John Deere E360 and E360LC Excavator Operation and Test Service Manual (TM13104X19)
Catalog:
Model:
Complete service Operation and Test manual for John Deere E360 and E360LC Excavator (PIN: 1YNE33AL_ _C600002-; 1YNE33AL_ _D600025-), with all the workshop information to maintain, diagnose, and rebuild like professional mechanics.
John Deere E360 and E360LC Excavator workshop Operation and Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM13104X19 - John Deere E360 and E360LC Excavator Technical Manual - Operation and Test.pdf
tm13104x14 - John Deere E360 和 E360LC 挖掘机.pdf
tm13104x59 - John Deere Экскаваторов E360 и E360LC.pdf
PRODUCT DETAILS:
Total Pages: 1,332 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Category: Operation and Test
Language: English Chinese Russian
Published on 2016/03/10
Models:
John Deere - Excavator - 1YNE36AL__D600069
John Deere - Excavator - 1YNE36AL__C600002
TABLE OF CONTENTS (1YNE36AL__C600002)
Foreword
Manual Identification-READ THIS FIRST!
General Information
Safety
Diagnostics
Engine Control Unit (ECU) Diagnostic Trouble Codes
Automatic Temperature Control (ATC) Diagnostic Trouble Codes
Primary Display Unit (PDU) Diagnostic Trouble Codes
Sealed Switch Module (SSM) Diagnostic Trouble Codes
Vehicle Control Unit (VCU) Diagnostic Trouble Codes
JDLink (JDL) Diagnostic Trouble Codes-If Equipped
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
System Diagrams
Diagnostic Information
Tests
Electrical System
Theory of Operation
System Diagrams
Diagnostic Information
Monitor Operation
Tests
Power Train
Theory of Operation
Diagnostic Information
Hydraulic System
Theory of Operation
System Diagrams
Diagnostic Information
Adjustments
Tests
Heating and Air Conditioning
Theory of Operation
System Diagrams
Diagnostic Information
Tests
Dealer Fabricated Tools
TABLE OF CONTENTS
Section 9000: General Information................24
Group 01: Safety................24
Recognize Safety Information................26
Follow Safety Instructions................27
Operate Only If Qualified................28
Wear Protective Equipment................29
Avoid Unauthorized Machine Modifications................30
Add Cab Guarding for Special Uses................31
Inspect Machine................32
Stay Clear of Moving Parts................33
Avoid High-Pressure Fluids................34
Avoid High-Pressure Oils................35
Work In Ventilated Area................36
Prevent Fires................37
Prevent Battery Explosions................38
Handle Chemical Products Safely................39
Decommissioning — Proper Recycling and Disposal of Fluids and Components................40
Prepare for Emergencies................41
Use Steps and Handholds Correctly................42
Start Only From Operator's Seat................43
Use and Maintain Seat Belt................44
Prevent Unintended Machine Movement................45
Avoid Work Site Hazards................46
Keep Riders Off Machine................48
Avoid Backover Accidents................49
Avoid Machine Tip Over................50
Do Not Lift Objects................52
Add and Operate Attachments Safely................53
Park and Prepare for Service Safely................54
Service Cooling System Safely................55
Remove Paint Before Welding or Heating................56
Make Welding Repairs Safely................57
Drive Metal Pins Safely................58
Section 9001: Diagnostics................59
Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes................70
Engine Control Unit (ECU) Diagnostic Trouble Codes................70
000094.03 - Fuel Pressure................59
000094.04 - Fuel Pressure................59
000094.17 - Fuel Pressure................59
000107.00 - Engine Air Filter................59
000111.01 - Engine Coolant Level................59
000676.03 - Engine Intake Air Heater Relay................59
000676.05 - Engine Intake Air Heater Relay................59
001075.12 - Electronic Fuel Pump Fault................59
001136.00 - ECU Temperature Signal Extremely High................59
001136.16 - ECU Temperature Signal Moderately High................59
002033.09 - VCU CAN Comm................59
Group 20: Automatic Temperature Control (ATC) Diagnostic Trouble Codes................110
Automatic Temperature Control (ATC) Diagnostic Trouble Codes................110
000170.03 - Cab Temp Sensor................59
000170.04 - Cab Temp Sensor................59
001547.03 - AC Evaporator Temp Sensor................59
001547.04 - AC Evaporator Temp Sensor................59
521964.03 - Cab Vent Air Outlet Position Sensor................59
521964.04 - Cab Vent Air Outlet Position Sensor................59
521970.03 - AC Low Pressure Switch................59
521970.04 - AC Low Pressure Switch................59
521970.31 - AC Low Pressure Switch................59
523642.01 - A/C High Pressure................59
523642.03 - AC High Pressure Switch................59
523642.04 - AC High Pressure Switch................59
523642.10 - A/C High Pressure Switch................59
523642.31 - AC High Pressure Switch................59
524203.03 - Fresh Air Temp Sensor................59
524203.04 - Fresh Air Temp Sensor................59
Group 30: Primary Display Unit (PDU) Diagnostic Trouble Codes................168
Primary Display Unit (PDU) Diagnostic Trouble Codes................168
000609.12 - Bad Intelligent Device and Component................60
001386.00 - Display Temperature Above Normal................60
001386.01 - Display Temperature Below Normal................60
003599.02 - PDU Power Supply Voltage Error................60
521780.12 - Over Current Condition Detected on USB Circuit................60
523310.12 - Bad Intelligent Device and Component................60
523436.14 - PDU Watchdog Time Out................60
523438.31 - Memory Error................60
523651.02 - Memory Stack Overflow................60
523773.03 - CAN HIGH Voltage Above Normal................60
523773.04 - CAN HIGH Voltage Below Normal................60
523774.03 - CAN LOW Voltage Above Normal................60
523774.04 - CAN LOW Voltage Below Normal................60
524050.12 - Bad Intelligent Device and Component................60
524076.10 - Menu Select Button Stuck................60
524077.10 - Back Key Button Stuck................60
524078.10 - 2 Button Stuck................60
524080.10 - 1 Button Stuck................60
524082.10 - Information Button Stuck................60
524094.10 - Down Arrow Button Stuck................60
524095.10 - Up Arrow Button Stuck................60
Group 40: Sealed Switch Module (SSM) Diagnostic Trouble Codes................212
Sealed Switch Module (SSM) Diagnostic Trouble Codes................212
000629.12 - Watchdog Time-Out................60
002033.09 - SSM NO CAN Message................60
002634.04 - Ignition Relay Output Short to Ground................60
002634.05 - Ignition Relay Output Open Circuit................60
520752.04 - Button 17 Stuck................60
520752.09 - Button 17 No CAN................60
520753.04 - Button 18 Stuck................60
520753.09 - Button 18 No CAN................60
520754.04 - Button 19 Stuck................61
520754.09 - Button 19 No CAN................61
520755.04 - Button 20 Stuck................61
520755.09 - Button 20 No CAN................61
523335.04 - Button 25 Stuck................61
523335.09 - Button 25 No CAN................61
523336.04 - Button 24 Stuck................61
523336.09 - Button 24 No CAN................61
523338.04 - Button 23 Stuck................61
523338.09 - Button 23 No CAN................61
523339.04 - Button 22 Stuck................61
523339.09 - Button 22 No CAN................61
523340.04 - Button 21 Stuck................61
523340.09 - Button 21 No CAN................61
523849.04 - Button 16 Stuck................61
523849.09 - Button 16 No CAN................61
523850.04 - Button 15 Stuck................61
523850.09 - Button 15 No CAN................61
523852.04 - Button 14 Stuck................61
523852.09 - Button 14 No CAN................61
523854.04 - Button 13 Stuck................61
523854.09 - Button 13 No CAN................61
523855.04 - Button 12 Stuck................61
523855.09 - Button 12 No CAN................61
523856.04 - Button 11 Stuck................61
523856.09 - Button 11 No CAN................61
523857.04 - Button 10 Stuck................61
523857.09 - Button 10 No CAN................61
523858.04 - Button 9 Stuck................61
523858.09 - Button 9 No CAN................61
523860.04 - Button 8 Stuck................61
523860.09 - Button 8 No CAN................61
523861.04 - Button 7 Stuck................61
523861.09 - Button 7 No CAN................62
523862.04 - Button 6 Stuck................62
523862.09 - Button 6 No CAN................62
523863.04 - Button 5 Stuck................62
523863.09 - Button 5 No CAN................62
523864.04 - Button 4 Stuck................62
523864.09 - Button 4 No CAN................62
523865.04 - Button 3 Stuck................62
523865.09 - Button 3 No CAN................62
523867.04 - Button 2 Stuck................62
523867.09 - Button 2 No CAN................62
523868.04 - Button 1 Stuck................62
523868.09 - Button 1 No CAN................62
Group 50: Vehicle Control Unit (VCU) Diagnostic Trouble Codes................324
Vehicle Control Unit (VCU) Diagnostic Trouble Codes................324
000097.03 - Water-In-Fuel Sensor................62
000097.16 - Water-In-Fuel................62
000167.03 - Alternator Output................62
000167.04 - Alternator Output................62
000237.02 - Vehicle Identification Number................62
000629.12 - Controller Reset................62
000639.12 - Vehicle Controller................62
000639.14 - Vehicle Controller................62
000677.03 - Start Relay................62
000677.05 - Start Relay................62
000677.06 - Start Relay................62
000701.03 - Aux 1 PS Solenoid—If Equipped................62
000701.05 - Aux 1 PS Solenoid—If Equipped................62
000701.06 - Aux 1 PS Solenoid—If Equipped................62
000742.03 - High/Low Travel Solenoid................62
000742.05 - High/Low Travel Solenoid................62
000742.06 - High/Low Travel Solenoid................62
000920.03 - Monitor Alarm................62
000920.05 - Monitor Alarm................63
000977.03 - Reverse Fan Solenoid................63
000977.05 - Reverse Fan Solenoid................63
000977.06 - Reverse Fan Solenoid................63
001071.03 - Fan Drive Solenoid High Side................63
001071.05 - Fan Drive Solenoid High Side................63
001071.06 - Fan Drive Solenoid High Side................63
001071.16 - Fan Drive Solenoid Low Side................63
001071.17 - Fan Drive Solenoid Low Side................63
001071.18 - Fan Drive Solenoid Low Side................63
001231.12 - Communication System................63
001231.14 - Communication System................63
001638.00 - Hydraulic Oil Temp................63
001638.04 - Hydraulic Oil Temp Sensor................63
001639.08 - Fan Speed Sensor................63
001713.01 - Hydraulic Oil Filter................63
001713.03 - Hydraulic Oil Filter Restriction Switch................63
002025.09 - ATC CAN Comm................63
002038.09 - PDU CAN Comm................63
002251.09 - MTG CAN Comm................63
003509.03 - Sensor Supply 1................63
003509.04 - Sensor Supply 1................63
003510.03 - Sensor Supply 2................63
003510.04 - Sensor Supply 2................63
003511.03 - Sensor Supply 3................63
003511.04 - Sensor Supply 3................63
520452.03 - Left Propel Forward Pressure Sensor................63
520452.04 - Left Propel Forward Pressure Sensor................63
520452.20 - Left Propel Forward Pressure Sensor................63
520452.21 - Left Propel Forward Pressure Sensor................63
520452.22 - Left Propel Pressures................63
520453.03 - Left Propel Reverse Pressure Sensor................63
520453.04 - Left Propel Reverse Pressure Sensor................63
520453.20 - Left Propel Reverse Pressure Sensor................64
520453.21 - Left Propel Reverse Pressure Sensor................64
520459.03 - Right Propel Reverse Pressure Sensor................64
520459.04 - Right Propel Reverse Pressure Sensor................64
520459.20 - Right Propel Reverse Pressure Sensor................64
520459.21 - Right Propel Reverse Pressure Sensor................64
520464.03 - Right Propel Forward Pressure Sensor................64
520464.04 - Right Propel Forward Pressure Sensor................64
520464.20 - Right Propel Forward Pressure Sensor................64
520464.21 - Right Propel Forward Pressure Sensor................64
520464.22 - Right Propel Pressures................64
520465.03 - Boom Raise Pressure Sensor................64
520465.04 - Boom Raise Pressure Sensor................64
520465.20 - Boom Raise Pressure Sensor................64
520465.21 - Boom Raise Pressure Sensor................64
520465.22 - Boom Pressures................64
520466.03 - Boom Lower Pressure Sensor................64
520466.04 - Boom Lower Pressure Sensor................64
520466.20 - Boom Lower Pressure Sensor................64
520466.21 - Boom Lower Pressure Sensor................64
520468.03 - Bucket Curl Pressure Sensor................64
520468.04 - Bucket Curl Pressure Sensor................64
520468.20 - Bucket Curl Pressure Sensor................64
520468.21 - Bucket Curl Pressure Sensor................64
520468.22 - Bucket Pressures................64
520469.03 - Bucket Dump Pressure Sensor................64
520469.04 - Bucket Dump Pressure Sensor................64
520469.20 - Bucket Dump Pressure Sensor................64
520469.21 - Bucket Dump Pressure Sensor................64
520470.03 - Arm In Pressure Sensor................64
520470.04 - Arm In Pressure Sensor................64
520470.20 - Arm In Pressure Sensor................64
520470.21 - Arm In Pressure Sensor................64
520470.22 - Arm Pressures................65
520476.03 - Arm Out Pressure Sensor................65
520476.04 - Arm Out Pressure Sensor................65
520476.20 - Arm Out Pressure Sensor................65
520476.21 - Arm Out Pressure Sensor................65
520477.03 - Swing Left Pressure Sensor................65
520477.04 - Swing Left Pressure Sensor................65
520477.20 - Swing Left Pressure Sensor................65
520477.21 - Swing Left Pressure Sensor................65
520477.22 - Swing Pressures................65
520478.03 - Swing Right Pressure Sensor................65
520478.04 - Swing Right Pressure Sensor................65
520478.20 - Swing Right Pressure Sensor................65
520478.21 - Swing Right Pressure Sensor................65
520484.03 - Aux 1-Way/2-Way Solenoid................65
520484.05 - Aux 1 LPR Solenoid................65
520484.06 - Aux 1-Way/2-Way Solenoid................65
520485.03 - Swing Brake Solenoid................65
520485.05 - Swing Brake Solenoid................65
520485.06 - Swing Brake Solenoid................65
520488.03 - Quick Coupler Solenoid................65
520488.05 - Quick Coupler Solenoid................65
520488.06 - Quick Coupler Solenoid................65
520489.03 - Pump 2 Solenoid High Side................65
520489.05 - Pump 2 Solenoid High Side................65
520489.06 - Pump 2 Solenoid High Side................65
520489.16 - Pump 2 Solenoid Low Side................65
520489.17 - Pump 2 Solenoid Low Side................65
520489.18 - Pump 2 Solenoid Low Side................65
520496.03 - Swing Priority Solenoid................65
520496.05 - Swing Priority Solenoid................65
520496.06 - Swing Priority Solenoid................65
520497.03 - AUX 1 XAO Solenoid High Side................65
520497.05 - AUX 1 XAO Solenoid High Side................66
520497.06 - AUX 1 XAO Solenoid High Side................66
520497.16 - AUX 1 XAO Solenoid Low Side................66
520497.17 - AUX 1 XAO Solenoid Low Side................66
520497.18 - AUX 1 XAO Solenoid Low Side................66
520498.03 - AUX 1 XBO Solenoid High Side................66
520498.05 - AUX 1 XBO Solenoid High Side................66
520498.06 - AUX 1 XBO Solenoid High Side................66
520498.16 - AUX 1 XBO Solenoid Low Side................66
520498.17 - AUX 1 XBO Solenoid Low Side................66
520498.18 - AUX 1 XBO Solenoid Low Side................66
520499.03 - AUX 2 XAO Solenoid................66
520499.05 - AUX 2 XAO Solenoid................66
520499.06 - AUX 2 XAO Solenoid................66
520500.03 - AUX 2 XBO Solenoid................66
520500.05 - AUX 2 XBO Solenoid................66
520500.06 - AUX 2 XBO Solenoid................66
520545.03 - Pressure Boost Solenoid................66
520545.05 - Pressure Boost Solenoid................66
520545.06 - Pressure Boost Solenoid................66
520546.04 - Pilot Enable Switch................66
520547.04 - Pressure Boost Switch................66
520549.03 - Boom Head Pressure Sensor................66
520549.04 - Boom Head Pressure Sensor................66
521003.03 - Left Joystick Roller................66
521003.04 - Left Joystick Roller................66
522141.03 - Pump 1 Solenoid High Side................66
522141.05 - Pump 1 Solenoid High Side................66
522141.06 - Pump 1 Solenoid High Side................66
522141.16 - Pump 1 Solenoid Low Side................66
522141.17 - Pump 1 Solenoid Low Side................66
522141.18 - Pump 1 Solenoid Low Side................66
522429.03 - Pilot Enable Solenoid................66
522429.05 - Pilot Enable Solenoid................67
522429.06 - Pilot Enable Solenoid................67
523776.03 - Left Joystick Video Display Button................67
523801.03 - Right Joystick Roller................67
523801.04 - Right Joystick Roller................67
523901.04 - Front Window Switch................67
523916.01 - Pilot Oil Filter................67
523916.03 - Pilot Oil Filter Restriction Switch................67
523995.02 - ECU Sent and VCU Remembered Machine Model................67
524089.03 - Pump Pressure Sensor 1................67
524089.04 - Pump Pressure Sensor 1................67
524090.03 - Pump Pressure Sensor 2................67
524090.04 - Pump Pressure Sensor 2................67
524096.02 - Throttle Dial................67
Group 60: JDLink (JDL) Diagnostic Trouble Codes—If Equipped................67
JDLink (JDL) Diagnostic Trouble Codes................843
000237.11 - MTG Not Registered, Invalid PIN................67
000237.19 - MTG Not Registered, PIN Mismatch................67
000237.13 - MTG Not Registered, Missing PIN................67
000629.13 - MTG Not Registered, MTG Not Configured................67
000629.00 - CPU Capacity Exceeded................67
000639.09 - MTG Not Detecting CAN Bus Messages................67
000841.05 - GPS Antenna Error, Open Circuit................67
000841.06 - GPS Antenna Error, Grounded/Short Circuit................67
000964.12 - Hardware Failure For Real Time Clock................67
000964.13 - Real Time Clock Failure................67
002850.02 - Cellular Antenna Error, Abnormal Signal................67
002850.05 - Cellular Antenna Error, Open Circuit................67
002850.06 - Cellular Antenna Error, Grounded/Short Circuit................67
002852.11 - Unable to Detect SIM Card................67
002853.09 - Controllers Not Communicating................67
002856.09 - JDL Cellular Communication Issue................67
003372.09 - Data Transfer Issue................67
522976.02 - CAN Messages Have Been Missed................68
522976.11 - Unable to Load Custom Alerts................68
522976.13 - Unable to Load Configuration................68
523310.00 - Memory Capacity Exceeded (Data Storage)................68
523310.02 - Memory Fault Checksum................68
523821.13 - MTG Not Registered, Duplicate PIN................68
523821.31 - MTG Not Registered, Machine Mismatch................68
Section 9005: Operational Checkout Procedure................923
Group 10: Operational Checkout Procedure................923
Operational Checkout Procedure................923
Section 9010: Engine................967
Group 05: Theory of Operation................967
John Deere Engine Operation................986
Cooling System Operation................970
Group 10: System Diagrams................967
Engine Cooling System Component Location................974
Engine Fuel System Component Location................977
Engine Intake and Exhaust Component Location................980
Group 15: Diagnostic Information................967
John Deere Engine Operation................986
Engine Identification................984
Group 25: Tests................967
John Deere Engine Operation................986
Fluid Sampling Procedure—If Equipped................987
Engine Speed Check................991
Air in Fuel Test................992
Engine Thermostat Test................993
Intake Manifold Pressure Test—Turbocharger Boost................994
Section 9015: Electrical System................995
Group 05: Theory of Operation................995
Engine Control Unit (ECU) Circuit Theory of Operation................1009
Automatic Temperature Control (ATC) Module Circuit Theory of Operation................1020
Controller Area Network (CAN) Circuit Theory of Operation................1026
Starting and Charging Circuit Theory of Operation................1028
Vehicle Control Unit (VCU) Circuit Theory of Operation................1034
Primary Display Unit (PDU) Circuit Theory of Operation................1066
JDLink™ Circuit Theory of Operation—If Equipped................1068
Window Wiper Theory of Operation................1070
Group 10: System Diagrams................995
Electrical Diagram Information................1075
Electrical Schematic Symbols................1078
System Functional Schematic, Component Location, and Wiring Diagram Master Legend................1081
System Functional Schematic................1088
Frame Harness (W10) Component Location................1089
Frame Harness (W10) Wiring Diagram................1092
Engine Harness (W11) Component Location................1097
Engine Harness (W11) Wiring Diagram................1099
JDLink Harness (W12) Component Location................1102
JDLink JDLink is a trademark of Deere & Company Harness (W12) Wiring Diagram................995
Counterweight Camera Harness (W13) Component Location................1104
Counterweight Camera Harness (W13) Wiring Diagram................1105
Cab Harness (W14) Component Location................1106
Cab Harness (W14) Wiring Diagram................1108
Seat Harness (W15) Component Location................1111
Seat Harness (W15) Wiring Diagram................1113
Cab Front Work Light Harness (W16) Component Location—If Equipped................1114
Cab Front Work Light Harness (W16) Wiring Diagram—If Equipped................1115
Boom Light Harness (W17) Component Location................1116
Boom Work Light Harness (W17) Wiring Diagram................1117
Diesel Fired Coolant Heater (DFCH) Harness (W18) Component Location—If Equipped................1118
Diesel Fired Coolant Heater Harness (W18) Wiring Diagram—If Equipped................1119
Hydraulic Pump Solenoid Harness (W19) Component Location................1120
Hydraulic Pump Solenoid Harness (W19) Wiring Diagram................1122
Automatic Temperature Control (ATC) Harness (W20) Component Location................1124
Automatic Temperature Control (ATC) Harness (W20) Wiring Diagram................1126
Diesel Fired Coolant Heater (DFCH) Timer Harness (W21) Component Location—If Equipped................1127
Diesel Fired Coolant Heater (DFCH) Timer Harness (W21) Wiring Diagram—If Equipped................1128
24 V-to-12 V Radio Power Converter Harness (W22) Component Location................1129
24 V-to-12 V Radio Power Converter Harness (W22) Wiring Diagram................1130
Wiper Module Harness (W23) Component Location................1131
Wiper Module Harness (W23) Wiring Diagram................1132
Intake Air Heater Harnesses (W24, W25, and W26) Component Location................1133
Intake Air Heater Harnesses (W24, W25, and W26) Wiring Diagram................1135
Group 15: Diagnostic Information................996
Service ADVISOR™ Diagnostic Application................1137
Service ADVISOR™ Connection Procedure................1138
Reading Diagnostic Trouble Codes with Service ADVISOR™ Diagnostic Application................1140
Intermittent Diagnostic Trouble Code (DTC) Diagnostics................1143
Group 16: Monitor Operation................996
Primary Display Unit (PDU)—Main Menu................1146
Primary Display Unit (PDU)—Service Mode................1148
Primary Display Unit (PDU)—Diagnostics—Codes................1150
Primary Display Unit (PDU)—Diagnostics—Machine Information—Machine Readings................1152
Primary Display Unit (PDU)—Diagnostics—Machine Information—Engine Readings................1154
Primary Display Unit (PDU)—Diagnostics—Software Delivery................1156
Primary Display Unit (PDU)—Diagnostics—Software Delivery—Enabled................1158
Primary Display Unit (PDU)—Diagnostics—Diagnostic Help Screens................1160
Primary Display Unit (PDU)—Setup—Monitor................1162
Primary Display Unit (PDU)—Setup—Machine Preferences—Secure Service Mode................1164
Primary Display Unit (PDU)—Setup—Machine Preferences—Hammer Flow Settings................1166
Primary Display Unit (PDU)—Setup—Machine Configuration—Enable Options................1167
Primary Display Unit (PDU)—Setup—Machine Configuration—Fan Speed Command................1169
Group 25: Tests................996
Fuse and Relay Test................1179
Fuse and Relay Specifications................1188
Controller Area Network (CAN) Circuit Test................1194
Electrical Component Checks................1200
Electrical Component Specifications................1204
Solenoid Test................997
Alternator Test................1210
Section 9020: Power Train................1212
Group 05: Theory of Operation................1212
Track Adjuster and Recoil Spring Operation................1215
Travel Gear Case Operation................1217
Group 15: Diagnostic Information................1212
Noisy or Loose Track Chain................1212
Tight Track Chain................1212
Frequent Track Tension Adjustment Required................1212
Excessive Oil Leakage From Front Idler, Track Rollers, or Carrier Rollers................1212
Bent Track Shoes................1212
Section 9025: Hydraulic System................1233
Group 05: Theory of Operation................1233
Hydraulic System Operation................1238
Pilot System Operation................1239
Pilot Pump Operation................1240
Pilot Control Valve Operation................1280
Travel Pilot Control Valve Operation................1280
Pilot Operation of Control Valve Operation................1280
Pilot Enable Manifold Operation................1247
Pilot Transition Manifold Operation................1249
Pilot Priority Manifold Operation................1254
Pump 1 and Pump 2 Operation................1262
Pump 1 and Pump 2 Regulator Operation................1264
Hydraulic Fan Pump Circuit Operation................1273
Control Valve Operation................1280
Control Valve Check Valves Identification and Operation................1293
Main Relief Valve Circuit Operation................1297
Circuit Relief and Anticavitation Valve Operation................1299
Flow Combiner Valve Operation................1301
Arm Regenerative Valve Circuit Operation................1305
Bucket Combination Operation................1307
Boom and Arm Reduced Leakage Valve Operation................1310
Swing Reduction Gear Case Operation................1315
Swing Motor, Crossover Relief Valve, and Make-Up Check Valve Operation................1317
Swing Motor Park Brake Release Circuit Operation................1320
Rotary Manifold Operation................1323
Travel Motor and Park Brake Valve Operation................1325
Travel Motor Speed Circuit Operation................1328
Cylinder Operation................1331
Return Filter Operation................1335
Controlled Load Lowering Device (CLLD) Circuit Operation................1337
Group 10: System Diagrams................1233
Hydraulic System Schematic Master Legend................1351
Hydraulic System Schematic................1356
Hydraulic System Component Location................1357
Hydraulic System Line Identification................1361
Pump 1, Pump 2, and Pilot Pump Line Identification................1366
Control Valve Line Identification................1368
Swing Motor Line Identification................1370
Pilot Control Valve-to-Pilot Enable Manifold Component Location................1372
Pilot Transition Manifold-to-Control Valve Line Identification................1374
Pilot Priority Manifold-to-Control Valve Line Identification................1376
Auxiliary Valves-to-Control Valve Line Identification................1378
Travel Hydraulic System Line Identification................1380
Hydraulic Fan Line Identification................1382
Bucket Combination Line Identification................1383
Group 15: Diagnostic Information................1234
All Hydraulic Functions Slow................1234
Hydraulic Oil Overheats................1234
No Hydraulic Functions................1234
Poor Combined Operation................1234
Function Does Not Stop When Joystick is Released................1234
Some Functions Cannot Be Operated, All Others Are Normal................1234
Some Functions Slow................1234
Function Moves in Opposite Direction................1234
Load Drifts Down When Control Valve is in Neutral Position................1234
Load Falls When Control Valve is Actuated To Raise Load With Engine Running at Slow Idle................1234
H (High Power) Function Does Not Operate, S (Standard Power) and L (Low Power) Mode is Normal................1234
Swing Speed Slow in Both Directions................1234
Swing Speed Slow or Does Not Operate in One Direction................1234
Upperstructure Drift With Swing Valve in Neutral................1234
Swing Function Does Not Operate................1234
Travel Park Brakes Do Not Apply................1234
Track Will Not Move in One Direction................1234
Track Will Not Move in Either Direction................1234
Machine Mistracks at All Speeds in Both Directions................1235
Slow Travel Speed or Low Power................1235
Travel is "Jerky"................1235
Machine Will Not Hold Back and Park Brakes Engage and Disengage When Traveling Down an Incline................1235
Machine Will Not Turn Smoothly in One Direction or Park Brake Grabs................1235
Group 20: Adjustments................1235
Accumulator Precharge................1472
Pump Calibration................1474
Group 25: Tests................1235
JT05800 Digital Thermometer Installation................1476
JT02156A Digital Pressure and Temperature Analyzer Kit Installation................1477
Hydraulic Oil Cleanup Procedure................1478
Hydraulic Oil Tank Pressure Release Procedure................1479
Hydraulic Oil Warm-Up Procedure................1481
Pilot Pressure Regulating Valve Test and Adjustment................1483
Control Valve Spool Actuating Pilot Pressure Test................1486
Pressure Boost Solenoid Valve Test................1489
Travel Speed Solenoid Valve Test and Adjustment................1492
System Relief Valve Test and Adjustment................1495
Circuit Relief Valve Test and Adjustment................1500
Auxiliary Circuit Relief Valve Test and Adjustment................1508
Swing Motor Crossover Relief Valve Test and Adjustment................1518
Travel Motor Crossover Relief Valve Test and Adjustment................1522
Pump Regulator Test and Adjustment—Minimum Flow................1526
Pump Regulator Test and Adjustment—Maximum Flow................1530
Pump Regulator Pressure Test................1533
Pump Flow Test................1539
Swing Motor Leakage Test................1544
Cylinder Drift Test—Boom, Arm, and Bucket................1547
Hydraulic Fan Pump Flow Test................1555
Hydraulic Fan Pump Case Drain Test................1558
Hydraulic Fan Motor Speed Test................1561
Hydraulic Fan Pump Control Test and Adjustment................1563
Hydraulic Fan Motor Case Drain Test................1568
Section 9031: Heating and Air Conditioning................1571
Group 05: Theory of Operation................1571
Air Conditioning System Cycle of Operation................1574
Group 10: System Diagrams................1571
Heater and Air Conditioner Component Location................1578
Group 15: Diagnostic Information................1571
Air Conditioning System Does Not Operate................1571
Air Conditioner Does Not Cool Interior of Cab................1571
Heater System Does Not Operate................1571
Heater Does Not Warm Interior of Cab................1571
Interior Windows Continue to Fog Using Heater................1571
Group 25: Tests................1571
Refrigerant Cautions and Proper Handling................1609
Heater and Air Conditioner Operational Checks................1610
Air Conditioner Compressor Clutch Test................1613
Refrigerant Leak Test................1614
Refrigerant Hoses and Tubing Inspection................1615
R134a Air Conditioning System Test................1616
Operating Pressure Diagnostic Chart................1619
Section 9900: Dealer Fabricated Tools................1620
Group 99: Dealer Fabricated Tools................1620
DFT1364 Split Flange Hose Cap................1622
John Deere E360 and E360LC Excavator Operation and Test Service Manual (TM13104X19)