John Deere 8320RT, 8345RT, 8370RT Diagnosis and Test Service Technical Manual (TM146619)
Catalog:
Model:
Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere 8RT Tractors (8320RT, 8345RT, 8370RT), with workshop information to maintain, diagnose, and rebuild like professional mechanics.
John Deere 8RT Tractors (8320RT, 8345RT, 8370RT) workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM146619 - John Deere 8RT Tractors (8320RT, 8345RT, 8370RT) Diagnostics (S.N. 917000— 920000) Technical Manual.pdf
tm146628 - John Deere Diagnostic des tracteurs 8RT (n de série 917000—920000).pdf
tm146639 - John Deere Diagnostica trattori 8RT (N.S. 917000—920000).pdf
tm146629 - John Deere Diagnose der Traktoren 8RT (Seriennummer 917000—920000).pdf
tm146659 - John Deere Диагностика тракторов серии 8RT (серийные номера 917000–920000).pdf
PRODUCT DETAILS:
Total Pages: 10,021 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Category: Diagnosis and Tests
Language: English French German Italian Russian
Published on 2019/09/30
TABLE OF CONTENTS
Section 210: General Information................179
Group 05A: Safety................179
Recognize Safety Information................182
Understand Signal Words................183
Follow Safety Instructions................184
Wear Protective Clothing................185
Handle Starting Fluid Safely................186
In Case of Fire................187
Avoid Static Electricity Risk When Refueling................188
Service Machines Safely................190
Stay Clear of Rotating Drivelines................191
Handle Fluids Safely—Avoid Fires................192
Prevent Battery Explosions................193
Prepare for Emergencies................194
Remove Paint Before Welding or Heating................195
Avoid Heating Near Pressurized Fluid Lines................196
Avoid Hot Exhaust................197
Clean Exhaust Filter Safely................198
Prevent Acid Burns................201
Handle Agricultural Chemicals Safely................203
Clean Vehicle of Hazardous Pesticides................205
Handling Batteries Safely................206
Avoid Harmful Asbestos Dust................208
Decommissioning — Proper Recycling and Disposal of Fluids and Components................209
Avoid High-Pressure Fluids................210
Wait Before Opening High-Pressure Fuel System................211
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines................212
Disposal of Diesel Exhaust Fluid (DEF)................213
Refilling Diesel Exhaust Fluid (DEF) Tank................214
Storing Diesel Exhaust Fluid (DEF)................216
Testing Diesel Exhaust Fluid (DEF)................217
Service Accumulator Systems Safely................218
Protect Against High Pressure Spray................219
Service Cooling System Safely................220
Prevent Machine Runaway................221
Keep ROPS Installed Properly................222
Avoid Backover Accidents................223
Park Machine Safely................224
Support Machine Properly................225
Work in Clean Area................226
Work In Ventilated Area................227
Illuminate Work Area Safely................228
Use Proper Lifting Equipment................229
Service Tires Safely................230
Instructional Seat................231
Service Front-Wheel Drive Tractor Safely................232
Use Steps and Handholds Correctly................233
Transport Tractor Safely................234
Practice Safe Maintenance................235
Use Proper Tools................237
Construct Dealer-Made Tools Safely................238
Replace Safety Signs................239
Install All Guards................240
Live With Safety................241
Group 10: General References................180
Trademarks................245
Information Available in Sections, Groups and Subgroups................248
Regions and Countries................249
Group 05C: References for Technical Information................180
Metric Bolt and Screw Torque Values................252
Unified Inch Bolt and Screw Torque Values................254
Group 05D: Diagnostic Philosophy................180
Basic Diagnostic Philosophy................259
Systematic Diagnostic Approach Overview................262
Section 211: Diagnostic Trouble Codes................266
Group AIC: Armrest Interface Control Software Diagnostic Trouble Codes (AIC)................266
AIC 000158.03 - Switched Supply Voltage High................266
AIC 000158.04 - Switched Supply Voltage Low................266
AIC 000168.03 - AIC Unswitched Supply Voltage High................266
AIC 000168.04 - AIC Unswitched Supply Voltage Low................266
AIC 000628.12 - AIC Programming................266
AIC 000629.12 - AIC Control Unit Fault................266
AIC 000639.12 - Vehicle CAN Bus Fault................266
AIC 000639.14 - CAN Bus Error Limit Exceeded................266
AIC 002007.09 - RPT Message Missing................266
AIC 003509.03 - AIC 5 V Sensor Supply 1 Voltage High................266
AIC 003509.04 - AIC 5 V Sensor Supply 1 Voltage Low................266
AIC 003509.06 - AIC 5 V Sensor Supply 1 Current High................266
AIC 003510.03 - AIC 5 V Sensor Supply 2 Voltage High................266
AIC 003510.04 - AIC 5 V Sensor Supply 2 Voltage Low................266
AIC 003510.06 - AIC 5 V Sensor Supply 2 Current High................266
AIC 516315.09 - Armrest Engine Speed Control Module Message Missing................266
AIC 516316.06 - AIC 12 V Sensor Supply 1 Current High................266
AIC 516317.06 - AIC 12 V Sensor Supply 2 Current High................266
AIC 516446.09 - Armrest Multi-Function Lever Module Message Missing................266
AIC 516461.02 - SCV XV Control Lever Switch/Sensor Conflict................266
AIC 520285.02 - Armrest Hitch Controls Module Circuit Fault................266
AIC 520285.03 - Armrest Hitch Controls Module Voltage High................266
AIC 520285.11 - Armrest Hitch Controls Module Circuit Fault................266
AIC 520286.02 - Armrest Hitch Controls Module Circuit Fault................266
AIC 520286.04 - Armrest Hitch Controls Module Voltage Low................266
AIC 520286.11 - Armrest Hitch Controls Module Circuit Fault................266
AIC 520425.07 - Vehicle CAN Bus Error Counter High................266
AIC 520426.07 - Vehicle CAN Bus Error Counter High................266
AIC 520542.03 - Vehicle CAN Bus Circuit Voltage High................266
AIC 520543.04 - Vehicle CAN Bus Circuit Voltage Low................266
AIC 520870.02 - AIC Control Unit Fault................266
AIC 520871.02 - AIC Control Unit Fault................267
AIC 520872.02 - AIC Control Unit Fault................267
AIC 521133.02 - e23™ Drive Lever Circuit Conflict................267
AIC 521133.08 - e23™ Drive Lever Fault................267
AIC 521133.31 - e23™ Drive Lever Conflict................267
AIC 521136.02 - e23™ Drive Lever Circuit Conflict................267
AIC 521136.08 - e23™ Drive Lever Fault................267
AIC 521136.31 - e23™ Drive Lever Conflict................267
AIC 521274.09 - LIN Bus 1 Fault................267
AIC 521275.09 - LIN Bus 2 Fault................267
AIC 521276.09 - LIN Bus 3 Fault................267
AIC 521277.09 - LIN Bus 4 Fault................267
AIC 521398.02 - SCV VII Control Lever Switch/Sensor Conflict................267
AIC 521399.02 - SCV VIII Control Lever Switch/Sensor Conflict................267
AIC 521401.02 - Front Hitch Control Lever Switch/Sensor Conflict................267
AIC 521404.02 - SCV XI Control Lever Switch/Sensor Conflict................267
AIC 521405.02 - SCV XII Control Lever Switch/Sensor Conflict................267
AIC 521406.02 - SCV XIII Control Lever Switch/Sensor Conflict................267
AIC 521407.02 - SCV XIV Control Lever Switch/Sensor Conflict................267
AIC 521408.02 - Armrest Hitch Controls Module Switch Conflict................267
AIC 521409.02 - Armrest Multi-Function Lever Module Circuit Fault................267
AIC 521410.02 - Armrest Multi-Function Lever Module Circuit Fault................267
AIC 521411.02 - Armrest Multi-Function Lever Module Circuit Fault................267
AIC 521412.02 - Armrest Multi-Function Lever Module Circuit Fault................267
AIC 521413.02 - Armrest Multi-Function Lever Module Circuit Fault................267
AIC 521421.02 - Armrest Hitch Controls Module Circuit Fault................267
AIC 521422.02 - Armrest Hitch Controls Module Circuit Fault................267
AIC 521465.09 - Armrest Engine Speed Control Module Message Missing................267
AIC 521475.02 - Armrest Rear Hitch Setup Controls Module Circuit Fault................267
AIC 521476.02 - Armrest Rear Hitch Setup Controls Module Circuit Fault................267
AIC 521480.02 - Armrest Rear Hitch Setup Controls Module Circuit Fault................267
AIC 521570.09 - Armrest Rear Hitch Setup Controls Module Message Missing................267
AIC 521571.09 - Armrest Front Left Module Message Missing................267
AIC 521572.09 - Armrest Front Middle Module Message Missing................268
AIC 521573.09 - Armrest Front Right Module Message Missing................268
AIC 521574.09 - Armrest Middle Right Module Message Missing................268
AIC 521577.09 - Armrest Rear Right Module Message Missing................268
AIC 522189.02 - iTEC™ Switch Circuit Fault................268
AIC 522549.02 - Armrest Engine Speed Control Module Circuit Conflict................268
AIC 522551.02 - Armrest Engine Speed Control Module Circuit Conflict................268
AIC 522553.02 - Armrest Engine Speed Control Module Circuit Conflict................268
AIC 522769.09 - Armrest Hitch Controls Module Message Missing................268
AIC 523349.02 - AutoTrac™ Resume Switch Conflict................268
AIC 523652.09 - Armrest Engine Speed Control Module Message Missing................268
AIC 523670.02 - Speed Band 1 and 2 Switches Conflict................268
AIC 523670.11 - Drive Lever in Gear at Startup................268
AIC 523671.02 - Drive Lever Circuit Conflict................268
AIC 523671.07 - Drive Lever Adjustment Fault................268
AIC 523671.13 - AIC Calibration Fault/Not Calibrated................268
AIC 523775.02 - Multi-Function Lever Hand Presence Switch Circuit Fault................268
AIC 523776.02 - Multi-Function Lever Transport Lock Switch Circuit Fault................268
AIC 523804.02 - Multi-Function Lever Lateral Detent Switch Circuit Fault................268
AIC 523804.03 - Multi-Function Lever Lateral Sensor Circuit Voltage High................268
AIC 523923.02 - SCV I Control Lever Switch/Sensor Conflict................268
AIC 523953.02 - Speed Control Lever Sensor Circuit Conflict................268
AIC 523953.03 - Speed Control Lever Sensor Voltage High................268
AIC 523953.04 - Speed Control Lever Sensor Voltage Low................268
AIC 523954.11 - Set Speed Adjuster Conflict................268
AIC 524017.31 - Right-Hand Reverser Circuit Fault................268
AIC 524019.31 - Right Hand Reverser Neutral/Not-Neutral Transition Fault................268
AIC 524020.31 - Transmission in Gear at Power Up................268
AIC 524021.31 - Multiple Reverser Switches Conflict................268
AIC 524096.02 - Armrest Engine Speed Control Module Message Fault................268
AIC 524096.03 - Armrest Engine Speed Control Module Voltage High................268
AIC 524096.04 - Armrest Engine Speed Control Module Voltage Low................268
AIC 524101.02 - SCV VI Control Lever Switch/Sensor Circuit Conflict................268
AIC 524102.02 - SCV V Control Lever Switch/Sensor Circuit Conflict................269
AIC 524103.02 - SCV IV Control Lever Switch/Sensor Circuit Conflict................269
AIC 524104.02 - SCV III Control Lever Switch/Sensor Circuit Conflict................269
AIC 524104.09 - SCV III Control Lever Switch/Sensor Circuit Conflict................269
AIC 524105.02 - SCV II Control Lever Switch/Sensor Circuit Conflict................269
AIC 524212.02 - Rear Hitch Control Lever Switch/Sensor Circuit Conflict................269
Group ATC: Automatic Temperature Control Software Diagnostic Trouble Codes (ATC)................269
ATC 000158.03 - Switched Supply Voltage High................269
ATC 000158.04 - Switched Supply Voltage Low................269
ATC 000170.03 - Cab Temperature Sensor Circuit Voltage High................269
ATC 000170.04 - Cab Temperature Sensor Circuit Voltage Low................269
ATC 000628.12 - ATC Programming................269
ATC 000639.14 - ATC CAN Error Limit Exceeded................269
ATC 000871.03 - Refrigerant Pressure Sensor Circuit Voltage High................269
ATC 000871.04 - Refrigerant Pressure Sensor Circuit Voltage Low................269
ATC 000871.13 - Refrigerant Pressure Out of Range Low................269
ATC 000871.18 - Refrigerant Pressure Extremely Low................269
ATC 000876.03 - Compressor Clutch Circuit Voltage High................269
ATC 000876.04 - Compressor Clutch Circuit Voltage Low................269
ATC 000876.10 - Excessive A/C Clutch Cycling................269
ATC 000876.14 - Compressor Shutoff Due to Engine Overheat................269
ATC 000923.03 - Circulation Blower Motor Circuit Voltage High................269
ATC 000923.04 - Circulation Blower Motor Circuit Voltage Low................269
ATC 000923.12 - Circulation Blower Motor Driver Circuit Fault................269
ATC 001546.03 - Water Valve Position Sensor Circuit Voltage High................269
ATC 001546.04 - Water Valve Position Sensor Circuit Voltage Low................269
ATC 001547.03 - Evaporator Temperature Sensor Circuit Voltage High................269
ATC 001547.04 - Evaporator Temperature Sensor Circuit Voltage Low................269
ATC 001548.03 - Outlet Air Temperature Sensor Circuit Voltage High................269
ATC 001548.04 - Outlet Air Temperature Sensor Circuit Voltage Low................269
ATC 001549.03 - Water Valve Motor Circuit Voltage High................269
ATC 001549.04 - Water Valve Motor Circuit Voltage Low................269
ATC 001549.07 - Water Valve Motor Mechanical Fault................269
ATC 001549.13 - Water Valve Motor Not Calibrated................270
ATC 001551.03 - Pressurizer Blower Motor Circuit Voltage High................270
ATC 001551.04 - Pressurizer Blower Motor Circuit Voltage Low................270
ATC 002000.09 - ECU Message Missing................270
ATC 002071.09 - CCU Message Missing................270
ATC 002139.09 - CSM Message Missing................270
ATC 003509.03 - ATC Sensor Supply Voltage High................270
ATC 003509.04 - ATC Sensor Supply Voltage Low................270
ATC 003509.06 - ATC Sensor Supply Current High................270
ATC 520870.02 - ATC Calibration Fault/Data Invalid................270
ATC 520871.02 - ATC Calibration Fault/Data Invalid................270
ATC 520872.02 - ATC Calibration Fault/Data Invalid................270
ATC 523848.03 - Air Flow Mode Motor Circuit Voltage High................270
ATC 523848.04 - Air Flow Mode Motor Circuit Voltage Low................270
ATC 523848.05 - Air Flow Mode Motor Circuit Current Low................270
ATC 523848.06 - Air Flow Mode Motor Circuit Current High................270
ATC 523848.07 - Air Flow Mode Motor Mechanical Fault................270
ATC 523848.13 - Air Flow Mode Motor Not Calibrated................270
ATC 524202.03 - Ambient Temperature Sensor Circuit Voltage High................270
ATC 524202.04 - Ambient Temperature Sensor Circuit Voltage Low................270
Group CCU: Chassis Control Software Diagnostic Trouble Codes (CCU)................270
CCU 000038.03 - Secondary Fuel Level Sensor Circuit Voltage High................270
CCU 000038.04 - Secondary Fuel Level Sensor Circuit Voltage Low................270
CCU 000096.03 - Fuel Level Sensor Circuit Voltage High................270
CCU 000096.04 - Fuel Level Sensor Circuit Voltage Low................270
CCU 000096.17 - Fuel Level Low................270
CCU 000158.03 - Switched Supply Voltage High................270
CCU 000158.04 - Switched Supply Voltage Low................270
CCU 000168.03 - Unswitched Supply Voltage High................270
CCU 000168.04 - Unswitched Supply Voltage Low................270
CCU 000237.02 - VIN Security Data Conflict................270
CCU 000237.12 - VIN Security: more than one ECU address claimed................270
CCU 000237.14 - VIN Security Not Enabled................270
CCU 000237.31 - VIN Security Messages Missing................271
CCU 000628.02 - CCU EOL Data Fault................271
CCU 000628.12 - CCU Programming................271
CCU 000630.13 - CCU Calibration Fault/Not Calibrated................271
CCU 001069.02 - SRI Tire Value Mismatch................271
CCU 001638.00 - Hydraulic Oil Temperature Very Hot................271
CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High................271
CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low................271
CCU 001638.16 - Hydraulic Oil Temperature Hot................271
CCU 002049.09 - OIC Messages Missing................271
CCU 002139.09 - CSM Messages Missing................271
CCU 003511.03 - CCU Sensor Supply Voltage High................271
CCU 003511.04 - CCU Sensor Supply Voltage Low................271
CCU 003512.03 - CCU Sensor Supply Voltage High................271
CCU 003512.04 - CCU Sensor Supply Voltage Low................271
CCU 003597.02 - Wake-up Signal Voltage Low................271
CCU 520870.02 - CCU Control Unit Fault................271
CCU 523219.03 - CCU Valve Power Unswitched Voltage High................271
CCU 523219.04 - CCU Valve Power Unswitched Voltage Low................271
CCU 523916.03 - Hydraulic Oil Filter Restriction Sensor Circuit Voltage High................271
CCU 523916.04 - Hydraulic Oil Filter Restriction Sensor Circuit Voltage Low................271
CCU 523916.15 - Hydraulic Oil Filter Restricted................271
CCU 523916.16 - Hydraulic Oil Filter Restriction Sensor Bypassed................271
Group CLC: Cab Load Center Software Diagnostic Trouble Codes (CLC)................271
CLC 000158.01 - CLC Switched Supply Voltage Low With Engine On................271
CLC 000444.06 - CLC Unswitched Supply Voltage Low................271
CLC 000628.02 - CLC EOL Data Fault................271
CLC 000630.13 - CLC Calibration Fault/Not Calibrated................271
CLC 000920.03 - Warning Horn Circuit Voltage High................271
CLC 000920.06 - Warning Horn Circuit Current High................271
CLC 001487.06 - Backlight Circuit Current High................271
CLC 001865.09 - ELX Message Missing................271
CLC 002000.09 - ECU Message Missing................271
CLC 002025.09 - ATC Message Missing................272
CLC 002040.09 - PDU Message Missing................272
CLC 002050.06 - CLC Circuit Current High................272
CLC 002055.09 - RLC Message Missing................272
CLC 002071.09 - CCU Message Missing................272
CLC 002140.09 - AIC Message Missing................272
CLC 002145.09 - FCC Message Missing................272
CLC 002240.09 - TEC Message Missing................272
CLC 002368.03 - Left Extremity Turn Signal Light Circuit Voltage High................272
CLC 002368.05 - Left Extremity Turn Signal Light Circuit Current Low................272
CLC 002368.06 - Left Extremity Turn Signal Light Circuit Current High................272
CLC 002370.03 - Right Extremity Turn Signal Light Circuit Voltage High................272
CLC 002370.05 - Right Extremity Turn Signal Light Circuit Current Low................272
CLC 002370.06 - Right Extremity Turn Signal Light Circuit Current High................272
CLC 002372.03 - Brake Lights Circuit Voltage High................272
CLC 002372.05 - Brake Lights Circuit Current Low................272
CLC 002372.06 - Brake Lights Circuit Current High................272
CLC 002376.06 - Trailer Brake Lights Circuit Current High................272
CLC 002378.05 - Tail Lights Circuit Current Low................272
CLC 002378.06 - Tail Lights Circuit Current High................272
CLC 002392.03 - Back Up Alarm Circuit Voltage High................272
CLC 002392.06 - Back Up Alarm Circuit Current High................272
CLC 520490.03 - Implement Power Relay Module Circuit Voltage High................272
CLC 520490.06 - Implement Power Relay Module Circuit Current High................272
CLC 520491.03 - Implement Electronic Control Unit Power Relay Voltage High................272
CLC 520491.06 - Implement Electronic Control Unit Power Relay Current High................272
CLC 520870.02 - CLC Control Unit Fault................272
CLC 521394.03 - Right Window Wiper Circuit Voltage High................272
CLC 521394.06 - Right Window Wiper Circuit Current High................272
CLC 521545.03 - Left Rear Inner Flood Light Circuit Voltage High................272
CLC 521545.05 - Left Rear Inner Flood Light Circuit Current Low................272
CLC 521545.06 - Left Rear Inner Flood Light Circuit Current High................272
CLC 521546.03 - Left Rear Outer Flood Light Circuit Voltage High................272
CLC 521546.05 - Left Rear Outer Flood Light Circuit Current Low................273
CLC 5215456.06 - Left Rear Outer Flood Light Circuit Current High................273
CLC 521563.03 - Right Rear Inner Flood Light Circuit Voltage High................273
CLC 521563.05 - Right Rear Inner Flood Light Circuit Current Low................273
CLC 521563.06 - Right Rear Inner Flood Light Circuit Current High................273
CLC 521564.03 - Right Rear Outer Flood Light Circuit Voltage High................273
CLC 52154.05 - Right Rear Outer Flood Light Circuit Current Low................273
CLC 521564.06 - Right Rear Outer Flood Light Circuit Current High................273
CLC 521565.03 - Trailer Work Light Circuit Voltage High................273
CLC 521565.06 - Trailer Work Light Circuit Current High................273
CLC 521835.20 - Control Unit Ground Circuit Fault................273
CLC 522620.03 - Horn Circuit Voltage High................273
CLC 522620.05 - Horn Circuit Current Low................273
CLC 522620.06 - Horn Circuit Current High................273
CLC 524162.09 - Brake Switch Message Missing................273
CLC 524259.00 - CLC Temperature Above 115 Degrees Celsius................273
CLC 524259.15 - CLC Temperature Above 85 Degrees Celsius................273
CLC 524259.16 - CLC Temperature Above 100 Degrees Celsius................273
Group CRU: Radio Software Diagnostic Trouble Codes (CRU)................273
CRU 000168.03 - CRU Unswitched Supply Voltage High................273
CRU 000237.02 - VIN Security Data Conflict................273
CRU 000639.12 - Vehicle CAN Bus Fault................273
CRU 000639.14 - CAN Bus Error Limit Exceeded................273
CRU 520194.02 - VIN Security Messages Missing................273
CRU 520772.12 - Radio MP3 Fault................273
CRU 521156.12 - XM Satellite Radio Module Fault................273
CRU 521780.06 - USB Circuit Fault................273
CRU 522453.12 - Bluetooth Communication Fault................273
CRU 524259.00 - CRU Temperature Above 115 Degrees Celsius................273
CRU 524259.31 - CRU Temperature High................273
Group CSM: Cab Switch Module Software Diagnostic Trouble Codes (CSM)................273
CSM 000628.02 - CSM Software Fault................273
CSM 000629.12 - CSM Software Fault................273
CSM 000630.02 - CSM Memory Error................274
CSM 521160.02 - Stereo Volume Decrease Button Fault................274
CSM 521161.02 - Stereo Volume Increase Button Fault................274
CSM 521162.02 - Stereo Track Decrease Button Fault................274
CSM 521163.02 - Stereo Track Increase Button Fault................274
CSM 521164.02 - HVAC Fan Speed Increase Button Fault................274
CSM 521165.02 - Stereo Mute Button Fault................274
CSM 521166.02 - HVAC Temperature Increase Button Fault................274
CSM 521167.02 - HVAC Fan Speed Decrease Button Fault................274
CSM 521168.02 - Airflow Mode On/Off Button Fault................274
CSM 521169.02 - HVAC Temperature Decrease Button Fault................274
CSM 522560.02 - Beacon Light Button Fault................274
CSM 522564.02 - ISB Button Fault................274
CSM 522565.02 - SCV Lock Button Fault................274
CSM 522567.02 - Armrest Navigation Bar Fault................274
CSM 522568.02 - Armrest Navigation Bar Fault................274
CSM 522569.02 - Armrest Navigation Bar Fault................274
CSM 522570.02 - Armrest Navigation Bar Fault................274
CSM 522571.02 - Armrest Navigation Bar Fault................274
CSM 522572.02 - Armrest Navigation Bar Fault................274
CSM 522573.02 - Armrest Navigation Bar Fault................274
CSM 522574.02 - Armrest Navigation Bar Fault................274
CSM 522575.02 - Armrest Navigation Bar Fault................274
CSM 522576.02 - Armrest Navigation Bar Fault................274
CSM 522577.02 - Armrest Navigation Bar Fault................274
CSM 522578.02 - Armrest Navigation Bar Fault................274
CSM 522579.02 - Armrest Navigation Bar Fault................274
CSM 522580.02 - Armrest Navigation Bar Fault................274
CSM 522581.02 - Armrest Navigation Bar Fault................274
CSM 522770.09 - Armrest Navigation Bar Module Message Missing................274
CSM 522771.09 - Cab Controls Module Message Missing................274
CSM 523804.04 - Multi-Function Lever Lateral Sensor Circuit Voltage Low................274
CSM 523805.02 - Multi-Function Lever Fore-Aft Detent Switch Circuit Fault................274
CSM 523805.03 - Multi-Function Lever Fore-Aft Sensor Circuit Voltage High................275
CSM 523805.04 - Multi-Function Lever Fore-Aft Sensor Circuit Voltage Low................275
Group ECU: Engine Control Software Diagnostic Trouble Codes (ECU)................275
ECU 000027.03 - EGR Valve Position Signal Out of Range High................275
ECU 000027.04 - EGR Valve Position Signal Out of Range Low................275
ECU 000027.07 - EGR Valve Desired and Actual Position Mismatch................275
ECU 000051.03 - Air Throttle Actuator Position Signal Out of Range High................275
ECU 000051.04 - Air Throttle Actuator Position Signal Out of Range Low................275
ECU 000051.07 - Air Throttle Actuator Desired and Actual Position Mismatch................275
ECU 000051.14 - Air Throttle Actuator and EGR Valve Connectors Swapped................275
ECU 000094.03 - Low Pressure Fuel Signal Out of Range High................275
ECU 000094.04 - Low Pressure Fuel Signal Out of Range Low................275
ECU 000094.16 - Low Pressure Fuel Signal Moderately High................275
ECU 000094.17 - Low Pressure Fuel Signal Slightly Low................275
ECU 000094.18 - Low Pressure Fuel Signal Moderately Low................275
ECU 000097.03 - Water-in-Fuel Signal Out of Range High................275
ECU 000097.04 - Water-in-Fuel Signal Out of Range Low................275
ECU 000097.16 - Water In Fuel Level Moderately High................275
ECU 000100.01 - Engine Oil Pressure Signal Extremely Low................275
ECU 000100.02 - Engine Oil Pressure is not Zero with Engine Stopped................275
ECU 000100.03 - Engine Oil Pressure Signal Out of Range High................275
ECU 000100.04 - Engine Oil Pressure Signal Out of Range Low................275
ECU 000100.18 - Engine Oil Pressure Signal Moderately Low................275
ECU 000102.03 - Manifold Pressure Signal Out of Range High................275
ECU 000102.04 - Manifold Pressure Signal Out of Range Low................275
ECU 000102.07 - Manifold Air Pressure Signal In Range Invalid................275
ECU 000103.00 - VGT Speed Signal Extremely High................275
ECU 000103.02 - VGT Speed Signal Invalid................275
ECU 000103.05 - VGT Speed Sensor Circuit Has High Resistance................275
ECU 000105.00 - Manifold Air Temperature Signal Extremely High................275
ECU 000105.03 - Manifold Air Temperature Signal Out of Range High................275
ECU 000105.04 - Manifold Air Temperature Signal Out of Range Low................275
ECU 000105.15 - Manifold Air Temperature Signal Slightly High................275
ECU 000105.16 - Manifold Air Temperature Signal Moderately High................276
ECU 000107.00 - Air Filter Pressure Differential Extremely High................276
ECU 000107.15 - Air Filter Pressure Differential Slightly High................276
ECU 000107.16 - Air Filter Pressure Differential Moderately High................276
ECU 000108.02 - Barometric Pressure Signal Invalid................276
ECU 000108.07 - Barometric Pressure Signal Mismatch................276
ECU 000109.01 - Engine Coolant Pressure Signal Extremely Low................276
ECU 000109.03 - Engine Coolant Pressure Signal Out of Range High................276
ECU 000109.04 - Engine Coolant Pressure Signal Out of Range Low................276
ECU 000109.17 - Engine Coolant Pressure Signal Slightly Low................276
ECU 000109.18 - Engine Coolant Pressure Signal Moderately Low................276
ECU 000109.31 - Engine Coolant Pressure Signal Fault................276
ECU 000110.00 - Engine Coolant Temperature Signal Extremely High................276
ECU 000110.03 - Engine Coolant Temperature Signal Out of Range High................276
ECU 000110.04 - Engine Coolant Temperature Signal Out of Range Low................276
ECU 000110.15 - Engine Coolant Temperature Signal Slightly High................276
ECU 000110.16 - Engine Coolant Temperature Signal Moderately High................276
ECU 000110.17 - Engine Coolant Temperature Signal Slightly Low................276
ECU 000111.01 - Engine Coolant Level Alarm Switch Activated at High Coolant Temperature................276
ECU 000111.17 - Engine Coolant Level Information Switch Activated................276
ECU 000111.18 - Engine Coolant Level Alarm Switch Activated at Moderate Coolant Temperature................276
ECU 000157.01 - Fuel Rail Pressure Signal Extremely Low................276
ECU 000157.02 - Fuel Rail Pressure Signal in Range Invalid................276
ECU 000157.03 - Fuel Rail Pressure Signal Out of Range High................276
ECU 000157.04 - Fuel Rail Pressure Signal Out of Range Low................276
ECU 000157.12 - Fuel Rail Pressure Sensor Error................276
ECU 000157.16 - Fuel Rail Pressure Signal Moderately High................276
ECU 000157.17 - Fuel Rail Pressure Signal Slightly Low................276
ECU 000157.18 - Fuel Rail Pressure Signal Moderately Low................276
ECU 000158.12 - ECU Power Down Error................276
ECU 000158.31 - ECU ELX and Start Input Mismatch................276
ECU 000168.01 - Unswitched Battery Voltage Extremely Low................276
ECU 000168.16 - Unswitched Battery Voltage Moderately High................277
ECU 000174.00 - Fuel Temperature Signal Extremely High................277
ECU 000174.03 - Fuel Temperature Signal Out of Range High................277
ECU 000174.04 - Fuel Temperature Signal Out of Range Low................277
ECU 000174.16 - Fuel Temperature Signal Moderately High................277
ECU 000189.31 - Engine Speed Derate Condition Exists................277
ECU 000190.00 - Engine Speed Extremely High................277
ECU 000237.02 - VIN Security Data Invalid................277
ECU 000237.13 - VIN Option Code Security Data Conflict................277
ECU 000237.31 - VIN Security Data Missing................277
ECU 000412.00 - EGR Temperature Signal Extremely High................277
ECU 000412.03 - EGR Temperature Signal Out of Range High................277
ECU 000412.04 - EGR Temperature Signal Out of Range Low................277
ECU 000412.15 - EGR Temperature Signal Slightly High................277
ECU 000412.16 - EGR Temperature Signal Moderately High................277
ECU 000611.03 - Injector Drive #1 Shorted to Voltage Source................277
ECU 000611.04 - Injector Drive #1 Shorted to Ground................277
ECU 000612.03 - Injector Drive #2 Shorted to Voltage Source................277
ECU 000612.04 - Injector Drive #2 Shorted to Ground................277
ECU 000613.03 - Fuel Pressure Control Valve Drive Shorted to Voltage Source................277
ECU 000613.04 - Fuel Pressure Control Valve Drive Shorted to Ground................277
ECU 000613.31 - Fuel Pressure Control Valve Drive Fault................277
ECU 000629.11 - ECU Binary Input Error................277
ECU 000629.12 - ECU EEPROM Error................277
ECU 000636.02 - Camshaft Position Signal Invalid................277
Section 212: Observable Symptom and System Diagnostics................4600
Group 05: General References................4600
Observable Symptom and System Diagnostics—Summary of References................4604
Group 30: Fuel, Air Intake, Exhaust, and Cooling................4600
Vari-Cool™ Fan Drive System Diagnosis................4600
Group 40: Electrical................4600
Generation 4 CommandCenter™ System Diagnosis................4600
Interior Lighting System Diagnosis................4600
Radar System Diagnosis................4600
Radio and Subwoofer System Diagnosis................4600
Remote Mirror and Heated Mirror System Diagnosis................4600
Standard Seat and Heated Seat System Diagnosis................4600
Steering Column Module System Diagnosis................4600
Group 45: Electronic Control Units................4600
CAN System Diagnosis................4600
Implement CAN bus Diagnosis................4600
Group 50A: AutoPowr™ / IVT™ Transmission................4600
AutoPowr™ / IVT™ Transmission System Diagnosis................4600
AutoPowr™ / IVT™ Transmission Hydraulic Cooling System Diagnosis................4600
Group 50B: e23™ Transmission................4600
e23™ Transmission System Pressure and Element Diagnosis................4600
e23™ Transmission Lube System Diagnosis................4600
e23™ Transmission Hydraulic Cooling System Diagnosis................4600
Group 50C: Drivetrain................4600
Axle System Diagnosis................4600
Rear PTO System Diagnosis................4600
Group 60A: Brakes................4600
Rear Brake System Diagnosis................4600
Hydraulic Trailer Brake System Diagnosis................4600
Secondary Brake System Diagnosis................4600
Group 60C: Steering................4600
Steering System Diagnosis................4600
AutoTrac™ System Diagnosis................4601
Auto Trac System Disengages with No Codes................4601
Backup Hydraulic System Diagnosis................4601
Steering Drifts................4601
Group 70: Hydraulics................4601
Hydraulic System Diagnosis................4601
Rear SCV / Rear Hitch System Diagnosis................4601
Group 80: Suspension................4601
Suspended Front Axle System Diagnosis................4601
Group 90: Operator Station................4601
ATC System Diagnosis................4601
Seat—Heated Seat System Diagnosis................4601
Seat—Standard Seat System Diagnosis................4601
Section 220: Engine................4784
Group 05: General Information................4784
Engine—Summary of References................4786
Group 20: Theory of Operation................4784
Intelligent Power Management................4788
Engine Protection................4789
Group 50: Diagnostic Tests and Adjustments................4784
Performance Testing................4794
Performance Variables................4797
Torque and Power Curve Explanation and Interpretation................4799
Section 229: Engine Component Information................4808
Group 05: General Information................4808
Engine Component Location-Summary of References................4810
Group 40: Engine Component Location................4812
Engine Component Location................4812
Section 230: Fuel, Air Intake, Exhaust and Cooling................4813
Group 05: General Information................4813
Fuel, Air Intake, Exhaust, and Cooling System-Summary of References................4815
Fuel, Air Intake, Exhaust and Cooling Tools—Summary of References................10530
Group 20: Theory of Operation................4813
Fuel System Theory of Operation................4820
Air Intake and Exhaust System Theory of Operation................4823
Engine Cooling System Theory of Operation................4826
Vari-Cool™ Fan Drive Theory of Operation................4828
Exhaust Aftertreatment System Theory of Operation (Final Tier 4/Stage IV)................4832
Group 30: Schematic................4813
Vari-Cool™ Fan Drive Hydraulic Schematic................4837
Section 239: Fuel, Air Intake, Exhaust and Cooling Component Information................4838
Group 05: General Information................4838
Fuel, Air Intake and Exhaust System-Summary of References................4840
Cooling System Component Location-Summary of References................4841
Group 40A: Fuel, Air Intake and Exhaust System Component Location................4838
J5020 Decomposition Tube................4844
J5502 DIesel Oxidation Catalyst/ Diesel Particulate Filter (DOC/DPF)................4846
J5021 Selective Catalyst Reduction (SCR)................4848
Group 40B: Cooling System Component Location................4838
C5013 Fan Drive Unit................4851
W5013 Fan Driven Unit................4852
V5013 Fan Drive Control Valve................4853
Section 240: Electrical................4855
Group 05: General Information................4855
Electrical General Information—Summary of References................4866
Electrical Designators................4867
Visually Inspect Electrical System................4868
Standard Electrical Symbols................4870
Circuit Types................4872
Open Circuit Load Test................4874
Troubleshooting Unresolved Electrical/Electronic Problems................4881
Theory—Summary of References................4882
Electrical System Wiring Diagrams—Summary of References................4883
Starting and Charging—Summary of References................4884
Road Lighting—Summary of References................4885
Field Lighting—Summary of References................4886
Interior Lighting—Summary of References................4887
Standard and Heated Seat—Summary of References................4888
Audible Alerts—Summary of References................4889
Windshield Wipers—Summary of References................4890
Operator Station—Summary of References................4891
Remote Mirrors—Summary of References................4892
Radio—Summary of References................4893
Accessory Power Connectors—Summary of References................4894
AutoPowr / IVT Transmission—Summary of References................4895
e23™ Transmission—Summary of References................4896
PTO—Summary of References................4897
Engines—Summary of References................4898
GreenStar™ Display and Implement CAN Bus—Summary of References................4899
AMS Technology—Summary of References................4900
Rear SCV’s and Rear Hitch—Summary of References................4901
Tracks Suspension—Summary of References................4902
Brakes—Summary of References................4903
HVAC (Automatic)—Summary of References................4904
Steering—Summary of References................4905
Controller Area Network—Summary of References................4906
Electrical Tools—Summary of References................10530
Group 20: Theory................4856
Cab Control Unit Theory of Operation................4910
CAN Communication System Theory Of Operation................4912
CommandArm™ Theory of Operation................4917
Engine Control Unit Theory of Operation................4922
Roof Control Unit Theory of Operation................4924
Vehicle Load Center Control Unit Theory of Operation................4926
Chassis Control Unit Theory of Operation................4930
Starting and Charging Theory of Operation................4933
Group 30: Electrical System Wiring Diagrams................4941
Electrical System Wiring Diagrams................4941
Group 50AA: Starting and Charging................4856
Power Supply, Starting and Charging Circuit Diagram................4944
Charging System Voltage Test................4946
Battery Inspection Test................4954
Starting System Circuit Test................4962
Starting Aid Circuit Test................4973
Key Switch Control Circuit Test................4978
Alternator/Battery Relay Circuit Test................4983
OIC—Wakeup Output Circuit Test................4989
OIC—Wakeup Output 1 Circuit Test................4998
OIC—ELX Output 0 Circuit Test................5004
OIC—ELX Output 1 Circuit Test................5008
Key Switch Ignition Circuit Test................5017
Key Switch ELX Circuit Test................5022
Group 50BA: Road Lighting................4856
Road Lighting Circuit Diagram................5031
CLC—Vehicle and Trailer Brake Light Circuit Test................5034
CLC—Left/Right Extremity Turn Signal Light Circuit Test................5038
CLC—Vehicle and Trailer Tail Light Circuit Test................5042
FCC—High/Low Beam Head Light Switch Circuit Test................5047
FCC—Road Light Switch Circuit Test................5052
FCC—Turn Signal Switch Circuit Test................5057
RLC—Beacon Light Circuit Test................5061
RLC—Left/Right Front Clearance and Warning Light Circuit Test (Eur Only)................5065
RLC—Left/Right Front Roof Warning (NA Only) Circuit Test................5069
RLC—Left/Right Rear Roof Warning (NA Only) Circuit Test................5072
RLC—Left/Right Turn Signal Circuit Test................5075
RLC—License Plate Light Circuit Test................5079
VLC—Left/Right High-Beam Driving Light Circuit Test................5082
VLC—Left/Right Low-Beam Driving Light Circuit Test................5085
VLC—Left/Right Trailer Turn Signal Light Circuit Test................5088
Group 50BB: Field Lighting................4857
Field Lighting Circuit Diagram................5094
CLC—Left/Right Rear Inner Flood Lights Circuit Test................5096
CLC—Trailer Flood Light Circuit Test................5101
RLC—Left/Right Front Inner Roof Flood Light Circuit Test................5106
RLC—Left/Right Front Corner Roof Light (Eur Only) Circuit Test................5110
RLC—Left/Right Front Side Roof Flood Light Circuit Test................5114
RLC—Left/Right Mid Body Flood Light Circuit Test................5118
RLC—Left/Right Rear Inner Roof Flood Light Circuit Test................5122
RLC—Left/Right Rear Corner Roof Light (Eur Only) Circuit Test................5126
RLC—Left/Right Rear Side Roof Flood Light Circuit Test................5130
VLC—Front Inner Hood Flood Lights (Left/Right) Circuit Test................5134
VLC—Front Outer Hood Flood Lights (Left/Right) Circuit Test................5138
Programmable Lighting Operational Check................5142
Group 50BC: Interior Lighting................4857
Interior Lighting Circuit Diagram................5145
CLC—Steering Column Backlighting Circuit Test................5147
RLC—Right and Rear Wiper Backlighting Circuit Test................5151
Dome Lamp Circuit Test................5156
Left Door Switch Circuit Test................5160
Group 50CA: Standard and Heated Seat................4857
Standard Seat and Heated Seat Circuit Diagram................5165
Standard Seat Height Control System Test................5167
Standard Seat Diode Circuit Test................5172
Heated Seat System Test................5175
OIC—Operator Presence Switch Circuit Test................5180
Group 50DA: Audible Alerts................4858
Audible Alerts Circuit Diagram................5186
CLC—Back Up Alarm Circuit Test................5188
CLC—Horn Circuit Test................5191
CLC—Warning Horn Circuit Test................5196
Group 50DB: Windshield Wipers................4858
Windshield Wipers Circuit Diagram................5201
FCC—Front Wiper Switch Circuit Test................5203
RLC—Rear Wiper Switch Circuit Test................5208
RLC—Right Wiper Switch Circuit Test................5212
RLC—Front Wiper Motor Circuit Test................5216
RLC—Rear Wiper Motor Circuit Test................5220
CLC—Right Wiper Motor Circuit Test................5223
VLC—Front Washer Pump Circuit Test................5227
VLC—Rear Washer Pump Circuit Test................5230
VLC—Right Washer Pump Circuit Test................5233
Group 50DC: Operator Station................4858
Operator Station Circuit Diagram................5238
AIC—Cab Controls Module Circuit Test................5240
AIC—Armrest Navigation Bar Module Circuit Test................5245
AIC—Armrest Multi-Function Lever Module Circuit Test................5249
AIC—Armrest Middle Right Module Circuit Test................5253
Group 50DE: Remote Mirrors................4858
Remote and Heated Mirror Circuit Diagram................5259
Mirror Adjustment System Test................5261
Mirror Power Extend and Retract System Test................5266
Heated Mirror System Test................5270
Group 50DF: Radio................4858
Radio Circuit Diagram................5276
CRU—SiriusXM® Satellite Radio Module Circuit Test................5278
Radio Circuit Test................5283
Subwoofer Circuit Test................5287
Group 50EA: Accessory Power Connectors................4859
Accessory Power Connectors Circuit Diagram................5293
Auxiliary Power Strip Circuit Test................5295
Auxiliary Power Outlet Circuit Test................5299
Business Band/CB Radio Prewire Test................5302
Convenience Outlet #1 Circuit Test................5306
Lighter Circuit Test................5310
Refrigerator Circuit Test................5313
Right Junction Block Circuit Test................5318
Group 50FA: AutoPowr™ / IVT™ Transmission................4859
AutoPowr™ / IVT™ Transmission Circuit Diagram................5324
AIC—Speed Control Lever Sensor Circuit Test (AutoPowr™/IVT™)................5326
AIC—Right-Hand Reverser (AutoPowr™/IVT™) Circuit Test................5329
FCC—Left-Hand Reverser Circuit Test (AutoPowr™/IVT™)................5332
OIC—Clutch Pedal Position Sensor Circuit Test (AutoPowr™/IVT™)................5343
TII—Transmission Come Home Mode Enable Circuit Test................5349
TII—Transmission Enable Circuit Test................5352
PTI—Transmission Primary Speed Sensor Circuit Test................5355
PTI—Secondary Transmission Speed Sensor Circuit Test................5359
PTI—Carrier Speed Sensor Circuit Test................5363
PTI—Clutch Enable Pressure Sensor Circuit Test................5366
PTI—Clutch Enable Solenoid Circuit Test................5370
PTI—Clutch 1 (C1) Solenoid Circuit Test................5374
PTI—Clutch 2 (C2) Solenoid Circuit Test................5378
PTI—Clutch 3 (C3) Solenoid Circuit Test................5382
PTI—CU Idler Speed Sensor Circuit Test................5386
PTI—Diagnostic Hydraulic Pressure Sensor Circuit Test................5390
PTI—High Clutch Solenoid Circuit Test................5394
PTI—Hydro Clutch Unit (CU) Solenoid Circuit Test................5398
PTI—Hydro Ring Gear Speed Sensor Circuit Test................5402
PTI—Loop Flush Cutoff Solenoid Circuit Test................5406
PTI—Low Clutch Solenoid Circuit Test................5410
PTI—Park Brake Pressure Sensor Circuit Test................5414
PTI—Park Brake Supply Solenoid Circuit Test................5418
PTI—Park Sump Block Solenoid Circuit Test................5422
PTI—Reverse Brake Solenoid Circuit Test................5426
PTI—Ring Unit (RU) Hydro Control Solenoid Circuit Test................5430
Group 50FB: e23™ Transmission................4860
e23™ Transmission Circuit Diagram................5436
FCC—Left-Hand Reverser Circuit Test (e23™)................5438
AIC—e23™ Drive Lever Circuit Test (e23™)................5443
OIC—Clutch Pedal Position Sensor Circuit Test (e23™)................5446
PTP—Counter Shaft B Speed Sensor Circuit Test (e23™)................5450
PTP—Counter Shaft C Speed Sensor Circuit Test (e23™)................5453
PTP—Forward Low Proportional Solenoid Circuit Test (e23™)................5456
PTP—Forward High Proportional Solenoid Circuit Test (e23™)................5459
PTP—Hydraulic Oil Cooler Control Solenoid Circuit Test (e23™)................5462
PTP—Lube Pressure Sensor Circuit Test (e23™)................5465
PTP—Lube Priority Solenoid Circuit Test (e23™)................5469
PTP—Not Neutral/Park Switch Circuit Test................5472
PTP—Park Brake Pressure Sensor Circuit Test (e23™)................5476
PTP—Park Brake Supply Solenoid Circuit Test (e23™)................5480
PTP—Park Sump Block Solenoid Circuit Test (e23™)................5484
PTP—R1 Proportional Solenoid Circuit Test (e23™)................5488
PTP—R2 Clutch Pressure Sensor Circuit Test (e23™)................5491
PTP—R2 Proportional Solenoid Circuit Test (e23™)................5495
PTP—R3 Proportional Solenoid Circuit Test (e23™)................5498
PTP—Reverse Proportional Solenoid Circuit Test (e23™)................5501
PTP—S1 Proportional Solenoid Circuit Test (e23™)................5504
PTP—S2 Proportional Solenoid Circuit Test (e23™)................5507
PTP—S3 Proportional Solenoid Circuit Test (e23™)................5510
PTP—S4 Proportional Solenoid Circuit Test (e23™)................5513
PTP—System 2 Pressure Sensor Circuit Test (e23™)................5516
PTP—Transmission Primary Speed Sensor Circuit Test (e23™)................5520
PTP—Transmission Secondary Speed Sensor Circuit Test (e23™)................5524
TIP—Transmission Enable Circuit Test (e23™)................5529
Group 50GC: PTO................4861
PTO Circuit Diagram................5534
AIC—Rear PTO Switch Circuit Test................5536
OIC—Rear PTO Left External Switch Circuit Test................5539
OIC—Rear PTO Right External Switch Circuit Test................5542
RPT—Rear PTO Speed Sensor Circuit Test................5545
RPT—Rear PTO Solenoid Circuit Test................5548
Group 50HA: Engines................4861
Engines Circuit Diagram................5554
AIC—Armrest Engine Speed Control Module Circuit Test................5557
CCU—Fuel Level Sensor Circuit Test................5561
ECU—Engine Coolant Loss Sensor Circuit Test................5564
ECU—Vari-Cool™ Fan Drive Solenoid Circuit Test................5567
ECU—Vari-Cool™ Fan Drive Speed Sensor Circuit Test................5571
ECU—Battery Disconnect LED Circuit Test................5575
Section 245: Electronic Control Units................5910
Group 05: General Information................5910
Access Control Unit Addresses................5971
Control Unit ”Beep” Mode Test................5977
Control Unit Locations and Identification................5979
Recall, Record, and Clear Codes................5982
Programming Control Units................5989
Programming CommandCenter™................6007
Update Display Software................6012
USB Drive................6014
Servicing Electronic Control Units................6015
Welding Near Electronic Control Units................6016
Keep Electronic Control Unit Connectors Clean................6017
SCV Reassignment................6018
Electronic Control Units General Information—Summary of References................6020
Interactive Tests and Calibrations—Summary of References................6021
Control Unit Schematics—Summary of References................6022
Armrest Control Unit Tests—Summary of References................6023
Automatic Temperature Control Unit Tests—Summary of References................6024
Cab Control Unit Tests—Summary of References................6025
Generation 4 CommandCenter™ Control Unit Tests—Summary of References................6026
Corner Post Display Control Unit Tests—Summary of References................6027
Engine Control Unit Tests—Summary of References................6028
4100 and 4600 Processor Control Unit Tests—Summary of References................6029
Rear Chassis Control Unit Tests—Summary of References................6030
Roof Control Unit Tests—Summary of References................6031
Steering Control Unit Tests—Summary of References................6032
Armrest Interface Control Software Addresses (AIC)—Summary of References................6033
Automatic Temperature Control Software Addresses (ATC)—Summary of References................6035
Chassis Control Software Addresses (CCU)—Summary of References................6036
Cab Load Center Software Addresses (CLC)—Summary of References................6038
Radio Software Addresses (CRU)—Summary of References................6039
Cab Switch Module Software Addresses (CSM)—Summary of References................6040
Engine Control Software Addresses (ECU)—Summary of References................6041
Engine Interface Control Software Addresses (EIC)—Summary of References................6042
Front Console Control Software Addresses (FCC)—Summary of References................6043
Hitch Control Software Addresses (HCC)—Summary of References................6044
Hitch Valve Control Software Addresses (HV1)—Summary of References................6045
Vehicle Security Control Software Addresses (ICA)—Summary of References................6046
JDLink™ Control Software Addresses (JDL)—Summary of References................6047
Operator Interface Control Software Addresses (OIC)—Summary of References................6048
Primary Display Software Addresses (PDU)—Summary of References................6050
AutoPowr™ / IVT™ Transmission Control Software Addresses (PTI)—Summary of References................6051
e23™ Transmission Control Software Addresses (PTP)—Summary of References................6053
Roof Lighting Control Software Addresses (RLC)—Summary of References................6055
Rear PTO Control Software Addresses (RPT)—Summary of References................6057
SCV Control Software Addresses (SCC)—Summary of References................6058
Suspended Front Axle Control Software Addresses (SFA)—Summary of References................6060
SCV I Control Software Addresses (SV1)—Summary of References................6061
SCV II Control Software Addresses (SV2)—Summary of References................6062
SCV III Control Software Addresses (SV3)—Summary of References................6063
SCV IV Control Software Addresses (SV4)—Summary of References................6064
SCV V Control Software Addresses (SV5)—Summary of References................6065
SCV VI Control Software Addresses (SV6)—Summary of References................6066
Tractor Equipment Control Software Addresses (TEC / TEI)—Summary of References................6067
AutoPowr™ / IVT™ Transmission Shift Control Software Addresses (TII)—Summary of References................6068
Powershift Transmission Shift Control Software Addresses (TIP)—Summary of References................6069
Vehicle Load Center Control Software Addresses (VLC)—Summary of References................6070
Virtual Terminal Implement Control Software Addresses (VTI)—Summary of References................6071
Virtual Terminal Vehicle Control Software Addresses (VTV)—Summary of References................6072
Tracks Steering A-Box Main Control Software Addresses (TMA)—Summary of References................6073
Tracks Steering B-Box Main Control Software Addresses (TMB)—Summary of References................6075
Tracks Steering A-Box Supervisor Control Software Addresses (TSA)—Summary of References................6077
Tracks Steering B-Box Supervisor Control Software Addresses (TSB)—Summary of References................6079
VIN Security Fault Diagnosis................6081
Address 200—251—General Control Unit Data................6082
Address 211—Calibration Data Part Number................6084
Address 212—Calibration Data Part Number................6085
Address 213—Calibration Data Part Number................6086
Address 214—Calibration Data Version Number................6087
Address 217—Calibration Data Part Number................6088
Address 218—Calibration Data Version Number................6089
Address 219—Control Unit Configuration Data Part Number................6090
Address 220—Control Unit Configuration Data Version Number................6091
Address 221—Second Application Part Number................6092
Address 222—Second Application Version Number................6093
Address 223—Second EOL Data Software Part Number................6094
Address 224—Second EOL Data Software Version Number................6095
Address 225—Configuration Data Software Part Number................6096
Address 226—Configuration Data Software Version Number................6097
Address 227—Boot Block Program Software Part Number................6099
Address 228—Boot Block Program Software Version Number................6100
Address 229—EOL Data Software Part Number................6102
Address 230—EOL Data Software Version Number................6103
Address 231—Operating System Part Number................6104
Address 232—Operating System Version Number................6105
Address 233—Base Program Software Part Number................6106
Address 234—Base Program Software Version Number................6108
Address 235—Control Unit Hardware Part Number................6110
Address 236—Control Unit Hardware Serial Number................6112
Address 237—Software Assembly Part Number................6114
Address 238—Software Assembly Version Number................6115
Address 245—Number of CAN Bus OFF Counts Before Shutting CAN Bus Down................6116
Address 246—Interval When the Counts Must Shut CAN Bus Down................6118
Address 251—Current Vehicle Identification Number / Serial Number................6120
Electronic Control Units Tools—Summary of References................10530
Group 10: Interactive Tests and Calibrations................6123
Interactive Tests and Calibrations................6123
Group 30: Control Unit Schematics................5913
SE01—Starting and Charging Schematic................6127
SE02—Key Switch Control Schematic................6130
SE03—HVAC Schematic................6131
SE04—Remote Mirror Schematic................6132
SE05—Radio Schematic................6133
SE06—Cab Control Unit Schematic................6134
SE07—Accessory Connectors Schematic................6138
SE08—CAN Bus Termination Schematic................6140
SE09—Corner Post Display Schematic................6141
SE10—Rear Chassis Control Unit Schematic................6142
SE11—Engine Control Unit Schematic................6147
SE13—AMS Technology Schematic................6158
SE14—Roof Control Unit Schematic................6161
SE16—Armrest Control Unit Schematic................6163
SE17—GreenStar™ Display Schematic................6166
SE18—Tracks Steering Control Units Schematic................6167
SE22—Seat Schematic................6169
Group 50A: Armrest Control Unit Tests................5913
Armrest Control Unit Test................6174
Armrest Control Unit Power and Ground Circuit Test................6178
Armrest Control Unit 5 V Sensor Supply 1 Power and Ground Circuit Test................6182
Armrest Control Unit 5 V Sensor Supply 2 Power and Ground Circuit Test................6185
Armrest Control Unit 12 V Sensor Supply 1 Power and Ground Circuit Test................6188
Armrest Control Unit 12 V Sensor Supply 2 Power and Ground Circuit Test................6193
Group 50B: Automatic Temperature Control Unit Tests................5913
Automatic Temperature Control Unit Test (ATC)................6204
Group 50C: Cab Control Unit Tests................5913
CAB Control Unit Test................6214
CAB Control Unit Power and Ground Circuit Test................6218
CAB Control Unit Sensor 3 Supply Power and Ground Circuit Test................6225
Group 50D: Generation 4 CommandCenter™ Control Unit Tests................5913
Generation 4 CommandCenter™ Control Unit Test................6231
Generation 4 CommandCenter™ Control Unit Power and Ground Circuit Test................6232
Generation 4 CommandCenter™ Display Screen is Black Test................6233
Generation 4 CommandCenter™ Display Will Not Boot Test................6236
Group 50E: Corner Post Display Control Unit Tests................5914
Corner Post Display Control Unit Test................6245
Group 50F: Engine Control Unit Tests................5914
Engine Control Unit Test................6259
Group 50G: 4100 and 4600 Processor Control Unit Tests................5914
Value 4100 or Premium 4600 Processor Control Unit Test................6270
Value 4100 or Premium 4600 Processor Control Unit Power and Ground Circuit Test................6272
Group 50J: Rear Chassis Control Unit Tests................5914
Rear Chassis Control Unit Test................6279
Rear Chassis Control Unit Power and Ground Circuit Test................6281
Rear Chassis Control Unit Sensor Supply 1 Power and Ground Circuit Test................6286
Rear Chassis Control Unit Sensor Supply 2 Power and Ground Circuit Test................6289
Rear Chassis Control Unit Sensor Supply 3 Power and Ground Circuit Test................6292
Rear Chassis Control Unit Sensor Supply 4 Power and Ground Circuit Test................6296
Group 50K: Roof Control Unit Tests................5914
Roof Control Unit Test................6303
Roof Control Unit Power and Ground Circuit Test................6307
Group 50L: Tracks Steering Control Unit Tests................5914
Tracks Steering A-Box Control Unit Test................6315
Tracks Steering B-Box Control Unit Test................6318
Tracks Steering A-Box Power and Ground Circuit Test................6321
Tracks Steering B-Box Power and Ground Circuit Test................6330
Tracks Steering CAN Bus Circuit Test................6338
Tracks Steering Handshaking Circuit Test................6343
Tracks Steering A-Box Harness Identification Circuit Test................6346
Tracks Steering B-Box Harness Identification Circuit Test................6349
Tracks Steering A-Box Sensor Supply 1 Circuit Test................6352
Tracks Steering A-Box Sensor Supply 2 Circuit Test................6353
Tracks Steering A-Box Sensor Supply 3 Circuit Test................6357
Tracks Steering A-Box Sensor Supply 4 Circuit Test................6362
Tracks Steering B-Box Sensor Supply 1 Circuit Test................6367
Tracks Steering B-Box Sensor Supply 2 Circuit Test................6368
Tracks Steering B-Box Sensor Supply 3 Circuit Test................6373
Tracks Steering B-Box Sensor Supply 4 Circuit Test................6378
Group AIC: Armrest Interface Control Software Addresses (AIC)................5915
Armrest Interface Control Unit (AIC) Configuration and Calibration................6383
000—Device ID Address................8189
AIC 001—Control Unit Stored Codes................6385
AIC 002—Armrest System Beep Mode................6386
AIC 004—Index to CAN Debug Request Record................6387
AIC 005—Contents of CAN Debug Request Record................6388
AIC 010—Right Hand Reverser Inputs Status................6389
AIC 011—Drive Lever (RHR/ RHDL) Channel A Voltage................6390
AIC 012—Drive Lever (RHR/ RHDL) Channel B Voltage................6391
AIC 013—Drive Lever Slot Switch Inputs Status................6392
AIC 016—e23™ Drive Lever Inputs Status................6393
AIC 017—e23™ Drive Lever Inputs Status................6394
AIC 018—Set Speed Encoder Clockwise Rotation Count................6395
AIC 019—Set Speed Encoder Counter Clockwise Rotation Count................6396
AIC 021—e23™ Shift Lever Inputs Status................6397
AIC 025—Engine Speed Control Lever Status................6398
AIC 026—iTEC™ and AutoTrac™ Resume Push Buttons Status................6399
AIC 027—Engine Speed Push Buttons Status................6400
AIC 028—Armrest Rear Hitch Controls Module Status................6401
AIC 029—Armrest Rear Hitch Setup Controls Module Inputs Count................6402
AIC 030—Multi-Function Lever Direction Status................6403
AIC 031—Multi-Function Lever Trigger and Hand Detection Status................6404
AIC 032—Multi-Function Lever Inputs Status................6405
AIC 040—Armrest Front Left Module (Left Control Lever) Status................6406
AIC 041—Armrest Front Left Module (Right Control Lever) Status................6407
AIC 042—Armrest Front Middle Module (Left Control Lever) Status................6408
AIC 043—Armrest Front Middle Module (Right Control Lever) Status................6409
AIC 044—Armrest Front Right Module (Left Control Lever) Status................6410
AIC 045—Armrest Front Right Module (Right Control Lever) Status................6411
AIC 046—Armrest Middle Right Module (Left Control Lever) Status................6412
AIC 047—Armrest Middle Right Module (Right Control Lever) Status................6413
AIC 048—Armrest Rear Right Module (Left Control Lever) Status................6414
AIC 049—Armrest Rear Right Module (Right Control Lever) Status................6415
AIC 050—Backlight Brightness Level................6416
AIC 051—Engine Speed CAN Messages................6417
AIC 053—Rear Hitch Controls Module Status CAN Messages................6418
AIC 060—Rear PTO Switch Status................6419
AIC 061—Front PTO Switch Status................6420
AIC 070—Backlight Brightness Level................6421
AIC 074—Engine Speed Messages................6422
AIC 075—Rear Hitch Controls Module Status Messages................6423
AIC 076—Multi-Function Lever Lock Status Message................6424
AIC 090—Battery Voltage................6425
AIC 091—Switched Power (ELX) Voltage................6426
AIC 092—AIC 12 V Sensor Supply 1 Inputs Status................6427
AIC 093—AIC 12 V Sensor Supply 2 Inputs Status................6428
AIC 094—AIC 5 V Sensor Supply 1 Inputs Status................6429
AIC 095—AIC 5 V Sensor Supply 2 Inputs Status................6430
AIC 159—Factory Use Only................6431
AIC 160—Factory Use Only................6432
AIC 161—Factory Use Only................6433
AIC 162—Factory Use Only................6434
AIC 163—Factory Use Only................6435
AIC 164—Factory Use Only................6436
AIC 165—Factory Use Only................6437
AIC 166—Factory Use Only................6438
AIC 167—Factory Use Only................6439
AIC 168—Factory Use Only................6440
AIC 169—Factory Use Only................6441
AIC 170—Factory Use Only................6442
AIC 171—Factory Use Only................6443
AIC 172—Factory Use Only................6444
AIC 173—Factory Use Only................6445
AIC 174—Factory Use Only................6446
AIC 175—Factory Use Only................6447
AIC 176—Factory Use Only................6448
AIC 177—Factory Use Only................6449
AIC 178—Factory Use Only................6450
AIC 179—Factory Use Only................6451
AIC 180—Factory Use Only................6452
AIC 181—Factory Use Only................6453
AIC 182—Factory Use Only................6454
AIC 183—Factory Use Only................6455
AIC 184—Factory Use Only................6456
AIC 185—Factory Use Only................6457
AIC 186—Factory Use Only................6458
AIC 187—Factory Use Only................6459
AIC 188—Factory Use Only................6460
AIC 189—Factory Use Only................6461
AIC 190—Factory Use Only................6462
AIC 191—Factory Use Only................6463
AIC 192—Factory Use Only................6464
AIC 193—Factory Use Only................6465
AIC 194—Factory Use Only................6466
AIC 195—Factory Use Only................6467
AIC 196—Factory Use Only................6468
AIC 197—Factory Use Only................6469
AIC 198—Factory Use Only................6470
AIC 199—Factory Use Only................6471
200—251—Control Unit General Data................8212
Group ATC: Automatic Temperature Control Software Addresses (ATC)................5917
Automatic Temperature Control (ATC) Configuration and Calibration................6474
000—Device ID Address................8189
ATC 001—Recall Diagnostic Trouble Codes................6476
ATC 002—ATC System Beep Mode................6477
ATC 003—ATC Circulation Blower Motor Mode Status................6478
ATC 004—ATC Compressor Clutch Status................6479
ATC 005—ATC Circulation Blower Motor Duty Cycle................6480
ATC 006—Cab Temperature Set Point................6481
ATC 007—Air Flow Mode Motor Setting................6482
ATC 008—Cab Air Temperature................6483
ATC 009—Target Outlet Air Temperature................6484
ATC 010—Outlet Air Temperature................6485
ATC 011—Water Valve Motor Position................6486
ATC 012—Engine Coolant Temperature................6487
ATC 013—Factory Use Only................6488
ATC 014—Second Ambient Air Temperature................6489
ATC 017—Refrigerant Pressure................6490
ATC 018—Factory Use Only................6491
ATC 019—Pressurizer Blower Motor Status................6492
ATC 020—Evaporator Temperature................6493
ATC 022—Water Valve Motor Calibration................6494
ATC 023—Air Flow Mode Motor Calibration................6496
ATC 026—Factory Use Only................6498
ATC 027—Rear Ambient Temperature Sensor Enable................6499
ATC 028—Factory Use Only................6500
ATC 029—Refrigerant Pressure Sensor Enable................6501
ATC 030—Pressurizer Fan Control Setting................6502
ATC 032—A/C Clutch Control Configuration................6503
ATC 033—Display Ambient/Set Temperature................6504
ATC 035—Recirculation Blower Setting Status................6505
ATC 038—Display Temperature Offset (—917000)................6506
ATC 040—Cab Temperature Sensor Voltage................6507
ATC 041—Outlet Temperature Sensor Voltage................6508
ATC 042—Factory Use Only................6509
ATC 043—Rear Ambient Temperature Sensor Voltage................6510
ATC 044—Refrigerant Pressure Sensor Voltage................6511
ATC 045—Evaporator Temperature Sensor Voltage................6512
ATC 046—PWM Output Polarity................6513
ATC 047—PWM Output Period................6514
ATC 048—Minimum Evaporator Set Temperature................6515
ATC 049—Discharge Set Temperature................6516
ATC 050—Minimum Fan Voltage in Fan Auto Mode................6517
ATC 051—Minimum Duty Cycle in Manual Fan Mode................6518
ATC 052—Default Backlighting Brightness................6519
ATC 193—199—Factory Use Only................6520
200—251—Control Unit General Data................8212
Group CCU: Chassis Control Software Addresses (CCU)................5919
Chassis Control Unit (CCU) Configuration and Calibration................6523
000—Device ID Address................8189
CCU 001—Control Unit Stored Codes................6525
CCU 002—CCU System Beep Mode With Speed Sensors................6526
CCU 003—CCU System Beep Mode Without Speed Sensors................6527
CCU 004—CCU Supply Voltage Status................6528
CCU 005—Radar Speed Sensor Status................6529
CCU 006—Primary Wheel Speed Sensor and Secondary Wheel Speed Sensor Status................6530
CCU 010—Hydraulic Oil Temperature Sensor Voltage Status................6531
CCU 013—Primary Fuel Level Sensor Voltage Status................6532
CCU 014—Primary Fuel Level Sensor Resistance Status................6533
CCU 015—Wake-up Voltage Status................6534
CCU 016—Hydraulic Oil Filter Restriction Sensor Voltage Status................6535
CCU 025—Diagnostic Hydraulic Pressure Sensor Voltage Status................6536
CCU 028—Secondary Fuel Level Sensor Voltage................6537
CCU 029—Secondary Fuel Level Sensor Resistance................6538
CCU 031—Implement Switch Status................6539
CCU 040—CSM Input Message Status................6540
CCU 041—Brake and Decelerator Input Message Status................6541
CCU 048—MFWD Configuration................6542
CCU 049—Differential Lock Configuration................6543
CCU 050—CCU Sensor Reference Voltage 3 Status................6544
CCU 051—CCU Sensor Reference Voltage 4 Status................6545
CCU 052—Hydraulic Oil Temperature Status................6546
CCU 054—Fuel Level Percentage Status................6547
CCU 055—Primary Wheel Speed Status................6548
CCU 056—Current Radar Speed Status................6549
CCU 057—Secondary Wheel Speed Status................6550
CCU 065—CCU Battery Voltage Status................6551
CCU 066—CCU Switched ELX Voltage Status................6552
CCU 067—Valve Power Voltage Status................6553
CCU 084—SRI Rear Tire Size Minimum................6554
CCU 085—SRI Rear Tire Size Configuration................6555
CCU 086—SRI Rear Tire Size Display................6556
CCU 087—Factory Use Only................6557
CCU 088—Factory Use Only................6558
CCU 089—Factory Use Only................6559
CCU 095—Freeze Frame Data Configuration................6560
CCU 099—Factory Use Only................6561
CCU 100—Factory Use Only................6562
CCU 102—Fuel Level Setting Configuration #1................6563
CCU 103—Fuel Level Setting Configuration #2................6564
CCU 105—Diagnostic Sensor Pressure Status................6565
CCU 112—Radar Sensor Speed Configuration................6566
CCU 113—Interactive Radar Calibration................6567
CCU 114—Air Trailer Brake Pressure Configuration................6571
CCU 116—Air Trailer Brake Configuration................6572
CCU 117—Diagnostic Pressure Sensor Configuration................6573
CCU 126—Oil Filter Restriction Configuration................6574
CCU 128—Radar Speed Configuration................6575
CCU 129—Enable Debug Messages Configuration................6576
CCU 135—Switch or Sensor Configuration................6577
Section 249: Electrical Component Information................8213
Group 05: General Information................8213
Electrical Component Information General Information—Summary of References................8231
Electrical Assemblies—Summary of References................8232
Sensors—Summary of References................8235
Condensors/Capacitors—Summary of References................8237
Lights—Summary of References................8238
Fuses—Summary of References................8240
Charging—Summary of Reference................8241
Monitoring Devices—Summary of References................8242
Relays—Summary of References................8243
Motors—Summary of References................8244
Switches—Summary of References................8245
Diodes—Summary of References................8247
Wiring Harnesses—Summary of References................8248
Interconnects—Summary of References................8251
Electronically Actuated Mechanical Devices—Summary of References................8255
Group 40A: Electrical Assemblies................8213
A012X1 Armrest Control Unit Connector (12 Pin)................8259
A012X2A Armrest Control Unit Connector (16 Pin)................8261
A012X2B Armrest Control Unit Connector (10 Pin)................8264
A012X3A Armrest Control Unit Connector (12 Pin)................8266
A012X3B Armrest Control Unit Connector (10 Pin)................8269
A012X4 Armrest Control Unit Connector (16 Pin)................8271
A012X5 Armrest Control Unit Connector (10 Pin)................8273
A046 Armrest SCV Lock Module................8275
A047 Armrest Engine Speed Control Module................8278
A048 Armrest Navigation Bar Module................8281
A050 Armrest Front Left Module................8283
A051 Armrest Front Middle Module................8286
A052 Armrest Rear Right Module................8289
A053 Armrest Middle Right Module................8292
A054 Armrest Front Right Module................8295
A057 Armrest Hitch Controls Module................8298
A064 Armrest Multi-Function Lever Module................8301
A065 Armrest Rear Hitch Setup Controls Module................8304
A066 Cab Controls Module................8307
A65 XM Satellite Radio Module................8310
A65X1 SiriusXM® Satellite Radio Module Connector................8312
A85X1 Radio Connector................8314
A85X2 Radio Connector................8317
A85X3 Radio Connector................8320
A85X4 Radio Connector................8323
A100 Implement Power Relay Module................8326
A100X1 Implement Power Relay Module Connector................8328
A100X2 Implement Power Relay Module Connector................8331
A100X3 Implement Power Relay Module Connector................8334
A100X4 Implement Power Relay Module Top Right Terminal................8337
A107X1 Cab Control Unit Connector................8340
A107X2 Cab Control Unit Connector................8344
A107X3 Cab Control Unit Connector................8347
A107X4 Cab Control Unit Connector................8351
A120X2 Roof Control Unit Connector................8353
A120X3 Roof Control Unit Connector................8357
A120X4 Roof Control Unit Connector................8361
A127 Stereo Auxiliary Input................8364
A128 Subwoofer................8366
A129 Premium Processor................8368
A129X1/A133X1 Processor Connector................8370
A129X2 Processor Connector (4600 Processor Only)................8373
A129X4/A133X4 Processor Connector................8375
A129X5 Processor Connector (4600 Processor Only)................8377
A129X6/A133X6 Processor Connector................8379
A129X7/A133X7 Processor Connector................8381
A132 Premium Vehicle Monitor................8383
A133 Value Processor................8385
A134 Satellite Module................8387
A189 Inverter Backlighting Steering Column................8389
A220X1 Automatic Temperature Control Unit (ATC) Connector................8391
A5505X1 Engine Control Unit Connector................8394
A5505X2 Engine Control Unit Connector................8400
A5505X3 Engine Control Unit Connector................8405
A570X1 Rear Chassis Control Unit Connector................8410
A570X2 Rear Chassis Control Unit Connector................8413
A570X3 Rear Chassis Control Unit Connector................8416
A570X4 Rear Chassis Control Unit Connector................8420
A574 Left-Hand Reverser................8422
A577 Foot Throttle................8424
A578 Clutch Pedal Position Sensor................8426
A701 Selective Control Valve Unit I (SV1)................8428
A702 Selective Control Valve Unit II (SV2)................8431
A703 Selective Control Valve Unit III (SV3)................8434
A704 Selective Control Valve Unit IV (SV4)................8437
A705 Selective Control Valve Unit V (SV5)................8440
A706 Selective Control Valve Unit VI (SV6)................8443
A800 Rear Hitch Control Valve Unit (HV1)................8446
A900 Refrigerator Compressor Control Module................8449
A901X1 Generation 4 CommandCenter™ Connector................8452
A903X1 Corner Post Display Connector................8454
A903X2 Corner Post Display Connector (4600 Processor Only)................8456
A908X1 GPS Receiver Connector................8458
A911 Vehicle Cab CAN Bus Terminator................8461
A912 Vehicle Chassis CAN Bus Terminator................8463
A913 Implement CAN Bus Passive Terminator................8465
A914 Implement CAN Bus Active Terminator................8468
A916 Engine Aftertreatment CAN Bus Terminator................8471
A943X1 Heated Seat Elements Connector................8474
A943X4 Heated Seat Power Connector................8477
A943X5 Heated Seat Switch Connector................8480
A985X1 Tracks A-Box Connector................8483
A985X2 Tracks A-Box Connector................8486
A985X3 Tracks A-Box Connector................8490
A986X1 Tracks B-Box Connector................8493
A986X2 Tracks B-Box Connector................8496
A986X3 Tracks B-Box Connector................8500
A990X2 JDLink™ (MTG) Control Unit Connector................8503
A990X3 JDLink™ (MTG) Control Unit Connector................8506
A990X7 JDLink™ (MTG) Control Unit Connector................8508
Group 40B: Sensors................8216
B068 Speed Control Lever Sensor................8511
B201 Left Steering Cross Shaft Speed Sensor................8513
B202 Left Hydro Pressure Sensor................8515
B203 Right Hydro Pressure Sensor................8518
B204 Left Track Tension Sensor................8521
B205 Right Track Tension Sensor................8524
B206 Hydro Charge Pressure Sensor................8527
B208 Right Steering Cross Shaft Speed Sensor................8530
B212 Right Front Speaker................8533
B213 Left Front Speaker................8535
B214 Right Rear Speaker................8537
B215 Left Rear Speaker................8539
B217 Evaporator Temperature Sensor................8541
B218 Outlet Air Temperature Sensor................8543
B219 Ambient Temperature Sensor................8546
B220 Cab Temperature Sensor................8548
B224 Refrigerant Pressure Sensor................8551
B228 Left Rear Brake Pressure Sensor................8554
B229 Right Rear Brake Pressure Sensor................8557
B231 Rear Hitch Draft Sensor................8560
B248 Steering Input Device................8563
B249 Brake Pedal Sensor Module................8565
B259 Secondary Brake Lever Sensor................8568
B261 Main Hydraulic Pump Pressure Sensor 1................8570
B262 Main Hydraulic Pump Pressure Sensor 2................8573
B263 Backup Hydraulic Pump Pressure Sensor................8576
B303 Fuel Level Sensor................8579
B514 CU Idler Speed Sensor................8582
B515 Carrier Speed Sensor................8585
B516 Transmission Secondary Speed Sensor................8588
B517 Transmission Primary Speed Sensor................8591
B518 Ring Gear 2 Primary Speed Sensor (AutoPowr™/IVT™ Only)................8594
B526 Clutch Enable Pressure Sensor................8597
B548 Counter Shaft C Speed Sensor (e23™ Only)................8600
B549 Counter Shaft B Speed Sensor (e23™)................8603
B552 Hydraulic Oil Filter Restriction Sensor................8606
B640 R2 Clutch Pressure Sensor................8609
B692 Secondary Fuel Level Sensor................8612
B694 Hydraulic Oil Temperature Sensor................8615
B696 Rear PTO Speed Sensor................8618
B698 Rear Hitch Position Sensor................8621
B707 Park Brake Pressure Sensor................8624
B709 Suspension Position Sensor................8628
B710 Suspension Pressure Sensor................10439
B721 Lube Pressure Sensor (e23™ Only)................8634
B727 System 2 Pressure Sensor (e23™)................8636
B900 Refrigerator Thermostat................8638
B921 Radar Sensor................8641
B924 Horn................8643
B5009 Engine Coolant Loss Sensor................8645
B5109 Diesel Particulate Filter Delta Pressure Sensor................8647
B5111 Engine Air Filter Restriction Sensor................8650
B5204 After Treatment Temperature Module................8653
B5303 Fan Speed Sensor................8656
B5501 SCR Supply Module................8658
B5502 Aftertreatment Inlet NOx Sensor................8661
B5503 Aftertreatment Outlet NOx Sensor................8664
B5506 DEF Tank Header Assembly (CAN Based)................8667
Group 40C: Condensors/Capacitors................8218
C910 GPS and Cellular Antenna................8672
C911 Machine Communication Radio Antenna................8674
C912 Machine Communication Radio................8676
C913 Ethernet Switch................8677
C914 Satellite Antenna................8679
C915 Antenna Filter................8681
Group 40E: Lights................8218
E102 Key Switch Control................8684
E103 Left Fender Turn Signal................8686
E104 Right Fender Turn Signal................8688
E109 Right Rear Fender Flood Light................8690
E110 Left Rear Fender Flood Light................8692
E113 Left Tail/Brake Light................8694
E114 Right Tail/Brake Light................8696
E115 Left Extremity Transport Light................8698
E116 Right Extremity Transport Light................8700
E119 Right Side Lighter................8702
E120 Left Front Headlights................8704
E121 Right Front Headlights................8706
E124 Left Low-Beam Driving Light................8708
E125 Right Low-Beam Driving Light................8710
E128 Right Front Inner Roof Flood Light................8712
E129 Left Front Inner Roof Flood Light................8714
E138 Right Rear Inner Roof Flood Light................8716
E139 Left Rear Inner Roof Flood Light................8718
E140 Right Front Side Roof Flood Light................8720
E141 Left Front Side Roof Flood Light................8722
E142 Right Rear Side Roof Flood Light................8724
E143 Left Rear Side Roof Flood Light................8726
E144 Beacon Light 1................8728
E145 Beacon Light 2................8730
E146 Microphone................8732
E176 Left Front Clearance and Warning Light (Eur Only)................8734
E177 Right Front Clearance and Warning Light (Eur Only)................8737
E200 Right Front Corner Roof Light................8740
E201 Left Front Corner Roof Light................8742
E202 Right Rear Corner Roof Light................8744
E203 Left Rear Corner Roof Light................8746
E223 Right License Plate Light (Eur Only)................8748
E224 Left License Plate Light (Eur Only)................8751
E225 Right Mid Body Flood Light................8754
E226 Left Mid Body Flood Light................8756
E229 Right Extremity Transport Light (Eur Only With 3 Meter Extremity Arm Light Kit)................8758
E230 Left Extremity Transport Light (Eur Only With 3 Meter Extremity Arm Light Kit)................8759
E231 CIS Trailer Light 1................8760
E232 CIS Trailer Light 2................8762
E233 CIS Trailer Light 3................8764
E234 Auxiliary Power Outlet................8766
E500 Refrigerator................8768
E502 Battery Disconnect LED................8770
E5601 DEF Dosing Unit Pressure Line Heater................8773
E5602 DEF Dosing Unit Supply Line Heater................8776
E5603 DEF Dosing Unit Return Line Heater................8779
E947 Backrest Heating Element................8782
Group 40F: Fuses................8219
FL1 Master Fuse................8788
FL2 Alternator/Battery Relay Fuse................8791
FL3 Backup Hydraulic Pump Fuse................8794
FX5 Implement Switched Power Fuse................8797
FX6 Implement Unswitched Power Fuse................8800
FEXX Front Load Center Panel—Fuses................8810
FEXX-1 Front Load Center Panel Eyelet................8805
FE12 Alternator Fuse................8808
Load Center Panel—Fuses................8810
Group 40G: Charging................8220
G001 Battery................8815
G002 Battery................8817
G301 Alternator................8819
Group 40H: Monitoring Devices................8220
H201 Backup Alarm................8824
Group 40K: Relays................8220
Load Center Panel—Relays................8829
K924 ISO 11783 Relay Box................8831
KST Starter Relay................8833
KSW1 Backup Hydraulic Pump Relay................8836
KSW2 Alternator/Battery Relay................8839
KTS Compression Motor Relay (Tracks Only)................8842
Group 40M: Motors................8220
M01 Front Washer Pump................8848
M02 Rear Washer Pump................8851
M03 Right Washer Pump................8854
M101 Backup Hydraulic Pump Motor................8857
M102 Standard Seat Compressor Motor................8860
M103 ATC Circulation Blower Motor................8863
M104 Power Left Mirror Motors................8865
M105 Power Right Mirror Motors................8868
M107 Power Left Mirror Motors (Eur Only)................8871
M211 Pressurizer Blower Motor................8874
M220 Water Valve Motor................8877
M240 Front Wiper Motor................8880
M241 Rear Wiper Motor................8883
M244 Right Wiper Motor................8886
M301 Starter Motor................8888
M302 Tracks Suspension Compressor Motor................8890
Group 40S: Switches................8220
SPK01 Circuit 0050 Splice Connector................8896
SPK02 Circuit 0010 Splice Connector................8899
SPK03 Circuit 0050 Cab Splice Connector................8901
S001 Key Switch................8903
S002 Battery Disconnect Switch................8905
S060 Rear PTO Switch................8908
S070 AutoPowr™/IVT™ Drive Lever................8910
S075 e23™ Drive Lever................8914
S100 Dome Lamp Switch................8919
S102 Road Light Switch................8921
Section 250A: AutoPowr™ / IVT™ Transmission................9530
Group 05: General Information................9530
AutoPowr™ / IVT™ Operational and Preliminary Checks—Summary of References................9533
AutoPowr™ / IVT™ Theory of Operation—Summary of References................9534
AutoPowr™ / IVT™ Schematic—Summary of References................9535
AutoPowr™ / IVT™ Diagnostic Tests and Adjustments—Summary of References................9536
AutoPowr™ / IVT™ Tools—Summary of References................10530
Group 10: Operational and Preliminary Checks................9530
AutoPowr™ / IVT™—Preliminary Checks................9541
AutoPowr™ / IVT™—Operational Checks................9544
Group 20: Theory of Operation................9530
AutoPowr™ / IVT™—Transmission Overview................9552
AutoPowr™ / IVT™—Transmission Start-up Theory of Operation................9555
AutoPowr™ / IVT™—PowerZero™ Theory of Operation................9557
AutoPowr™ / IVT™—Forward Mode 1 Theory of Operation................9559
AutoPowr™ / IVT™—Forward Mode 2 Theory of Operation................9561
AutoPowr™ / IVT™—Forward Mode 3 Theory of Operation................9563
AutoPowr™ / IVT™—Forward Mode 4 Theory of Operation................9565
AutoPowr™ / IVT™—Reverse Mode Theory of Operation................9567
AutoPowr™ / IVT™—Transmission Hydraulic Circuit Overview................9569
AutoPowr™ / IVT™—Hydrostatic Module Theory of Operation................9573
AutoPowr™ / IVT™—Hydrostatic Control Circuit Theory of Operation................9574
AutoPowr™ / IVT™—Hydrostatic Closed Loop Circuit Theory of Operation................9578
AutoPowr™ / IVT™—Planetary Unit Theory of Operation................9582
AutoPowr™ / IVT™—Reverse Brake and Forward Clutch Circuits Theory of Operation................9584
AutoPowr™ / IVT™—Synchronizer Theory of Operation................9588
AutoPowr™ / IVT™—Synchronizer Circuits Theory of Operation................9589
AutoPowr™ / IVT™—Park Brake Theory of Operation................9592
AutoPowr™ / IVT™—Park Brake Circuit Theory of Operation................9593
AutoPowr™ / IVT™—Transmission Tandem Pump Assembly Theory of Operation................9597
AutoPowr™ / IVT™—Scavenge Pump Theory of Operation................9598
Group 30: Schematic................9530
AutoPowr™ / IVT™—Schematic................9602
Group 50: Diagnostic Tests and Adjustments................9531
AutoPowr™ / IVT™—Hydrostatic Control Circuit (30 bar) Pressure Test................9608
AutoPowr™ / IVT™—Hydrostatic Control Circuit (30 bar) Leak Isolation Test................9611
AutoPowr™ / IVT™—P8 AutoPowr™/IVT™ Transmission Hydro Control Circuit Pump Flow Test................9614
AutoPowr™ / IVT™—Hydrostatic Control Circuit (30 bar) Pressure Regulating Valve Test................9616
AutoPowr™ / IVT™—System 2 Pressure Test................9619
AutoPowr™ / IVT™—Transmission Lube Pressure Test................9621
AutoPowr™ / IVT™—Transmission Elements Leak Test................9623
AutoPowr™ / IVT™—Hydrostatic Charge Circuit (20 bar) Leak Isolation Test................9628
AutoPowr™ / IVT™—P4 AutoPowr™/IVT™ Transmission Pump Flow Test................9631
AutoPowr™ / IVT™—2000 kPa (20 bar) (290 psi) Pressure Regulating Valve Test................9633
AutoPowr™ / IVT™—Hydrostatic Closed Loop Leak Test................9636
AutoPowr™ / IVT™—Park Brake Pressure Test................9640
AutoPowr™ / IVT™—Low Clutch, High Clutch, and Reverse Brake Pressure Test................9642
AutoPowr™ / IVT™—C1/C3 Pressure Test................9644
AutoPowr™ / IVT™—C2 Pressure Test................9646
AutoPowr™ / IVT™—Clutch Enable Valve Test................9648
AutoPowr™ / IVT™—System 2 Accumulator Test................9651
AutoPowr™ / IVT™—Loop Flush Cut Off Valve Test................9653
AutoPowr™ / IVT™—Cooler Relief Valve and Supply Flow Test................9655
AutoPowr™ / IVT™—Shift Performance Test................9657
AutoPowr™ / IVT™—Clutch Unit and Ring Unit Hydro Control Test................9659
AutoPowr™ / IVT™—RU and CU Start-up Pressure Test................9672
AutoPowr™ / IVT™—RU and CU Hydro Control Circuit Leak Test................9674
AutoPowr™ / IVT™—Hydraulic Oil Temperature Test................9677
AutoPowr™ / IVT™—Hydrostatic Module Inspection................9679
AutoPowr™ / IVT™—Transmission Record Sheet................9681
Section 250B: e23™ Transmission................9689
Group 05: General Information................9689
e23™ Transmission Operational and Preliminary Checks—Summary of References................9692
e23™ Transmission Theory of Operation—Summary of References................9693
e23™ Transmission Schematics —Summary of References................9694
e23™ Transmission Diagnostic Tests and Adjustments—Summary of References................9695
e23™ Transmission Tools—Summary of References................10530
Group 10: Operational and Preliminary Checks................9689
e23™—Preliminary Checks................9700
e23™—Operational Checks................9703
Group 20: Theory of Operation................9689
e23™—Transmission Overview................9710
e23™—Electronic Control System Theory of Operation................9713
e23™—Transmission Calibration Theory of Operation................9716
e23™—Transmission Element Engagement Chart................9722
e23™—System 1 Theory of Operation................9725
e23™—System 2 Theory of Operation................9727
e23™—Boost Circuit Theory of Operation................9729
e23™—Transmission Lube Circuit Theory of Operation................9732
e23™—Hydraulic Oil Cooling Circuit Theory of Operation................9735
e23™—Park Brake Theory of Operation................9739
e23™—7th Speed Forward Theory of Operation................9744
e23™—2nd Speed Reverse Theory of Operation................9747
Group 30: Schematic................9689
e23™—Hydraulic System Schematic................9753
Group 50: Diagnostic Tests and Adjustments................9689
e23™—Park Brake Pressure Test................9759
e23™—Transmission System Pressure Test and Adjustment................9762
e23™—Element Leak Test................9766
e23™—Element Pressure Test................9773
e23™—Transmission Pump (P4) Flow Test................9776
e23™—Lube Pressure Test................9778
e23™—Lube 2 Pressure Test................9781
e23™—Boost Pump (P5) Pressure Test................9784
e23™—Boost Pump (P5) Flow Test................9787
e23™—Hydraulic Oil Temperature Test................9789
e23™—Hydraulic Oil Cooler Flow Test................9791
Section 250C: Drivetrain................9795
Group 05: General Information................9795
Axle Theory of Operation—Summary of References................9797
PTO Operational and Preliminary Checks—Summary of References................9798
PTO Theory of Operation—Summary of References................9799
PTO Schematics—Summary of References................9800
PTO Diagnostic Tests and Adjustments—Summary of References................9801
Drivetrain Tools—Summary of References................10530
Group 20A: Axles Theory of Operation................9795
Axles—Theory of Operation................9805
Group 10B: PTO Operation and Preliminary Checks................9795
PTO—Preliminary Checks................9808
PTO—PTO Operational Checks................9809
Group 20B: PTO Theory of Operation................9795
PTO—Rear PTO Clutch and Brake Theory of Operation................9815
PTO—Single Speed PTO Theory of Operation................9820
PTO—Rear PTO Solenoid Valve Theory of Operation................9821
Group 30B: PTO Schematic................9795
PTO—Rear PTO Schematic................9823
Group 50B: PTO Diagnostic Tests and Adjustments................9795
PTO—Rear PTO Clutch And Brake Pressure Test................9826
PTO—Rear PTO Modulating Valve Test................9828
Section 259: Drivetrain Component Information................9832
Group 05: General Information................9832
AutoPowr™ / IVT™ Transmission (IVT) Component Location—Summary of References................9835
e23™ Transmission Component Location—Summary of References................9836
Drivetrain Component Location—Summary of References................9837
Group 40A: AutoPowr™ / IVT™ Transmission Components................9832
AutoPowr™/IVT™ Transmission Mechanical Components................9841
Externally Accessed Jumper Tube Locations................9844
Internal Jumper Tube Locations................9846
G401 Rear AutoPowr™/IVT™ Transmission Manifold................9848
G520 AutoPowr™/IVT™ Hydro Module................9852
P4 AutoPowr™/IVT™ Transmission Pump................9855
P8 AutoPowr™/IVT™ Hydrostatic Control Circuit Pump................9857
V12 System Pressure Regulating Valve................9859
V522 Hydrostatic Control Circuit Pressure Regulating Valve................9861
X11 System 2 Pressure DR................9863
X103 AutoPowr™/IVT™ Lube Pressure DR................9865
X522 Hydro Control Pressure DR................9867
X633 AutoPowr™/IVT™ Park Brake Pressure DR................9869
X718 System 1 Pressure DR................9871
Z104 Cooler Supply Test Port................9873
Z654 RU Test Port................9875
Z655 CU Test Port................9877
Z656 High Clutch Test Port................9879
Z657 Low Clutch Test Port................9881
Z658 Reverse Brake Test Port................9883
Z659 C1 Test Port................9885
Z660 C2 Test Port................9887
Z661 C3 Test Port................9889
Group 40B: e23™ Transmission Components................9832
A628 R1 Clutch Accumulator................9893
A640 R2 Clutch Accumulator................9895
e23™ Transmission Mechanical Components................9897
G201 Lower Rear Transmission Manifold................9900
G202 Upper Rear Transmission Manifold................9903
P4 e23™ Transmission Pump................9906
P5 e23™ Transmission Boost Pump................9908
V633 e23™ Park Brake Pressure Relief Valve................9910
X99 e23™ Transmission System 2 DR................9912
X100 e23™ Transmission System 1 Pressure DR................9914
X635 Lube 2 Pressure DR................9916
Z50 Boost Pump Pressure Test Port................9918
Z628 R1 Element Test Port................9920
Z633 e23™ Transmission Park Brake Pressure Test Port................9922
Z637 S3 Element Test Port................9924
Z638 S1 Element Test Port................9926
Z639 R3 Element Test Port................9928
Z641 Forward Low Element Test Port................9930
Z642 Forward High Element Test Port................9932
Z643 S2 Element Test Port................9934
Z644 S4 Element Test Port................9936
Z673 Reverse Element Test Port................9938
Group 40C: Drivetrain Components................9833
W2 Rear Axle Assembly................9941
W5 Pump Drive Housing................9942
W500 Rear PTO Clutch / Brake Assembly................9944
X25 Evac DR/Service Oil Fill Port................10399
X60 Rear PTO Clutch Pressure DR................9948
Z7 Rear PTO Brake Pressure Port................9950
Section 260A: Brakes................9952
Group 05: General Information................9952
Brakes Operational and Preliminary Checks—Summary of References................9954
Brakes Theory of Operation—Summary Of References................9955
Brakes Schematics—Summary of References................9956
Brakes Diagnostic Tests and Adjustments—Summary of References................9957
Brakes Tools—Summary of References................10530
Group 10: Operational and Preliminary Checks................9952
Brakes—Rear Brake Preliminary Check................9961
Brakes—Rear Brake Operational Check................9963
Brakes—Secondary Brake Operational Check................9964
Group 20: Theory of Operation................9952
Brakes—Brake System Theory of Operation................9967
Brakes—Brake Valve Theory of Operation................9969
Brakes—Brake Pistons, Plates, and Disks Theory of Operation................9972
Brakes—Hydraulic Trailer Brake Theory of Operation................9974
Brakes—Secondary Brake Theory of Operation................9975
Group 30: Schematic................9952
Brakes—Rear Brake Schematic................9980
Brakes—Secondary Brake Schematic................9982
Brakes—Hydraulic Trailer Brake Schematic................9984
Group 50: Diagnostic Tests and Adjustments................9952
Brakes—Load Sense Pressure Test................9988
Brakes—Rear Brake Pressure Test................9991
Brakes—Rear Brake Circuit Leak Test................9993
Brakes—Secondary Brake Supply Pressure Test................10002
Brakes—Secondary Brake Circuit Leak Test................10004
Brakes—Secondary Brake Pressure and Sensor Test................10008
Brakes—Hydraulic Trailer Brake Pressure Test................10011
Section 260B: Steering................10013
Group 05: General Information................10013
Steering Operational and Preliminary Checks—Summary of References................10016
Steering Theory of Operation—Summary of References................10017
Steering Schematics—Summary of References................10018
Steering Diagnostic Tests and Adjustments—Summary of References................10019
Steering Tools—Summary of References................10530
Group 10: Operational and Preliminary Checks................10013
Steering—Preliminary Check................10026
Steering—Operational Check................10031
Steering—AutoTrac™ Preliminary Check................10034
Steering—AutoTrac™ Operational Check................10035
Group 20: Theory of Operation................10013
Steering—Steering System Theory of Operation................10039
Steering—Charge Pump Theory of Operation................10041
Steering—Pump Theory of Operation................10042
Steering—Motor Theory of Operation................10043
Steering—Displacement Control Valve Theory of Operation................10044
Steering—Multi Function Valve Theory of Operation................10047
Steering—Secondary Steering Theory of Operation................10051
Group 30: Schematic................10013
Steering—Steering System Schematic................10061
Steering—Secondary Steering Schematic................10063
Group 50: Diagnostic Tests and Adjustments................10013
Steering—AutoTrac™ Steering Accuracy Check................10068
Steering—AutoTrac™ Accuracy Factors................10071
Steering—System Leak Test................10075
Steering—Pump Leak Test................10077
Steering—Charge Pump Pressure Test................10079
Steering—Charge Pump Flow Test................10081
Steering—System Relief Pressure Test................10083
Steering—Pump Servo Piston Pressure Test................10085
Steering—Displacement Control Valve Pressure Test................10088
Steering—Charge Pump Pressure Regulating Valve Adjustment................10090
Steering—Displacement Control Valve Neutral Adjustment................10092
Steering—Hydro Loop Override Valve Test................10095
Steering—Hydraulic Backup Pump Pressure Test................10099
Section 269: Steering and Brakes Component Information................10101
Group 05: General Information................10101
Brake Component Information—Summary of References................10104
Steering Component Information—Summary of References................10105
Group 40A: Brake Components................10101
Brake Component Location Overview................10107
C20 Rear Axle Brake Piston (2)................10108
D81 Rear Brake / Hydraulic Trailer Brake Shuttle Check Valve................10110
G25 Primary / Secondary Brake Manifold................10112
J50 Rear Brake Retractors................10115
V53 Rear Brake Valve................10117
V55 Secondary Brake and Steering Control Valve................10119
V80 Hydraulic Trailer Brake Valve................10122
X7 Left Rear Brake Bleed Pressure DR................10124
X8 Right Rear Brake Bleed Pressure DR................10126
X80 Hydraulic Trailer Brake Coupler................10128
Z8 Hydraulic Trailer Brake Valve Bleed Port................10130
Group 40B: Steering Components................10101
F60 Steering Charge Pump Screen................10134
F61 Steering Charge Filter................10136
F62 Steering Return Oil Screen................10138
M60 Steering Motor................10140
P60 Steering Pump................10142
P61 Steering Charge Pump................10144
P101 Backup Hydraulic Pump................10146
V65 Displacement control valve (DCV)................10148
V66 Multifunction Valves (2)................10150
V202 Hydro Loop Override Valve................10152
X62 Steering Charge Pressure DR................10154
X63 Steering Motor Test Port (A)................10156
X64 Steering Motor Test Port (B)................10158
X65 Steering Motor Return DR................10160
Z60 Upper Servo Pressure Port DR................10162
Z61 Lower Servo Pressure Port DR................10164
Z62 Upper DCV Pressure Port DR................10166
Z63 lower DCV Pressure Port DR................10168
Section 270: Hydraulics................10170
Group 05: General Information................10170
Hydraulics Operational and Preliminary Checks—Summary of References................10173
Hydraulics Theory of Operation—Summary of References................10174
Hydraulics Schematics—Summary of References................10175
Hydraulics Diagnostics Tests and Adjustments—Summary of References................10176
Hydraulics Tools—Summary of References................10530
Standard Hydraulic Symbols................10178
Hydraulic Designators................10182
Hydraulic System Testing Precautions................10183
Visually Inspect Hydraulic System................10184
Hydraulic Troubleshooting Tips................10186
Aeration and Cavitation................10187
Hydraulic Components................10188
Oil Storage and Filling................10189
Oil Filtration................10190
Group 10: Operational and Preliminary Checks................10170
Hydraulics—Hydraulic System Preliminary Checks................10193
Hydraulics—Hydraulic System Operational Check................10195
Hydraulics—Rear Hitch Operational Check................10197
Group 20: Theory of Operation................10170
Hydraulics—Main Hydraulic Pump, Charge Pump, and Filter Assembly, Theory of Operation................10203
Hydraulics—Pump Compensator Theory of Operation................10207
Hydraulics—SCV and Hitch Oil Management................10214
Hydraulics—SCV Theory of Operation................10216
Hydraulics—SCV Neutral Position Theory of Operation................10226
Hydraulics—SCV Retract Position Theory of Operation................10229
Hydraulics—SCV Load Sense Shuttle System Theory of Operation................10233
Hydraulics—SCV Extend Position Theory of Operation................10237
Hydraulics—SCV Float Position Theory of Operation................10240
Hydraulics—Rear Hitch System Theory of Operation................10243
Hydraulics—Rear Hitch Valve Neutral Position Theory of Operation................10248
Hydraulics—Rear Hitch Valve Raise Position Theory of Operation................10251
Hydraulics—Rear Hitch Valve Lower Position Theory of Operation................10254
Hydraulics—Hitch Return Compensation Theory of Operation................10257
Group 30: Schematic................10171
Hydraulics—AutoPowr™ / IVT™ Tractor Schematic................10262
Hydraulics—e23™ Tractor Schematic................10265
Hydraulics—Rear SCV Diagram and Schematic................10268
Hydraulics—Rear Hitch Diagram and Schematic................10271
Group 50: Diagnostic Tests and Adjustments................10171
Hydraulics—Hydraulic System Diagnosis Record Sheet................10276
Hydraulics—Oil Filter Differential Pressure Test................10278
Hydraulics—Clean Oil Reservoir Level Test................10280
Hydraulics—Charge Pump Intake Air Leak Test................10282
Hydraulics—Main Hydraulic Pump Pressure Test................10283
Hydraulics—Hydraulic Air Bleed Procedure................10289
Hydraulics—Neutral Load Sense Pressure Test................10291
Hydraulics—Load Sense Differential Pressure Test................10292
Hydraulics—Load Sense Isolation Test................10294
Hydraulics—Load Sense Bypass Leak Test................10300
Hydraulics—Load Sense Leak Test................10302
Hydraulics—Stall Pressure Adjustment................10304
Hydraulics—Main Hydraulic Pump Flow Test................10306
Hydraulics—Pilot Oil Pressure Test................10309
Hydraulics—SCV Shuttle Valve Leak Test................10313
Hydraulics—Rear Hitch—SCV Valve Leak Test................10317
Hydraulics—SCV Flow Resolution Test................10321
Hydraulics—Heating Hydraulic Oil................10324
Hydraulics—Rear SCV Calibration................10325
Hydraulics—SCV Pressure Compensator Isolation Test................10330
Section 279: Hydraulics Component Information................10333
Group 05: General Information................10333
Hydraulics Component Information—Reference List................10336
Group 40: Hydraulic Components................10188
D5 COR Inlet Check Valve................10339
D8 Priority Load Sense Shuttle Check Valve................10341
D700 Rear SCV / Hitch Load Sense Damping Valve................10344
F1 Charge Pump Inlet Screen................10346
F2 Hydraulic Oil Filter................10348
F3 Hydraulic Oil Filter (TOP)................10349
F7 Transmission Scavenge Pump Inlet Screen................10350
F700 SCV Pilot Screen................10351
G7 Rear SCV / Hitch Valve Assembly................10353
G16 Priority / Load Sense Manifold................10357
H1 Hydraulic Oil Cooler................10360
P1 Hydraulic Charge Pump................10362
P2 Main Hydraulic Pump................10363
P7 Transmission Scavenge Pump................10364
R1 Hydraulic Oil Reservoir................10365
R3 Clean Oil Reservoir (COR)................10367
V1 Priority Valve................10369
V2 Main Hydraulic Pump Compensator Valve................10370
V100 Park Brake Pump-Off Manifold................10371
V102 Park Brake Pressure Limiting Valve................10373
V701 Selective Control Valve Unit I (SV1)................10375
V702 Selective Control Valve Unit II (SV2)................10376
V703 Selective Control Valve Unit III (SV3)................10377
V704 Selective Control Valve Unit IV (SV4)................10378
V705 Selective Control Valve Unit V (SV5)................10379
V706 Selective Control Valve Unit VI (SV6)................10380
V800 Hitch Control Valve Unit (HV1)................10381
V801 Rear Hitch Manual Drain Valve................10382
W710 SCV Breakaway Coupler Assembly................10383
W800 Rear Hitch Assembly................10385
X1 CF Priority Circuit DR................10388
X2 Main Hydraulic Pump Outlet DR................10389
X3 Pump Resolved Load Sense DR................10390
X4 Rear SCV / Hitch Pilot Supply DR................10392
X5 Rear SCV / Hitch Supply Pressure DR................10393
X6 Rear SCV / Hitch Return Pressure DR................10394
X20 Hydraulic Oil Filter Inlet DR................10395
X21 Hydraulic Oil Filter Outlet DR................10397
X25 Evac DR/Service Oil Fill Port................10399
X101 Transmission Lube Pressure DR................10401
Z1 Rear Power Beyond Case Drain Port................10403
Z2 Rear Power Beyond Pressure Ports................10405
Z3 Rear Power Beyond Return Ports................10407
Z4 Rear Auxiliary Load Sense Port................10409
Z101 Park Brake Pump-Off Port................10411
Section 280: Suspension................10413
Group 05: General Information................10413
Summary of References—Suspension................10415
Group 10: Operational and Preliminary Checks................10413
SFA—Preliminary Checks................10417
Group 20: Theory of Operation................10413
SFA—Theory of Operation................10421
Group 30: Suspended Front Axle Schematic................10413
SFA— Suspension System Schematic................10425
Group 50: Diagnostic Tests and Adjustments................10413
SFA—Dampening Shock Test................10428
Section 289: Suspension Component Information................10430
Group 05: General Information................10430
List of References................10432
Group 40: Suspension Components................10430
A302 Track Suspension Air Spring................10435
B709 Track Suspension Position Sensor................10437
B710 Suspension Pressure Sensor................10439
F302 Track Suspension Compressor Filter................10441
J302 Track Suspension Shock Absorber................10443
M302 Track Suspension Air Compressor................10445
V506 Suspension Manual Lowering Valve................10447
Y684 Track Suspension Bleed Valve................10449
Section 290: Cab and Open Operator’s Station................10451
Group 05: General Information................10451
HVAC Operational and Preliminary Checks—Summary of References................10453
Air Conditioning Theory of Operation—Summary of References................10454
HVAC Schematic—Summary of References................10455
HVAC Diagnostic Tests and Adjustments—Summary of References................10456
Seat Operational and Preliminary Checks—Summary of References................10457
Seat Theory of Operation—Summary of References................10458
Seat Schematic—Summary of References................10459
Cab Tools—Summary of References................10530
Group 10A: HVAC Operational and Preliminary Checks................10451
Air Conditioning—Preliminary Checks................10462
Air Conditioning—ATC Operational Check................10463
Group 20A: HVAC System Theory of Operation................10451
Air Conditioning—Theory of Operation................10470
Group 30A: HVAC Schematic................10451
HVAC System Schematic................10475
Group 50A: HVAC Diagnostic Tests and Adjustments................10451
Air Conditioning—System Static Pressure Test................10482
Air Conditioning—System Pressure Test................10487
Air Conditioning—Temperature Drop Test................10495
Group 10B: Seat Operational and Preliminary Checks................10451
Seat—Standard Seat Operational Check................10501
Group 20B: Seat Theory of Operation................10451
Seat—Standard Seat Theory Of Operation................10504
Group 30B: Seat Schematic................10451
Seat—Standard Seat Schematic................10507
Section 299: Cab and Open Operator’s Station Component Information................10508
Group 05: General Information................10508
Cab and Open Operator’s Station Component Information—Summary of References................10510
Group 40: Cab and Open Operator’s Station Components................10508
F220 Fresh Air Filter................10512
F221 Circulation Filter................10513
F222 AC Receiver/Dryer................10514
H220 AC Condenser Core................10515
H221 AC Evaporator Core................10516
H222 Heater Core................10517
M103 Cab Circulation Fan................10518
M211 Cab Pressurizer Fan................10519
P220 AC Compressor................10520
V220 Air Flow Valve................10521
V221 AC Expansion Valve................10522
V222 Heater Valve................10523
X220 AC Low Pressure Service Port................10524
X221 AC High Pressure Service Port................10525
Section 300: Tools................10526
Group 05: General Information................10526
Tools—Summary of References................10530
Group 05A: Dealer Fabricated Tools................10526
DFRW123 — Steering Motor Bypass Hose................10534
DFRW126—Modified Tap Out Harness................10536
DFRW129 — Steering Motor Sensor Gauge................10538
DFRW171 — Coupler for Test Gauge................10540
DFRW181 — Test Hose Kit................10541
DFRW183—Coupler DR Assembly................10543
DFRW201—Snap-to-Connect Tool................10544
DFRW205—45° DR Elbow Assembly................10546
DFRW213 — Hydraulic Trailer Brake Test / Bleed Assembly................10547
DFRW221 — Lube Pressure Gauge Assembly................10550
DFRW227 — Hose Assembly, 3048 mm (120 in.) Long................10552
DFRW251—Rear SCV Calibration Tool................10553
DFRW260—K924 Implement CAN Jumper................10555
Group 30: Fuel, Air Intake, Exhaust, and Cooling—Install Test Equipment................10526
Install Test Equipment 30—1................10562
Group 50A: AutoPowr™ / IVT™ Transmission Install Test Equipment................10526
JDG1753 Service Jumper Harness Kit Assembly Procedure................10571
Install Test Equipment 50A—1................10574
Install Test Equipment 50A—2................10576
Install Test Equipment 50A—3................10578
Install Test Equipment 50A—4................10580
Group 50B: e23™ Transmission —Install Test Equipment................10526
Install Test Equipment 50B—1................10584
Install Test Equipment 50B—2................10586
Install Test Equipment 50B—3................10588
Group 60A: Brakes—Install Test Equipment................10526
Install Test Equipment 60A—1................10591
Group 60B: Steering—Install Test Equipment................10526
Install Test Equipment 60B—1................10594
Install Test Equipment 60B—2................10596
Install Test Equipment 60B—3................10598
Install Test Equipment 60B—4................10600
Group 70: Hydraulics—Install Test Equipment................10527
Install Test Equipment 70—1................10603
Install Test Equipment 70—2................10604
Install Test Equipment 70—3................10605
Install Test Equipment 70—4................10607
Install Test Equipment 70—5................10609
Install Test Equipment 70—6................10611
Install Test Equipment 70—7................10612
Install Test Equipment 70—8................10613
Install Test Equipment 70—9................10615
Install Test Equipment 70—10................10617
Install Test Equipment 70—11................10619
Group 90: Cab and Open Operator’s Station—Install Test Equipment................10527
Install Test Equipment 90A-1................10622
John Deere 8320RT, 8345RT, 8370RT Diagnosis and Test Service Technical Manual (TM146619)