Complete service repair manual for John Deere E360 and E360LC Excavators, with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere E360 and E360LC Excavator workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM13113X19 - John Deere E360 and E360LC Excavator Technical Manual - Repair.pdf
tm13113x14 - John Deere E360 和 E360LC 挖掘机.pdf
tm13113x59 - John Deere Экскаваторы E360 и E360LC.pdf

Category: Repair
Language: English Chinese Russian
Published on 2016/03/10

PRODUCT DETAILS:
Total Pages: 611 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
Models:
John Deere - Excavator - 1YNE36AL__D600069
John Deere - Excavator - 1YNE36AL__C600002

TABLE OF CONTENTS (S.N. 1YNE36AL__D600069)
Foreword
   Manual Identification-READ THIS FIRST!
   General Information
      Safety
      Torque Values
   Tracks
      Track System
   Axles and Suspension Systems
      Axle Shaft, Bearings, and Reduction Gears
      Hydraulic System
   Engine
      Removal and Installation
   Engine Auxiliary System
      Cooling Systems
      Intake System
      External Exhaust Systems
      External Fuel Supply Systems
   Damper Drive (Flex Coupling)
      Elements
   Electrical System
      Removal and Installation
   Frame or Supporting Structure
      Frame Installation
      Chassis Weights
   Operator`s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
   Sheet Metal and Styling
      Hood and Engine Enclosure
   Excavator
      Buckets
      Frames
      Hydraulic System
   Swing or Pivoting System
      Mechanical Drive Elements
      Hydraulic System
   Dealer Fabricated Tools

TABLE OF CONTENTS
Section 00: General Information................14
  Group 0001: Safety................14
    Recognize Safety Information................17
    Follow Safety Instructions................18
    Operate Only If Qualified................19
    Wear Protective Equipment................20
    Avoid Unauthorized Machine Modifications................21
    Add Cab Guarding for Special Uses................22
    Inspect Machine................23
    Stay Clear of Moving Parts................24
    Avoid High-Pressure Fluids................25
    Avoid High-Pressure Oils................26
    Work In Ventilated Area................27
    Prevent Fires................28
    Prevent Battery Explosions................29
    Handle Chemical Products Safely................30
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................31
    Prepare for Emergencies................32
    Clean Debris from Machine................33
    Use Steps and Handholds Correctly................34
    Start Only From Operator's Seat................35
    Use and Maintain Seat Belt................36
    Prevent Unintended Machine Movement................37
    Avoid Work Site Hazards................38
    Keep Riders Off Machine................40
    Avoid Backover Accidents................41
    Inspect and Maintain ROPS................42
    Avoid Machine Tip Over................43
    Use Special Care When Lifting Objects................45
    Add and Operate Attachments Safely................46
    Park and Prepare for Service Safely................47
    Service Cooling System Safely................48
    Remove Paint Before Welding or Heating................49
    Make Welding Repairs Safely................50
    Drive Metal Pins Safely................51
  Group 0003: Torque Values................15
    Metric Bolt and Cap Screw Torque Values................54
    Additional Metric Cap Screw Torque Values................56
    Unified Inch Bolt and Cap Screw Torque Values................58
    Service Recommendations for 37° Flare and 30° Cone Seat Connectors................60
    Service Recommendations for O-Ring Boss Fittings................62
    Service Recommendations For Flared Connections—Straight or Tapered Threads................64
    Service Recommendations For Flat Face O-Ring Seal Fittings................66
    O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators................68
    O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations................71
    O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations................73
    O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations................76
    Service Recommendations for Metric Series Four Bolt Flange Fitting................79
    Service Recommendations For Inch Series Four Bolt Flange Fittings................81
    Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations................83
    Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings................85
    Service Recommendations For O-Ring Boss Fittings With Shoulder................88
    Metric 24° O-Ring Seal DIN 20078 Service Recommendations................91
    Check Oil Lines And Fittings................95
Section 01: Tracks................96
  Group 0130: Track System................96
    Track Roller Remove and Install................103
    Track Guide Remove and Install................109
    Track Roller Disassemble and Assemble................115
    Track Roller Pressure Test................118
    Track Carrier Roller Remove and Install................122
    Metal Face Seals Inspection................127
    Track Shoe Remove and Install................129
    Track Chain Remove and Install................132
    Track Chain Disassemble and Assemble................138
    Sprocket Remove and Install................140
    Front Idler Remove and Install................143
    Front Idler Disassemble and Assemble................146
    Track Adjuster and Recoil Spring Remove and Install................149
    Track Adjuster and Recoil Spring Disassemble and Assemble................150
    Track Adjuster Cylinder Disassemble and Assemble................161
Section 02: Axles and Suspension Systems................163
  Group 0250: Axle Shaft, Bearings, and Reduction Gears................163
    Travel Gear Case and Motor Remove and Install................168
    Travel Gear Case Disassemble and Assemble................172
  Group 0260: Hydraulic System................163
    Travel Motor and Park Brake Remove and Install................181
    Travel Motor and Park Brake Disassemble and Assemble................182
    Park Brake Valve Disassemble and Assemble................186
    Travel Motor and Park Brake Start-Up Procedure................190
Section 04: Engine................191
  Group 0400: Removal and Installation................191
    Engine Remove and Install................215
Section 05: Engine Auxiliary System................238
  Group 0510: Cooling Systems................238
    Radiator Remove and Install................244
    Hydraulic Oil Cooler Remove and Install................249
    Charge Air Cooler Remove and Install................254
    Cooling Package Remove and Install................258
    Cooling Package Disassemble and Assemble................264
    Fan, Fan Guard, and Fan Shroud Remove and Install................269
    Serpentine Belt Remove and Install................274
    Coolant Surge Tank Remove and Install................276
  Group 0520: Intake System................238
    Air Cleaner Remove and Install................280
  Group 0530: External Exhaust Systems................238
    Muffler Remove and Install................285
  Group 0560: External Fuel Supply Systems................238
    Fuel Tank Remove and Install................292
    Primary Fuel Filter and Water Separator Remove and Install................296
    Final Fuel Filter Remove and Install................298
    Secondary Fuel Filter and Water Separator Remove and Install................300
Section 07: Damper Drive (Flex Coupling)................302
  Group 0752: Elements................302
    Damper Drive (Flex Coupling) Remove and Install................307
Section 16: Electrical System................311
  Group 1600: Removal and Installation................311
    Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Connectors................311
    Replace DEUTSCH DEUTSCH is a trademark of Deutsch Co. Rectangular or Triangular Connectors................311
    Install DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Contact................311
    Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector................311
    Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact................311
    Replace (Pull Type) Metri-Pack™ Connectors................324
    Replace (Push Type) Metri-Pack™ Connectors................326
    Replace CINCH CINCH is a trademark of the Cinch Co. Connectors................311
    Install CINCH CINCH is a trademark of the Cinch Co. Contact................311
    Repair 32 and 48 Way CINCH CINCH is a trademark of the Cinch Co. Connectors................311
Section 17: Frame or Supporting Structure................335
  Group 1740: Frame Installation................335
    Welding on Machine................338
  Group 1749: Chassis Weights................335
    Counterweight Remove and Install................342
Section 18: Operator's Station................344
  Group 1800: Removal and Installation................344
    Cab Remove and Install................350
  Group 1810: Operator Enclosure................344
    Windshield Remove and Install................359
    Windshield Disassemble and Assemble................363
    Sliding Windows Remove and Install................366
    Windowpanes Remove and Install................368
    Windshield Wiper Motor Remove and Install................369
  Group 1821: Seat and Seat Belt................344
    Seat Remove and Install................377
    Seat Belt Remove and Install................380
    Mechanical Suspension Seat Disassemble and Assemble................382
    Air Suspension Seat Disassemble and Assemble................384
    Left and Right Console Covers Remove and Install................386
  Group 1830: Heating and Air Conditioning................344
    Refrigerant Cautions and Proper Handling................394
    Flush and Purge Air Conditioning System................395
    R134a Refrigerant Oil Information................398
    R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure................400
    R134a Compressor Oil Charge Check................403
    R134a Compressor Oil Removal................405
    Recover R134a Refrigerant................406
    Evacuate R134a System................407
    Charge R134a System................409
    Compressor Remove and Install................411
    Condenser Remove and Install................413
    Heater and Air Conditioner Remove and Install................415
    Heater and Air Conditioner Disassemble and Assemble................421
    Blower Motor Remove and Install................428
    Receiver-Dryer Remove and Install................431
Section 19: Sheet Metal and Styling................433
  Group 1910: Hood and Engine Enclosure................433
    Side Shields Remove and Install................438
    Engine Hood Remove and Install................442
    Upper Cover Remove and Install................445
    Bottom Cover Remove and Install................449
    Handrail Remove and Install................451
Section 33: Excavator................454
  Group 3302: Buckets................454
    Bucket Remove and Install................459
    Adjust Bucket Pivot End Play................462
    Bucket Pin-Up Data................463
  Group 3340: Frames................454
    Bucket Links Remove and Install................471
    Arm Remove and Install................477
    Boom Remove and Install................482
    Inspect Pins, Bushings, and Bosses—Front Attachment................489
    Bushings and Seal Remove and Install................493
  Group 3360: Hydraulic System................454
    Apply Vacuum to Hydraulic Oil Tank................497
    Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy................499
    Hydraulic Component Failure Cleanup Procedure................501
    Pump 1 and 2 Remove and Install................504
    Pump 1 and 2 Disassemble and Assemble................511
    Pump 1 and 2 Start-Up Procedure................518
    Pump 1 and 2 Regulator Remove and Install................519
    Pump 1 and 2 Regulator Disassemble and Assemble................521
    Proportional Pressure Reducing Valve Remove and Install................524
    Pilot Pump Remove and Install................525
    Pilot Pump Disassemble and Assemble................528
    Pilot Enable Manifold Remove and Install................529
    Pilot Enable Manifold Disassemble and Assemble................532
    Pilot Priority Manifold Remove and Install................535
    Pilot Priority Manifold Disassemble and Assemble................538
    Pilot Valve (Left and Right) Remove and Install................540
    Pilot Valve (Left and Right) Disassemble and Assemble................542
    Travel Pilot Valve Remove and Install................549
    Travel Pilot Valve Disassemble and Assemble................552
    Pilot Transition Manifold Remove and Install................555
    Pilot Transition Manifold Disassemble and Assemble................558
    Control Valve Remove and Install................561
    Control Valve (6-Spool) Disassemble and Assemble................566
    Control Valve (5-Spool) Disassemble and Assemble................577
    Hydraulic Oil Tank Remove and Install................587
    Hydraulic Oil Tank Disassemble and Assemble................593
    Boom Cylinder Remove and Install................596
    Boom Cylinder Disassemble and Assemble................601
    Arm Cylinder Remove and Install................614
    Arm Cylinder Disassemble and Assemble................619
    Bucket Cylinder Remove and Install................633
    Bucket Cylinder Disassemble and Assemble................639
    Hydraulic Cylinder Bleed Procedure................652
    Fan Pump Remove and Install................653
    Fan Pump Disassemble and Assemble................655
    Fan Motor Remove and Install................657
    Fan Motor Disassemble and Assemble................659
Section 43: Swing or Pivoting System................660
  Group 4350: Mechanical Drive Elements................660
    Swing Gear Case Remove and Install................666
    Swing Gear Case Disassemble and Assemble................671
    Swing Gear Case Start-Up Procedure................675
    Upperstructure Remove and Install................676
    Swing Bearing Remove and Install................681
    Swing Bearing Disassemble and Assemble................684
    Swing Bearing Upper Seal Install................685
    Swing Bearing Lower Seal Install................686
  Group 4360: Hydraulic System................660
    Rotary Manifold Remove and Install................690
    Rotary Manifold Disassemble and Assemble................693
    Rotary Manifold Air Test................695
    Swing Motor and Park Brake Remove and Install................697
    Swing Motor and Park Brake Disassemble and Assemble................699
    Swing Motor and Park Brake Start-Up Procedure................703
    Crossover Relief Valve and Make-Up Check Valve Remove and Install................704
    Make-Up Check Valve Disassemble and Assemble................708
    Swing Park Brake Release Valve Remove and Install................709
    Case Drain Fitting Screen Remove and Install................711
Section 99: Dealer Fabricated Tools................712
  Group 9900: Dealer Fabricated Tools................712
    DFT1119 Pump Support................715
    DFT1366—Spanner Wrench-to-Piston Adapter................717
    DFT1367—Piston Wrench................719
    DFT1368—Piston Nut Wrench................721

John Deere E360 and E360LC Excavator Service Repair Manual (TM13113X19)