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John Deee Tractors 5403, 5600, 5603, 5605, 5700 & 5705 Repair Service Technical Manual (TM8139)

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US Dollar: $35.00

Complete Repair Technical for John Deere Tractors Models 5403, 5600, 5603, 5605, 5700 and 5705 (PIN Prefix CQ, South America), with all the shop information to maintain, diagnose, repair, and rebuild like professional mechanics.

John Deere Tractors 5403, 5600, 5603, 5605, 5700, 5705 workshop Repair technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM8139 English - John Deere 5403, 5600, 5603, 5605, 5700 and 5705 Tractors - Repair Technical Manual.pdf
tm8141 French - John Deere Tracteurs 5403, 5600, 5605, 5700 et 5705 Réparation.pdf
tm4936 Spanish - John Deere Tractores 5403, 5600, 5605, 5700 y 5705.pdf
omcq51615 English- John Deere Tractor 5403 Operator's Manual.pdf

Total Pages: 473 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English French

MAIN SECTIONS
 Foreword
   General Information
      Safety
      Service Recommendations
   Repairing the Electrical System
      Battery, Starter Motor and Alternator
      Electrical System Components
      Wiring Harness
   Repairing the Drive Train
      Clutch Housing - TSS Transmission
      Carraro Clutch Assembly - (up to 13693 series)
      LUK Clutch Assembly - (13694 series onwards)
      TSS Transmission
      PTO Drive Shaft
      Differential
      Final Drives
      Front-Wheel Drive Engagement
      Creeper Transmission
   Repairing Steering and Brakes
      Repairing Steering
      Repairing Brakes
      Steering Cylinder - 4x2 Shaft
   Hydraulic Repair
      Hydraulic Pump and Filter
      Bosch Hydraulic Pump
      Hydraulic Oil Cooler
      Hydraulic Hitch
      Selective Control Valve
      Third Selective Control Valve
   Mechanical Front-Wheel Drive
      Mechanical Front-Wheel Drive
   ROPS
      Roll-Over Protective Structure - ROPS

TABLE OF CONTENTS
Section 10: General Information................366
  Group 05: Safety................10
    Recognize Safety Information................13
    Understand Signal Words................14
    Follow Safety Instructions................15
    Handle Fluids Safely—Avoid Fires................16
    Prevent Battery Explosions................17
    Prepare for Emergencies................18
    Prevent Acid Burns................19
    Service Cooling System Safely................21
    Handle Chemical Products Safely................22
    Avoid High-Pressure Fluids................23
    Park Machine Safely................24
    Support Machine Adequately................25
    Wear Protective Clothing................26
    Work in Clean Area................27
    Service Machines Safely................28
    Work In Ventilated Area................29
    Illuminate Work Area Safely................30
    Replace Safety Signs................31
    Use Proper Lifting Equipment................32
    Keep ROPS Installed Properly................33
    Service Tires Safely................34
    Avoid Harmful Asbestos Dust................35
    Avoid Heating Near Pressurized Fluid Lines................36
    Remove Paint Before Welding or Heating................37
    Use Proper Tools................105
    Dispose of Waste Properly................39
    Live With Safety................40
  Group 10: Service Recommendations................10
    Metric Bolt and Screw Torque Values................43
    Unified Inch Bolt and Screw Torque Values................45
    Flat Face Seal Fittings Assembly and Installation—All Pressure Applications................47
    Metric Face Seal Fitting Torque Chart—Standard Pressure Applications................48
    Metric Face Seal Fitting Torque Chart—High Pressure Applications................50
    SAE Face Seal Fitting Torque Chart—Standard Pressure Applications................52
    SAE Face Seal Fitting Torque Chart—High Pressure Applications................54
    External Hex Plug Torque Chart................56
    Prevent Hydraulic System Contamination................58
Section 40: Repairing the Electrical System................59
  Group 05: Battery, Starter Motor and Alternator................59
    Removing and Installing Battery................62
    Removing and Installing Starter Motor................64
    Replacing Alternator................65
  Group 10: Electrical System Components................59
    Other Material................451
    Replacing Air Filter Restriction Sensor................69
    Replacing Coolant Temperature Sensor................70
    Replacing Engine Speed Sensor................71
    Replacing Fuel Shut-Off Solenoid................72
    Replacing Engine Oil Pressure Sensor................73
    Replacing Main Key................74
    Replacing Tractor Light Switch................75
    Replacing Turn Signal Controller................77
    Replacing Instrument Panel................79
    Replacing PTO Sensor................82
    Replacing Starter Protection Sensor................83
    Replacing Fuel Level Sensor................84
  Group 15: Wiring Harness................59
    Special Tools................367
    Replacing Connector Body—Blade Terminal................89
    Replacing the WEATHER PACK WEATHER PACK is a registered trademark of Packard Electric Connector................59
    Installing WEATHER PACK WEATHER PACK is a registered trademark of Packard Electric Contact................59
    Replacing Front Wiring Harness................94
    Replacing Rear Wiring Harness................96
    Replacing Battery Harness................98
    Replacing Rear Work Lights Harness................99
Section 50: Repairing the Drive Train................100
  Group 05: Clutch Housing — TSS Transmission................100
    Practice Safe Maintenance................104
    Use Proper Tools................105
    Other Material................451
    Separating Engine from Clutch Housing................107
    Installing Engine to Clutch Housing................110
    Replacing Clutch Housing Retainer................113
    Inspecting and Repairing Clutch Pedal................115
    Adjusting Clutch Pedal Play................116
  Group 10: Carraro Clutch Assembly — (up to 13693 series)................100
    Special or Essential Tools................300
    Special Tools................367
    Other Material................451
    Removing and Installing Clutch Assembly................142
    Disassembling and Inspecting Clutch Assembly................145
    Assembling Clutch Assembly................126
    Adjusting Drive Clutch Finger................129
    Adjusting PTO Clutch Finger................131
    Removing and Inspecting Clutch Release Mechanism and Shafts................133
    Installing Clutch Release Mechanism and Shafts................136
  Group 11: LUK Clutch Assembly — (13694 series onwards)................100
    Special Tools................367
    Specifications................368
    Removing and Installing Clutch Assembly................142
    Disassembling and Inspecting Clutch Assembly................145
    Assembling Clutch................154
    Adjusting Drive Clutch Fingers................160
    Adjusting PTO Clutch Fingers................162
  Group 15: TSS Transmission................100
    Other Material................451
    Separating Clutch Housing from Transmission................166
    Installing Clutch Housing to Transmission................170
    Inspecting and Repairing Gear Shift Lever................173
    Inspecting and Repairing Gear Shift Lever and Groups................175
    Removing Transmission................177
    Disassembling and Inspecting Transmission................181
    Assembling Transmission................186
    Installing Transmission................192
    Parking Brake Components For Tractors from 18041 Series onwards................197
    Installing parking brake components................202
    Removing, Inspecting and Installing Shifter Shaft Assemblies................213
    Removing, Inspecting and Installing Upper Transmission Shaft — Transmission with Upper Shaft Synchronization (TSS)................215
    Mounted Upper Shaft................217
    Assembling Upper Shaft................218
    Exploded View of Upper Shaft Collar Shift................229
    Disassembly, Inspection and Assembly of Range Reduction Shaft................231
    Disassembly, Inspection and Assembly of Driven Shaft................233
    Removal, Inspection and Installation of MFWD and Range Gears................235
    Removing, Inspecting and Installing MFWD and Range Gears................237
    Assembling Range Box and MFWD Gears................239
    Removal, Inspection and Installation of Reverse Shaft................245
  Group 20: PTO Drive Shaft................101
    Other Material................451
    Inspection and Repair of PTO Lever and Link................249
    Removing and Installing Standard Rear PTO Drive Shaft Assembly (Standard and 540/540E)................251
    Disassembling, Inspecting and Assembling PTO Drive Shaft Assembly................253
    Removing, Inspecting and Installing PTO Shift Lever (540/540E) and Linkage................256
    Disassembling, Inspecting and Installing PTO Drive Shaft Assembly (540/540E)................257
  Group 25: Differential................101
    Essential or Special Tools................367
    Removing and Installing Differential Assembly................263
    Disassembly, Inspection and Assembling of Differential Assembly................265
    Removing and Inspecting Differential Drive Shaft................267
    Installation of Differential Drive Shaft................270
    Removing, Inspecting and Installing Differential Lock Assembly................274
    Adjusting Differential Cone End................276
    Adjusting Play Between Differential Teeth................278
  Group 30: Final Drives................102
    Special or Essential Tools................300
    Final Drive Turn Tool................282
    Other Material................451
    Removing and Installing Final Drive Assembly................284
    Removing and Inspecting Planetary Drive Assembly................286
    Installing Planetary Drive Assembly................289
    Removing, Inspecting and Installing Shaft Assembly................292
    Installing Drive to Center Housing................296
  Group 35: Front-Wheel Drive Engagement................102
    Special or Essential Tools................300
    Other Material................451
    Inspecting and Repairing PTO Lever and Linkage................302
    Removing and Installing MFWD Housing................304
    Disassembling and Inspecting MFWD Housing................305
    MFWD Housing Cross Sectional View................308
    Assembling MFWD Housing................310
    Removing, Inspecting and Installing MFWD Drive Shaft................316
  Group 40: Creeper Transmission................102
    Removing and Installing Creeper Transmission................319
    Disassembling, Inspecting and Assembling Creeper Transmission................321
    Final Considerations................323
    Bleeding Brakes................324
Section 60: Repairing Steering and Brakes................325
  Group 05: Repairing Steering................325
    Other Material................451
    Special Tool................328
    Replacement Kits................329
    Removing and Installing Steering Valve and Column................330
    Disassembling and Inspecting Steering Valve................332
    Assembling Steering Valve................336
    Inspecting and Replacing Steering Hydraulic Lines (Without Oil Cooler)................342
    Inspecting and Replacing Steering Hydraulic Lines (With Oil Cooler)................344
  Group 10: Repairing Brakes................325
    Other Material................451
    Special Tools................367
    Removing and Installing Brake Valve and Pedals................349
    Disassembling and Inspecting Brake Valve................351
    Cross-Sectional View of Brake Valve................354
    Assembling Brake Valve................356
    Removing and Inspecting Brakes................359
    Installing Brakes................361
    Inspecting and Replacing Brake Hydraulic Lines................363
  Group 15: Steering Cylinder — 4x2 Shaft................325
    General Information................366
    Special Tools................367
    Specifications................368
    Removing Steering Cylinder................369
    Disassembling Steering Hydraulic Cylinder................371
    Assembling Hydraulic Cylinder................375
    Installing Steering Cylinder................378
Section 70: Hydraulic Repair................381
  Group 05: Hydraulic Pump and Filter................381
    Removing, Inspecting and Installing Mesh Filter................384
    Removing and Installing Hydraulic Pump................398
    Removing External Components of Hema Hydraulic Pump — up to 19867 Series................387
    Assembling Hema Hydraulic Pump— Up to 19867 Series................389
    Installing External Components of Hema Hydraulic Pump — up to 19867 Series................391
    Removing and Installing Hydraulic Filter/Lines................393
    Inspecting and Replacing Return/Supply Hydraulic Lines................394
  Group 05A: Bosch Hydraulic Pump................397
    Hydraulic Pump................397
    Removing and Installing Hydraulic Pump................398
    Removing External Hydraulic Pump Components................400
    Disassembling Hydraulic Pump................402
    Assembling Bosch Hydraulic Pump................405
  Group 05B: Hydraulic Oil Cooler................381
    Removing, Inspecting and Installing 5705—Hydraulic Oil Cooler................412
  Group 10: Hydraulic Hitch................381
    Other Material................451
    Inspecting and Repairing Hydraulic Hitch Control Lever Assembly................415
    Inspecting and Repairing Hydraulic Hitch Control Mechanism................420
    Inspecting and Repairing Draft Sensor Support Assembly................424
    Replacing Main Relief Valve................426
    Replacing Hydraulic Hitch Overpressure Relief Valve................428
    Removing, Inspecting and Installing Modulation Valve................429
    Replacing Hydraulic Hitch Control Valve................431
    Removing and Installing Hydraulic Hitch Housing................435
    Removing, Inspecting and Installing Hydraulic Hitch Arms................437
    Removing, Inspecting and Installing Hydraulic Hitch Cylinder and Piston................439
  Group 15: Selective Control Valve................381
    Other Material................451
    Disassembling, Inspecting and Assembling Double Selective Control Valve— Tractors with Step Platform................444
    Inspecting and Replacing Hydraulic Hoses—Double Selective Control Valve................448
  Group 16: Third Selective Control Valve................382
    Other Material................451
    Inspecting and Repairing Lever and Link................452
    Removing and Installing Third Selective Control Valve................453
    Disassembling, Inspecting and Assembling Third Selective Control Valve................455
    Inspecting and Replacing Hydraulic Hoses—Third Selective Control Valve................457
Section 80: Mechanical Front-Wheel Drive................461
  Group 05: Mechanical Front-Wheel Drive................461
    Mechanical Front-Wheel Drive................461
Section 90: ROPS................462
  Group 10: Roll-Over Protective Structure — ROPS................462
    Removing and Installing ROPS................466
    
John Deee Tractors 5403, 5600, 5603, 5605, 5700 & 5705 Repair Service Technical Manual (TM8139)


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