Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere Tractors 5045D, 5045E, 5055D, 5055E, 5065E, 5075E, 5103, 5203, 5204, 5303, 5403 (PIN prefix PY), with workshop information to maintain, diagnostic, repair, service like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).

John Deere Tractors 5103, 5203, 5303, 5403, 5045, 5055, 5065 & 5075 (USA, Mexico & Australia); 5103, 5203, 5303 & 5403 Australia Tractors; 5303 & 5403 Latin America Tractors; 5204 And 5303 Mexico Tractors workshop technical service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm900019 English - John Deere 5103, 5203, 5303, 5403, 5045, 5055, 5065, 5075, 5204 (USA, Mexico, Australia, Argentina, Latin America) Technical Manual.pdf
tm900028 French - 5103, 5203, 5303, 5403, 5045, 5055, 5065, 5075, 5204 (USA, Mexique, Australie, Argentine, Amérique Latine)
tm900054 Portuguese - Tratores 5103, 5203, 5303 e 5403 Estados Unidos 5103, 5203, 5303 e 5403 Austrália 5303 e 5403 América Latina 5303 México

Total Pages: 2,251 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Category: Repair
Published on 2020/04/08

Covered models:
USA, Mexico, Australia Tractors:
  5103
  5203
  5303
  5403
  5045D, 5045E
  5055D, 5055E
  5065E
  5075E
Australia Tractors:
  5103
  5203
  5303
  5403
Latin America Tractors:
  5303
  5403
Mexico Tractors
  5204
  5303

MAIN SECTIONS
  Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cylinder Head and Valves
      Cyl. Block, Liners, Pistons & Rods
      Crankshaft, Main Bearings and Flywheel
      Camshaft and Timing Gear Train
      Lubrication System
      Cooling System
   Fuel and Air Repair
      Fuel System
      Air Intake and Exhaust System
      Speed Control Linkage
   Electrical Repair
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harness
   Power Train Repair
      Clutch Housing
      Clutch Assembly
      'S' Transmission
      'AA' Transmission
      Rear PTO ('S' Transmission)
      Rear PTO ('AA' Transmission)
      Differential
      Final Drives
      Mechanical Front Wheel Drive
   Steering and Brake Repair
      Steering Repair
      Brake Repair ('S' Transmission)
      Brake Repair ('AA' Transmission)
   Hydraulic Repair
      Hydraulic Pump and Filter
      MITA Rockshaft
      JD Rockshaft
      MITA Selective Control Valve (SCV)
      EATON Selective Control Valve (SCV)
      Mid Mount Selective Control Valve (SCV)
   Miscellaneous Repair
      Front Axle - 2WD
      Wheels
      3-Point Hitch
      Hood
   Operator Station Repair
      Seat and Support
      Center Console
      Roll-Gard™
      Operator Platform
      Fenders
      Canopy (If Equipped)
   Operational Checkout Procedures
      Operational Checkout Procedures
   Engine Operation, Tests and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Fuel/Air Operation, Test and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Electrical System Operation, Tests & Adjust
      Component Location
      Theory of Operation-Latin America, Mexico, USA and Australia (5103, 5203, 5303, 5403) Tractors
      Theory of Operation-USA and Australia Tractors
      Diagnosis, Test and Adjust-Latin America, Mexico (5303), USA and Australia (5103, 5203, 5303, 5403) Tractors
      Diagnosis, Test and Adjust-USA and Australia Tractors
      Diagnosis, Test and Adjust (Mexico 5204 Tractors)
      Wiring Schematics-Latin America, Mexico (5303), USA and Australia (5103, 5203, 5303, 5403) Tractors
      Wiring Schematics-For USA and Australia Tractors
      Wiring Schematics (Mexico 5204 Tractors)
      Component Information-Connectors(For USA and Australia Tractors)
   Power Train Operation, Tests and Adjustments
      Component Location-Transmission
      Theory of Operation-Transmission
      Diagnosis, Tests, and Adjustments-Transmission
   Steering and Brake Operation, Test & Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Hydraulic System Operation, Test and Adjustments
      Component Location
      Theory of Operation
      Diagnosis
      Hydraulic Tests - Without SCV
      Hydraulic Tests-With SCV
      Hydraulic Tests-With Mid Mount Control Valve
      Hydraulic Tests - All
      Adjustments
      Hydraulic Schematics

TABLE OF CONTENTS
Section 10: General Information................39
  Group 05: Safety................39
    Recognize Safety Information................43
    Understand Signal Words................44
    Follow Safety Instructions................45
    Handle Fluids Safely—Avoid Fires................46
    Prevent Battery Explosions................47
    Prepare for Emergencies................48
    Prevent Acid Burns................49
    Service Cooling System Safely................51
    Avoid High-Pressure Fluids................52
    Park Machine Safely................53
    Support Machine Properly................54
    Wear Protective Clothing................55
    Work in Clean Area................56
    Service Machines Safely................57
    Work In Ventilated Area................58
    Illuminate Work Area Safely................59
    Replace Safety Signs................60
    Use Proper Lifting Equipment................61
    Service Tires Safely................62
    Avoid Harmful Asbestos Dust................63
    Avoid Heating Near Pressurized Fluid Lines................64
    Remove Paint Before Welding or Heating................65
    Use Proper Tools................66
    Dispose of Waste Properly................67
    Live With Safety................68
  Group 10: General Specifications................1212
    Machine Specifications (For USA and Australia Tractors)................72
    Machine Specifications (For USA Tractors)................75
    Machine Specifications (For Latin America Tractors)................81
    Machine Specifications (Mexico Tractors)................83
    Repair Specifications................1212
    Ground Speed Estimates................89
    Service Recommendations for O-Ring Boss Fittings................94
    Service Recommendations for Flat Face O-Ring Seal Fittings................96
    Metric Bolt and Cap Screw Torque Values................98
    Unified Inch Bolt and Cap Screw Torque Values................99
  Group 15: Fuel and Lubricants................40
    Diesel Fuel................103
    Biodiesel Fuel................105
    Handling and Storing Diesel Fuel................107
    Fuel Storage................108
    Do Not Use Galvanized Containers................109
    Fill Fuel Tank................110
    Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I................112
    Diesel Engine Coolant (engine with wet sleeve cylinder liners)................114
    Transmission and Hydraulic Oil................116
    Grease (Specific Application)................117
    Multipurpose Extreme Pressure (EP) Grease................118
    Alternative and Synthetic Lubricants................119
    Lubricant Storage................120
  Group 20: Serial Number Locations................40
    Serial Numbers................122
    Product Identification Number Location................123
    Engine Serial Number Location................124
    Fuel Injection Pump Serial Number Location................125
    Alternator Serial Number Location................126
    Power Steering Valve Serial Number Location................127
    Starter Serial Number Location................128
    Transmission Serial Number Location................129
    Front Axle Serial Number Location (2WD)................130
    Front Axle Serial Number Location (MFWD)................131
  Group 25: Features and Accessories................133
    Features and Accessories................133
    Standard Features................134
    Factory Installed Optional Equipment................139
    Field Installed Optional Kits and Accessories................140
Section 20: Engine Repair................141
  Group 05: Engine................141
    Service Equipment and Tools................861
    Specifications................1212
    John Deere Engine Repair—Use CTM................150
    Remove Engine................151
    Install Engine................158
    Engine Disassembly Sequence................166
    Sealant Application Guidelines................168
    Engine Re-Assembly Sequence................169
    Engine Break-In Guidelines................171
    Perform Engine Break-In................172
    Diesel Engine Break-In Oil................173
  Group 10: Cylinder Head and Valves................141
    Special or Essential Tools................1213
    Specifications................1212
    Torques for Hardware................386
    Cylinder Head - Exploded View................234
    Check Valve Lift................186
    Remove Cylinder Head................187
    Clean Injection Nozzle Bores................190
    Valve Actuating Parts................191
    Remove Valves and Valve Springs................192
    Checking Cylinder Head Flatness................193
    Clean Valve Guides................194
    Measure Valve Guides................195
    Knurl Valve Guides................197
    Clean and Inspect Valve Seats................198
    Lapping Valve Seats................199
    Check Valve Recess................200
    Remove Valve Seat Inserts................201
    Valve Seat Insert Installation................203
    Check Valves................204
    Grind Valves................205
    Check Valve Spring Compression................206
    Inspect Valve Rotators................207
    Install Valves................208
    Install Cylinder Head................210
    Torque Turn Tightening Method................212
    Disassembling and Checking Rocker Arm Shaft................214
    Reassembling Rocker Arm Shaft................216
    Install Rocker Arm Assembly................217
    Valve Clearance................218
    Valve Adjustment Sequence................219
    Install Rocker Arm Cover................220
    Final Work................221
  Group 15: Cyl. Block, Liners, Pistons & Rods................142
    Special or Essential Tools................1213
    Specifications................1212
    Torques for Hardware................386
    Exploded View................234
    Connecting Rods - General Information................235
    Remove Pistons and Connecting Rods................237
    Measure Cylinder Liner Bore................239
    Remove Cylinder Liners................240
    Cylinder Liner Deglazing................241
    Cylinder Block Cleaning................242
    Check Piston Cooling Jets................243
    Cam Follower Bore Measure................244
    Measure Camshaft Bore................245
    Remove Camshaft Bushing................246
    Install Camshaft Bushing................247
    Measure Crankshaft Bore................248
    Replace Crankshaft Bearing Caps................249
    Cylinder Block Top Desk Flatness................250
    Measure Cylinder Liner Protrusion................251
    Liner Packing Installation................253
    Liner O-Ring Installation................254
    Install Cylinder Liners................255
    Measure Connecting Rod Bearing................256
    Rod Bearing Clearance................258
    Measure Connecting Rod Bushing................259
    Replace Connecting Rod Bushing (3029D)................260
    Replace Connecting Rod Bushing (3029T)................261
    Measure Piston Pin................264
    Clean and Inspect Pistons................265
    Measure Piston Pin Bore................266
    Piston Top Ring Groove................267
    Second and Third Piston Ring Grooves................268
    Piston Head and Skirt Checking................269
    Install Piston Rings................270
    Piston Rings Staggering................272
    Piston/Liner Set Information................273
    Assemble Piston and Connecting Rod................274
    Install Piston and Connecting Rod................276
    Measure Piston Protrusion................279
    Complete Final Assembly................281
  Group 20: Crankshaft, Main Bearings and Flywheel................143
    Special or Essential Tools................1213
    Specifications................1212
    Torques For Hardware................289
    Remove Crankshaft Pulley................290
    Install Crankshaft Pulley................291
    Flywheel Removal................292
    Flywheel Ring Gear Replacement................293
    Install Ball Bearing................294
    Install Flywheel................295
    Remove Crankshaft Rear Oil Seal................296
    Flywheel Housing Replacement ('S' Transmission)................299
    Flywheel Housing Replacement ('AA' Transmission)................301
    Install Oil Seal/Wear Sleeve................303
    Crankshaft End Play Measure................304
    Remove Crankshaft................306
    Crankshaft Inspection................307
    Check Crankshaft Journal Diameter................308
    Determine Crankshaft Main Bearing Clearance Using PLASTIGAGE PLASTIGAGE is a trademark of DANA Corp.................144
    Regrind Crankshaft................311
    Crankshaft Regrinding Guidelines................312
    Micro-Finishing Specifications................1212
    Replace Crankshaft Gear................314
    Install Main Bearing Inserts................316
    Install 2-Piece Thrust Bearing................317
    Crankshaft Installation................318
  Group 25: Camshaft and Timing Gear Train................144
    Special or Essential Tools................1213
    Specifications................1212
    Torques for Hardware................386
    Remove Crankshaft Front Oil Seal................327
    Remove Timing Gear Cover................328
    Measure Timing Gear Backlash................329
    Camshaft End Play Measure................330
    Remove Camshaft................331
    Measure Camshaft Journal................332
    Measure Height of Cam Lobe................333
    Replace Camshaft Gear................334
    Install Camshaft................335
    Check Cam Follower................336
    Idler Gear End Play Measure................337
    Remove Front Plate................338
    Idler Gear Bushing and Shaft Measure................340
    Idler Gear Bushing Replacement................342
    Remove Idler Shaft................343
    Install Idler Shaft Spring Pin................344
    Install Idler Shafts................345
    Install Front Plate................346
    Install Upper Timing Gear Train................348
    Install Lower Timing Gear Train................350
    Install Oil Deflector................351
    Timing Gear Cover Identification................352
    Install Timing Gear Cover................353
    Install Crankshaft Front Oil Seal................355
    Install Wear Ring................356
    Install Auxiliary Equipment................357
  Group 30: Lubrication System................145
    Special or Essential Tools................1213
    Specifications................1212
    Torques for Hardware................386
    Oil Cooler Identification................362
    Remove Oil Cooler................363
    Replace Oil Cooler Nipple................364
    Install Oil Cooler................365
    Replace Oil Cooler/Filter Bracket on Engine with Auxiliary Drive................366
    Remove Oil Pressure Regulating Valve................368
    Replace Oil Pressure Regulating Valve Seat................369
    Install Oil Pressure Regulating Valve................370
    Replace Oil Dipstick Guide................371
    Replace Oil By-Pass Valve................372
    Replace Oil Pump Strainer................373
    Remove Oil Pump................374
    Oil Pump Gear Axial Clearance................375
    Oil Pump Gear Radial Clearance................376
    Oil Pump Specifications................1212
    Oil Pump Installation................378
    Install Oil Pan................381
  Group 35: Cooling System................146
    Special or Essential Tools................1213
    Specifications................1212
    Torques for Hardware................386
    Remove and Inspect Radiator................387
    Remove and Inspect Radiator(5045D, 5045E, 5055D, 5055E, 5065E and 5075E Tractors)................146
    Water Pump — Exploded View................396
    Remove Water Pump................397
    Disassemble Water Pump................398
    Assemble Water Pump................400
    Install Water Pump................403
    Inspect Thermostat................404
    Cooling System Deaeration................406
    Check Fan/Alternator Belt Tension................407
    Install Fan................409
    Install Radiator................411
    Install Radiator(5045D, 5045E, 5055D, 5055E, 5065E and 5075E Tractors)................146
    Replace Thermostat................418
Section 30: Fuel and Air Repair................421
  Group 05: Fuel System................421
    Special or Essential Tools................1213
    Injection Pump, Nozzle and Governor Repair—Use CTM................430
    Remove, Inspect and Install Fuel Tank................431
    Replace Fuel Filter................434
    Replace Fuel Filter/Primer Pump Assembly................437
    Remove Fuel Injection Pump................438
    Repairs to Fuel Injection Pump................441
    Replace Throttle Lever................442
    Install Fuel Injection Pump................443
    Remove Fuel Injection Nozzle................445
    Clean Fuel Injection Nozzle................447
    Fuel Injection Nozzle Disassembly................448
    Install Fuel Injection Nozzle................449
  Group 10: Air Intake and Exhaust System................421
    Remove, Inspect, and Install Air Cleaner Elements................454
    Check Air Inlet Pipe................456
    Check Air Inlet Pipe with Turbocharger (If Equipped)................457
    Exhaust Manifold Inspection (If Equipped)................458
    Remove Turbocharger (If Equipped)................459
    Turbocharger Cut-Away View (Borge Warner) - (If Equipped)................460
    Check Radial Clearance................462
    Check Axial Clearance................463
    Repair Turbocharger (If Equipped)................464
    Prelube Turbocharger (If Equipped)................465
    Install Turbocharger (If Equipped)................466
    Turbocharger Break-In (If Equipped)................469
    Recommendations for Turbocharger Use (If Equipped)................470
  Group 15: Speed Control Linkage................421
    Inspect and Repair Speed Control Linkage................473
Section 40: Electrical Repair................475
  Group 05: Battery, Starter and Alternator................475
    Starter Repair—Use CTM77................477
    Remove and Install Battery................478
    Remove and Install Starter................480
    Replace Alternator/Regulator................481
  Group 10: Electrical System Components................475
    Service Equipment and Tools................861
    Other Material................1048
    Replace Air Filter Restriction Sensor................486
    Replace Coolant Temperature Sender................488
    Replace Engine Speed Sensor................489
    Replace Engine Oil Pressure Sensor................490
    Replace Key Switch................491
    Replace Light Switch................492
    Replace Turn Signal Controller................494
    Replace Instrument Panel................495
    Replace Rear PTO Switch (If Equipped)................498
    Remove and Install Rear PTO Switch-For 5045E, 5055E, 5065E and 5075E Tracators................499
    Replace Park Position Start Switch................507
    Replace Seat Switch (If Equipped)................508
    Replace Fuel Level Sender................510
  Group 15: Wiring Harness................475
    Special or Essential Tools................1213
    Service Parts Kits................899
    Remove Connector Body from Blade Terminals................515
    Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector................475
    Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact................475
    Replace Tractor Wiring Harness................520
    Replace Tractor Wiring Harness (5204 Mexico Tractor)................523
Section 50: Power Train Repair................526
  Group 05: Clutch Housing................526
    Service Equipment and Tools................861
    Other Material................1048
    Specifications................1212
    Separate Engine from Clutch Housing................534
    Install Engine to Clutch Housing................541
    Replace Clutch Housing Seal ('S' Transmission)................548
    Inspect and Repair Clutch Pedal and Linkage ('S' Transmission)................550
    Inspect and Repair Clutch Pedal and Linkage ('AA' Transmission)................552
  Group 10: Clutch Assembly................526
    Essential Tools................1213
    Service Equipment and Tools................861
    Other Material................1048
    Specifications................1212
    Remove and Install Clutch Assembly................559
    Disassemble and Inspect Clutch Assembly................562
    Assemble Clutch Assembly................572
    Traction Clutch Finger Adjustment................579
    PTO Clutch Finger Adjustment................581
    Remove and Inspect Clutch Release Mechanism and Shafts................583
    Install Clutch Release Mechanism and Shafts................587
  Group 15: 'S' Transmission................526
    Specifications................1212
    Separate Clutch Housing From Transmission................592
    Install Clutch Housing to Transmission................596
    Inspect and Repair Gear Shift Levers................600
    Inspect and Repair Gear Shift Lever (For 5045E, 5055E, 5065E and 5075E Tractors)................602
    Inspect and Repair Range Shift Lever................604
    Inspect and Repair Range Shift Lever (For 5045E, 5055E, 5065E and 5075E Tractors)................606
    Remove Transmission (‘S’ Transmission)................608
    Disassemble and Inspect Transmission— Collarshift................613
    Assemble Transmission — Collarshift................620
    Disassemble and Inspect Transmission — SyncShuttle™................627
    Assemble Transmission — SyncShuttle™................634
    Install Transmission................692
    Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies................644
    Disassemble, Inspect, and Assemble CollarShift Transmission Top Shaft................646
    Disassemble, Inspect, and Assemble SyncShuttle™ Transmission Top Shaft— For Australia Tractors................649
    Disassemble, Inspect, and Assemble SyncShuttle™ Transmission Top Shaft—For USA Tractors................652
    Disassemble, Inspect, and Assemble Transmission Top Shaft—Partial SyncShuttle™ Transmission................655
    Disassemble, Inspect, and Assemble Range Reduction Shaft................658
    Disassemble, Inspect and Assemble Driven Shaft................700
    Remove, Inspect, and Install Range Gears................662
    Remove, Inspect, and Install Reverse Idler Shaft................664
  Group 20: 'AA' Transmission................527
    Other Material................1048
    Specifications................1212
    Remove, Inspect and Repair Gear Shift Lever And Cover................669
    Remove, Inspect and Repair Gear Shift Lever And Cover (For 5045D and 5055D Tractors)................671
    Remove, Inspect and Install Range and Reverse Shift Lever................673
    Remove, Inspect and Install Range and Reverse Shift Lever (For 5045D and 5055D Tractors)................676
    Remove Transmission................678
    Disassemble and Inspect Transmission................680
    Assemble Transmission................686
    Install Transmission................692
    Disassemble, Inspect and Assemble Shift Shaft Assemblies................694
    Disassemble, Inspect, and Assemble Transmission Main Shaft................696
    Disassemble, Inspect and Assemble Range Reduction Shaft................698
    Disassemble, Inspect and Assemble Driven Shaft................700
    Disassemble, Inspect and Assemble Traction Clutch Driven Shaft................702
  Group 21: Rear PTO ('S' Transmission)................527
    Other Material................1048
    Specifications................1212
    Remove, Inspect and Install Rear PTO Lever and Linkage................721
    Remove, Inspect and Install Rear PTO Lever and Linkage - Cable Linkage................709
    Remove, Inspect and Install Rear PTO Lever and Linkage - Cable Linkage - For 5045E, 5055E, 5065E and 5075E Tractors................711
    Remove and Install Standard Rear PTO Drive Shaft Assembly................713
    Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly................715
  Group 25: Rear PTO ('AA' Transmission)................528
    Other Material................1048
    Specifications................1212
    Remove, Inspect and Install Rear PTO Lever and Linkage................721
    Remove, Inspect and Install Rear PTO Lever and Linkage - For 5045D and 5055D Tractors................724
    Remove and Install Rear PTO Drive Shaft Assembly................728
    Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly................733
    Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly................733
  Group 26: Differential................528
    Essential Tools................1213
    Service Equipment and Tools................861
    Other Material................1048
    Specifications................1212
    Service Parts Kits................899
    Remove and Install Differential Assembly................742
    Disassemble, Inspect, and Assemble Differential Assembly ('S' Transmission)................744
    Disassemble, Inspect and Assemble Differential Assembly ('AA' Transmission)................746
    Remove and Inspect Differential Drive Shaft ('S' Transmission)................748
    Install Differential Drive Shaft ('S' Transmission)................752
    Remove and Inspect Differential Drive Shaft ('AA' Transmission)................756
    Install Differential Drive Shaft ('AA' Transmission)................760
    Remove, Inspect, and Install Differential Lock Assembly ('S' Transmission)................765
    Remove, Inspect and Install Differential Lock Assembly ('AA' Transmission)................767
    Differential Cone Point Adjustment................769
    Differential Backlash Adjustment................771
  Group 30: Final Drives................528
    Service Equipment and Tools................861
    Other Material................1048
    Specifications................1212
    Remove and Install Final Drive Assembly................777
    Remove and Inspect Planetary Drive Assembly................780
    Install Planetary Drive Assembly................783
    Remove, Inspect, and Install Axle Shaft Assembly ('S' Transmission)................786
    Remove, Inspect, and Install Axle Shaft Assembly ('AA' Transmission)................790
  Group 35: Mechanical Front Wheel Drive................529
    Essential Tools................1213
    Other Material................1048
    Specifications................1212
    MFWD Axle Repair—Use CTM4870 and CTM4820................797
    Inspect and Repair MFWD Lever and Linkage................798
    Remove and Install MFWD Drop Gearbox................800
    Disassemble and Inspect MFWD Drop Gearbox................802
    MFWD Drop Gearbox Cross Section................805
    Assemble MFWD Drop Gearbox................807
    Remove, Inspect and Install MFWD Drive Shaft................813
    Remove and Install MFWD Axle Housing Assembly................814
    Remove, Inspect and Install Axle Supports (Without Paddy Seal)................816
    Remove, Inspect and Install Axle Supports (With Paddy Seal)................818
Section 60: Steering and Brake Repair................820
  Group 05: Steering Repair................820
    Other Material................1048
    Specifications................1212
    Service Parts Kits................899
    Remove and Install Steering Column and Valve................826
    Remove and Install Steering Column and Valve - For 5045E, 5055E, 5065E and 5075E Tractors................828
    Remove and Install Steering Column and Valve - For 5045D and 5055D Tractors................830
    Disassemble and Inspect Steering Valve - Sauer Danfoss................832
    Assemble Steering Valve - Sauer Danfoss................836
    Disassemble and Inspect Steering Valve - Eaton................841
    Assemble Steering Valve - Eaton................846
    Remove and Install Steering Cylinder (Global Front Axle)................852
    Disassemble, Inspect and Assemble Steering Cylinder (Global Front Axle)................853
    Remove and Install Steering Cylinder (Fixed Front Axle)................854
    Disassemble, Inspect and Assemble Steering Cylinder (Fixed Front Axle)................856
    Remove, Inspect and Install Tie Rod Assembly................858
  Group 10: Brake Repair ('S' Transmission)................820
    Service Equipment and Tools................861
    Other Material................1048
    Specifications................1212
    Remove and Install Brake Valve and Pedals................864
    Disassemble and Inspect Brake Pedals and Valve................866
    Brake Valve Cross Section................869
    Assemble Brake Valve................871
    Remove and Inspect Brakes (S- Transmission)................874
    Install Brakes (S- Transmission)................877
    Inspect and Replace Brake Hydraulic Lines................880
  Group 15: Brake Repair ('AA' Transmission)................820
    Other Material................1048
    Specifications................1212
    Remove and Install Brake Pedals and Linkage................885
    Remove and Install Park Brake Lever and Linkage—For 5045D and 5055D Tractors (From Tractor Serial Number xxxxx)................887
    Remove and Inspect Brakes................888
    Install Brakes................890
Section 70: Hydraulic Repair................894
  Group 05: Hydraulic Pump and Filter................894
    Essential Tools................1213
    Specifications................1212
    Service Parts Kits................899
    Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen................900
    Remove and Install Hydraulic Pump................902
    Remove Hydraulic Pump External Components................904
    Disassemble and Inspect Hydraulic Pump................905
    Assemble Hydraulic Pump................908
    Install Hydraulic Pump External Components................910
    Remove and Install Hydraulic Oil Filter/Manifold................912
    Inspect and Replace Hydraulic Supply and Suction/Return Lines................913
  Group 10: MITA Rockshaft................894
    Other Material................1048
    Specifications................1212
    Remove, Inspect, and Install Rockshaft Control Lever Assembly................918
    Remove, Inspect, and Install Rockshaft Control Lever Support Assembly................921
    Remove, Inspect and Install Rockshaft Control Linkage................928
    Replace Main Relief Valve(MITA Rockshaft)................939
    Remove, Inspect and Install Rate-of-Drop Valve................941
    Replace Rockshaft Control Valve................944
    Remove and Install Rockshaft Case(MITA Rockshaft)................948
    Remove, Inspect and Install Rockshaft Lift Arms................950
    Remove, Inspect and Install Rockshaft Piston and Cylinder................954
  Group 15: JD Rockshaft................894
    Other Material................1048
    Specifications................1212
    Inspect and Repair Rockshaft Control Lever Assembly................959
    Inspect and Repair Rockshaft Control Linkage................964
    Inspect and Repair Draft Sensing Support Assembly ('S' Rockshaft)................968
    Inspect and Repair Draft Sensing Support Assembly ('AA' Rockshaft)................970
    Replace Main Relief Valve(JD Rockshaft)................973
    Replace Rockshaft Surge Relief Valve('S' Rockshaft)................895
    Replace Rockshaft Surge Relief Valve('AA' Rockshaft)................895
    Replace Rockshaft Control Valve(JD Rockshaft)................978
    Remove and Install Rockshaft Case(JD Rockshaft)................982
    Remove, Inspect, and Install Rockshaft Lift Arms ('S' Transmission)................985
    Remove, Inspect, and Install Rockshaft Piston and Cylinder ('S' Transmission)................987
    Remove, Inspect, and Install Rockshaft Lift Arms ('AA' Transmission)................990
    Remove, Inspect, and Install Rockshaft Piston and Cylinder ('AA' Transmission)................992
  Group 20: MITA Selective Control Valve (SCV)................895
    Install Single Selective Control Valve (SCV)................1028
    Install Rear Coupler Bracket................1031
    Install Hydraulic Hoses................1042
    Install Second Selective Control Valve (SCV)................1037
    Assemble Rear Quick Coupler................1040
    Install Hydraulic Hoses................1042
  Group 25: EATON Selective Control Valve (SCV)................895
    Install Single Selective Control Valve (SCV)................1028
    Install Rear Coupler Bracket................1031
    Install Hydraulic Hoses................1042
    Install Second Selective Control Valve (SCV)................1037
    Assemble Rear Quick Coupler................1040
    Install Hydraulic Hoses................1042
  Group 30: Mid Mount Selective Control Valve (SCV)................895
    Service Parts Kit................1047
    Other Material................1048
    Specifications................1212
    Remove and Install Mid Mount Control Valve................1050
    Remove, Inspect and Install Joystick and Cables—Mid Mount Valve................1053
    Disassemble, Inspect, and Assemble Joystick—Mid Mount Coupler................1055
    Disassemble, Inspect and Assemble Mid Mount Control Valve................1057
    Inspect and Replace Hydraulic Hoses—Mid Mount Coupler................1061
Section 80: Miscellaneous Repair................1063
  Group 05: Front Axle - 2WD................1063
    Specifications................1212
    Remove and Install Front Axle................1066
    Inspect and Replace Pivot Pin and Bushings................1070
    Remove and Install Spindle Assembly................1072
    Inspect and Replace Spindle Shaft Bushing (Adjustable Front Axle)................1074
    Inspect and Replace Spindle Shaft Bushings (Fixed Front Axle)................1075
  Group 10: Wheels................1063
    Specifications................1212
    Inspect and Replace Front Wheel Bearings................1078
    Tighten Bolts—Rear Axle (M-20 Stud)................1080
  Group 15: 3-Point Hitch................1063
    Specifications................1212
    Inspect and Repair Fixed Draft Links ('S' Transmission)................1083
    Inspect and Repair Fixed Draft Links ('AA' Transmission)................1084
    Inspect and Repair Telescoping Draft Links (If Equipped)................1086
    Inspect and Repair Lift Link (If Equipped)................1090
    Inspect and Repair Lift Link (If Equipped)................1090
    Inspect and Repair Adjustable Lift Link (If Equipped)................1094
    Inspect and Repair Adjustable Lift Link (If Equipped)................1094
    Inspect and Repair Center Link................1096
  Group 25: Hood................1063
    Remove and Install Hood................1100
Section 90: Operator Station Repair................1102
  Group 05: Seat and Support................1102
    Remove and Install Seat and Support(For 5103, 5203, 5303 and 5403 Australia Tractors)................1102
    Remove and Install Seat and Support(For 5103, 5203, 5303, 5403, 5045E, 5055E, 5065E and 5075E Tractors)................1102
    Remove and Install Seat and Support(For 5045D and 5055D Tractors)................1102
    Disassemble, Inspect and Assemble Seat and Seat Switch (For 5045D, 5045E, 5055D, 5055E, 5065E and 5075E ractors)................1111
    Remove and Install Seat and Support(For 5303 and 5403 Latin America Tractors)................1102
    Remove and Install Seat and Support(For 5204 and 5303 Mexico Tractor)................1102
  Group 06: Center Console................1102
    Remove Center Console Assembly................1120
    Install Center Console Assembly................1123
  Group 10: Roll-Gard™................1102
    Specifications................1212
    Remove and Install Roll-Gard................1128
    ROPS Serial Number................1131
  Group 15: Operator Platform................1102
    Specifications................1212
    Remove and Install Right-Side Platform and Step - Old................1134
    Remove and Install Left-Side Platform and Step - Old................1136
    Remove and Install Right-Side Platform and Step - New................1138
    Remove and Install Left-Side Platform and Step - New................1140
    Remove and Install Right-Side Platform and Step - 5045E, 5055E, 5065E and 5075E Tractors................1143
    Remove and Install Left-Side Platform and Handrail - 5045E, 5055E, 5065E and 5075E Tractors................1145
    Remove and Install Right-Side Platform and Step - 5045D and 5055D Tractors................1148
    Remove and Install Left-Side Platform and Handrail - 5045D and 5055D Tractors................1151
  Group 20: Fenders................1102
    Remove and Install Fenders - Old................1155
    Remove and Install Fenders................1156
  Group 25: Canopy (If Equipped)................1102
    Specifications................1212
    Remove and Install Canopy................1160
Section 210: Operational Checkout Procedures................1162
  Group 10: Operational Checkout Procedures................1162
    Operational Checkout Procedure Information................1164
    Engine Oil Level and Condition Check................1165
    Coolant Level and Condition Check................1166
    Transmission and Hydraulic Oil Check................1167
    Fan and Belt Check................1169
    Fuel System Check................1170
    Air Intake System Check................1171
    Electrical System Check................1172
    Hydraulic System Check................1174
    Indicator Lamps Check................1175
    Engine Start Check................1176
    Transmission Park Position Start Check................1177
    Engine Fast and Slow Idle Operation................1179
    Power Steering Check................1180
    Differential Lock Check................1181
    Clutch Check................1183
    Transmission Shift Check................1185
    Range Lever Shift Check................1186
    Brake Check................1188
    Rockshaft Check................1190
    Selective Control Valve Check................1192
    Miscellaneous Checks................1194
Section 220: Engine Operation, Tests and Adjustments................1195
  Group 05: Component Location................1195
    Component Location Information................2161
    Engine External Components—Left-Hand Side................1199
    Engine External Components—Right-Hand Side................1201
  Group 10: Theory of Operation................1195
    Theory of Operation Information................2165
    Engine Lubrication System................1205
    Engine Cooling System Operation................1209
  Group 15: Diagnosis, Tests and Adjustments................1195
    Specifications................1212
    Essential Tools................1213
    Diagnostic Information................2221
    Engine Turns Over But Will Not Start or Starts Hard................1215
    Engine Runs Irregularly or Stalls Frequently................1216
    Engine Runs Rough................1217
    Engine Has Low Power................1218
    Engine Smokes—Black or Grey................1220
    Engine Smokes Excessively—White................1221
    Engine Uses Excess Fuel................1222
    Engine Has Excess Noise or Vibration................1223
    Engine Uses Excess Oil or Smokes Blue................1224
    Engine Has Low Oil Pressure................1225
    Engine Coolant Operating Temperature Incorrect................1226
    Oil In Coolant or Coolant in Oil................1228
    Radiator Bubble Test................1229
    Cooling System Test................1232
    Radiator Cap Pressure Test................1233
    Engine Oil Pressure Test................1234
    Cylinder Compression Pressure Test................1237
    Fuel Shut-Off Solenoid Check (If Equipped)................1239
    Throttle Lever Adjustment................1240
    Slow Idle Adjustment (Rotary Pump)................1241
    Fast Idle Adjustment (Rotary Pump)................1243
    Idle Speed Adjustment (In-Line Pump)................1245
    Injection Pump Timing Adjustment(Rotary Pump)................1196
    Injection Pump Timing Adjustment(In-Line Pump)................1196
    Valve Clearance Adjustment................1253
    Fan/Alternator Drive Belt Adjustment................1255
    Bleed Fuel System(For USA and Australia Tractors)................1196
    Bleed Fuel System(For Latin America and Mexico Tractors)................1196
    Bleed Fuel System At Fuel Injection Nozzles(For Latin America and Mexico Tractors)................1196
Section 230: Fuel/Air Operation, Test and Adjustments................1262
  Group 05: Component Location................1262
    Component Location Information................2161
    Fuel System Components................1265
    Fuel System Components- 5045E, 5055E, 5065E and 5075E Tractors................1268
    Fuel System Components - 5045D and 5055D Tractors................1270
    Air Intake System Components................1272
  Group 10: Theory of Operation................1262
    Theory of Operation Information................2165
    Fuel System Operation ('S' Transmission)................1277
    Fuel System Operation - For 5045E, 5055E, 5065E and 5075E Tractors................1279
    Fuel System Operation ('AA' Transmission)................1281
    Fuel System Operation - For 5045D and 5055D Tractors................1283
    Fuel Filter Pump Operation................1285
    Fuel Injection Pump Operation (Rotary Pump)................1287
    Fuel Transfer (Feed) Pump Operation(In-Line Pump)................1262
    Fuel Injection Pump Operation(In-Line Pump)................1262
    In-Line Pump Governor Operation................1293
    Fuel Injection Nozzle Operation................1295
    Air Intake System Operation................1298
    Turbocharger Operation................1301
    Check Turbocharger Boost Pressure................1302
    Diagnosing Turbocharger Malfunctions................1303
  Group 15: Diagnosis, Tests and Adjustments................1262
    Diagnostic Information................2221
    Fuel/Air Diagnosis, Tests and Adjustments................1306
Section 240: Electrical System Operation, Tests Section 240: Electrical System Operation, Tests & Adjust{pgNO}1307 Adjust................1307
  Group 05: Component Location................1307
    Component Location Information................2161
    Engine Electrical Components—Right Hand Side................1319
    Engine Electrical Components—Left Hand Side................1320
    Dash And Center Control Console Electrical Components—Latin America, Mexico, USA and Australia (5103, 5203, 5303, 5403) Tractors................1321
    Dash And Center Control Console Electrical Components—(5103, 5203, 5303 and 5403) USA and Australia Tractors................1323
    Dash And Center Control Console Electrical Components—5045E, 5055E, 5065E and 5075E Tractors................1325
    Dash And Center Control Console Electrical Components—5045D and 5055D Tractors................1327
    Tractor Electrical Components................1329
    Tractor Electrical Components—5045E, 5055E, 5065E and 5075E Tractors................1331
    Tractor Electrical Components—5045D and 5055D Tractors................1333
  Group 10: Theory of Operation—Latin America, Mexico, USA and Australia (5103, 5203, 5303, 5403) Tractors................1307
    Theory of Operation Information................2165
    Fuse Block and Fuses................1337
    Fuse Block and Fuses (Mexico 5204 Tractors)................1338
    Relays................1382
    Starting System Operation—Normal................1341
    Starting System Operation—Bypass Attempt................1343
    Charging System Operation................1345
    Lighting System Operation—Left Turn Signals And Warn Lights................1347
    Lighting System Operation—Right Turn Signals And Warn Lights................1350
    Lighting System Operation—Warning Lights................1353
    Lighting System Operation—Tail Lights................1356
    Lighting System Operation—Headlights and Instrument Lights................1358
    Instrument Panel System Operation—Tachometer/Hour Meter................1360
    PTO Warning System Operation (If Equipped)................1362
    Instrument Panel System Operation—Fuel Gauge................1364
    Instrument Panel System Operation—Temperature Gauge................1366
    Air Filter Restriction Indicator Operation................1368
    7-Pin Trailer Outlet Connector Operation (If Equipped)................1370
    Horn Operation - (Optional)................1372
    Rear Work Light - (If Equipped)................1373
  Group 15: Theory of Operation—USA and Australia Tractors................1308
    Theory of Operation Information—For USA and Australia Tractors................1377
    Fuse Block and Fuses—Type I................1379
    Fuse Block and Fuses—Type II................1380
    Relays................1382
    Starting System Operation—Normal—Type I................1383
    Starting System Operation—Normal—Type II................1385
    Starting System Operation—Bypass Attempt—Type I................1388
    Starting System Operation—Bypass Protection—Type II................1390
    Starting System Operation—For 5045E, 5055E, 5065E, and 5075E Tractors (From Serial number XXXX)................1393
    Charging System Operation—Type I................1395
    Charging System Operation—Type II................1397
    Lighting System Operation—Left Turn Signals And Warn Lights—Type I................1400
    Lighting System Operation—Left Turn Signals And Warn Lights—Type II (with MARCUREX Flasher)................1308
    Lighting System Operation—Right Turn Signals And Warn Lights—Type I................1407
    Lighting System Operation—Right Turn Signals And Warn Lights—Type II (with MARCUREX Flasher)................1308
    Lighting System Operation—Left Turn Signals And Warn Lights—Type II (with Hella Flasher)................1308
    Lighting System Operation—Right Turn Signals And Warn Lights—Type II (with Hella Flasher)................1308
    Lighting System Operation—Left Turn Signals And Warn Lights—Type II (with MARCUREX/Hella Flasher)................1308
    Lighting System Operation—Right Turn Signals And Warn Lights—Type II (with MARCUREX/Hella Flasher)................1308
    Lighting System Operation—Warning Lights—Type I................1428
    Lighting System Operation—Warning Lights—Type II (with MARCUREX Flasher)................1308
    Lighting System Operation—Warning Lights—Type II (with Hella Flasher)................1308
    Lighting System Operation—Headlights and Instrument Lights—Type I................1435
    Lighting System Operation—Headlights and Instrument Lights—Type II................1437
    Lighting System Operation—Tail Lights—Type I................1439
    Instrument Panel System Operation—Tachometer/Hour Meter—Type I................1441
    Instrument Panel System Operation—Tachometer—Type II................1443
    PTO Warning System Operation—Type I (Optional)................1445
    PTO Warning System Operation—Type II................1447
    Instrument Panel System Operation—Fuel Gauge—Type I................1449
    Instrument Panel System Operation—Fuel Gauge—Type II................1451
    Instrument Panel System Operation—Temperature Gauge—Type I................1453
    Instrument Panel System Operation—Temperature Gauge—Type II................1455
    Air Filter Restriction Indicator Operation—Type I................1457
    Air Filter Restriction Indicator Operation—Type II................1459
    7-Pin Trailer Outlet Connector Operation—Type I (Optional)................1461
    7-Pin Trailer Outlet Connector Operation—Type II................1463
    Horn Operation................1465
    Rear Work Light—Type I (Optional)................1467
    Rear Work Light—Type II (with Jumper Cable)................1469
    Rear Work Light—Type II (without Jumper Cable)................1471
  Group 20: Diagnosis, Test and Adjust—Latin America, Mexico (5303), USA and Australia (5103, 5203, 5303, 5403) Tractors................1309
    Diagnostic Information................2221
    Wire Color Chart................1583
    Starting System Test Points—Normal Operation................1477
    Starting System Test Points—Bypass Attempt................1484
    Charging System Test Points................1755
    Lighting System Test Points—Turn Signals And Enhanced Tail Lights................1494
    Lighting System Test Points—Warning Lights................1499
    Lighting System Test Points—Rear Flood Light................1768
    Lighting System Test Points—Headlights and Instrument Lights................1772
    Instrument Panel System Test Points—Tachometer/Hourmeter................1780
    Instrument Panel System Test Points—Fuel Gauge................1782
    Instrument Panel System Test Points—Temperature Gauge................1786
    Instrument Panel System Test Points—Oil Pressure................1791
    Air Filter Restriction Test Points................1796
    Optional Horn Test Points................1801
    Accessory Relay and Trailer Connector Test Points................1542
    Battery Voltage and Specific Gravity Tests................1548
    Charge Battery................1550
    Battery Load Test................1552
    Starter AMP Draw/RPM Test................1554
    Starter No-Load AMP Draw/RPM Test................1556
    Alternator/Regulator Test................1558
    Starter Solenoid Test................1560
    Starter Relay Test................1561
    Key Switch Test................1563
    Plug-In Relay Test................1565
    Mini Plug-In Relay................1567
    Diode Pack Test................1569
    Fuse Test................1571
    Park Position Start Switch Test................1572
    PTO Switch Test................1573
    PTO Seat Switch Test................1742
    Light Switch Test................1743
    Turn Signal Controller Test................1745
    Fuel Shut-Off Solenoid Test................1746
  Group 25: Diagnosis, Test and Adjust—USA and Australia Tractors................1310
    Diagnostic Information................2221
    Wire Color Chart................1583
    Starting System Test Points—Normal Operation—Type I................1585
    Starting System Test Points—Normal Operation—Type II................1592
    Starting System Test Points—For 5045E, 5055E, 5065E, and 5075E Tractors (From Serial number XXXX)................1596
    Starting System Test Points—Bypass Attempt—Type I................1600
    Charging System Test Points—Type I................1606
    Charging System Test Points—Type II................1611
    Lighting System Test Points—Turn Signals And Enhanced Tail Lights—Type I................1614
    Lighting System Test Points—Turn Signals And Enhanced Tail Lights—Type II (with Hella Flasher)................1310
    Lighting System Test Points—Turn Signals And Enhanced Tail Lights—Type II (with MARCUREX Flasher)................1310
    Lighting System Test Points—Warning Lights—Type I................1628
    Lighting System Test Points—Warning Lights—Type II (with Hella Flasher)................1311
    Lighting System Test Points—Warning Lights—Type II (with MARCUREX Flasher)................1311
    Lighting System Test Points—Rear Flood Light—Type I................1638
    Lighting System Test Points—Flood Lights—Type II (with Jumper Cable)................1311
    Lighting System Test Points—Flood Lights—Type II (without Jumper Cable)................1311
    Lighting System Test Points—Headlights and Instrument Lights—Type I................1646
    Lighting System Test Points—Headlights and Instrument Lights—Type II................1656
    Instrument Panel System Test Points—Manifold Heater—Type II................1660
    Instrument Panel System Test Points—PTO Light—Type II................1662
    Instrument Panel System Test Points—Tachometer/Hourmeter—Type I................1664
    Instrument Panel System Test Points—Tachometer—Type II................1669
    Instrument Panel System Test Points—Fuel Gauge—Type I................1671
    Instrument Panel System Test Points—Fuel Gauge—Type II................1675
    Instrument Panel System Test Points—Temperature Gauge—Type I................1678
    Instrument Panel System Test Points—Temperature Gauge—Type II................1684
    Instrument Panel System Test Points—Oil Pressure—Type I................1687
    Instrument Panel System Test Points—Oil Pressure—Type II................1693
    Air Filter Restriction Test Points—Type I................1695
    Air Filter Restriction Test Points—Type II................1700
    Horn Test Points—Type I (Optional)................1702
    Horn Test Points—Type II................1706
    Accessory Relay and Trailer Connector Test Points—Type I................1708
    Accessory Relay and Trailer Connector Test Points—Type II................1714
    Battery Voltage and Specific Gravity Tests (USA and Australia Tractors)................1716
    Charge Battery (USA and Australia Tractors)................1718
    Battery Load Test (USA and Australia Tractors)................1720
    Starter AMP Draw/RPM Test (USA and Australia Tractors)................1722
    Starter No-Load AMP Draw/RPM Test (USA and Australia Tractors)................1724
    Alternator/Regulator Test (USA and Australia Tractors)................1726
    Starter Solenoid Test (USA and Australia Tractors)................1728
    Starter Relay Test (USA and Australia Tractors)................1729
    Key Switch Test (USA and Australia Tractors)................1731
    Plug-In Relay Test (USA and Australia Tractors)................1733
    Mini Plug-In Relay (USA and Australia Tractors)................1735
    Diode Pack Test (USA and Australia Tractors)................1737
    Fuse Test (USA and Australia Tractors)................1739
    Park Position Start Switch Test (USA and Australia Tractors)................1740
    PTO Switch Test (USA and Australia Tractors)................1741
    PTO Seat Switch Test................1742
    Light Switch Test................1743
    Turn Signal Controller Test................1745
    Fuel Shut-Off Solenoid Test................1746
  Group 30: Diagnosis, Test and Adjust (Mexico 5204 Tractors)................1312
    Diagnostic Information................2221
    Starting System Test Points—Normal Operation (Mexico 5204 Tractors)................1749
    Charging System Test Points................1755
    Lighting System Test Points—Turn Signals and Warning Lights................1760
    Lighting System Test Points—Rear Flood Light................1768
    Lighting System Test Points—Headlights and Instrument Lights................1772
    Instrument Panel System Test Points—Tachometer/Hourmeter................1780
    Instrument Panel System Test Points—Fuel Gauge................1782
    Instrument Panel System Test Points—Temperature Gauge................1786
    Instrument Panel System Test Points—Oil Pressure................1791
    Air Filter Restriction Test Points................1796
    Horn Test Points................1801
    Battery Voltage and Specific Gravity Tests (Mexico 5204 Tractors)................1804
    Charge Battery (Mexico 5204 Tractors)................1806
    Battery Load Test (Mexico 5204 Tractors)................1808
    Starter AMP Draw/RPM Test (Mexico 5204 Tractors)................1810
    Starter No-Load AMP Draw/RPM Test (Mexico 5204 Tractors)................1812
    Alternator/Regulator Test (Mexico 5204 Tractors)................1814
    Starter Solenoid Test (Mexico 5204 Tractors)................1816
    Starter Relay Test (Mexico 5204 Tractors)................1817
    Plug-In Relay Test (Mexico 5204 Tractors)................1818
    Diode Pack Test (Mexico 5204 Tractors)................1820
    Fuse Test (Mexico 5204 Tractors)................1822
    Neutral Start Switch Test................1823
    Turn Signal Controller (Flasher) Test................1824
  Group 35: Wiring Schematics—Latin America, Mexico (5303), USA and Australia (5103, 5203, 5303, 5403) Tractors................1313
    Schematic Information................1892
    Component Identification Table................1893
    Electrical Schematic Legend................1835
    Electrical Schematic Legend................1835
    Electrical Schematic Legend................1835
  Group 40: Wiring Schematics—For USA and Australia Tractors................1313
    Schematic Information—For USA and Australia Tractors................1839
    Component Identification Table................1893
    Quick Reference Table—Type II................1842
    SE1— Power Supply, SE2 — PTO, SE3 — Starting, SE4 — Charging, SE5 — Horn, SE6 — Lighting - Type I................1845
    SE6 — Lighting, SE7 — Turn Signal and Warning Switch - Type I................1848
    SE8 — Trailer Lighting outlet, SE9 — Instrumentation - Type I................1851
    SE01 — Starting and Charging System - Type II................1854
    SE01A - Starting Aid, Manifold Heater, and OTP Accessory Relay—Type II................1857
    SE02 - Instrument, Gauges, Sensors, and Switches — Type II................1860
    SE03 - Light Switch, Tail Turn Light, Relays/Flashers, and Turn Signal Switches — Type II................1863
    SE03A - Light Switch, Tail Turn Light, Relays/Flashers, and Turn Signal Switches — Type II................1866
    SE03B - Light Switch, Tail Turn Light, Relays/Flashers, and Turn Signal Switches — Type II................1869
    SE04 - Trailer Connection 1 and Trailer Connection 2 — Type II................1872
    SE05 - Flood Light, Right - Left Tail/Turn Light and Right - Left Head Light — Type II................1875
    SE05A - Flood Light, Right - Left Tail/Turn Light and Right - Left Head Light — Type II................1878
    SE06 - Horn, Reverse Alarm, Seat Switch and Horn Timer — Type II................1881
    SE01 — Starting Motor, Charging Circuit, Jump Start and Back EMF Protection For 5045E, 5055E, 5065E, and 5075E Tractors (From Serial number XXXX)................1884
    SE01A — Starting and Manifold Heater, OTP ACC Relay For 5045E, 5055E, 5065E, and 5075E Tractors (From Serial Number XXXX)................1885
    SE02 — Instrument, Gauges, Sensors and Switches For 5045E, 5055E, 5065E, and 5075E Tractors (From Serial Number XXXX)................1887
    SE03 — Light, Turn Switch, Tail Turn Light, Relays, Flasher and Flood Light For 5045E, 5055E, 5065E, and 5075E Tractors (From Serial Number XXXX)................1888
    SE03A — Light, Turn Switch, Relays, Flasher and Flood Light For 5045E, 5055E, 5065E, and 5075E Tractors (From Serial Number XXXX)................1889
    SE04 — Trailer Connector, SE05 — Horn, Reverse Alarm, Seat Switch and Horn Timer, SE06 — Brake Lights For 5045E, 5055E, 5065E, and 5075E Tractors (From Serial Number XXXX)................1890
  Group 45: Wiring Schematics (Mexico 5204 Tractors)................1314
    Schematic Information................1892
    Component Identification Table................1893
    Electrical Schematic................1895
    Electrical Circuits................1897
  Group 50: Component Information—Connectors(For USA and Australia Tractors)................1314
    Component Location - Connectors (Summary of Information)................1900
    X1 - 1-Pin Connector for Ground................1902
    X2 - 16-Pin Connector for Instrument Panel................1903
    X3 - 1-Pin Connector for Body Ground................1905
    X4 and X5 - 6-Pin Connectors for Front to Rear Wiring Harness................1906
    X6 and X7 - 6-Pin Connectors for Front to Rear Wiring Harness................1908
    X8 - 1-Pin Connector for Ground................1910
    X9 - 1-Pin Connector for Ground................1911
Section 250: Power Train Operation, Tests and Adjustments................1981
  Group 05: Component Location—Transmission................1981
    Component Location Information................2161
    Power Train Components ('S' Transmission)................1986
    Power Train Components - For 5045E, 5055E, 5065E and 5075E Tractors................1987
    Power Train Components ('AA' Transmission)................1988
    Power Train Components - For 5045D and 5055D Tractors................1989
    Clutch Components—Dual................1990
    CollarShift Transmission Components ('S' Transmission)................1992
    SyncShuttle™ Transmission Components (For Australia Tractors)................1994
    SyncShuttle™ Transmission Components (For USA Tractors)................1996
    Partial SyncShuttle™ Transmission Components................1998
    Collarshift Transmission Components ('AA' Transmission)................2000
Section 260: Steering and Brake Operation, Test Section 260: Steering and Brake Operation, Test & Adjustments{pgNO}2111 Adjustments................2111
  Group 05: Component Location................2111
    Component Location Information................2161
    Steering System Components................2114
    Hydraulic Brake System Components................2115
    Mechanical Brake System Components................2117
  Group 10: Theory of Operation................2111
    Theory of Operation Information................2165
    Steering System Operation................2121
    Steering Valve Operation—Park Position and Manual Turning................2123
    Steering Valve Operation—Power Turning................2125
    Hydraulic Brake System Operation................2127
    Brake Valve Operation................2129
    Mechanical Brake System Operation................2133
  Group 15: Diagnosis, Tests and Adjustments................2111
    Diagnostic Information................2221
    Isolate the Problem—Steering System................2137
    Steering Sluggish or Loss of Steering................2138
    Isolate the Problem—Brakes................2139
    Excessive Brake Pedal Leak-Down................2140
    Excessive Brake Chatter................2141
    Steering Pump Flow Test................2234
    Steering Valve Relief Test................2144
    Steering Cylinder Leakage Test................2145
    Steering Valve Leakage Test................2146
    Checking Toe-In (Two Wheel Drive Tractor)................2148
    Checking Toe - In (MFWD Tractor)................2149
    Adjusting Toe-In (Two-Wheel Drive Tractor)................2150
    Adjusting Toe-In (MFWD Tractor)................2151
    Brake Pedal Adjustment ('S' Transmission)................2152
    Bleed Brake System................2154
    Brake Pedal Adjustment ('AA' Transmission)................2155
Section 270: Hydraulic System Operation, Test and Adjustments................2157
  Group 05: Component Location................2157
    Component Location Information................2161
    Hydraulic System Components................2162
  Group 10: Theory of Operation................2157
    Theory of Operation Information................2165
    Hydraulic System Operation................2166
    Hydraulic Filter Operation................2169
    Hydraulic Pump Operation................2171
    MITA Selective Control Valve—Neutral Position................2173
    MITA Selective Control Valve—Retract Position................2175
    MITA Selective Control Valve—Extend Position................2177
    MITA Selective Control Valve—Float Position................2179
    EATON Selective Control Valve—Neutral Position................2181
    EATON Selective Control Valve—Retract Position................2183
    EATON Selective Control Valve—Extend Position................2185
    EATON Selective Control Valve—Float Position................2187
    MITA Rockshaft Control Valve Operation—Park Position................2189
    MITA Rockshaft Control Valve Operation—Raise Position................2191
    MITA Rockshaft Control Valve Operation—Lower Position................2193
    MITA Rockshaft Draft - Sensing Operation................2195
    MITA Surge (Safety) Relief Valve Operation................2197
    MITA Rate-of-Drop Valve (Implement Lock) Operation................2199
    JD Rockshaft Control Valve Operation—Neutral Phase................2201
    JD Rockshaft Control Valve Operation—Delivery Phase................2203
    JD Rockshaft Control Valve Operation—Discharge Phase................2205
    JD Rockshaft Rate-of-Drop Valve (Implement Lock) Operation................2207
    JD Rockshaft Draft-Sensing Operation................2209
    JD Rockshaft Surge Relief Valve Operation................2211
    JD Rockshaft Main Relief Valve Operation................2213
    Functioning of Position Control................2215
    Functioning of Draft Control................2217
    Combined Functioning of Position and Draft Control................2219
  Group 15: Diagnosis................2158
    Diagnostic Information................2221
    Preliminary Hydraulic System Inspection................2222
    Entire Hydraulic System Fails to Function/No Hydraulic Pump Output................2223
    Insufficient Pump Delivery................2224
    Hydraulic Functions Too Slow................2225
    Excessive Pump Pressure................2226
    Slow Hydraulic Pump Response................2227
    Excessive Pump Noise During Operation................2228
    Rockshaft Does Not Lift or Lifts Slowly................2229
    Rockshaft Does Not Lower or Lowers Slowly................2230
    Park Position Unstable, Rockshaft Drops after Engine Shut Down................2231
  Group 20: Hydraulic Tests - Without SCV................2158
    Hydraulic System Tests................2233
    Pump Flow Test................2234
    MITA Rockshaft Main Relief Valve Test................2236
    JD Rockshaft Main Relief Valve Test................2238
  Group 25: Hydraulic Tests—With SCV................2158
    Hydraulic System Tests—With SCV................2242
    Pump Flow Test—With SCV................2244
    Main Relief Valve Test—With SCV................2246
    SCV Leakage Test................2248
  Group 18: Hydraulic Tests—With Mid Mount Control Valve................2158
    Hydraulic System Tests—With Mid Mount Control Valve................2251
    Pump Flow Test—With Mid Mount Control Valve................2252
    Main Relief Valve Test—With Mid Mount Control Valve................2254
    Mid Mount Control Valve Leakage Test................2256
  Group 30: Hydraulic Tests - All................2158
    MITA Rockshaft Leakage Test................2259
    JD Rockshaft Leakage Test................2261
    Rockshaft Lift Cycle Test................2262
  Group 40: Adjustments................2158
    Rockshaft Sensing Lever Friction Adjustment - MITA Rockshaft................2265
    Control of Assembly of Reaction Spring- MITA Rockshaft................2266
    Measurement Control of Push rod- MITA Rockshaft................2268
    Adjustment of Position Control Lever- MITA Rockshaft................2269
    Adjustment Of Draft Control Lever- MITA Rockshaft................2270
    Rockshaft Lever Friction Adjustment- JD Rockshaft................2271
    Rockshaft Position-Sensing Feedback Linkage Adjustment- JD Rockshaft................2272
    Rockshaft Draft-Sensing Feedback Linkage Adjustment- JD Rockshaft................2276
    Mid Mount Control Valve Joystick Cable Adjustment................2278
  Group 45: Hydraulic Schematics................2159
    Hydraulic Circuit Symbols................2282
    Hydraulic System—Standard Tractor with First and Second Rear SCV................2284

John Deere Tractors 5103, 5203, 5303, 5403, 5045, 5055, 5065, 5075, 5204 Diagnostic and Repair Service Manual (TM900019)