Complete Repair Service Technical Manual for John Deere 8R BM Tractors 8245R, 8270R, 8295R, 8320R, 8335R, 8345R, 8370R & 8400R (S.N.: 090001-119999, Russia 055001-058000, Brazil 000100-), with workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere 8245R, 8270R, 8295R, 8320R, 8335R, 8345R, 8370R, 8400R Tractors workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm119119 - John Deere 8R Tractors (S. N. 090001—119999) & (Russia S. N. 055001—058000)(Brazil S. N. 000100—) Repair Technical Manual.pdf
tm119111 - Ремонт на трактори 8R (сер. ном. 090001—119999) (Русия сер. ном. 055001—058000) (Бразилия сер. ном. 000100—)
tm119163 - Reparación de tractores 8R (n. de serie 090001—119999) (n. de serie Rusia 055001—058000) (n. de serie Brasil 000100—)
tm119114 - 8R 拖拉机修理 （序列号：090001—119999） （俄罗斯机型序列号：055001—058000） （巴西机型序列号：000100—之后）
tm119116 - Opravy traktorů 8R (výr. č. 090001–119999) (Rusko výr. č. 055001–058000) (Brazílie výr. č. 000100–)
tm119126 - 8R traktorių remontas (serijos Nr. nuo 090001 iki 119999) (Rusija, serijos Nr. nuo 055001 iki 058000) (Brazilija, serijos Nr. nuo 000100)
tm119128 - Remise en état des tracteurs 8R (n° de série 090001—119999) (Russie n° de série 055001—058000) (Brésil n° de série 000100—)
tm119129 - Reparatur der Traktoren 8R (Seriennr. 090001—119999) (Russland, Seriennr. 055001—058000) (Brasilien, Seriennr. 000100—)
tm119135 - 8R traktorok javítása (090001—119999 alvázszám) Oroszország 055001—058000 alvázszám) (Brazília 000100— alvázszámtól)
tm119139 - Riparazione trattori 8R (n. di serie 090001—119999) (n. di serie per la Russia 055001—058000) (n. di serie per il Brasile 000100—)
tm119154 - Reparo de tratores 8R (N de série 090001—119999) (N de série Rússia 055001—058000) (N de série Brasil 000100—)
tm119158 - Repararea tractoarelor 8R (Nr. de serie 090001—119999) (Rusia nr. de serie 055001—058000) (Brazilia nr. de serie 000100—)
tm119159 - Ремонт тракторов 8R (серийные номера 090001–119999) (серийные номера для Российской Федерации 055001–058000) (для Бразилии начиная с серийного номера 000100–)
tm119167 - Reparation av 8R-traktorer (serienr 090001—119999) (Ryssland serienr 055001—058000) (Brasilien serienr 000100—)
tm119174 - 8R traktorer reparation (S. N. 090001—119999) (Rusland S. N. 055001—058000) (Brasilien S. N. 000100—)
tm119176 - Oprava traktorov 8R (Výr. č. 090001—119999) (Rusko výr. č. 055001—058000) (Brazília výr. č. 000100—)

Total Pages: 2,968 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Category: Repair
Language: English French German Italian Spanish Bulgarian Hungarian Chinese Czech Lithuanian Portuguese Romanian Russian Swedish Danish Slovak
Published on 2019/09/08

MAIN SECTIONS
Foreword
   Dealer Predelivery Information Form
   General Information
      Safety
      General References
   Engine
      Component Removal and Installation
      Engine Repair
   Fuel, Air Intake, Exhaust, and Cooling
      Diesel Fuel System
      Air Intake System
      Auxiliary Drive System
      Radiator and Coolers
      Exhaust System
   Electrical
      Connectors
      Charging Circuit
      Starting Circuit
      Relays, Fuses, Solenoids, and Switches
      Monitoring System
      CommandARM™
      Implement and Accessory Connectors
      Convenience and Accessory
   Infinitely Variable Transmission (IVT™)
      Component Removal and Installation
      In Tractor Repair
      Transmission Repair
      Assemble Transmission
   e23™ Transmission (e23™)
      Component Removal and Installation
      In Tractor Repair
      Transmission Repair
      Assemble Transmission
   16-Speed PowerShift Transmission (PST)
      Component Removal and Installation
      In Tractor Repair
      Transmission Repair
      Assemble Transmission
   Drive Train
      Component Removal and Installation
      Hydraulic Pump Drive
      Rear Differential and Input Quill
      Rear Final Drives
      Rear PTO
      Front PTO
   1300 Series MFWD
      Component Removal And Installation
      Final Drives
      Axle Housing
      Differential
      Input Gear Train
      Oscillation
   1500 Series MFWD
      Component Removal And Installation
      Final Drives
      Axle Housing
      Differential
      Input Gear Train
      Oscillation
   Independent Link Suspension (ILS™)
      Component Removal And Installation
      Final Drives
      Drive Shafts
      Differential
      Suspension Components
      Steering
      Front Brakes
   Brakes
      Service Brakes
      Hydraulic Trailer Brakes
      Air Trailer Brakes
   Steering
      Steering Column
      Steering Valves
      Steering Cylinders
   Hydraulics
      Component Removal and Installation
      Hydraulic System
      Integrated Hydraulic Pump
      Hitch Valve, Selective Control Valves, and Couplers
      Rear Hitch
      Front Hitch
   Miscellaneous
      Hood and Side Panels
      Wagon and Pick-Up Hitch
   Cab and Open Operator’s Station
      Component Removal and Installation
      Heating, Ventilating, and Air Conditioning (HVAC)
      ComfortCommand™ Seat
      ComfortCommand™ Seat with HCS Plus
      ActiveSeat™
      Cab Door and Windshield
      Cab Suspension
   Dealer Tools
      Dealer Fabricated Tools
tm119119 - 8R Tractors Repair(S. N. 090001—119999)(Russia S. N. 055001—058000)(Brazil S. N. 000100—)
Table of Contents
Foreword
Dealer Predelivery Information Form
Section 10: General Information
Group 05A: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prevent Machine Runaway
Avoid Backover Accidents
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Handling Batteries Safely
Handle Agricultural Chemicals Safely
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Clean Vehicle of Hazardous Pesticides
Service Machines Safely
Stay Clear of Rotating Drivelines
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Wait Before Opening High-Pressure Fuel System
Service Accumulator Systems Safely
Protect Against High Pressure Spray
Service Cooling System Safely
Avoid High-Pressure Fluids
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Handle Starting Fluid Safely
In Case of Fire
Avoid Static Electricity Risk When Refueling
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Prevent Acid Burns
Keep ROPS Installed Properly
Instructional Seat
Use Steps and Handholds Correctly
Service Front-Wheel Drive Tractor Safely
Transport Tractor Safely
Follow Tire Recommendations
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Install All Guards
Live With Safety
Group 05B: General References
List of References
Trademarks
Sealants and Adhesives Cross-Reference Chart
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal And O-ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hexagon Port Plug Torque Chart
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Identify Zinc-Flake Coated Fasteners
Use Torque Wrench Adapter
Servicing and Connecting Snap to Connect STC™ Fittings
Use Special Wrench
Install Hydraulic Fittings
Glossary of Terms
Aftertreatment Indicators Overview
Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter
Cleaning Diesel Exhaust Fluid (DEF) Tank
Section 20: Engine
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools 20—00
Other Material 20—00
Specifications 20—00
Remove Engine
Install Engine
Remove Front Frame
Install Front Frame
Group 05: Engine Repair
List of References
Essential, Recommended, and Fabricated Tools 20—05
Specifications 20—05
Replace Torsional Damper
Engine Repair—Use CTM
Section 30: Fuel, Air Intake, Exhaust, and Cooling
Group 05: Diesel Fuel System
List of References
Specifications 30—05
Remove and Install Fuel Tank
Replace Fuel Filter, Electric Fuel Pump, and Bleed Fuel System
Group 10: Air Intake System
List of References
Specifications 30—10
Air Intake Pipe Connections
Remove and Install Air Cleaner Pipe
Remove and Install Aspirator Pipe
Remove and Install Charge Air Cooler Pipes
Group 15: Auxiliary Drive System
List of References
Essential, Recommended, and Fabricated Tools 30—15
Specifications 30—15
Auxiliary Drive Belt Routing
Belt Tensioner Location
Inspect Belt Tensioner
Replace Idler Pulleys and Belt Tensioner
Remove and Install Vari-Cool™ Fan Belt
Replace Auxiliary Drive Pulley
Replace Auxiliary Drive Shaft Seal
Group 20: Radiator and Coolers
List of References
Essential, Recommended, and Fabricated Tools 30—20
Other Material 30—20
Specifications 30—20
Draining, Flushing, and Refilling Cooling System
Test Radiator and Deaeration Tank
Test Radiator Cap
Remove and Install Radiator
Check and Fill Vari-Cool™ Fan Sheaves
Remove and Install Vari-Cool™ Drive Assembly
Remove and Install Vari-Cool™ Fan Driven Assembly
Repair Vari-Cool™ Fan Drive Assembly
Repair Vari-Cool™ Fan Driven Assembly
Remove and Install Vari-Cool™ Control Valve
Repair Vari-Cool™ Control Valve
Remove and Install Air Conditioning Condenser
Remove and Install Fuel Cooler—Hydraulic Oil Cooler
Leak Test Hydraulic Oil Cooler
Group 25: Exhaust System
List of References
Specifications 30—25
Service Exhaust System
Replace NOx Sensor
Remove and Install DEF Tank
Replace Header Assembly
Replace DEF Dosing Unit
Replace DEF Dosing Injector
Section 40: Electrical
Group 05: Connectors
List of References
Essential, Recommended, and Fabricated Tools 40—05
Other Material 40—05
Use Electrical Insulating Compound
Using High-Pressure Washers
Installation of Repair Wire Assembly (RWA)
Repair AMP™ Connector
Repair AMPSEAL 16™ Connectors
Bosch™ Connectors
Remove Connector Body from Blade Terminals
CINCH™ Control Unit Connectors
Exploded View—CINCH™ FlexBox Connectors
CINCH™ FlexBox Connectors
Repair CPC™ Blade Type Connectors
Repair CPC™, Large Mate-N-Loc™, and Metrimate™ Pin Type Connectors
Repair DEUTSCH™ Connectors
Repair DEUTSCH™ Implement Connectors
Repair ITT Connector
Repair Small Mate-N-Loc™ Socket Connector
Repair Small Mate-N-Loc™ Pin Connector
Repair (Pull Type) Metri-Pack™ Connectors
Repair (Push Type) Metri-Pack™ Connectors
Repair Molex™ Control Unit Connectors
Repair Molex™ Connector
Repair SUMITOMO™ Connectors
Repair Tyco™ Fuel Injector Connector
Repair WEATHER PACK™ Connector
Repair YAZAKI™ Connectors
Group 10: Charging Circuit
List of References
Specifications 40—10
Repair Alternator—Use CTM
Replace Alternator
Replace Alternator and Battery Fuse
Group 15: Starting Circuit
List of References
Essential, Recommended, and Fabricated Tools 40—15
Specifications 40—15
Repair Starter—Use CTM
Remove and Install Starter Motor
Replace Starter Circuit Relay
Replace Master Fuse
Group 20: Relays, Fuses, Solenoids, and Switches
List of References
Essential, Recommended, and Fabricated Tools 40—20
Specifications 40—20
General Repair Procedures 40—20
Replace Hydraulic Backup Pump Fuse
Replace Hydraulic Backup Pump Relay
Replace Starting Aid Solenoid
Replace Sensors e23™ Transmission
Replace Solenoids e23™ Transmission
Replace Park Supply Solenoid (e23™)
Replace Park Sump Block Solenoid (e23™)
Replace MFWD Solenoid (e23™)
Replace Range Clutch R1 and R2 Solenoids (e23™)
Replace Oil Cooler Bypass Solenoid (e23™)
Replace Lube Prioritization Valve Solenoid (e23™)
Replace Sensors and Solenoids PST Transmission
Replace Electrohydraulic Shift Valve Solenoids (PST)
Replace Park Brake Release Solenoid (PST)
Replace MFWD Solenoid (PST)
Replace Sensors IVT™ Transmission
Replace Solenoids IVT™ Transmission
Replace Clutch Enable Solenoid (IVT™)
Replace MFWD Solenoid (IVT™)
Replace Park Supply Solenoid
Replace Park Sump Block Solenoid (IVT™)
Replace Hydro Clutch Unit Solenoid (IVT™)
Replace Ring Unit Hydro Control Solenoid (IVT™)
Replace Loop Flush Cut Off Solenoid (IVT™)
Replace PTO Solenoid
Replace Differential Lock Solenoid
Replace Engine Oil Pressure Switch
Replace Differential Lock Switch
Replace Cab Door Light Switch
Replace Starting Aid Switch
Replace Ignition Switch
Replace Key Immobilizer
Replace Seat Raise-Lower Switch
Replace Seat Firmness Switch—ActiveSeat™
Replace Heated Seat Switch
Replace Operator Presence Seat Switch
Replace Hydraulic Oil Filter Restriction Switch
Replace Ethernet Switch
Replace Battery Disconnect Switch
Replace External Hitch Raise-Lower Switches
Replace Air Conditioning Dual Pressure Sensor
Replace Air Conditioning Temperature Sensor
Replace Air Conditioning Motor Speed Control
Group 25: Monitoring System
List of References
Essential, Recommended, and Fabricated Tools 40—25
Specifications 40—25
Other Material 40—25
General Information 40—25
Disconnect Electrical Circuit
Control Units Identification
Replace Control Units
Replace Navigation Bar
Replace Engine Coolant Temperature Sensor
Replace Engine Coolant Level Sensor
Replace Engine Coolant Loss Sensor
Replace Engine Crank Speed Sensor
Replace Fuel Level Sensor
Replace Foot Throttle Sensor
Replace Wheel Angle Sensor
Replace Wheel Angle Sensor—ILS™
Replace Steering Column Module
Replace Steering Input Device
Replace Primary Transmission Speed Sensor
Replace Secondary Transmission Speed Sensor
Replace PTO Speed Sensor
Replace Radar Sensor
Replace Hydraulic Charge Pump Pressure Sensor
Replace Hydraulic Oil Temperature Sensor
Replace INDEPENDENT LINK SUSPENSION™ Cylinder Position Sensor
Replace Hitch Position Sensor
Replace Draft Sensing Sensor
Adjust Draft Sensing Sensor
Replace Gyroscope Sensor
Replace CommandCenter™ Processor
Group 30: CommandARM™
List of References
Specifications 40—30
Armrest Test Procedures
Remove and Install CommandARM™ Assembly
Replace Armrest Interface Control Unit (AIC)
Replace Throttle Control Module
Replace Transmission Lever Control Module
Replace SCV Control Lever Module
Replace Rear Hitch Control Lever and SCV I Control Lever Module
Replace Hitch Controls Module
Replace Rear PTO Switch
Replace Front PTO Switch
Replace Secondary Brake Switch
Replace Cab Controls Module
Replace SCV Lock Module
Replace Joystick Module
Group 35: Implement and Accessory Connectors
List of References
Specifications 40—35
Replace Seven-Terminal Outlet Socket
Replace GreenStar™ Terminal Connector
Replace Auxiliary Power Strip
Replace Three-Pin Accessory Outlet
Replace Three-Pin Accessory Outlet—Storage Box
Replace and Adjust Field Lights
Group 40: Convenience and Accessory
List of References
Specifications 40—40
Replace Wiper Motor
Replace Windshield Washer Pumps
Replace Circulation Blower Motor
Replace HVAC Pressurizer Blower Motor
Replace Air Flow Mode Motor
Remove Radio and Speakers
Replace Refrigerator
Replace Refrigerator Tray
Replace Refrigerator Top Cover
Replace Refrigerator Door
Replace Refrigerator Thermostat
Replace Refrigerator Module
Section 50A: Infinitely Variable Transmission (IVT™)
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools 50A—00
Other Material 50A—00
Specifications 50A—00
Remove Transmission—IVT™
Install Transmission—IVT™
Remove and Install Scavenge Pump—IVT™
Group 05: In Tractor Repair
List of References
Essential, Recommended, and Fabricated Tools 50A—05
Other Material 50A—05
Specifications 50A—05
Replace Input Shaft Front Seal—IVT™
Replace Auxiliary Drive Shaft Seal—IVT™
Synchronizer/Shift Assembly Repair—In Chassis—IVT™
Service Hydrostatic Jumper Tubes—IVT™
Group 10: Transmission Repair
List of References
Essential, Recommended, and Fabricated Tools 50A—10
Other Material 50A—10
Specifications 50A—10
General Repair Procedures 50A—10
Hydrostatic Module Replacement—IVT™
Install Transmission Onto Repair Stand—IVT™
Disassemble Transmission—IVT™
Exploded View—Valve Manifold—IVT™
Repair Valve Manifold—IVT™
Repair Synchronizer—IVT™
Cross Sectional View—C1-C2 Shift Assembly—IVT™
Repair C1-C2 Shift Assembly—IVT™
Repair Accumulator—IVT™
Exploded View—Hydrostatic Module Assembly—IVT™
Multi-Function Valves—IVT™
Test Multi-Function Valves—IVT™
Hydrostatic Module Loop Flush Valve—IVT™
Repair Hydrostatic Module Assembly—IVT™
Exploded View—Reverse Brake—IVT™
Repair Reverse Brake Housing—IVT™
Cross Sectional View—High-Low Clutch Assembly—IVT™
Repair High-Low Clutch Assembly—IVT™
Cross Sectional View—Planetary Input Assembly—IVT™
Repair Planetary Input—IVT™
Exploded View—Planetary Assembly—IVT™
Repair Planetary Assembly—IVT™
Cross Sectional View—Park Brake—IVT™
Repair Park Brake—IVT™
Cross Sectional View—MFWD/ILS™ Clutch—IVT™
Repair MFWD/ILS™ Clutch—IVT™
Repair Output Housing-to-MFWD—IVT™
Repair Output Housing-to-ILS™—IVT™
Repair Scavenge Pump—IVT™
Group 15: Assemble Transmission
List of References
Essential, Recommended, and Dealer Fabricated Tools 50A—15
Other Material 50A—15
Specifications 50A—15
Install Bearing Cups—IVT™
Install CU Idler—IVT™
Install Planetary Input Gears—IVT™
Install Synchronizer—IVT™
Install PTO Drive Gear—IVT™
Install Front Cover—IVT™
Install Output-to-MFWD Housing—IVT™
Install Planetary Ring Gear and RU Idler—IVT™
Install Hydrostatic Assembly—IVT™
Install Planetary Assembly—IVT™
Install Reverse Brake and High-Low Clutch Assembly—IVT™
Install Transmission Output Shaft—IVT™
Install Rear Cover—IVT™
Install Manifold—IVT™
Install Scavenge Pump—IVT™
Adjust Bearings—IVT™
Install Auxiliary Drive Shaft—IVT™
Clutch Element Leak Check—IVT™
Section 50B: e23™ Transmission (e23™)
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools 50B—00
Other Material 50B—00
Specifications 50B—00
Remove Transmission—e23™
Install Transmission—e23™
Group 05: In Tractor Repair
List of References
Essential, Recommended, and Fabricated Tools 50B—05
Other Material 50B—05
Specifications 50B—05
Replace Auxiliary Drive Shaft Seal—e23™
Replace Input Shaft Front Seal—e23™
Replace Rear PTO Drive Shaft Seal—e23™
Replace Output Shaft Seal—e23™
Group 10: Transmission Repair
List of References
Essential, Recommended, and Fabricated Tools 50B—10
Other Material 50B—10
Specifications 50B—10
General Repair Procedures 50B—10
Install Transmission Onto Repair Stand—e23™
Disassemble Transmission—e23™
Repair Upper Manifold Valves—e23™
Repair Lower Manifold Valves—e23™
Cleaning Procedures—Manifold, Rear Cover, and Valves—e23™
Repair Auxiliary Drive—e23™
Repair Park Brake—e23™
Cross-Sectional View—MFWD Clutch Assembly (Without ILS™)—e23™
Cross-Sectional View—MFWD Clutch Assembly (With ILS™)—e23™
Disassemble and Assemble MFWD Clutch—e23™
Repair Rear Cover—e23™
Repair Scavenge Pump—e23™
Clutch Backing Plate Orientation—e23™
Cross Sectional View—9 Disk Cast Clutch Pack—e23™
Repair 9 Disk Cast Clutch Pack—e23™
Cross Sectional View—12 Disk Clutch Pack—e23™
Repair 12 Disk Clutch Pack—e23™
6 Disk Clutch Pack Identification—e23™
Cross Sectional View—6 Disk Clutch Pack—e23™
Repair 6 Disk Clutch Pack—e23™
Cross Sectional View—Output Shaft Assembly—e23™
Repair Output Shaft Assembly—e23™
Cross Sectional View—B Countershaft Assembly—e23™
Repair B Countershaft Assembly—e23™
Cross Sectional View—C Countershaft Assembly—e23™
Repair C Countershaft Assembly—e23™
Cross Sectional View—Input Shaft Assembly—e23™
Repair Input Shaft Assembly—e23™
Exploded View—Rear PTO Drive Shaft Assembly—e23™
Repair Rear PTO Shaft Assembly—e23™
Exploded View—Front PTO Drive Shaft Assembly—e23™
Repair Front PTO Shaft Assembly—e23™
Inspect Clutch Disks—e23™
Group 15: Assemble Transmission
List of References
Essential, Recommended, and Fabricated Tools 50B—15
Other Material 50B—15
Specifications 50B—15
Install Transmission Shaft Assemblies—e23™
Install Rear Cover—e23™
Install Auxiliary Drive—e23™
Remove and Install Upper Manifold—e23™
Remove and Install Lower Manifold—e23™
Section 50C: 16-Speed PowerShift Transmission (PST)
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools 50C—00
Other Material 50C—00
Specifications 50C—00
Remove Transmission—PST
Install Transmission—PST
Remove Scavenge Pump—PST
Install Scavenge Pump—PST
Remove MFWD Clutch—PST
Install MFWD Clutch—PST
Group 05: In Tractor Repair
List of References
Essential, Recommended, and Fabricated Tools 50C—05
Other Material 50C—05
Specifications 50C—05
General Repair Procedures 50C—05
Cross-Sectional View—MFWD Clutch Assembly (Without ILS™)—PST
Cross-Sectional View—MFWD Clutch Assembly (With ILS™)—PST
Disassemble MFWD Clutch—PST
Assemble MFWD Clutch—PST
Replace Input Shaft Front Seal—PST
Replace Auxiliary Drive Pulley—PST
Replace Transmission Input Shaft Rear Seal—PST
Group 10: Transmission Repair
List of References
Essential, Recommended, and Fabricated Tools 50C—10
Specifications 50C—10
General Repair Procedures 50C—10
Clutch Cover Plate Orientation—PST
Install Transmission Onto Repair Stand—PST
Cross-Sectional View—Transmission Assembly (MFWD without ILS™)—PST
Disassemble Transmission—PST
Exploded View—Valve Manifold—PST
Manifold and Valves—PST
Cleaning Procedures—Manifold, Rear Cover, and Valves—PST
Remove and Install Electrohydraulic Valves—PST
Inspect and Clean Electrohydraulic Valve—PST
Disassemble and Assemble Manifold—PST
Disassemble and Assemble Transmission Rear Cover—PST
Cross-Sectional View—Transmission Input Shaft—PST
Disassemble Input Shaft—PST
Assemble Input Shaft Gear/Clutch Assemblies—PST
Assemble Input Shaft—PST
Cross-Sectional View—Transmission Countershaft—PST
Disassemble Countershaft—PST
Assemble Countershaft Gear/Clutch Assemblies—PST
Assemble Countershaft—PST
Cross-Sectional View—Transmission Output Shaft Assembly—PST
Service Output Shaft Check Valves—PST
Disassemble Output Shaft Assembly—PST
Disassemble, Inspect, and Assemble Planetary Carrier—PST
Inspect Clutch Disks—PST
Assemble Output Shaft Assembly—PST
Group 15: Assemble Transmission
List of References
Essential, Recommended, and Fabricated Tools 50C—15
Other Material 50C—15
Specifications 50C—15
Install Output Shaft Assembly—PST
Install Reverse Idler Gear—PST
Install Rear Cover—PST
Install Park Brake Assembly—PST
Install Manifold—PST
Adjust Bearings—PST
Install MFWD Clutch Assembly—PST
Install Auxiliary Drive Shaft Seals—PST
Remove Transmission From Repair Stand—PST
Section 50D: Drive Train
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools 50D—00
Other Material 50D—00
Specifications 50D—00
General Repair Procedures 50D—00
Remove Pump Drive Housing
Install Pump Drive Housing
Remove Final Drive
Install Final Drive
Remove Differential Case
Install Differential Case
Remove Front PTO
Install Front PTO
Prelubricate Front PTO
Cross-Sectional View—Mid-Frame Drive Shafts
Remove and Install Mid-Frame Auxiliary Drive Shaft
Remove and Install Mid-Frame Output Drive Shaft
Group 05: Hydraulic Pump Drive
List of References
Essential, Recommended, and Fabricated Tools 50D—05
Specifications 50D—05
General Repair Procedures 50D—05
Repair Hydraulic Pump Drive
Cross-Sectional View—Pump Drive Gear Train
Disassemble and Assemble Hydraulic Pump Hypoid Pinion Drive Shaft
Disassemble Hypoid Input Gear Quill Assembly
Assemble Hypoid Input Gear Quill Assembly
Disassemble High Flow Hypoid Input Gear Quill Assembly
Assemble High Flow Hypoid Input Gear Quill Assembly
Set Cone Point—Hypoid Pinion Drive Shaft
Set Cone Point—Hypoid Pinion Drive Gear
Verify Gear Set Backlash
Adjust Hypoid Pinion Drive Shaft End Play
Group 10: Rear Differential and Input Quill
List of References
Essential, Recommended, and Fabricated Tools 50D—10
Other Material 50D—10
Specifications 50D—10
General Repair Procedures 50D—10
Remove Differential
Cross-Sectional View—Rear Differential
Disassemble, Inspect, and Assemble Differential
Remove Input Quill Assembly
Cross-Sectional View—Input Quill
Disassemble, Inspect, and Assemble Input Quill
Determine Differential Drive Shaft Cone Point Shim Pack
Assemble and Install Differential Drive Shaft
Install Input Quill Assembly
Install Differential
Side Quill Adjustment Information
Measure End Play and Adjust Differential Preload
Adjust Differential Backlash
Remove and Install Brake Piston
Remove and Install Brake Piston—With Retractors
Group 15: Rear Final Drives
List of References
Essential, Recommended, and Fabricated Tools 50D—15
Specifications 50D—15
General Repair Procedures 50D—15
Cross-Sectional View—Final Drive
Disassemble Final Drive
Disassemble, Inspect, and Assemble Planet Pinion Carrier
Remove Axle Housing
Disassemble and Assemble Axle Housing
Disassemble, Inspect, and Assemble Axle Shaft
Install Axle Housing
Adjust Axle Bearings
Group 20: Rear PTO
List of References
Essential, Recommended and Fabricated Tools 50D—20
Other Material 50D—20
Specifications 50D—20
General Repair Procedures 50D—20
Remove and Install PTO Output Housing
Cross-Sectional View—PTO Clutch Assembly
Remove PTO Clutch
Disassemble and Assemble PTO Clutch
Install PTO Clutch
Remove, Inspect, and Install PTO Clutch Valve
Cross-Sectional View—Standard PTO Output Assembly
Disassemble and Assemble Standard PTO Output Housing
Cross-Sectional View—Optional PTO Output Assembly
Disassemble Optional PTO Output Housing Assembly
Assemble Optional PTO Output Housing Assembly
Disassemble Optional ECO PTO Output Housing Assembly
Assemble Optional ECO PTO Output Housing Assembly
Remove 540/1000 PTO Adapter Assembly
Disassemble and Assemble 540/1000 PTO Adapter Assembly
Install 540/1000 PTO Adapter Assembly
Group 25: Front PTO
List of References
Essential, Recommended, and Fabricated Tools 50D—25
Other Material 50D—25
Specifications 50D—25
Remove Front PTO Pump
Install Front PTO Pump
Disassemble and Assemble Front PTO Gearcase Housing
Disassemble, Inspect, and Assemble Front PTO Clutch
Remove and Install Front PTO Input Shaft
Remove and Install Front PTO Output Shaft
Remove and Install Modulating Valve
Replace Front PTO Drive Shaft Seals
Disassemble, Inspect, and Assemble Front PTO Drive
Section 50E: 1300 Series MFWD
Group 00: Component Removal And Installation
List of References
Essential, Recommended, and Fabricated Tools 50E—00
Specifications 50E—00
Remove MFWD Axle—1300 Series
Install MFWD Axle—1300 Series
Remove and Install Final Drive Assembly—1300 Series
Group 05: Final Drives
List of References
Essential, Recommended, and Fabricated Tools 50E—05
Other Material 50E—05
Specifications 50E—05
General Repair Procedures 50E—05
Cross-Sectional View—Planetary Carrier and Wheel Hub—1300 Series
Remove and Disassemble Planetary Carrier and Wheel Hub—1300 Series
Assemble and Install Planetary Carrier and Wheel Hub—1300 Series
Cross-Sectional View—Knuckle Spindle Assembly—1300 Series
Disassemble, Inspect, and Assemble Knuckle Spindle Assembly—1300 Series
Replace Kingpin Bearings and Seals—1300 Series
Determine Kingpin Shim Pack—1300 Series
Group 10: Axle Housing
List of References
Essential, Recommended, and Fabricated Tools 50E—10
Specifications 50E—10
Install and Remove MFWD Axle To Rollover Stand—1300 Series
Remove Right-Hand Axle Housing—1300 Series
Disassemble Left-Hand Axle Housing and Determine Bearing Cup Shim Pack—1300 Series
Measure Backlash—1300 Series
Adjust Backlash—1300 Series
Backlash Shim Pack Example and Worksheet—1300 Series
Install Left-Hand Axle Housing Bearing Cup and Shim Pack—1300 Series
Disassemble Right-Hand Axle Housing and Determine Shim Pack—1300 Series
Preload Shim Pack Example and Worksheet—1300 Series
Install Right-Hand Axle Housing—1300 Series
Group 15: Differential
List of References
Essential, Recommended, and Fabricated Tools 50E—15
Specifications 50E—15
Remove Differential—1300 Series
Cross-Sectional View—Differential Housing—1300 Series
Repair Differential—1300 Series
Assemble Differential—1300 Series
Group 20: Input Gear Train
List of References
Essential, Recommended, and Fabricated Tools 50E—20
Other Material 50E—20
Specifications 50E—20
Cross-Sectional View—Input Gear Train—1300 Series
Disassemble Input Gear Train—1300 Series
Determine Pinion Shaft Cone Point Shim Pack—1300 Series
Assemble Input Gear Train—1300 Series
Adjust Pinion Shaft—1300 Series
Group 25: Oscillation
List of References
Essential, Recommended, and Fabricated Tools 50E—25
Specifications 50E—25
Cross-Sectional View—Oscillating Supports—1300 Series
Repair Front Support—1300 Series
Repair Rear Support—1300 Series
Section 50F: 1500 Series MFWD
Group 00: Component Removal And Installation
List of References
Essential, Recommended, and Fabricated Tools 50F—00
Specifications 50F—00
Remove and Install MFWD Axle—1500 Series
Remove and Install Final Drive Assembly—1500 Series
Group 05: Final Drives
List of References
Essential, Recommended, and Fabricated Tools 50F—05
Other Material 50F—05
Specifications 50F—05
Cross-Sectional View—Planetary Carrier and Wheel Hub—1500 Series
Remove and Disassemble Planetary Carrier and Wheel Hub—1500 Series
Assemble and Install Planetary Carrier and Wheel Hub—1500 Series
Cross-Sectional View—Knuckle Spindle Assembly—1500 Series
Disassemble, Inspect, and Assemble Knuckle Spindle Assembly—1500 Series
Replace Kingpin Bearings and Seals—1500 Series
Determine Kingpin Shim Pack—1500 Series
Group 10: Axle Housing
List of References
Essential, Recommended, and Fabricated Tools 50F—10
Specifications 50F—10
Other Material 50F—10
Install and Remove MFWD Axle To Rollover Stand—1500 Series
Remove Left-Hand Axle Housing—1500 Series
Disassemble Right-Hand Axle Housing and Determine Bearing Cup Shim Pack—1500 Series
Measure Backlash—1500 Series
Adjust Backlash—1500 Series
Backlash Shim Pack Example and Worksheet—1500 Series
Install Right-Hand Axle Housing Bearing Cup and Shim Pack—1500 Series
Disassemble and Assemble Left-Hand Axle Housing—1500 Series
Determine Preload Shim Pack—1500 Series
Install Left-Hand Axle Housing—1500 Series
Group 15: Differential
List of References
Essential, Recommended, and Fabricated Tools 50F—15
Specifications 50F—15
Remove Differential—1500 Series
Disassemble, Inspect, and Assemble Differential Housing Assembly—1500 Series
Group 20: Input Gear Train
List of References
Essential, Recommended, and Fabricated Tools 50F—20
Other Material 50F—20
Specifications 50F—20
Cross-Sectional View—Input Gear Train—1500 Series
Disassemble Input Gear Train—1500 Series
Determine Pinion Shaft Cone Point Shim Pack—1500 Series
Assemble Input Gear Train—1500 Series
Adjust Pinion Shaft—1500 Series
Group 25: Oscillation
List of References
Essential, Recommended, and Fabricated Tools 50F—25
Specifications 50F—25
Cross-Sectional View—Oscillating Supports—1500 Series
Repair Front Support—1500 Series
Repair Rear Support—1500 Series
Repair Tie Rod—1500 Series
Section 50G: Independent Link Suspension (ILS™)
Group 00: Component Removal And Installation
List of References
Essential, Recommended, and Fabricated Tools 50G—00
Specifications 50G—00
Remove Differential Case—ILS™
Install Differential Case—ILS™
Group 05: Final Drives
List of References
Essential, Recommended, and Fabricated Tools 50G—05
Other Material 50G—05
Specifications 50G—05
Cross-Sectional View—Planetary Carrier and Wheel Hub—ILS™
Remove and Disassemble Planetary Carrier and Wheel Hub—ILS™
Assemble and Install Planetary Carrier and Wheel Hub—ILS™
Group 10: Drive Shafts
List of References
Essential, Recommended, and Fabricated Tools 50G—10
Other Material 50G—10
Specifications 50G—10
Cross-Sectional View—Final Drive Assembly—ILS™
Disassemble, Inspect, and Assemble Knuckle Housing Assembly—ILS™
Remove Drive Shaft—ILS™
Inspect, Disassemble, and Assemble Drive Shaft—ILS™
Cross-Sectional View—Differential Output—ILS™
Repair Output Yoke/Shaft and Outer Housing Cover—ILS™
Group 15: Differential
List of References
Essential, Recommended, and Fabricated Tools 50G—15
Other Material 50G—15
Specifications 50G—15
Cross-Sectional View—MFWD Input Gears—ILS™
Repair or Replace Clutch Drive Gear—ILS™
Repair or Replace Input Pinion Gear—ILS™
Remove and Disassemble Differential Drive Shaft—ILS™
Determine Differential Drive Shaft Cone Point Shim Pack—ILS™
Assemble and Install Differential Drive Shaft—ILS™
Adjust Differential Drive Shaft—ILS™
Remove Differential Housing Assembly—ILS™
Cross-Sectional View—Differential with Hydraulic Differential Lock—ILS™
Disassemble, Inspect, and Assemble Differential Housing Assembly—ILS™
Adjust Differential Housing Bearing Preload—ILS™
Adjust Differential Backlash—ILS™
Install Differential Housing Assembly—ILS™
Group 20: Suspension Components
List of References
Essential, Recommended, and Fabricated Tools 50G—20
Other Material 50G—20
Specifications 50G—20
Relieve System Pressure—ILS™
Remove Valve Housing—ILS™
Install Valve Housing—ILS™
Repair Valve Housing—ILS™
Repair Valve Housing With FPTO—ILS™
Remove and Install Accumulators—ILS™
Check and Charge Accumulators—ILS™
Remove and Install Suspension Cylinder—ILS™
Replace Self-Aligning Bushing—ILS™
Replace Cylinder Assembly Pivot Pins—ILS™
Cross-Sectional View—Suspension Cylinder—ILS™
Disassemble and Assemble Suspension Cylinder—ILS™
Cross-Sectional View—Suspension Cylinder Seals—ILS™
Replace Suspension Cylinder Seals—ILS™
Cross-Sectional View—Upper Control Arm Pivot—ILS™
Remove and Disassemble Upper Control Arm Pivot—ILS™
Assemble and Install Upper Control Arm Pivot—ILS™
Cross-Sectional View—Upper Control Arm Ball Joint
Replace Upper Control Arm Ball Joint—ILS™
Cross-Sectional View—Lower Control Arm Front Pivot—ILS™
Repair Lower Control Arm Front Pivot—ILS™
Cross-Sectional View—Lower Control Arm Rear Pivot—ILS™
Repair Lower Control Arm Rear Pivot—ILS™
Cross-Sectional View—Lower Control Arm Ball Joint—ILS™
Replace Lower Control Arm Ball Joint—ILS™
Group 25: Steering
List of References
Essential, Recommended, and Fabricated Tools 50G—25
Specifications 50G—25
Steering Tie Rod—ILS™
Exploded View—Steering Tie Rod—ILS™
Remove and Disassemble Outer Tie Rod End Assembly—ILS™
Assemble and Install Outer Tie Rod End Assembly—ILS™
Cross-Sectional View—Inner Tie Rod Assembly—ILS™
Remove, Disassemble, Assemble, and Install Inner Tie Rod End Assembly—ILS™
Cross-Sectional View—Steering Cylinder—ILS™
Remove Steering Cylinder Assembly—ILS™
Replace Sealing Rings—ILS™
Install Steering Cylinder Assembly—ILS™
Cross-Sectional View—Steering Rod—ILS™
Remove Steering Rod—ILS™
Replace Steering Rod and Rod Guide Seals—ILS™
Install Steering Rod—ILS™
Group 30: Front Brakes
List of References
Essential, Recommended, and Fabricated Tools 50G—30
Specifications 50G—30
General Repair Procedures 50G—30
Cross-Sectional View—Differential with Brakes—ILS™
Repair Front Brakes—ILS™
Section 60A: Brakes
Group 05: Service Brakes
List of References
Essential, Recommended, and Fabricated Tools 60A—05
Specifications 60A—05
General Repair Procedures 60A—05
Remove and Install Brake Rods
Remove and Install Brake Valve
Repair Brake Valve
Remove and Install Secondary Brake Valve
Repair Secondary Brake Valve
Repair Front Brake Solenoid Valves
Bleed Brakes
Check Brakes
Manually Release Park Brake (IVT™)
Manually Release Park Brake (PST)
Manually Release Park Brake (e23™)
Group 10: Hydraulic Trailer Brakes
List of References
Specifications 60A—10
Hydraulic Trailer Brake System
Remove and Install Hydraulic Trailer Brake Valve
Group 15: Air Trailer Brakes
List of References
Specifications 60A—15
Bleed Air from Air Trailer Brake Reservoir
Air Trailer Brake System
Remove and Install Air Compressor
Repair Air Compressor
Remove and Install Air Trailer Brake Pre-Brake/Secondary Brake Valve
Repair Air Trailer Brake Pre-Brake/Secondary Brake Valve
Remove and Install Air Trailer Brake Park Valve
Remove and Install Air Trailer Brake Control Valve
Remove and Install Air Trailer Brake Dryer Assembly
Remove and Install Banjo Fittings
Repair Banjo Fittings
Remove and Install Air Trailer Brake Pressure Regulating Valve
Replace Air Trailer Brake Dryer Filter
Replace Air Trailer Brake Breather
Remove and Install Air Trailer Brake Purge Tank
Remove and Install Air Trailer Brake Purge Tank Charging Valve
Repair Air Trailer Brake Purge Tank Charging Valve
Section 60B: Steering
Group 05: Steering Column
List of References
Specifications 60B—05
Remove and Install Control Support
Repair Steering Column
Repair Steering Column with ActiveCommand Steering (ACS™)
Group 10: Steering Valves
List of References
Specifications 60B—10
General Repair Procedures 60B—10
Remove and Install Steering Valve
Remove and Install AutoTrac™ Valve
Repair AutoTrac™ Valve
Remove and Install ActiveCommand Steering (ACS™) Valve
Repair ActiveCommand Steering (ACS™) Valve
Remove and Install Load Sense Relief Valve
Repair Load Sense Relief Valve
Repair Park Pump Off Manifold
Repair Priority Valve Steering Assembly
Remove and Install Backup Pump
Bleed Steering System
Group 15: Steering Cylinders
List of References
Specifications 60B—15
Remove and Install Steering Cylinder—1300 Series MFWD
Remove and Install Steering Cylinder—1500 Series MFWD
Repair Steering Cylinder
Section 70: Hydraulics
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools 70—00
Specifications 70—00
Remove and Install Transmission Pump
Remove and Install Integrated Hydraulic Pump
Remove and Install Hitch-SCV Valve Stack
Remove and Install Hitch Frame
Remove and Install Auxiliary Hydraulic Pump
Group 05: Hydraulic System
List of References
Essential, Recommended, and Fabricated Tools 70—05
Specifications 70—05
General Repair Procedures 70—05
Install Hydraulic Fittings 70—05
Drain Hydraulic System
Fill Hydraulic System
Prelubricate Pump Drive
Group 10: Integrated Hydraulic Pump
List of References
Specifications 70—10
Other Material 70—10
Remove and Install Hydraulic Compensator Valve
Repair Hydraulic Compensator Valve
Disassemble, Repair, and Assemble Integrated Hydraulic Pump
Group 15: Hitch Valve, Selective Control Valves, and Couplers
List of References
Essential, Recommended, and Fabricated Tools 70—15
Specifications 70—15
Disassemble and Assemble Hitch-SCV Valve Stack
Service Pressure Compensator
Service Pressure Compensating Check Valve
Service Solenoid Pilot Valve
Service Spool Centering Spring Assembly
Service Electronic Control Unit
Test Surge Relief Valve
Service Surge Relief Valve
Service Shuttle Valve
Remove and Install Coupler Housing
Repair Couplers
Remove and Install Motor Return
Remove and Install Motor Return with Power Beyond
Group 20: Rear Hitch
List of References
Essential, Recommended, and Fabricated Tools 70—20
Other Material 70—20
Specifications 70—20
Remove and Install Rear Hitch Lift Cylinders
Disassemble, Inspect, and Assemble Lift Cylinder
Replace Rockshaft Bushings
Repair Draft Sensing
Group 25: Front Hitch
List of References
Essential, Recommended, and Fabricated Tools 70—25
Specifications 70—25
Remove and Install Front 3-Point Hitch
Exploded View—Front Hitch
Remove and Install Front Hitch Valve
Repair Front Hitch Lift Cylinder
Section 80: Miscellaneous
Group 05: Hood and Side Panels
List of References
Essential, Recommended, and Fabricated Tools 80—05
Specifications 80—05
Position Hood Forward
Optional Forward Hood Position
Remove and Install Hood
Remove and Install Grille and Headlight Assembly
Remove and Install Hood Side Panels
Remove and Install Hood Screens
Remove and Install Hood Latch
Group 10: Wagon and Pick-Up Hitch
List of References
Specifications 80—10
Repair Wagon Hitch
Adjust Wagon Hitch Release
Repair Pick-Up Hitch
Adjust Pick-Up Hitch
Section 90: Cab and Open Operator’s Station
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools 90—00
Other Material 90—00
Specifications 90—00
Remove Cab
Install Cab
Repair Cab
Remove Inner Roof
Install Inner Roof
Remove and Install Left Hand Armrest
Group 05: Heating, Ventilating, and Air Conditioning (HVAC)
List of References
Essential, Recommended, and Fabricated Tools 90—05
Other Material 90—05
Specifications 90—05
Repair Air Conditioning System—Use CTM
Hose and Tubing O-ring Connection Torques
Discharge Air Conditioning System
Flushing, Purging, and Evacuating Information
Purge Air Conditioning System
Evacuate Air Conditioning System
Charge Air Conditioning System
Refrigerant Oil Information
Check Compressor Oil Charge
Determine Correct Refrigerant Oil Charge
Add Refrigerant Oil to System
Add Refrigerant Oil to Pressurized System
Remove and Install Compressor
Replace Receiver-Dryer
Remove and Install Compressor Relief Valve
Remove and Install Expansion Valve
Remove HVAC Module
Install HVAC Module
Remove and Install Heater Control Valve
Group 10: ComfortCommand™ Seat
List of References
Essential, Recommended, and Fabricated Tools 90—10
Other Material 90—10
Specifications 90—10
Remove and Install Seat—ComfortCommand™
Repair Seat Air System—ComfortCommand™
Repair Seat Suspension—ComfortCommand™
Repair Seat Back—ComfortCommand™
Repair Seat Control Knobs—ComfortCommand™
Group 15: ComfortCommand™ Seat with HCS Plus
List of References
Specifications 90—15
Remove and Install Seat—ComfortCommand™ with HCS Plus
Remove and Install Seat Top—ComfortCommand™ with HCS Plus
Repair Seat Back—ComfortCommand™ with HCS Plus
Repair and Install Seat Control Knobs—ComfortCommand™ with HCS Plus
Group 20: ActiveSeat™
List of References
Essential, Recommended, and Fabricated Tools 90—20
Other Material 90—20
Specifications 90—20
Purging Air from ActiveSeat™ System
Remove and Install ActiveSeat™
Remove and Install ActiveSeat™ Actuator
Remove and Install ActiveSeat™ Actuator Hoses
Remove and Install ActiveSeat™ Control Valve Assembly
ActiveSeat™ Hydraulic Control Valve Block
Remove and Install ActiveSeat™ Accumulator
Checking and Charging Replacement Accumulators—ActiveSeat™
Repair ActiveSeat™ Air System
Repair ActiveSeat™ Suspension
Repair ActiveSeat™ Back
Repair ActiveSeat™ Control Knobs
Group 25: Cab Door and Windshield
List of References
Specifications 90—25
Repair Cab Door Latch
Cab Door Adjustment—Step 1
Cab Door Adjustment—Step 2
Cab Door Adjustment—Step 3
Cab Door Adjustment—Step 4
Preparing Windshield Glass or Side Window For Replacement
Group 30: Cab Suspension
List of References
Specifications 90—30
Depressurize Cab Suspension System
Remove and Install Cab Leveling Control Valve
Repair Cab Leveling Valve
Remove and Install Sensor Ball Joint Rod
Adjust Sensor Rod
Remove and Install Position Sensor
Remove and Install Accumulators
Charging Accumulators
Remove and Install Hydraulic Cylinders
Remove and Install Panhard Rod
Bleeding Suspended Cab System
Section 300: Dealer Tools
Group 05: Dealer Fabricated Tools
List of References
Fabricated Tools
DF1057—Axle Adjusting Tool
DFRW4—Axle Wheel Hub Tool
DFRW30A—Axle Jacking Tool
DFRW63 - DFRW64 - DFRW65 - DFRW66 - DFRW81—Tap-Out Harnesses
DFRW89—Transmission Shaft and Clutch Holding Fixture
DFRW90—Transmission Support Plate
DFRW91—Guide Pins
DFRW94—Rear Axle Support Stand
DFRW95—MFWD Clutch Plate Compressor
DFRW96—Rear Axle Lifting Tool
DFRW97—Transmission Countershaft Rotation Screw
DFRW98—Rear Axle Guide Pin
DFRW99—540/1000 PTO Adapter Assembly Bearing Installer
DFRW106—Front Axle Rear Pivot Pin Tool
DFRW107—Front Axle Front Pivot Pin Tool
DFRW117—Transmission-Hydraulic Flusher
DFRW132—Differential Side Bevel Gear End Play Tool
DFRW148—ActiveSeat™ Control Valve Holding Tool
DFRW150—SCV-Hitch Valve Stack Lifting Bracket
DFRW210—Hole Drilled in JT07201
DFRW211—Transmission Support Plate
DFRW212 Leak Test Assembly
DFRW213—Hydraulic Trailer Brake Test / Bleed Assembly
DFRW219—Wheel Tightening Stand
DFRW220—Clutch Cover Removal Plate
DFRW230—Seal Installer
DFRW231—Guide Pins
DFRW234—Hood Support Rod
DFRW238—Front PTO Support Bracket
DFRW248—Front PTO Output Shaft Holding Tool
DFRW252—Ring Gear Retaining Tool
DFRW262—Wheel Adjustment Tool

John Deere Tractors 8245R, 8270R, 8295R, 8320R, 8335R, 8345R, 8370R, 8400R Repair Service Manual (TM119119)