair Record Keeping System-330LC and 370 Logger................532
Section SLITOM: John Deere Service Literature Available................535
  Technical Information................536
Section IBCOM: John Deere Service Keeps You On The Job................538
  John Deere is at Your Service When You Need It................539
 
John Deere 200LC, 330LC and 370 Excavator Logger Operator's Manual (OMT166604)