Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere India Tractors 5203S, 5310, 5310S, with all the shop information to maintain, diagnostic, repair, service like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).

John Deere Tractors 5203S, 5310, 5310S technical diagnostics repair service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm4898 - 5310 And 5203S Tractors Technical Manual.pdf

Total Pages: 1,363 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
 Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cylinder Head and Valves
      Cyl. Block, Liners, Pistons & Rods
      Crankshaft, Main Bearings and Flywheel
      Camshaft and Timing Gear Train
      Lubrication System
      Cooling System
   Fuel and Air Repair
      Fuel System
      Air Intake and Exhaust System
      Speed Control Linkage
   Electrical Repair
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harness
   Power Train Repair
      Clutch Housing
      Clutch Assembly- CollarShift Transmissions
      Transmission
      Rear PTO Drive Shaft
      Differential
      Final Drives
   Steering and Brake Repair
      Steering Repair
      Brake Repair
   Hydraulic Repair
      Hydraulic Pump and Filter
      Rockshaft
      Selective Control Valve (SCV)
   Miscellaneous Repair
      Front Axle
      Wheels
      3-Point Hitch
   Operator Station Repair
      Seat and Support
      Operator Platform
      Fenders
   Operational Checkout Procedures
      Operational Checkout Procedures
   Engine Operation, Test and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Fuel/Air Operation, Test and Adjustments
      Component Location
      Theory of Operation (5310 and 5203S)
      Theory of Operation (5310 S)
      Diagnosis, Tests and Adjustments
   Electrical Operation, Test and Adjustments (5310 S)
      Component Location
      Theory of Operation
      Wiring Schematics
      Diagnosis, Test and Adjustment
   Electrical Operation, Test and Adjustments (5310 and 5203S)
      Component Location
      Theory of Operation
      Wiring Schematics
      Diagnosis, Test and Adjustment
   Power Train Operation, Tests and Adjustments
      Component Location-CollarShift Transmission
      Theory of Operation-CollarShift Transmission
      Diagnosis, Tests, and Adjustments-CS Transmission
   Steering and Brake Operation, Test & Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Hydraulic System Operation, Test and Adjustments
      Component Location
      Theory of Operation
      Diagnosis
      Hydraulic Tests-With SCV
      Hydraulic Tests
      Adjustments
      Hydraulic Schematics

TABLE OF CONTENTS
Section 10: General Information................27
  Group 05: Safety................27
    Recognize Safety Information................30
    Understand Signal Words................31
    Follow Safety Instructions................32
    Handle Fluids Safely-Avoid Fires................33
    Prevent Battery Explosions................34
    Prepare for Emergencies................35
    Prevent Acid Burns................36
    Service Cooling System Safely................38
    Avoid High-Pressure Fluids................39
    Park Machine Safely................40
    Support Machine Properly................41
    Wear Protective Clothing................42
    Work in Clean Area................43
    Service Machines Safely................44
    Work in Ventilated Area................45
    Illuminate Work Area Safely................46
    Replace Safety Signs................47
    Use Proper Lifting Equipment................48
    Service Tires Safely................49
    Avoid Harmful Asbestos Dust................50
    Avoid Heating Near Pressurized Fluid Lines................51
    Remove Paint Before Welding or Heating................52
    Use Proper Tools................53
    Dispose of Waste Properly................54
    Live With Safety................55
  Group 10: General Specifications................876
    LLL&T-John Deere 5310 S Tractor{pgNO}27T-John Deere 5310 S Tractor{pgNO}58T-John Deere 5310 S Tractor................56
    LL&T-John Deere 5310 Tractor{pgNO}27T-John Deere 5310 Tractor................60
    LL&T-John Deere 5203S Tractor{pgNO}27T-John Deere 5203S Tractor................62
    Ground Speed Estimates................64
    Service Recommendations for O-Ring Boss Fittings................66
    Service Recommendations for Flat Face O-Ring Seal Fittings................68
    Metric Bolt and cap screw Torque Values................70
    Unified Inch Bolt and cap screw Torque Values................72
  Group 20: Fuel and Lubricants................28
    Diesel Fuel................76
    Fuel Storage................78
    Do Not Use Galvanized Containers................79
    Fill Fuel Tank................80
    Diesel Engine Oil................82
    Diesel Engine Coolant................83
    Transmission and Hydraulic Oil................84
    Grease (Specific Application)................85
    Grease................86
    Lubricant Storage................87
  Group 25: Serial Number Locations................28
    Serial Numbers................89
    Product Identification Number Location................90
    Engine Serial Number Location................91
    Fuel Injection Pump Serial Number Location................92
    Alternator Serial Number Location................93
    Power Steering Valve Serial Number Location................94
    Starter Serial Number Location................95
    Transmission Serial Number Location................96
    Front Axle Serial Number Location................97
  Group 30: Features and Accessories................100
    Features and Accessories................100
    Standard Features................102
    Field Installed Optional Kits and Accessories................104
Section 20: Engine Repair................105
  Group 05: Engine................105
    Service Equipment and Tools................652
    Specifications................876
    John Deere Engine Repair-Use CTM8................114
    Remove Engine (5310 and 5203S)................115
    Install Engine (5310 and 5203S)................122
    Remove Engine (5310 S)................129
    Install Engine (5310 S)................137
    Engine Disassembly Sequence................144
    Sealant Application Guidelines................146
    Engine Re-Assembly Sequence................147
    Engine break-in guidelines................149
    Perform engine break-in................150
    Diesel Engine Break-In Oil................151
  Group 10: Cylinder Head and Valves................105
    Special or Essential Tools................877
    Specifications................876
    Torques for Hardware................347
    Cylinder Head - Exploded View................201
    Check Valve Lift................162
    Remove Cylinder Head................163
    Clean Injection Nozzle Bores................165
    Valve Actuating Parts................166
    Remove Valves and Valve Springs................167
    Checking Cylinder Head Flatness................168
    Clean Valve Guides................169
    Measure Valve Guides................170
    Clean and Inspect valve Seats................172
    Lapping Valve Seats................173
    Check Valve Recess................174
    Remove Valve Seat Inserts................175
    Valve Seat Insert Installation................177
    Grind Valves................178
    Check Valve Spring Tension................179
    Inspect Valve Rotators................180
    Install Valves................181
    Install Cylinder Head................183
    Torque Turn Tightening Method................185
    Checking Rocker Arm Shaft................186
    Reassembling Rocker Arm Shaft................188
    Install Rocker Arm Assembly................189
    Valve Clearance................190
    Valve Adjustment Sequence................191
    Install Rocker Arm Cover................192
    Final Work................193
  Group 15: Cyl. Block, Liners, Pistons & Rods................106
    Special or Essential Tools................877
    Specifications................876
    Torques for Hardware................347
    Exploded View................201
    Connecting Rods - General Information................202
    Remove Pistons and Connecting Rods................204
    Measure Cylinder Liner Bore................206
    Remove Cylinder Liners................207
    Cylinder Liner Deglazing................208
    Cylinder Block Cleaning................209
    Check Piston Cooling Jets................210
    Cam Follower Bore Measure................211
    Measure Camshaft Bore................212
    Remove Camshaft Bushing................213
    Install Camshaft Bushing................214
    Measure Crankshaft Bore................215
    Replace Crankshaft Bearing Caps................216
    Cylinder Block Top Desk Flatness................217
    Measure Cylinder Liner Protrusion................218
    Liner Packing Installation................220
    Liner O-Ring Installation................221
    Install Cylinder Liners................222
    Measure Connecting Rod Bearing................223
    Rod Bearing Clearance................225
    Measure Connecting Rod Bushing................226
    Replace Connecting Rod Bushing (3029D)................227
    Replace Connecting Rod Bushing (3029T)................228
    Measure Piston Pin................231
    Clean and Inspect Pistons................232
    Measure Piston Pin Bore................233
    Piston Top Ring Groove................234
    Second and Third Piston Ring Grooves................235
    Piston Head and Skirt Checking................236
    Install Piston Rings................237
    Piston Rings Staggering................239
    Piston/Liner Set Information................240
    Assemble Piston and Connecting Rod................241
    Install Piston and Connecting Rod................243
    Measure Piston Protrusion................246
    Complete Final Assembly (5310 and 5203S)................247
    Complete Final Assembly (5310 S)................250
  Group 20: Crankshaft, Main Bearings and Flywheel................107
    Special or Essential Tools................877
    Specifications................876
    Torques For Hardware................379
    Remove Crankshaft Pulley................257
    Install Crankshaft Pulley................258
    Flywheel Removal................259
    Flywheel Ring Gear Replacement................260
    Install Ball Bearing................261
    Install Flywheel................262
    Remove Crankshaft Rear Oil Seal................263
    Flywheel Housing Replacement................265
    Install Oil Seal/Wear Sleeve................267
    Crankshaft End Play Measure................268
    Remove Crankshaft................270
    Crankshaft Inspection................271
    Check Crankshaft Journal Diameter................272
    Determine Crankshaft Main Bearing Clearance Using PLASTIGAGEPLASTIGAGE is a trademark of DANA Corp.................108
    Regrind Crankshaft................275
    Crankshaft Regrinding Guidelines................276
    Micro-Finishing Specifications................876
    Replace Crankshaft Gear................278
    Install Main Bearing Inserts................280
    Install 2-Piece Thrust Bearing................281
    Crankshaft Installation................282
  Group 25: Camshaft and Timing Gear Train................108
    Special or Essential Tools................877
    Specifications................876
    Torques for Hardware................347
    Remove Crankshaft Front Oil Seal................289
    Remove Timing Gear Cover................290
    Measure Timing Gear Backlash................291
    Camshaft End Play Measure................292
    Remove Camshaft................293
    Measure Camshaft Journal................294
    Measure Height of Cam Lobe................295
    Replace Camshaft Gear................296
    Install Camshaft................297
    Check Cam Follower................298
    Idler Gear End Play Measure................299
    Remove Front Plate................300
    Idler Gear Bushing and Shaft Measure................302
    Idler Gear Bushing Replacement................303
    Remove Idler Shaft................304
    Install Idler Shaft Spring Pin................305
    Install Idler Shafts................306
    Install Front Plate................307
    Install Upper Timing Gear Train................309
    Install Lower Timing Gear Train................311
    Install Oil Deflector................312
    Timing Gear Cover Identification................313
    Install Timing Gear Cover................314
    Install Crankshaft Front Oil Seal................316
    Install Wear Ring................317
    Install Auxiliary Equipment................318
  Group 30: Lubrication System................109
    Special or Essential Tools................877
    Specifications................876
    Torques for Hardware................347
    Oil Cooler Identification................323
    Remove Oil Cooler................324
    Replace Oil Cooler Nipple................325
    Install Oil Cooler................326
    Replace Oil Cooler/Filter Bracket on Engine with Auxiliary Drive................327
    Remove Oil Pressure Regulating Valve................329
    Replace Oil Pressure Regulating Valve Seat................330
    Install Oil Pressure Regulating Valve................331
    Replace Oil Dipstick Guide................332
    Replace Oil By-Pass Valve................333
    Replace Oil Pump Strainer................334
    Remove Oil Pump................335
    Oil Pump Gear Axial Clearance................336
    Oil Pump Gear Radial Clearance................337
    Oil Pump Specifications................876
    Oil Pump Installation................339
    Install Oil Pan................342
  Group 35: Cooling System................110
    Special or Essential Tools................877
    Specifications................876
    Torques for Hardware................347
    Remove and Inspect Radiator................348
    Water Pump - Exploded View................352
    Remove Water Pump................353
    Disassemble Water Pump................354
    Assemble Water Pump................356
    Install Water Pump................359
    Inspect Thermostat................360
    Cooling System Deaeration................362
    Check Fan/Alternator Belt Tension................363
    Install Fan................365
    Install Radiator................367
    Replace Thermostat................369
Section 30: Fuel and Air Repair................372
  Group 05: Fuel System................372
    Special or Essential Tools................877
    Self-Manufactured Tool Template For Front Plate Replacement................377
    Specifications................876
    Torques For Hardware................379
    Injection Pump, Nozzle and Governor Repair-Use CTM8................380
    Remove, Inspect and Install Fuel Tank................381
    Replace Fuel Filter Inserts (5310 and 5203S)................384
    Replace Fuel Filter (5310 S)................385
    Remove and Install Fuel Filter Assembly (5310 and 5203S)................386
    Remove and Install Fuel Filter/Primer Pump Assembly (5310 S)................388
  Group 10: Air Intake and Exhaust System................372
    Remove, Inspect, and Install Air Cleaner Elements................391
    Check Air inlet Pipe (5310 and 5203S)................393
    Check Air inlet Pipe (5310 S)................394
    Exhaust Manifold Inspection................395
    Turbocharger Cut-Away View (Borge Warner)................396
    Check Radial Clearance................398
    Check Axial Clearance................399
    Repair Turbocharger................400
    Prelube Turbocharger................401
    Install Turbocharger................402
    Turbocharger Break-In................405
    Recommendations for Turbocharger Use................406
  Group 15: Speed Control Linkage................372
    Inspect and Repair Speed Control Linkage................409
Section 40: Electrical Repair................411
  Group 05: Battery, Starter and Alternator................411
    Starter Repair-Use CTM77................413
    Remove and Install Battery................414
    Remove and Install Starter................416
    Replace Alternator/Regulator................418
  Group 10: Electrical System Components................411
    Service Equipment and Tools................652
    Other Material................693
    Replace Air Filter Restriction Sensor................423
    Replace Coolant Temperature Sender................424
    Replace Engine Speed Sensor................425
    Replace Engine Oil Pressure Sensor................426
    Replace Key Switch................427
    Replace Light Switch................428
    Replace Turn Signal Controller................429
    Replace Instrument Panel................430
    Replace Neutral Start Switch................433
    Replace Fuel Level Sender................434
    Replace 7 Pin Connector................436
  Group 15: Wiring Harness................411
    Special or Essential Tools................877
    Service Parts Kits................677
    Remove Connector Body from Blade Terminals................440
    Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector................411
    Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact................411
    Replace Tractor Wiring Harness................445
Section 50: Power Train Repair................448
  Group 05: Clutch Housing................448
    Service Equipment and Tools................652
    Other Material................693
    Specifications................876
    Separate Engine from Clutch Housing (5310 and 5203S)................455
    Install Engine to Clutch Housing (5310 and 5203S)................461
    Separate Engine from Clutch Housing (5310 S)................467
    Install Engine to Clutch Housing (5310 S)................473
    Replace Clutch Housing Seal................479
    Inspect and Repair Clutch Pedal and Linkage................481
  Group 10: Clutch Assembly- CollarShift Transmissions................448
    Essential Tools................877
    Service Equipment and Tools................652
    Other Material................693
    Specifications................876
    Remove and Install Clutch Assembly................488
    Disassemble and Inspect Clutch Assembly................491
    Assemble Clutch Assembly................499
    Traction Clutch Finger Adjustment................505
    PTO Clutch Finger Adjustment................507
    Remove and Inspect Clutch Release Mechanism and Shafts................509
    Install Clutch Release Mechanism and Shafts................513
  Group 15: Transmission................448
    Specifications................876
    Separate Clutch Housing from Transmission................518
    Install Clutch Housing to Transmission................523
    Inspect and Repair Gear and Range Shift Levers................528
    Remove Transmission................532
    Disassemble and Inspect Transmission................535
    Assemble Transmission................544
    Install Transmission................551
    Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies................559
    Disassemble, Inspect, and Assemble Transmission Top Shaft-CollarShift Transmission................561
    Disassemble, Inspect, and Assemble Range Reduction Shaft................564
    Disassemble, Inspect and Assemble Driven Shaft................566
    Remove, Inspect, and Install Range Gears................568
    Remove, Inspect, and Install Reverse Idler Shaft................570
  Group 20: Rear PTO Drive Shaft................449
    Other Material................693
    Specifications................876
    Remove, Inspect and Install Rear PTO Lever and Linkage................575
    Remove and Install Standard Rear PTO Drive Shaft Assembly................577
    Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly................579
    Remove, Inspect and Install 540/540E Shift Lever and Linkage (Optional)................582
    Remove and Install 540/540E Rear PTO Drive Shaft Assembly (Optional)................584
    Disassemble, Inspect and Assemble Rear 540/540E PTO Drive Shaft Assembly (Optional)................586
  Group 25: Differential................449
    Essential Tools................877
    Service Equipment and Tools................652
    Other Material................693
    Specifications................876
    Service Parts Kits................677
    Remove and Install Differential Assembly................596
    Disassemble, Inspect, and Assemble Differential Assembly................598
    Remove and Inspect Differential Drive Shaft................600
    Install Differential Drive Shaft................604
    Remove, Inspect, and Install Differential Lock Assembly (Optional 5203S)................609
    Differential Cone Point Adjustment................611
    Differential Backlash Adjustment................613
  Group 30: Final Drives................449
    Service Equipment and Tools................652
    Other Material................693
    Specifications................876
    Remove and Install Final Drive Assembly................619
    Remove and Inspect Planetary Drive Assembly................621
    Install Planetary Drive Assembly................624
    Remove, Inspect, and Install Axle Shaft Assembly................627
Section 60: Steering and Brake Repair................631
  Group 05: Steering Repair................631
    Other Material................693
    Specifications................876
    Service Parts Kits................677
    Remove and Install Steering Column and valve................636
    Disassemble and Inspect Steering valve................638
    Assemble Steering valve................642
    Remove and Install Steering Cylinder-2WD Axle................647
    Disassemble, Inspect and Assemble Steering Cylinder-2WD Axle................649
  Group 10: Brake Repair................631
    Service Equipment and Tools................652
    Other Material................693
    Specifications................876
    Remove and Install Brake valve and Pedals................655
    Disassemble and Inspect Brake Pedals and valve................657
    Brake valve Cross Section................660
    Assemble Brake valve................662
    Remove and Inspect Brakes................665
    Install Brakes................668
    Inspect and Replace Brake Hydraulic Lines................671
Section 70: Hydraulic Repair................673
  Group 05: Hydraulic Pump and Filter................673
    Essential Tools................877
    Specifications................876
    Service Parts Kits................677
    Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen................678
    Remove and Install Hydraulic Pump................679
    Remove Hydraulic Pump External Components................681
    Disassemble and Inspect Hydraulic Pump................682
    Assemble Hydraulic Pump................685
    Install Hydraulic Pump External Components................687
    Remove and Install Hydraulic Oil Filter/Manifold................689
    Inspect and Replace Hydraulic Supply and Suction/Return Lines................690
  Group 10: Rockshaft................673
    Other Material................693
    Specifications................876
    Remove, Inspect, and Install Rockshaft Control Lever Assembly................695
    Remove, Inspect, and Install Rockshaft Control Lever Support Assembly................698
    Remove, Inspect and Install Rockshaft Control Linkage................708
    Replace Main Relief valve................719
    Remove, Inspect and Install Rate-of-Drop valve................721
    Replace Rockshaft Control valve................724
    Remove and Install Rockshaft Case................728
    Remove, Inspect and Install Rockshaft Lift Arms................730
    Remove, Inspect and Install Rockshaft Piston and Cylinder................734
  Group 15: Selective Control Valve (SCV)................673
    Install Single Selective Control Valve (SCV)................741
    Install Rear Coupler Bracket................746
    Install Hydraulic Hoses................761
    Install Second Selective Control Valve (SCV)................755
    Assemble Rear Quick Coupler................759
    Install Hydraulic Hoses................761
Section 80: Miscellaneous Repair................766
  Group 05: Front Axle................766
    Specifications................876
    Remove and Install Front Axle (5310 and 5203S)................769
    Remove and Install Front Axle (5310 S)................772
    Inspect and Replace Pivot Pin and Bushings (5310 and 5203S)................775
    Inspect and Replace Pivot Pin and Bushings (5310 S)................776
    Remove and Install Spindle Assembly (5310 and 5203S)................777
    Remove and Install Spindle Assembly (5310 S)................779
    Inspect and Replace Spindle Shaft Bushings (5310 and 5203S)................781
    Inspect and Replace Spindle Shaft Bushings (5310 S)................782
  Group 10: Wheels................766
    Specifications................876
    Inspect and Replace Front Wheel Bearings................785
    Tighten Bolts-Rear Axle (M-14 Bolts)................786
    Tighten Bolts-Rear Axle (M-20 Stud) (5310 and 5203S)................787
    Tighten Bolts-Rear Axle (M-20 Stud) (5310 S)................788
  Group 15: 3-Point Hitch................766
    Specifications................876
    Inspect and Repair Fixed Draft Links................791
    Inspect and Repair Lift Link (5310 and 5203S)................792
    Inspect and Repair Lift Link (5310 S)................794
    Inspect and Repair Adjustable Lift Link................796
    Inspect and Repair Center Link................798
    Remove and Install Wagon Hitch and Support................800
Section 90: Operator Station Repair................802
  Group 05: Seat and Support................802
    Specifications................876
    Remove and Install Deluxe Seat and Support................805
  Group 15: Operator Platform................802
    Specifications................876
    Remove and Install Right-Side Platform and Step - Old................808
    Remove and Install Left-Side Platform and Step - Old................810
    Remove and Install Right-Side Platform and Step - New................813
    Remove and Install Left-Side Platform and Step - New................815
  Group 20: Fenders................802
    Remove and Install Fenders - Old................819
    Remove and Install Fenders - New................820
Section 210: Operational Checkout Procedures................822
  Group 10: Operational Checkout Procedures................822
    Operational Checkout Procedure Information................824
    Engine Oil Level and Condition Check................825
    Coolant Level and Condition Check................826
    Transmission and Hydraulic Oil Check................827
    Fan and Belt Check................828
    Fuel System Check (5310 and 5203S)................829
    Fuel System Check (5310 S)................830
    Air Intake System Check................831
    Electrical System Check................832
    Hydraulic System Check................834
    Indicator Lamps Check................835
    Engine Start Check................836
    Transmission Neutral Start Check................837
    Engine Fast and Slow Idle Operation................838
    Power Steering Check................839
    Differential Lock Check................840
    Clutch Check................841
    Transmission Shift Check................842
    Range Lever Shift Check................843
    Brake Check................845
    Rockshaft Check................846
    Selective Control Valve Check................848
    Miscellaneous Checks................850
Section 220: Engine Operation, Test and Adjustments................851
  Group 05: Component Location................851
    Component Location Information................1303
    Engine External Components-Left-Hand Side (5310 and 5203S)................855
    Engine External Components-Left-Hand Side (5310 S)................857
    Engine External Components-Right-Hand Side (5310 and 5203S)................859
    Engine External Components-Right-Hand Side (5310 S)................861
  Group 10: Theory of Operation................851
    Theory of Operation Information................1307
    Engine Lubrication System Operation (5310 and 5203S)................865
    Engine Lubrication System Operation (5310 S)................869
    Engine Cooling System Operation................873
  Group 15: Diagnosis, Tests and Adjustments................851
    Specifications................876
    Essential Tools................877
    Diagnostic Information................1340
    Engine Turns Over But Will Not Start or Starts Hard................879
    Engine Runs Irregularly or Stalls Frequently................880
    Engine Runs Rough................881
    Engine Low Power................882
    Engine Smokes-Black or Grey................884
    Engine Smokes Excessively-White................885
    Engine Uses Excess Fuel................886
    Engine Has Excess Noise or Vibration................887
    Engine Uses Excess Oil or Smokes Blue................888
    Engine Has Low Oil Pressure................889
    Engine Coolant Operating Temperature Incorrect................890
    Oil In Coolant or Coolant in Oil................891
    Radiator Bubble Test................892
    Cooling System Test................895
    Radiator Cap Pressure Test................896
    Engine Oil Pressure Test................897
    Cylinder Compression Pressure Test (5310 and 5203S)................899
    Cylinder Compression Pressure Test (5310 S)................901
    Fuel Shut-Off Solenoid Check (5310 S)................903
    Throttle Lever Adjustment................904
    Fuel Injection Pump Setting (5310 and 5203S)................905
    Fuel Injection Pump Timing Adjustment (5310 S)................910
    Idle Speed Adjustment (5310 and 5203S)................911
    Slow Idle Adjustment (5310 S)................912
    Fast Idle Adjustment (5310 S)................914
    Valve Clearance Adjustment................916
    Fan/Alternator Drive Belt Adjustment................918
    Bleeding Fuel System (5310 and 5203S)................920
    Bleed Fuel System At Fuel Injection Nozzles................921
    Bleeding Fuel System (5310 S)................922
Section 230: Fuel/Air Operation, Test and Adjustments................925
  Group 05: Component Location................925
    Component Location Information................1303
    Fuel System Components (5310 and 5203S)................928
    Fuel System Components (5310 S)................930
    Air Intake System Components (5310 and 5203S)................932
    Air Intake System Components (5310 S)................933
  Group 10: Theory of Operation (5310 and 5203S)................925
    Theory of Operation Information................1307
    Fuel System Operation................951
    Fuel Filter Operation................938
    Fuel Injection Nozzle Operation................957
    Fuel Transfer (Feed) Pump Operation................941
    In-Line Fuel Injection Pump Operation................955
    Governor Operation (In-Line Pump)................945
    Air Intake System Operation................959
  Group 10: Theory of Operation (5310 S)................925
    Theory of Operation Information................1307
    Fuel System Operation................951
    Fuel Filter Pump Operation................953
    Fuel Injection Pump Operation................955
    Fuel Injection Nozzle Operation................957
    Air Intake System Operation................959
    Turbocharger Operation................961
    Check Turbocharger Boost Pressure................962
    Diagnosing Turbocharger Malfunctions................963
  Group 15: Diagnosis, Tests and Adjustments................925
    Diagnostic Information................1340
    Fuel/Air Diagnosis, Tests and Adjustments................966
Section 240: Electrical Operation, Test and Adjustments (5310 S)................967
  Group 05: Component Location................967
    Component Location Information................1303
    Engine Electrical Components-Right Hand Side................1071
    Engine Electrical Components-Left Hand Side................1072
    Dash And Center Control Console Electrical Components................1073
  Group 10: Theory of Operation................967
    Theory of Operation Information................1307
    Fuse Block and Fuses................1077
    Relays................1078
    Starting System Operation-Normal................979
    Starting System Operation-Bypass Attempt................981
    Charging System Operation................1081
    Lighting System Operation-Turn Signals................1083
    Lighting System Operation-Warning Lights................987
    Lighting System Operation-Tail Lights................1087
    Lighting System Operation-Headlights and Instrument Lights................1089
    Instrument Panel System Operation-Tachometer/Hour Meter................1091
    Instrument Panel System Operation-Fuel Gauge................1093
    Instrument Panel System Operation-Temperature Gauge................1095
    Air Filter Restriction Indicator Operation................1097
    7-Pin Trailer Outlet Connector Operation................1099
    Horn Operation................1101
    Flood Light................1102
  Group 20: Wiring Schematics................967
    Schematic Information................1105
    Component Identification Table................1106
    Electrical Schematic................1108
  Group 15: Diagnosis, Test and Adjustment................967
    Diagnostic Information................1340
    Starting System Test Points-Normal Operation................1112
    Charging System Test Points................1117
    Lighting System Test Points-Turn Signals and Warning Lights................1122
    Lighting System Test Points-Rear Flood Light................1130
    Lighting System Test Points-Headlights and Instrument Lights................1133
    Instrument Panel System Test Points-Tachometer/Hourmeter................1141
    Instrument Panel System Test Points-Fuel Gauge................1143
    Instrument Panel System Test Points-Temperature Gauge................1147
    Instrument Panel System Test Points-Oil Pressure................1152
    Air Filter Restriction Test Points................1157
    Horn Test Points................1162
Section 250: Electrical Operation, Test and Adjustments (5310 and 5203S)................1067
  Group 05: Component Location................1067
    Component Location Information................1303
    Engine Electrical Components-Right Hand Side................1071
    Engine Electrical Components-Left Hand Side................1072
    Dash And Center Control Console Electrical Components................1073
  Group 10: Theory of Operation................1067
    Theory of Operation Information................1307
    Fuse Block and Fuses................1077
    Relays................1078
    Starting System Operation................1079
    Charging System Operation................1081
    Lighting System Operation-Turn Signals................1083
    Lighting System Operation-Hazard Warning Lights................1085
    Lighting System Operation-Tail Lights................1087
    Lighting System Operation-Headlights and Instrument Lights................1089
    Instrument Panel System Operation-Tachometer/Hour Meter................1091
    Instrument Panel System Operation-Fuel Gauge................1093
    Instrument Panel System Operation-Temperature Gauge................1095
    Air Filter Restriction Indicator Operation................1097
    7-Pin Trailer Outlet Connector Operation................1099
    Horn Operation................1101
    Flood Light................1102
  Group 20: Wiring Schematics................1067
    Schematic Information................1105
    Component Identification Table................1106
    Electrical Schematic................1108
  Group 15: Diagnosis, Test and Adjustment................1067
    Diagnostic Information................1340
    Starting System Test Points-Normal Operation................1112
    Charging System Test Points................1117
    Lighting System Test Points-Turn Signals and Warning Lights................1122
    Lighting System Test Points-Rear Flood Light................1130
    Lighting System Test Points-Headlights and Instrument Lights................1133
    Instrument Panel System Test Points-Tachometer/Hourmeter................1141
    Instrument Panel System Test Points-Fuel Gauge................1143
    Instrument Panel System Test Points-Temperature Gauge................1147
    Instrument Panel System Test Points-Oil Pressure................1152
    Air Filter Restriction Test Points................1157
    Horn Test Points................1162
    Battery Voltage and Specific Gravity Tests................1165
    Charge Battery................1167
    Battery Load Test................1169
    Starter AMP Draw/RPM Test................1171
    Starter No-Load AMP Draw/RPM Test................1173
    Alternator/Regulator Test................1175
    Starter Solenoid Test................1177
    Starter Relay Test................1178
    Plug-In Relay Test................1179
    Diode Pack Test................1181
    Fuse Test................1183
    Neutral Start Switch Test................1184
    Turn Signal Controller (Flasher) Test................1185
Section 260: Power Train Operation, Tests and Adjustments................1186
  Group 05: Component Location-CollarShift Transmission................1186
    Component Location Information................1303
    Power Train Components-(CollarShift )................1190
    Clutch Components-Dual................1191
    Transmission Components-CollarShift................1193
    Final Drive Components................1195
    Rear PTO Components................1196
    Rear 540/540E PTO Components................1197
  Group 10: Theory of Operation-CollarShift Transmission................1186
    Theory of Operation Information................1307
    Clutch Operation-Dual Clutch................1200
    Transmission Lubrication System................1208
    CollarShift Transmission-Gear Shift Power Flow................1210
    CollarShift Transmission-Range Shift Power Flow................1212
    Rear PTO Operation................1217
    Rear PTO Operation................1217
    Rear 540/540E PTO Operation................1216
    Rear PTO Operation................1217
    Differential Power Flow................1219
    Differential Power Flow................1219
    Differential Lock Operation (Optional 5203S)................1220
    Final Drive Operation................1222
  Group 15: Diagnosis, Tests, and Adjustments-CS Transmission................1186
    Diagnostic Information................1340
    Isolate the Problem Area................1226
    Traction Clutch Slips................1228
    Traction Clutch Dragging................1229
    Traction Clutch Does Not Engage................1230
    Traction Clutch Grabs................1231
    Traction Clutch Squeaks................1232
    Traction Clutch Does Not Release................1233
    Traction Clutch Chatters................1234
    Traction Clutch Rattles................1235
    Traction Clutch Engagement Is Noisy................1236
    Excessive Vibration in Traction Clutch................1237
    Clutch Pedal Does Not Return................1238
    Clutch Pedal Loose................1239
    Clutch Pedal Pulsates................1240
    Jerky or Rough Transmission of Power................1241
    Low Transmission Oil Level (Excessive Oil Leakage)................1242
    Gears Clash, Shift Hard, or Will Not Engage................1243
    Two Speeds Engage Together................1244
    Transmission Will Not Stay in Gear................1245
    Transmission Noisy................1246
    PTO Noisy................1247
    PTO Hard to Engage................1248
    PTO Will Not Operate................1249
    PTO Will Not Stay Engaged................1250
    Excessive Differential Noise................1251
    Differential Does Not Work................1252
    No Differential Lock................1253
    Differential Chatters................1254
    Axle Noise................1255
    Axle Shaft Will Not Turn................1256
    Check and Adjust Clutch Pedal Free Play................1257
    PTO Clutch Lever Adjustment................1259
Section 270: Steering and Brake Operation, Test Section 270: Steering and Brake Operation, Test & Adjustments{pgNO}1262 Adjustments................1262
  Group 05: Component Location................1262
    Component Location Information................1303
    Steering System Components................1265
    Brake System Components................1267
  Group 10: Theory of Operation................1262
    Theory of Operation Information................1307
    Steering System Operation................1271
    Steering valve Operation-Neutral and Manual Turning................1273
    Steering valve Operation-Power Turning................1275
    Brake System Operation................1277
    Brake valve Operation................1279
  Group 15: Diagnosis, Tests and Adjustments................1262
    Diagnostic Information................1340
    Isolate the Problem-Steering System................1285
    Steering Sluggish or Loss of Steering................1286
    Isolate the Problem-Brakes................1287
    Excessive Brake Pedal Leak-Down................1288
    Excessive Brake Chatter................1289
    Steering Pump Flow Test................1363
    Steering valve Relief Test................1292
    Steering Cylinder Leakage Test................1293
    Steering valve Leakage Test................1294
    Adjusting Toe-In................1296
    Brake Pedal Adjustment................1297
    Bleed Brake System................1299
Section 280: Hydraulic System Operation, Test and Adjustments................1300
  Group 05: Component Location................1300
    Component Location Information................1303
    Hydraulic System Components................1304
  Group 10: Theory of Operation................1300
    Theory of Operation Information................1307
    Hydraulic System Operation................1308
    Hydraulic Filter Operation................1311
    Hydraulic Pump Operation................1313
    Rockshaft Control Valve Operation-Neutral Position................1315
    Rockshaft Control Valve Operation-Raise Position................1317
    Rockshaft Control Valve Operation-Lower Position................1319
    Flow Control Valve Operation (FCV) -Neutral Position................1321
    Flow Control Valve Operation (FCV) -Delivery Position................1323
    Flow Control Valve Operation (FCV) -Discharge Position................1325
    Selective Control Valve-Neutral Position................1327
    Selective Control Valve-Retract Position................1329
    Selective Control Valve-Extend Position................1331
    Selective Control Valve-Float Position................1333
    Surge (Safety) Relief valve Operation................1335
    Rate-of-Drop valve (Implement Lock) Operation................1337
  Group 15: Diagnosis................1300
    Diagnostic Information................1340
    Preliminary Hydraulic System Inspection................1341
    Entire Hydraulic System Fails to Function/No Hydraulic Pump Output................1342
    Insufficient Pump Delivery................1343
    Hydraulic Functions Too Slow................1344
    Excessive Pump Pressure................1345
    Slow Hydraulic Pump Response................1346
    Excessive Pump Noise During Operation................1347
    Rockshaft Does Not Lift or Lifts Slowly................1348
    Rockshaft Does Not Lower or Lowers Slowly................1349
    Neutral Position Unstable, Rockshaft Drops after Engine Shut Down................1350
  Group 17: Hydraulic Tests-With SCV................1301
    Hydraulic System Tests-With SCV................1353
    Pump Flow Test-With SCV................1355
    Main Relief Valve Test-With SCV................1357
    SCV Leakage Test................1359
  Group 16: Hydraulic Tests................1301
    Hydraulic System Tests................1362
    Pump Flow Test................1363
    Main Relief valve Test................1365
    Rockshaft Leakage Test................1367
    Rockshaft Lift Cycle Test................1368
  Group 20: Adjustments................1301
    Rockshaft Sensing Lever Friction Adjustment................1371
    Control of Assembly of Reaction Spring................1372
    Measurement Control of Push rod................1374
    Adjustment of Position Control Lever................1375
    Adjustment Of Draft Control Lever................1376
  Group 21: Hydraulic Schematics................1301
    Hydraulic Circuit Symbols................1379
    
John Deere Tractors 5203S, 5310, 5310S Diagnostic & Repair Service Manual (TM4898)