Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere E330LC and E360 Excavators, with workshop information to maintain, diagnose, and rebuild like professional mechanics.

John Deere E330LC and E360 Excavators workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM14400X019 - John Deere E330LC and E360 Excavators Technical Manual.pdf

PRODUCT DETAILS:
Total Pages: 921 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Category: Operation and Test
Language: English
Published on 2020/03/21
Models:
John Deere - Excavator - 1YNE36B_ _ _CXXXXXX—
John Deere - Excavator - 1YNE36B_ _ _DXXXXXX—

TABLE OF CONTENTS
Section 9000: General Information................29
  Group 01: Safety................29
    Recognize Safety Information................32
    Follow Safety Instructions................33
    Operate Only If Qualified................34
    Wear Protective Equipment................35
    Protect Against Noise................36
    Avoid Unauthorized Machine Modifications................37
    Inspect Machine................38
    Stay Clear of Moving Parts................39
    Avoid High-Pressure Fluids................40
    Avoid High-Pressure Oils................41
    Work In Ventilated Area................42
    Avoid Static Electricity Risk When Refueling................43
    High Debris Applications................45
    Prevent Fires................46
    In Case of Machine Fire................47
    Prevent Battery Explosions................48
    Clean Debris from Machine................49
    Handle Chemical Products Safely................50
    Handle Starting Fluid Safely................51
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................52
    Prepare for Emergencies................53
    Add Cab Guarding for Special Uses................54
    Use Steps and Handholds Correctly................55
    Start Only From Operator's Seat................56
    Operating or Traveling On Public Roads................57
    Use and Maintain Seat Belt................58
    Prevent Unintended Machine Movement................59
    Avoid Work Site Hazards................61
    Keep Riders Off Machine................63
    Avoid Backover Accidents................64
    Avoid Machine Tip Over and Machine Damage................65
    Use Special Care When Lifting Objects................67
    Use Care When Swinging Machine................68
    Operate Boom With Care................69
    Avoid Power Lines................70
    Use Special Care When Operating................71
    Inspect and Maintain ROPS................72
    Travel Safely................73
    Add and Operate Attachments Safely................74
    Park and Prepare for Service Safely................75
    Service Machines Safely................76
    Service Cooling System Safely................77
    Service Accumulator Systems Safely................78
    Remove Paint Before Welding or Heating................79
    Make Welding Repairs Safely................80
    Drive Metal Pins Safely................81
    Use Proper Lifting Equipment................82
Section 9001: Diagnostics................83
  Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes................94
    Engine Control Unit (ECU) Diagnostic Trouble Codes................94
    000094.03 - Fuel Pressure Voltage Above Normal................83
    000094.04 - Fuel Pressure Voltage Below Normal................83
    000094.17 - Fuel Pressure Low—Least Severe Level................83
    000107.00 - Engine Air Filter Restricted................83
    000111.01 - Engine Coolant Level Too Low................83
    001075.12 - Low-Pressure Fuel Pump Fault................83
    001136.00 - ECU Temperature Internal Temperature Extremely High................83
  Group 20: Automatic Temperature Control (ATC) Diagnostic Trouble Codes................109
    Automatic Temperature Control (ATC) Diagnostic Trouble Codes................109
    000170.03 - Cab Temperature Sensor Voltage Above Normal................83
    000170.04 - Cab Temperature Sensor Voltage Below Normal................83
    000871.03 - A/C Pressure Switch Voltage Above Normal................83
    000871.04 - A/C Pressure Switch Voltage Below Normal................83
    000876.03 - A/C Compressor Clutch Voltage Above Normal................83
    000876.04 - A/C Compressor Clutch Voltage Below Normal................83
    000876.05 - A/C Compressor Clutch Current Below Normal................83
    001547.03 - Evaporator Temperature Sensor Voltage Above Normal................83
    001547.04 - Evaporator Temperature Sensor Voltage Below Normal................83
    003981.03 - Mode Control Actuator Voltage Above Normal................83
    003981.04 - Mode Control Actuator Voltage Below Normal................83
    003986.03 - Temperature Control Switch Voltage Above Normal................83
    003986.04 - Temperature Control Switch Voltage Below Normal................83
    516939.03 - Actuator Reference Voltage Above Normal................83
    516939.04 - Actuator Reference Voltage Below Normal................83
    523646.03 - Outlet Temperature Sensor Voltage Above Normal................83
    523646.04 - Outlet Temperature Sensor Voltage Below Normal................83
    523672.03 - Blower Motor Voltage Above Normal................83
    523672.04 - Blower Motor Voltage Below Normal................83
    523672.05 - Blower Motor Current Below Normal................83
    524203.03 - Fresh Air Temperature Sensor Voltage Above Normal................83
    524203.04 - Fresh Air Temperature Sensor Voltage Below Normal................84
    524265.12 - Control Unit Memory Fault................84
  Group 30: Cab Control Unit (CAB) Diagnostic Trouble Codes................152
    Cab Control Unit (CAB) Diagnostic Trouble Codes................152
    000167.03 - Alternator Output Voltage Above Normal................84
    000167.04 - Alternator Output Voltage Below Normal................84
    000237.14 - Control Unit Configuration Fault................84
    000629.12 - Control Unit Fault................84
    000629.13 - Control Unit Fault................84
    000639.12 - Communication System Circuit Fault................84
    000639.14 - Communication System Fault................84
    001231.12 - Communication System Message Missing................84
    001231.14 - Communication System Fault................84
    002000.09 - Communication System Message Missing................84
    002025.09 - Communication System Message Missing................84
    002034.09 - Communication System Message Missing................84
    002040.09 - Communication System Message Missing................84
    002046.09 - Communication System Message Missing................84
    002071.09 - Communication System Message Missing................84
    002142.09 - Communication System Message Missing................84
    003509.03 - Sensor Supply Voltage Above Normal................84
    003509.04 - Sensor Supply Voltage Below Normal................84
    520545.03 - Pressure Boost Solenoid Voltage Above Normal................84
    520545.05 - Pressure Boost Solenoid Current Below Normal................84
    520545.06 - Pressure Boost Solenoid Current Above Normal................84
    521003.03 - Left Joystick Roller Voltage Above Normal................84
    521003.04 - Left Joystick Roller Voltage Below Normal................84
    522429.03 - Hydraulic Pilot Enable Solenoid Voltage Above Normal................84
    522429.05 - Hydraulic Pilot Enable Solenoid Current Below Normal................84
    522429.06 - Hydraulic Pilot Enable Solenoid Current Above Normal................84
    523801.03 - Right Joystick Roller Voltage Above Normal................84
    523801.04 - Right Joystick Roller Voltage Below Normal................84
    524096.03 - Hand Throttle Sensor Voltage Above Normal................84
    524096.04 - Hand Throttle Sensor Voltage Below Normal................85
  Group 40: Hydraulic Control Unit 2 (HC2) Diagnostic Trouble Codes................196
    Hydraulic Control Unit 2 (HC2) Diagnostic Trouble Codes................196
    000167.03 - Alternator Output Voltage Above Normal................85
    000167.04 - Alternator Output Voltage Below Normal................85
    000237.14 - Control Unit Configuration Fault................85
    000628.12 - Control Unit Programming................85
    000629.12 - Control Unit Fault................85
    000639.12 - Communication System Message Fault................85
    000639.14 - Communication System Fault................85
    000742.03 - High Travel Solenoid Circuit Voltage Above Normal................85
    000742.05 - High Travel Solenoid Circuit Current Below Normal................85
    000742.06 - High Travel Solenoid Circuit Current Above Normal................85
    001231.12 - Communication System Message Missing................85
    001231.14 - Communication System Fault................85
    002025.09 - Communication System Message Missing................85
    002040.09 - Communication System Message Missing................85
    002142.09 - Communication System Message Missing................85
    002251.09 - Communication System Message Missing................85
    003509.03 - Sensor Supply Voltage Above Normal................85
    003509.04 - Sensor Supply Voltage Below Normal................85
    520452.03 - Left Propel Pressure Sensor Voltage Above Normal................85
    520452.04 - Left Propel Pressure Sensor Voltage Below Normal................85
    520464.03 - Right Propel Pressure Sensor Voltage Above Normal................85
    520464.04 - Right Propel Pressure Sensor Voltage Below Normal................85
    520465.03 - Boom Raise Pressure Sensor Voltage Above Normal................85
    520465.04 - Boom Raise Pressure Sensor Voltage Below Normal................85
    520465.22 - Boom Pressures Mismatch................85
    520466.03 - Boom Lower Pressure Sensor Voltage Above Normal................85
    520466.04 - Boom Lower Pressure Sensor Voltage Below Normal................85
    520468.03 - Bucket Curl Pressure Sensor Voltage Above Normal................85
    520468.04 - Bucket Curl Pressure Sensor Voltage Below Normal................85
    520468.22 - Bucket Curl/Dump Pressure Sensors Active Concurrently................85
    520469.03 - Bucket Dump Pressure Sensor Voltage Above Normal................86
    520469.04 - Bucket Dump Pressure Sensor Voltage Below Normal................86
    520470.03 - Arm In Pressure Sensor Voltage Above Normal................86
    520470.04 - Arm In Pressure Sensor Voltage Below Normal................86
    520470.22 - Arm Pressure Sensors Error................86
    520476.03 - Arm Out Pressure Sensor Voltage Above Normal................86
    520476.04 - Arm Out Pressure Sensor Voltage Below Normal................86
    520477.03 - Swing Left Pressure Sensor Voltage Above Normal................86
    520477.04 - Swing Left Pressure Sensor Voltage Below Normal................86
    520477.22 - Swing Pressure Sensors Error................86
    520478.03 - Swing Right Pressure Sensor Voltage Above Normal................86
    520478.04 - Swing Right Pressure Sensor Voltage Below Normal................86
    520485.03 - Swing Brake Release Solenoid Voltage Above Normal................86
    520485.05 - Swing Brake Release Solenoid Current Below Normal................86
    520485.06 - Swing Brake Release Solenoid Current Above Normal................86
    520496.03 - Boom Swing Match Solenoid Circuit Voltage Above Normal................86
    520496.05 - Boom Swing Match Solenoid Circuit Current Below Normal................86
    520496.06 - Boom Swing Match Solenoid Circuit Voltage Above Normal................86
    520498.03 - Aux 1 XBO Solenoid Voltage Above Normal................86
    520498.05 - Aux 1 XBO Solenoid Current Below Normal................86
    520498.06 - Aux 1 XBO Solenoid Current Above Normal................86
    520498.16 - Aux 1 XBO Solenoid Low Side Short to Ground................86
    520498.17 - Aux 1 XBO Solenoid Low Side Open Circuit................86
    520498.18 - Aux 1 XBO Solenoid Low Side Short to Power................86
  Group 50: Hydraulic Control Unit (HCU) Diagnostic Trouble Codes................285
    Hydraulic Control Unit (HCU) Diagnostic Trouble Codes................285
    000097.16 - Water-in-Fuel Indicator................86
    000167.03 - Alternator Output Voltage Above Normal................86
    000167.04 - Alternator Output Voltage Below Normal................86
    000237.02 - Vehicle Identification Number Mismatch................86
    000237.13 - Vehicle Identification Number Invalid................86
    000237.14 - Vehicle Identification Number Invalid................86
    000237.31 - Vehicle Identification Number Invalid................86
    000629.12 - Control Unit Fault................87
    000639.12 - Communication System Message Fault................87
    000639.14 - Communication System Fault................87
    000977.03 - Reverse Fan Solenoid Short to Power................87
    000977.05 - Reverse Fan Solenoid Current Below Normal................87
    000977.06 - Reverse Fan Solenoid Current Above Normal................87
    001071.03 - Proportional Fan Voltage Above Normal................87
    001071.05 - Proportional Fan Current Below Normal................87
    001071.06 - Proportional Fan Current Above Normal................87
    001231.12 - Communication System Message Missing................87
    001231.14 - Communication System Fault................87
    001638.00 - Hydraulic Oil Temperature High................87
    001638.04 - Hydraulic Oil Temperature Sensor Voltage Below Normal................87
    001639.08 - Fan Speed Sensor Fault................87
    001713.01 - Hydraulic Oil Filter Restricted................87
    002000.09 - ECU CAN Communication Lost................87
    002040.09 - PDU CAN Communication Lost................87
    002049.09 - CAB CAN Communication Lost................87
    002142.09 - SSM Communication Lost................87
    002216.09 - MTU CAN Communication Lost................87
    002251.09 - MTG CAN Communication Lost................87
    003509.03 - Sensor Supply Voltage Above Normal................87
    003509.04 - Sensor Supply Voltage Below Normal................87
    520477.03 - Swing Left Pressure Sensor Voltage Above Normal................87
    520477.04 - Swing Left Pressure Sensor Voltage Below Normal................87
    520477.22 - Swing Pressure Sensors Error................87
    520478.03 - Swing Right Pressure Sensor Voltage Above Normal................87
    520478.04 - Swing Right Pressure Sensor Voltage Below Normal................87
    520489.03 - Pump 2 Solenoid Voltage Above Normal................87
    520489.05 - Pump 2 Solenoid Current Below Normal................87
    520489.06 - Pump 2 Solenoid Current Above Normal................87
    520489.16 - Pump 2 Solenoid Low Side Short to Ground................87
    520489.18 - Pump 2 Solenoid Low Side Short to Power................87
    522141.03 - Pump 1 Solenoid High Side Voltage Above Normal................88
    522141.05 - Pump 1 Solenoid High Side Current Below Normal................88
    522141.06 - Pump 1 Solenoid High Side Current Above Normal................88
    522141.16 - Pump 1 Solenoid Low Side Short to Ground................88
    522141.18 - Pump 1 Solenoid Low Side Short to Power................88
    524089.03 - P1 Pump Pressure Sensor Voltage Above Normal................88
    524089.04 - P1 Pump Pressure Sensor Voltage Below Normal................88
    524090.03 - P2 Pump Pressure Sensor Voltage Above Normal................88
    524090.04 - P2 Pump Pressure Sensor Voltage Below Normal................88
  Group 60: JDLink (JDL) Diagnostic Trouble Codes................352
    JDLink (JDL) Diagnostic Trouble Codes................352
    000237.11 - MTG Not Registered, Invalid PIN................88
    000237.13 - MTG Not Registered, Missing PIN................88
    000237.19 - MTG Not Registered, PIN Mismatch................88
    000629.00 - CPU Capacity Exceeded................88
    000629.13 - MTG Not Registered, MTG Not Configured................88
    000639.09 - MTG Not Detecting CAN Bus Messages................88
    000841.05 - GPS Antenna Error, Open Circuit................88
    000841.06 - GPS Antenna Error, Grounded/Short Circuit................88
    000964.12 - Hardware Failure For Real Time Clock................88
    000964.13 - Real Time Clock Failure................88
    002850.02 - Cellular Antenna Error, Abnormal Signal................88
    002850.05 - Cellular Antenna Error, Open Circuit................88
    002850.06 - Cellular Antenna Error, Grounded/Short Circuit................88
    002852.11 - Unable to Detect SIM Card................88
    002853.09 - Controllers Not Communicating................88
    002856.09 - JDL Cellular Communication Issue................88
    003372.09 - Data Transfer Issue................88
    522976.02 - CAN Messages Have Been Missed................88
    522976.11 - Unable to Load Custom Alerts................88
    522976.13 - Unable to Load Configuration................88
    523310.00 - Memory Capacity Exceeded (Data Storage)................88
    523310.02 - Memory Fault Checksum................88
    523821.13 - MTG Not Registered, Duplicate PIN................89
    523821.31 - MTG Not Registered, Machine Mismatch................89
  Group 70: Machine Telematics Unit (MTU) Diagnostic Trouble Codes................378
    Machine Telematics Unit (MTU) Diagnostic Trouble Codes................378
    000237.14 - Vehicle Identification Number Mismatch................89
    000841.05 - GPS Antenna Not Connected or Open Circuit................89
    000841.11 - GPS Antenna No Signal................89
    002852.11 - SIM Card Not Installed or SIM Card Damaged................89
    002852.12 - SIM Card Swapped................89
    002852.31 - SIM Registration Failed................89
    002853.04 - Unswitched Power Voltage Below Normal................89
    002853.07 - Mechanical System Not Responding or Out of Adjustment................89
    002853.18 - Switched Power Voltage Below Normal Operating Range................89
  Group 80: Primary Display Unit (PDU) Diagnostic Trouble Codes................392
    Primary Display Unit (PDU) Diagnostic Trouble Codes................392
    000237.02 - Vehicle Identification Numbers Mismatch................89
    000237.31 - Vehicle Identification Number Invalid................89
    000629.12 - Primary Display Unit (PDU) Fault................89
    000920.03 - Monitor Alarm Output Voltage Above Normal................89
    000920.04 - Monitor Alarm Output Voltage Below Normal................89
    002000.09 - Communication System Message Missing................89
    516628.10 - Up Arrow Button Stuck................89
    516629.10 - Down Arrow Button Stuck................89
    516630.10 - Select Button Stuck................89
    517057.12 - Checksum Failure on Vehicle Hourmeter.................89
    517170.10 - Left Arrow Button Stuck................89
    517171.10 - Right Arrow Button Stuck................89
    520760.02 - Video Signal Not Detected................89
    517171.10 - Menu/Screen Button Stuck................89
  Group 90: Rotary Switch Module (RSM) Diagnostic Trouble Codes................410
    Rotary Switch Module (RSM) Diagnostic Trouble Codes................410
    517294.07 - Rotary Knob 1 Position Out of Range................89
    517294.09 - Communication System Message Missing................89
    517295.07 - Rotary Knob 2 Position Out of Range................90
    517295.09 - Communication System Message Missing................90
    521274.09 - Communication System Message Missing................90
    523863.04 - Button 5 Stuck................90
    523863.09 - Communication System Message Missing................90
    523864.04 - Button 4 Stuck................90
    523864.09 - Communication System Message Missing................90
    523865.04 - Button 3 Stuck................90
    523865.09 - Communication System Message Missing................90
    523867.04 - Button 2 Stuck................90
    523867.09 - Communication System Message Missing................90
    523868.04 - Button 1 Stuck................90
    523868.09 - Communication System Message Missing................90
  Group 100: Switch Module 1 (SM1) Diagnostic Trouble Codes................435
    Switch Module 1 (SM1) Diagnostic Trouble Codes................435
    002033.09 - Communication System Message Missing................90
    002634.04 - Ignition Relay Output Short to Ground................90
    002634.05 - Ignition Relay Output Open Circuit................90
    521274.09 - LIN Bus Communication Error................90
    523850.04 - Lower Wiper and Washer Button Stuck................90
    523850.09 - Communication System Message Missing................90
    523852.04 - Swing Priority Button Stuck................90
    523852.09 - Communication System Message Missing................90
    523855.04 - Front Wiper and Washer Button Stuck................90
    523855.09 - Communication System Message Missing................90
    523856.04 - Auto-Idle Button Stuck................90
    523856.09 - Communication System Message Missing................90
    523857.04 - Quick Coupler Button Stuck................90
    523857.09 - Communication System Message Missing................90
    523858.04 - H Mode Button Stuck................90
    523858.09 - Communication System Message Missing................90
    523860.04 - Hydraulic Operating Mode Button Stuck................90
    523860.09 - Communication System Message Missing................90
    523861.04 - Lift Mode Button Stuck................91
    523861.09 - Communication System Message Missing................91
    523862.04 - Travel Speed Button Stuck................91
    523862.09 - Communication System Message Missing................91
    523863.04 - Travel Alarm Cancel Button Stuck................91
    523863.09 - Communication System Message Missing................91
    523864.04 - Rotary Beacon Button Stuck................91
    523864.09 - Communication System Message Missing................91
    523865.04 - Work Lights Button Stuck................91
    523865.09 - Communication System Message Missing................91
    523867.04 - Stop Button Stuck................91
    523867.09 - Communication System Message Missing................91
    523868.04 - Ignition/Start Button Stuck................91
    523868.09 - Communication System Message Missing................91
  Group 110: Auxiliary Control Unit (XCU) Diagnostic Trouble Codes................486
    Auxiliary Control Unit (XCU) Diagnostic Trouble Codes................486
    000167.03 - Alternator Output Voltage Above Normal................91
    000167.04 - Alternator Output Voltage Below Normal................91
    000237.14 - Vehicle Identification Number Invalid................91
    000629.12 - Control Unit Communication Fault................91
    000639.12 - Communication System Message Missing................91
    000639.14 - Auxiliary Control Unit (XCU) CAN 1 Bus Off................91
    000701.03 - Auxiliary 1 PS Solenoid Voltage Above Normal................91
    000701.05 - Auxiliary 1 PS Solenoid Current Below Normal................91
    000701.06 - Auxiliary 1 PS Solenoid Current Above Normal................91
    002142.09 - Control Unit Communication Fault................91
    003509.03 - Sensor Supply Voltage Above Normal................91
    003509.04 - Sensor Supply Voltage Below Normal................91
    517119.03 - Boom Head Pressure Sensor Voltage Above Normal................91
    517119.04 - Boom Head Pressure Sensor Voltage Below Normal................91
    520484.03 - Auxiliary 1 PR Solenoid Voltage Above Normal................91
    520484.05 - Auxiliary 1 PR Solenoid Current Below Normal................91
    520484.06 - Auxiliary 1 PR Solenoid Current Above Normal................91
    520488.03 - Coupler Solenoid Voltage Above Normal................92
    520488.05 - Coupler Solenoid Current Below Normal................92
    520488.06 - Coupler Solenoid Current Above Normal................92
    520497.03 - Auxiliary 1 XAO Solenoid Voltage Above Normal................92
    520497.05 - Auxiliary 1 XAO Solenoid Current Below Normal................92
    520497.06 - Auxiliary 1 XAO Solenoid Current Above Normal................92
    520497.16 - Auxiliary 1 XAO Solenoid Low Side Short to Ground................92
    520497.17 - Auxiliary 1 XAO Solenoid Low Side Open Circuit................92
    520497.18 - Auxiliary 1 XAO Solenoid Low Side Short to Power................92
    520498.03 - Auxiliary 1 XBO Solenoid Voltage Above Normal................92
    520498.05 - Auxiliary 1 XBO Solenoid Current Below Normal................92
    520498.06 - Auxiliary 1 XBO Solenoid Current Above Normal................92
    520498.16 - Auxiliary 1 XBO Solenoid Low Side Short to Ground................92
    520498.17 - Auxiliary 1 XBO Solenoid Low Side Open Circuit................92
    520498.18 - Auxiliary 1 XBO Solenoid Low Side Short to Power................92
    520499.03 - Low Flow Auxiliary High Side Short to Power................92
    520499.05 - Low Flow Auxiliary High Side Open Circuit................92
    520499.06 - Low Flow Auxiliary High Side Current Above Normal................92
    520499.16 - Low Flow Auxiliary Low Side Short to Ground................92
    520499.18 - Low Flow Auxiliary Low Side Short to Power................92
Section 9005: Operational Checkout Procedure................574
  Group 10: Operational Checkout Procedure................574
    Operational Checkout Procedure................574
Section 9010: Engine................614
  Group 05: Theory of Operation................614
    John Deere Engine Operation................633
    Cooling System Operation................617
    Cold Weather Starting Aid................618
  Group 10: System Diagrams................614
    Engine Cooling System Component Location................622
    Engine Fuel System Component Location................624
    Engine Intake and Exhaust Component Location................626
  Group 15: Diagnostic Information................614
    John Deere Engine Operation................633
    Engine Identification................630
  Group 25: Tests................614
    John Deere Engine Operation................633
    Fluid Sampling Procedure—If Equipped................634
    Engine Speed Check................638
    Air in Fuel Test................639
    Engine Thermostat Test................640
    Intake Manifold Pressure Test—Turbocharger Boost................641
Section 9015: Electrical System................642
  Group 05: Theory of Operation................642
    Engine Control Unit (ECU) Circuit Theory of Operation................655
    Controller Area Network (CAN) Circuit Theory of Operation................665
    Local Interconnect Network (LIN) Circuit Theory of Operation................667
    Starting and Charging Circuit Theory of Operation................669
    Cab Control Unit (CAB) Circuit Theory of Operation................675
    Hydraulic Control Unit (HCU) Circuit Theory of Operation................686
    Hydraulic Control Unit 2 (HC2) Circuit Theory of Operation................693
    Primary Display Unit (PDU) Circuit Theory of Operation................702
    Auxiliary Control Unit (XCU) Circuit Theory of Operation—If Equipped................705
    JDLink™ Circuit Theory of Operation—If Equipped................709
    Telematics Circuit Theory of Operation—If Equipped................711
    Window Wiper Theory of Operation................713
  Group 10: System Diagrams................642
    Electrical Diagram Information................720
    Electrical Schematic Symbols................724
    Fuse and Relay Specifications................727
    System Functional Schematic, Component Location, and Wiring Diagram Master Legend................730
    System Functional Schematic................736
    Front Harness (W8) Component Location................741
    Front Harness (W8) Wiring Diagram................743
    Rear Harness (W9) Component Location................746
    Rear Harness (W9) Wiring Diagram................748
    Engine Harness (W11) Component Location................751
    Engine Harness (W11) Wiring Diagram................754
    Counterweight Camera Harness (W13) Component Location—If Equipped................756
    Counterweight Camera Harness (W13) Wiring Diagram—If Equipped................757
    Cab Harness (W14) Component Location................758
    Cab Harness (W14) Wiring Diagram................760
    Seat Harness (W15) Component Location................764
    Seat Harness (W15) Wiring Diagram................765
    Boom Light Harness (W17) Component Location................766
    Boom Light Harness (W17) Wiring Diagram................767
    Hydraulic Manifold Harness (W19) Component Location................768
    Hydraulic Manifold Harness (W19) Wiring Diagram................770
    Heating and Air Conditioning System Harness (W20) Component Location................771
    Heating and Air Conditioning System Harness (W20) Wiring Diagram................773
    Radio Harness (W22) Component Location................774
    Radio Harness (W22) Wiring Diagram................776
    Wiper Module Harness (W23) Component Location................778
    Wiper Module Harness (W23) Wiring Diagram................779
    Engine Control Unit (ECU) Harness (W27) Component Location................780
    Engine Control Unit (ECU) Harness (W27) Wiring Diagram................781
    Right Pod Harness (W28) Component Location................783
    Right Pod Harness (W28) Wiring Diagram................784
    Fuel Refill Harness (W29) Component Location—If Equipped................785
    Fuel Refill Harness (W29) Wiring Diagram—If Equipped................786
    Travel Alarm Harness (W30) Component Location—If Equipped................787
    Travel Alarm Harness (W30) Wiring Diagram—If Equipped................788
    Auxiliary Harness (W31) Component Location—If Equipped................789
    Auxiliary Harness (W31) Wiring Diagram—If Equipped................790
    Hammer Only Harness (W32) Component Location—If Equipped................791
    Hammer Only Harness (W32) Wiring Diagram—If Equipped................792
    Lower Wiper Harness (W33) Component Location—If Equipped................793
    Lower Wiper Harness (W33) Wiring Diagram—If Equipped................794
    Auxiliary 2 Harness (W34) Component Location—If Equipped................795
    Auxiliary 2 Harness (W34) Wiring Diagram—If Equipped................796
    Boom Overload Harness (W35) Component Location—If Equipped................797
    Boom Overload Harness (W35) Wiring Diagram—If Equipped................798
  Group 15: Diagnostic Information................643
    Service ADVISOR™ Diagnostic Application................800
    Service ADVISOR™ Connection Procedure................801
    Service ADVISOR™ Controller Connectivity Check................803
    Using Service ADVISOR™ Remote................806
    Reading Diagnostic Trouble Codes With Service ADVISOR™ Diagnostic Application................810
    Intermittent Diagnostic Trouble Code (DTC) Diagnostics................812
    Diagnostic Trouble Codes—After Machine Repair................813
    Electrical Component Specifications................814
  Group 16: Monitor Operation................644
    Primary Display Unit (PDU)—Service Mode................820
    Menu—Diagnostics—Codes................822
    Menu—Diagnostics—OBD Tool................823
    Menu—Diagnostics—OBD Tool—HCU................826
    Menu—Diagnostics—OBD Tool—HC2................831
    Menu—Diagnostics—OBD Tool—CAB................836
    Menu—Diagnostics—OBD Tool—ATC................840
    Menu—Diagnostics—OBD Tool—XCU—If Equipped................846
    Menu—Maintenance................849
    Menu—Aux Hydraulics—Flow Settings................850
    Menu—Machine Settings—Two Function Aux Hardware................851
    Menu—Machine Fan—Commanded Fan Speed................852
    Menu—Calibrations................853
  Group 25: Tests................644
    Controller Area Network (CAN) Circuit Test................863
    Alternator Test................871
    Fuse and Relay Test................875
    Electrical Component Checks................879
    Solenoid Test................644
Section 9020: Power Train................884
  Group 05: Theory of Operation................884
    Track Adjuster and Recoil Spring Operation................887
    Travel Gear Case Operation................889
  Group 15: Diagnostic Information................884
    Noisy or Loose Track Chain................884
    Tight Track Chain................884
    Frequent Track Tension Adjustment Required................884
    Excessive Oil Leakage From Front Idler, Track Rollers, or Carrier Rollers................884
    Bent Track Shoes................884
Section 9025: Hydraulic System................905
  Group 05: Theory of Operation................905
    Hydraulic System Operation................909
    Pilot System Operation................910
    Pilot Pump Operation................911
    Pilot Control Valve Operation................937
    Travel Pilot Control Valve Operation................937
    Pilot Operation of Control Valve Operation................937
    Pilot Combination Valve Manifold Operation................917
    Pilot Transition Manifold Operation................928
    Pump 1 and Pump 2 Operation................931
    Pump 1 and Pump 2 Regulator Operation................933
    Hydraulic Fan Pump Circuit Operation................935
    Control Valve Operation................937
    Control Valve Check Valves Identification and Operation................950
    Main Relief Valve Circuit Operation................953
    Circuit Relief and Anticavitation Valve Operation................955
    Flow Combiner Valve Operation................957
    Arm Regenerative Valve Circuit Operation................960
    Boom and Arm Reduced Leakage Valve Operation................962
    Swing Logic Valve Operation................966
    Swing Reduction Gear Case Operation................968
    Swing Motor, Crossover Relief Valve, and Make-Up Check Valve Operation................970
    Swing Motor Park Brake Release Circuit Operation................973
    Rotary Manifold Operation................976
    Travel Motor and Park Brake Valve Operation................978
    Travel Motor Speed Circuit Operation................980
    Cylinder Operation................983
    Return Filter Operation................987
    Controlled Load Lowering Device (CLLD) Circuit Operation................990
    Auxiliary 2 System Operation................998
  Group 10: System Diagrams................905
    Hydraulic Schematic Symbols................1006
    Hydraulic System Schematic Master Legend................1010
    Hydraulic System Schematic................1015
    Hydraulic System Component Location................1020
    Hydraulic System Line Identification................1023
    Pump 1, Pump 2, Pilot Pump, and Hydraulic Fan Pump Line Identification................1026
    Control Valve Line Identification................1028
    Swing Motor Line Identification................1030
    Pilot Control Valve-to-Pilot Combination Valve Manifold Component Location................1031
    Pilot Transition Manifold-to-Control Valve Line Identification................1032
    Auxiliary System Line Identification................1033
    Travel Hydraulic System Line Identification................1036
  Group 15: Diagnostic Information................906
    All Hydraulic Functions Slow................906
    Hydraulic Oil Overheats................906
    No Hydraulic Functions................906
    Poor Combined Operation................906
    Function Does Not Stop When Joystick is Released................906
    Some Functions Cannot Be Operated, All Others Are Normal................906
    Some Functions Slow................906
    Function Moves in Opposite Direction................906
    Load Drifts Down When Control Valve is in Neutral Position................906
    Load Falls When Control Valve is Actuated To Raise Load With Engine Running at Slow Idle................906
    H (High Power) Function Does Not Operate, S (Standard Power) and L (Low Power) Mode is Normal................906
    Swing Speed Slow in Both Directions................906
    Swing Speed Slow or Does Not Operate in One Direction................906
    Upperstructure Drift With Swing Valve in Neutral................906
    Swing Function Does Not Operate................906
    Travel Park Brakes Do Not Apply................906
    Track Will Not Move in One Direction................906
    Track Will Not Move in Either Direction................906
    Machine Mistracks at All Speeds in Both Directions................906
    Slow Travel Speed or Low Power................906
    Travel is "Jerky"................907
    Machine Will Not Hold Back and Park Brakes Engage and Disengage When Traveling Down an Incline................907
    Machine Will Not Turn Smoothly in One Direction or Park Brake Grabs................907
  Group 20: Adjustments................907
    Accumulator Precharge................1120
    Pump Calibration................1122
  Group 25: Tests................907
    JT05800 Digital Thermometer Installation................1124
    JT02156A Digital Pressure and Temperature Analyzer Kit Installation................1125
    Hydraulic Oil Cleanup Procedure................1126
    Hydraulic Oil Tank Pressure Release Procedure................1127
    Hydraulic Oil Warm-Up Procedure................1128
    Pilot Pressure Regulating Valve Test and Adjustment................1130
    Control Valve Spool Actuating Pilot Pressure Test................1133
    Pressure Boost Solenoid Valve Test................1136
    Travel Speed Solenoid Valve Test and Adjustment................1139
    System Relief Valve Test and Adjustment................1142
    Circuit Relief Valve Test and Adjustment................1147
    Auxiliary Circuit Relief Valve Test and Adjustment................1154
    Swing Motor Crossover Relief Valve Test and Adjustment................1164
    Travel Motor Crossover Relief Valve Test and Adjustment................1168
    Pump Regulator Test and Adjustment—Minimum Flow................1172
    Pump Regulator Test and Adjustment—Maximum Flow................1176
    Pump Regulator Pressure Test................1179
    Pump Flow Test................1184
    Swing Motor Leakage Test................1189
    Travel Motor Leakage Test................1192
    Hydraulic Fan Pump Flow Test................1195
    Hydraulic Fan Pump Case Drain Test................1197
    Hydraulic Fan Motor Speed Test................1200
    Hydraulic Fan Motor Case Drain Test................1202
    Cylinder Drift Test—Boom, Arm, and Bucket................1205
Section 9031: Heating and Air Conditioning................1213
  Group 05: Theory of Operation................1213
    Air Conditioning System Cycle of Operation................1216
  Group 10: System Diagrams................1213
    Heater and Air Conditioner Component Locations................1220
  Group 15: Diagnostic Information................1213
    Air Conditioning System Does Not Operate................1213
    Air Conditioner Does Not Cool Interior of Cab................1213
    Air Conditioning System Runs Constantly, Too Cold................1213
    Heating System Does Not Operate................1213
    Heating System Does Not Warm Interior of Cab................1213
    Interior Windows Continue to Fog................1213
  Group 25: Tests................1213
    Refrigerant Cautions and Proper Handling................1257
    R134a Oil Charge Capacity................1258
    R134a Refrigerant Charge Capacity................1259
    Heater and Air Conditioner Operational Checks................1260
    Air Conditioner Compressor Clutch Test................1263
    R134a Refrigerant Leak Test................1264
    Refrigerant Hoses and Tubing Inspection................1265
    Air Conditioner Pressure Sensor Test................1266
    Evaporator Core Temperature Sensor Test................1267
    R134a Air Conditioning System Test................1268
    Operating Pressure Diagnostic Chart................1271

John Deere E330LC and E360 Excavators Diagnosis and Test Service Technical Manual (TM14400X019)