All Inclusive Technical Manual with electrical wiring diagrams for John Deere Compact Utility Tractors Models 4110, 4115, with workshop information to maintain, diagnose, repair, and service like professional mechanics.

John Deere 4110 and 4115 Compact Utility Tractors workshop Diagnostics and Repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm1984 English - John Deere 4110 and 4115 Compact Utility Tractors Technical Manual.pdf
tm1763 English - 4000 Series Compact Utility Tractors Attachments
omlvu11736 English - 4200, 4300 and 4400 Compact Utility Tractors Operator's Manual
omlvu11741 French - Tracteurs Compacts 4200, 4300 et 4400

Total Pages: 1,704 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Category: Technical Manual
Language: English
Published on 2010/07/24

MAIN SECTIONS
   Manual Description
   Safety
   Specifications and Information
   Engine - 3TNE74
   Engine - 3TNE78
   Electrical
   Electrical European
   Power Train - Gear
   Power Train - Hydrostatic
   Hydraulics
   Steering
   Brakes
   Miscellaneous

Table of Contents
Manual Description
Section : Safety
Group : Safety
Recognize Safety Information
Understand Signal Words
Replace Safety Signs
Handle Fluids Safely - Avoid Fires
Use Care In Handling And Servicing Batteries
Prevent Battery Explosions
Prevent Acid Burns
Wear Protective Clothing
Use Care Around High-pressure Fluid Lines
Service Machines Safely
Use Proper Tools
Park Machine Safely
Support Machine Properly And Use Proper Lifting Equipment
Work In Clean Area
Using High Pressure Washers
Illuminate Work Area Safely
Work In Ventilated Area
Warning: California Proposition 65 Warning
Remove Paint Before Welding Or Heating
Avoid Harmful Asbestos Dust
Service Tires Safely
Avoid Injury From Rotating Blades, Augers And PTO Shafts
Service Cooling System Safely
Dispose Of Waste Properly
Handle Chemical Products Safely
Live With Safety
Section : Specifications and Information
Group : General Specifications
Metric Fastener Torque Values
Metric Fastener Torque Values - Grade 7
Inch Fastener Torque Values
Gasket Sealant Application
Group : O-Ring Seal Service Recommendations
Face Seal Fittings with Inch Stud Ends Torque
Face Seal Fittings with Metric Stud Ends Torque
O-Ring Face Seal Fittings
O-Ring Boss Fittings
Group : Fuels and Lubricants
Diesel Fuel Specifications
Diesel Fuel Lubricity
Diesel Fuel Storage
Engine Oil
Engine Break - in Oil
Alternative Lubricants
Synthetic Lubricants
Lubricant Storage
Mixing Of Lubricants
Chassis Grease
Transaxle Oil
Group : Coolant Specifications
Engine Coolant
Engine Coolant Drain Interval
Group : Serial Number Locations
Machine Product Identification Number
Engine Serial Number
Transaxle Serial Number
Section : Engine - 3TNE74
Group : Specifications
General
Repair Specifications
Tests and Adjustment Specifications
Operational Tests
Tightening Torques
Group : Theory of Operation
Cooling System Theory of Operation
Lubrication System Theory of Operation
Fuel System Theory of Operation
Air System Theory of Operation
Group : Component Location
Fuel System Component Location
Group : Diagnostics
Engine Starting
Engine Operation Poor
Excessive Fuel Consumption
Engine Oil Diagnostics
Coolant in Oil or Oil in Coolant
Coolant Temperature Abnormal
Group : Tests and Adjustments
Cylinder Compression Test
Throttle Adjustment
Slow Idle Adjustment
Valve Clearance Adjustment
Valve Lift Check
Fuel Injection System Tests
Fuel Injection Nozzle Test
Injection Pump Timing (EPA Engines)
Thermostat Test
Water Pump/alternator Drive Belt Adjustment
Radiator Bubble Test
Cooling System Pressure Test
Radiator Cap Pressure Test
Engine Oil Pressure Test
Fuel Transfer Pump Pressure Test
Fuel Transfer Pump Flow Test
Fuel System Air Bleeding
Air Restriction Indicator Test
Group : Repair
Muffler Removal and Installation
Thermostat Removal and Installation
Rocker Arm Cover Removal and Installation
Rocker Arm and Push Rods
Radiator Removal and Installation
Cylinder Head Removal and Installation
Intake Manifold Removal and Installation
Exhaust Manifold Removal and Installation
Cylinder Head Recondition
Engine Removal and Installation
Front Sub-Frame Removal and Installation
Crankshaft Oil Seals
Timing Gear Cover
Camshaft End Play Check
Timing Gear Backlash Check
Idler Gear
Camshaft Followers
Camshaft
Oil Pan and Strainer
Connecting Rod Side Play Check
Crankshaft End Play Check
Connecting Rod Bearing Clearance Check
Crankshaft Main Bearing Clearance Check
Piston and Connecting Rod Repair
Cylinder Bore
Crankshaft and Main Bearings
Flywheel Removal and Installation
Engine Back Plate
Clutch Removal and Installation
Clutch Adjustment
Timing Gear Housing
Oil Pump
Oil Pressure Regulating Valve
Coolant Temperature Switch
Thermostat
Water Pump
Fuel Transfer Pump
Fuel Filter/Water Separator
Fuel Injection Nozzle
Fuel Injection Pump
Fuel Shutoff Solenoid Removal and Installation
Governor Assembly
Section : Engine - 3TNE78
Group : Specifications
General
Repair Specifications
Tests and Adjustment Specifications
Operational Tests
Torque Values, Non-Standard Fasteners
Special Tools
Other Materials
Group : Theory of Operation
Fuel and Air System Operation
Cooling System Operation
Lubrication System Operation
Group : Diagnostics
Engine Starting
Engine Operation Poor
Excessive Fuel Consumption
Engine Oil Diagnostics
Coolant in Oil or Oil in Coolant
Coolant Temperature Abnormal
Group : Tests and Adjustments
Cylinder Compression Test
Slow Idle Adjustment
Valve Clearance Adjustment
Valve Lift Check
Fuel Injection System Tests
Fuel Injection Nozzle Test
Injection Pump Timing (EPA Engines)
Connecting Rod Side Play Check
Connecting Rod Bearing Clearance Check
Crankshaft End Play Check
Crankshaft Main Bearing Clearance Check
Camshaft End Play Check
Timing Gear Backlash Check
Thermostat Opening Test
Fan/Alternator Drive Belt Adjustment
Radiator Bubble Test
Cooling System Pressure Test
Radiator Pressure Cap Test
Engine Oil Pressure Test
Fuel Transfer Pump Tests
Fuel System Leakage Test
Bleed Fuel System
Group : Repair
Engine Removal and Installation
Front Sub-Frame Removal and Installation
Rocker Cover Removal and Installation
Rocker Arm Assembly
Cylinder Head and Valves Removal and Installation
Cylinder Head and Valves Disassembly and Assembly
Valve Seats
Valve Recession
Valve Guides
Valve Springs
Exhaust Manifold
Intake Manifold
Grind Valve Seats
Lap Valves
Piston and Connecting Rod
Piston Inspection
Cylinder Bore
Crankshaft Rear Oil Seal
Crankshaft Front Oil Seal
Crankshaft and Main Bearings
Flywheel and Coupling
Camshaft
Camshaft Followers
Timing Gear Cover
Idler Gear
Timing Gear Cover Mounting Plate
Oil Pan and Strainer
Oil Pump
Thermostat and Water Pump
Fuel Filter Assembly
Component Location - Fuel Supply
Fuel Injection Pump
Fuel Injection Nozzles
Starting Motor Removal and Installation
Starting Motor Disassembly and Assembly
Starting Motor Inspection and Test
Starting Motor Gear Train
Starting Motor Solenoid
20 Amp Alternator
Section : Electrical
Group : General Information
Operation and Diagnostics
Diagnostic Information
Wire Color Abbreviation Chart
Reading Electrical Schematics
Common Circuit Tests
Conductors for 12 Volt Circuits
Group : Specifications
System Specifications
Group : Component Location
Front of Machine
Rear of Machine
Control Panel
Group : System Schematics
Schematic And Wiring Harness Legend - Gear
Schematic And Wiring Harness Legend - Hydro
Electrical Schematic - Gear
Electrical Schematic - Hydro
W1 Main Wiring Harness - Gear
W2 Rear Wiring Harness - Gear
W1 Main Wiring Harness - Hydro
W2 Rear Wiring Harness - Hydro
W3 Battery Cable Wiring Harness
W4 Power Supply Wiring Harness
W5 Control Panel Wiring Harness
W6 Engine Wiring Harness
W7 Fuel Shutoff Solenoid Wiring Harness
W1 Main Wiring Harness Color Codes - Gear
W2 Rear Main Wiring Harness Color Codes - Gear
W1 Main Wiring Harness Color Codes - Hydro
W2 Rear Main Wiring Harness Color Codes - Hydro
W3 Battery Cable Wiring Harness Color Codes
W4 Power Supply Wiring Harness Color Codes
W5 Control Panel Wiring Harness Color Codes
Group : Operation
Power Circuit Operation - Gear
Power Circuit Electrical Schematic - Gear
Power Circuit Operation - Hydro
Power Circuit Electrical Schematic - Hydro
Cranking Circuit Operation - Gear
Cranking Circuit Electrical Schematic - Gear
Cranking Circuit Operation - Hydro
Cranking Circuit Electrical Schematic - Hydro
Engine Preheater Circuit Operation
Engine Preheater Circuit Electrical Schematic
Fuel Supply Operation - Gear
Fuel Supply Electrical Schematic - Gear
Fuel Supply Operation - Hydro
Fuel Supply Electrical Schematic - Hydro
Engine Shutoff Circuit Operation - Gear
Engine Shutoff Circuit Electrical Schematic - Gear
Engine Shutoff Circuit Operation - Hydro
Engine Shutoff Circuit Electrical Schematic - Hydro
Charging Circuit Operation
Charging Circuit Electrical Schematic
Control Panel Circuit Operation
Control Panel Circuit Electrical Schematic
Light Switch Circuit Operation
Light Switch Circuit Electrical Schematic
Turn Signal Circuit Operation
Turn Signal Circuit Electrical Schematic
Control Module Operation
Control Module Logic Table
Group : Diagnostics
Power Circuit Diagnosis - Gear
Power Circuit Diagnosis - Hydro
Cranking Circuit Diagnosis - Gear
Cranking Circuit Diagnosis - Hydro
Engine Preheater Circuit Diagnosis
Fuel Supply Diagnosis - Gear
Fuel Supply Diagnosis - Hydro
Engine Shutoff Circuit Diagnosis - Gear
Engine Shutoff Circuit Diagnosis - Hydro
Charging Circuit Diagnosis
Control Panel Circuit Diagnosis
Light Switch Circuit Diagnosis
Turn Signal Circuit Diagnosis
Group : Tests and Adjustments
Ground Circuit Test
Battery Voltage and Specific Gravity Test
Battery - Charge
Battery - Load Test
Unregulated Voltage Output Test
Stator Resistance Test
Regulated Amperage and Voltage Test
Starting Motor Solenoid Test
Starting Motor Amperage Draw Test
No-Load Amperage Draw and RPM Test
Fuse Test
Engine Oil Pressure Switch Test
Manifold Heater Test
Engine Coolant Temperature Sensor Test
Diode Test
Glow Plug Test
Control Panel Light Test
Light Switch Test
Fuel and Start Relay Test
Safety and PTO Light Relay Test
Engine Preheater Relay Test
Key Switch Test
Indicator Light Flasher Test
Seat Switch Test
Transmission Neutral Switch Test
Turn Signal Switch Test
Position Lights Switch Test
Hazard Lights Switch Test
Rear PTO Switch Test and Adjustment - Gear
Rear PTO Switch Test - Hydro
PTO Switch Test - Hydro
Fuel Shutoff Solenoid Test
Fuel Gauge Sensor Test
Parking Brake Switch Test and Adjustment - Gear
PTO Solenoid Test - Hydro
Parking Brake Switch Test and Adjustment - Hydro
Section : Electrical European
Group : European Electrical Section
European Electrical Theory
Group : Component Location
Front of Machine
Rear of Machine
Control Panel
Group : System Schematics
Schematic And Wiring Harness Legend - Gear
Schematic And Wiring Harness Legend - Hydro
Electrical Schematic - Gear
Electrical Schematic - Hydro
W1 Main Wiring Harness - Gear
W2 Rear Wiring Harness - Gear
W1 Main Wiring Harness - Hydro
W2 Rear Wiring Harness - Hydro
W3 Battery Cable Wiring Harness
W4 Power Supply Wiring Harness
W5 Control Panel Wiring Harness
W6 Engine Wiring Harness
W7 Fuel Shutoff Solenoid Wiring Harness
W8 PTO Solenoid Wiring Harness - Hydro
W1 Main Wiring Harness Color Codes - Gear
W2 Rear Main Wiring Harness Color Codes - Gear
W1 Main Wiring Harness Color Codes - Hydro
W2 Rear Main Wiring Harness Color Codes - Hydro
W3 Battery Cable Wiring Harness Color Codes
W4 Power Supply Wiring Harness Color Codes
W5 Control Panel Wiring Harness Color Codes
Group : Operation
Power Circuit Operation - Gear
Power Circuit Electrical Schematic - Gear
Power Circuit Operation - Hydro
Power Circuit Electrical Schematic - Hydro
Cranking Circuit Operation
Cranking Circuit Electrical Schematic
Engine Preheater Circuit Operation
Engine Preheater Circuit Electrical Schematic
Fuel Supply Circuit Operation - Gear
Fuel Supply Circuit Electrical Schematic - Gear
Fuel Supply Circuit Operation - Hydro
Fuel Supply Circuit Electrical Schematic - Hydro
Engine Shutoff Circuit Operation - Gear
Engine Shutoff Circuit Electrical Schematic - Gear
Engine Shutoff Circuit Operation - Hydro
Engine Shutoff Circuit Electrical Schematic - Hydro
Charging Circuit Operation
Charging Circuit Electrical Schematic
Control Panel Circuit Operation
Control Panel Circuit Electrical Schematic
Headlight and Turn Signal Lights Circuit Operation
Headlight and Turn Signal Lights Circuit Electrical Schematic
Position and Brake Lights Circuit Operation
Position and Brake Lights Circuit Electrical Schematic
Hazard Lights Circuit Operation
Hazard Lights Circuit Electrical Schematic
Control Module Operation
Control Module Logic Table
Group : Diagnostics and Operation
Power Circuit Diagnosis - Gear
Power Circuit Diagnosis - Hydro
Cranking Circuit Diagnosis - Gear
Cranking Circuit Diagnosis - Hydro
Engine Preheater Circuit Diagnosis
Fuel Supply Circuit Diagnosis - Gear
Fuel Supply Circuit Diagnosis - Hydro
Engine Shutoff Circuit Diagnosis - Gear
Engine Shutoff Circuit Diagnosis - Hydro
Charging Circuit Diagnosis
Control Panel Circuit Diagnosis
Headlight and Turn Signal Lights Circuit Diagnosis
Position and Brake Lights Circuit Diagnosis
Hazard Lights Circuit Diagnosis
Section : Power Train - Gear
Group : Specifications
General Specifications
Repair Specifications
Torque Specifications
Other Materials
Group : Component Location
General
PTO Brake and Input Shaft Component Location - Gear
Center Case Component Location - Gear
MFWD Output Shaft Component Location - Gear
Differential Case Component Location - Gear
Pinion Shaft Component Location - Gear
Transfer Shafts Component Location - Gear
PTO Shaft Component Location - Gear
Differential Carrier Component Location - Gear
Rear PTO Component Location - Gear
Final Drive Component Location - Rear Axle
Final Drive Component Location - MFWD
Differential Component Location - MFWD
Group : Theory of Operation
Transmission - Gear
Internal Components Location
Traction Drive and PTO (Rear and Mid)
Traction Drive
PTO - Rear And Mid
Group : Tests and Adjustments
PTO Brake Test
MFWD-to-Frame Clearance Adjustment
Group : Repair
Gear Transmission Removal and Installation
Differential Removal and Installation
Rear PTO Removal
Rear PTO Installation
PTO Brake Removal, Disassembly and Installation
MFWD Output Shaft Removal and Installation
Detent Cover Removal and Installation
Shift Housing Removal and Installation
Transmission Disassembly
Transmission Assembly
MFWD Drive Shaft Removal
MFWD Drive Shaft Installation
Mechanical Front Wheel Drive (MFWD) Removal
Final Drive Cover Disassembly and Inspection - MFWD
Final Drive Cover Assembly - MFWD
Final Drive Housing Disassembly and Inspection - MFWD
Final Drive Housing Assembly- MFWD
Spindle Housing Disassembly and Inspection
Spindle Housing Assembly
Differential Input Housing Disassembly - MFWD
Differential Input Housing Assembly - MFWD
Differential Disassembly and Inspection - MFWD
Differential Assembly - MFWD
Final Drive Removal - Rear Axle
Final Drive Installation - Rear Axle
Final Drive Cover Removal and Inspection - Rear Axle
Final Drive Cover Installation - Rear Axle
Section : Power Train - Hydrostatic
Group : Specifications
General Specifications
Hydraulic Specifications
Repair Specifications
Torque Specification
Special or Essential Tools
Other Materials
Group : Component Location
Hydrostatic (HST) Drive
Charge Pump Component Location - HST
Hydrostatic Motor Component Location - HST
Hydrostatic Pump Component Location - HST
Center Case Component Location - HST
Swash Plate Component Location - HST
Valve Plate Component Location - HST
Center Case Gears Component Location - HST
Pinion Drive Component Location - HST
Mid PTO Component Location - HST
Differential Case Component Location - HST
Reduction Shafts Component Location - HST
Differential Carrier Component Location - HST
Rear PTO Component Location - HST
PTO Clutch Shaft Component Location - HST
Group : Diagnostics
Hydrostatic Transmission
PTO System
Transaxle
Group : Theory of Operation
Transmission - HST
Component Location - Hydrostatic Transmission
Hydrostatic Schematic - HST
Charge Pump Theory of Operation
Valve Block Theory of Operation
PTO Clutch and Brake Control Valves Theory of Operation
PTO Clutch and Brake Theory of Operation
Power Transmission - Mid and Rear PTO
Power Transmission - Traction Drive
Group : Tests and Adjustments
Hydraulic Warm Up Procedure
Charge Pump/Steering System Relief Pressure Test
PTO Clutch Pressure Test
PTO Lubrication Pressure Test
PTO Brake Test
Transmission Neutral Adjustment
Group : Repair
Hydrostatic Transmission Removal
Charge Pump Removal
Charge Pump Disassembly and Inspection
Charge Pump Assembly and Installation
Hydro Motor Removal, Disassembly, and Inspection
Hydrostatic Motor Assembly and Installation
Hydrostatic Pump Removal and Installation
Valve Block Disassembly and Inspection
Valve Block Assembly
Cover Plate Removal and Installation
Cover Plate Disassembly and Inspection
Valve Plate Removal and Disassembly
Valve Plate Assembly and Installation
Differential Carrier Removal and Installation
Differential Carrier Disassembly and Inspection
Rear PTO Removal
Rear PTO Installation
Transmission Disassembly
Transmission Assembly
Section : Hydraulics
Group : Specifications
Hydraulic Specifications
Pressure Specifications
Repair Specifications
Torque Specifications
Group : Component Location
General
Rockshaft Control Valve - Component Location
Lift Arm and Cylinder
Depth Control Mechanism
System Pressure Relief
Hydraulic Pump
Selective Control Valve - Component Location
Group : Schematics and Harnesses
Rockshaft Hydraulic Schematic
Steering Schematic - Gear
Steering Schematic - HST
HST Hydraulic Schematic
Group : Diagnostics
Rockshaft Hydraulics
Group : Theory of Operation
Hydraulics (Rockshaft)
Draft Linkage
System Pressure Relief
Speed Control Valve - Neutral
Rockshaft Control Valve - Raise
Rockshaft Control Valve - Lower
Rockshaft - Neutral
Group : Tests and Adjustments
Hydraulic Warm Up Procedure
Sensitivity Adjustment
Lift Arm Adjustment
System Pressure Relief Adjustment
Pump Flow Test - Machines Without SCV
Pump Flow Test - Machines With SCV
Rockshaft Lift Cycle Test
Rockshaft Leakage Test
Group : Repair
Hydraulic Pump Removal and Installation
Hydraulic Pump Disassembly and Inspection
Hydraulic Pump Assembly
Screen Filter Removal and Replacement
Selective Control Valve (SCV)
Rockshaft Assembly Removal
Lift Arms Removal and Installation
Rockshaft Assembly, Disassembly and Inspection
Rockshaft Removal
Rockshaft Control Valve Removal and Installation
Rockshaft Control Valve Disassembly, Inspection, and Assembly
Section : Steering
Group : Specifications
Steering Specifications
Group : Component Location
Steering Component Location - Gear
Theory Of Operation
Steering Component Location - Hydro
Theory Of Operation
Steering System Schematic - Gear
Steering System Schematic - Hydro
Group : Diagnostics
Steering Diagnosis
Group : Tests and Adjustments
Steering System Test
Group : Repair
Steering Cylinder Removal and Installation
Steering Control Unit (SCU) Removal
Section : Brakes
Group : Specifications
Brake Specifications
Group : Component Location
Brake Housing Component Location
Brake Pedal Component Location - Hydro
Parking Brake Component Location - Hydro
Brake Pedal Component Location - Gear
Group : Theory of Operation
Brakes
Group : Diagnostics
Brakes
Diagnostic Check Points
Group : Tests and Adjustments
Brake Pedal Adjustment
Group : Repair
Brake Disassembly and Inspection
Brake Assembly
Brake Pedal Removal and Installation - Gear
Brake Pedal Removal and Installation - Hydro
Parking Brake Linkage - Gear
Parking Brake Linkage - Hydro
Parking Brake Adjustment - Europe
Section : Miscellaneous
Group : Specifications
3-Point Hitch
Fuel System
Ground Speed (Forward)
Ground Speed (Reverse)
Capacities
Group : Component Location
Hood Component Location
Fuel Tank Component Location
Group : Repair
Seat and Seat Frame Removal and Installation
Roll Over Protection System Removal and Installation
Rear Fenders Removal and Installation
Fender Support Removal and Installation
Front Wheel Removal and Installation
Rear Wheel Removal and Installation
Side Panels, Removal and Installation
Grill Removal and Installation
Hood Removal and Installation
Foot Rest Removal and Installation
Steering Wheel Removal and Installation
Control Panel Removal and Installation
Control Panel Lower Shroud Removal and Installation
Battery Removal and Installation
Fuel Tank Removal and Installation

John Deere 4110 and 4115 Compact Utility Tractors Service Technical Manual (TM1984)